103597 - Welding machine SILVERLINE - Free user manual and instructions

USER MANUAL 103597 SILVERLINE

Input voltage:................................................230V~ 50Hz Mains connection: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32A Input current: ..............................230V: 40A (peak), 15.5A (effective) Output current range: .............................................25-200ARated duty cycle: ....................15% @ 200A, 60% @ 100A, 100% @ 77.5ANo load output voltage: ...............................................60VOutput voltage: .......................................21V(25A), 28V(200A) Electrode rod size: .............................................1.6 – 4.0mm Insulation class: ........................................................H Ingress protection:...................................................IP21S Welding thickness range (steel): ...................................1 – 10mm Protection class: ...................................................... Electrode cable length: ...............................................2.0mEarth cable length:...................................................1.5mPower cable length:..................................................2.0m Dimensions (L x W x H):..................................365 x 135 x 240mm Weight: ............................................................6.4kg As part of our ongoing product development, specications of Silverline products may alter without notice. Specication General Safety WARNING! When using electric power tools, basic safety precautions should always be followed to reduce the risk of re, electric shock and personal injury including the following safety information. Read all these instructions before attempting to operate this product and save these instructions for future use.WARNING: This appliance is not intended for use by persons (including children) with reduced, physical or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children must be supervised to ensure that they do not play with the appliance. CAUTION: Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.1 Keep work area clear - Cluttered areas and benches invite injuries2 Consider work area environment Do not expose tools to rain Do not use tools in damp or wet locations Keep work area well lit Do not use tools in the presence of ammable liquids or gases3 Guard against electric shock - Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators)4 Keep other persons away - Do not let persons, especially children, not involved in the work touch the tool or the extension cord and keep them away from the work area 5 Store idle tools - When not in use, tools should be stored in a dry locked-up place, out of reach of children 6 Do not force the tool - It will perform the job better and safer at the rate for which it was intended 7 Use the right tool - Do not force small tools to do the job of a heavy duty tool Do not use tools for purposes for which they are not intended; for example do not use circular saws to cut tree limbs or logs8 Dress appropriately Do not wear loose clothing or jewellery, which can be caught in moving parts Suitable safety footwear is recommended when working outdoors. Wear protective covering to contain long hair9 Use protective equipment Use safety glasses Use face or dust mask if working operations create dust

WARNING: Not using protective equipment or appropriate clothing can cause personal injury or

increase the severity of an injury.10 Connect dust extraction equipment - If the tool is provided for the connection of dust extraction and collecting equipment, ensure these are connected and properly used11 Do not abuse the power cable - Never pull the power cable to disconnect it from the socket. Keep the power cable away from heat, oil and sharp edges. Damaged or entangled power cables increase the risk of electric shock Description of Symbols The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.Wear hearing protection. Wear eye protection. Wear breathing protection.Wear head protection.Wear hand protection.Read instruction manual.DO NOT use in rain or damp environments!Risk of electrocution!Danger of toxic welding fumesDanger of ultraviolet radiationDanger hot SurfacesClass I construction (protective earth)Caution!Danger of FireEnvironmental Protection Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.Conforms to relevant legislation and safety standards. Introduction Thank you for purchasing this Silverline tool. This manual contains information necessary for safe and effective operation of this product. This product has unique features and, even if you are familiar with similar products, it is necessary to read this manual carefully to ensure you fully understand the instructions. Ensure all users of the tool read and fully understand this manual. Original Instructions 103597_MANUAL.indd 4 08/08/2017 08:52200A MMA Inverter Arc Welder Kit 103597

silverlinetools.com 12 Secure work - Where possible use clamps or a vice to hold the work. It is safer than using your hands13 Do not overreach - Keep proper footing and balance at all times14 Maintain tools with care Keeping cutting tools sharp and clean makes the tool easier to control and less likely to bind or lock in the workpiece Follow instructions for lubricating and changing accessories Inspect tool power cables periodically and have them repaired by an authorised service facility if damaged Inspect extension cables periodically and replace if damaged Keep handles dry, clean and free from oil and grease WARNING: Many accidents are caused by poorly maintained power tools. 15 Disconnect tools - Disconnect tools from the power supply when not in use, before servicing and when changing accessories such as blades, bits and cutters WARNING: The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons.16 Remove adjusting keys and wrenches - Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before switching it on 17 Avoid unintentional starting - Ensure switch is in “off” position when connecting to a mains socket, inserting a battery pack, or when picking up or carrying the tool WARNING: Unintended starting of a tool can cause major injuries.18 Use outdoor extension leads - When the tool is used outdoors, use only extension cords intended for outdoor use and so marked. Use of an extension cable suitable for outdoor use reduces the risk of electric shock19 Stay alert Watch what you are doing, use common sense and do not operate the tool when you are tired Do not use a power tool while you are under the inuence of drugs, alcohol or medication WARNING: A moment of inattention while operating power tools may result in serious personal injury.20 Check damaged parts Before further use of tool, it should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated in this instruction manual Have defective switches replaced by an authorised service centre

WARNING: Do not use the tool if the on/off switch does not switch the tool on and off. The switch

must be repaired before the tool is used. 21 Have your tool repaired by a qualied person - This electric tool complies with the relevant safety rules. Repairs should only be carried out by qualied persons, otherwise this may result in considerable danger to the user WARNING: When servicing use only identical replacement parts. WARNING: If the power cable is damaged it must be replaced by the manufacturer or an authorised service centre.22 Power tool mains plugs must match the mains socket - Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching sockets will reduce risk of electric shock23 If operating a power tool outside use a residual current device (RCD) - Use of an RCD reduces the risk of electric shock NOTE: The term “residual current device (RCD)” may be replaced by the term “ground fault circuit interrupter (GFCI)” or “earth leakage circuit breaker (ELCB)”.WARNING: When used in Australia or New Zealand, it is recommended that this tool is ALWAYS supplied via Residual Current Device (RCD) with a rated residual current of 30mA or less.

WARNING: Before connecting a tool to a power source (mains switch power point receptacle, outlet,

etc.) be sure that the voltage supply is the same as that specied on the nameplate of the tool. A power source with a voltage greater than that specied for the tool can result in serious injury to the user, and damage to the tool. If in doubt, do not plug in the tool. Using a power source with a voltage less than the nameplate rating is harmful to the motor. Welding Safety

• Welding produces toxic fumes and can reduce oxygen levels in the work area. Always work in a well-ventilated area. Avoid inhaling welding fumes, use a suitable respirator where appropriate• Some metal parts may have zinc, lead, cadmium or other coatings. Attempting to weld through these coatings can produce highly toxic fumes. Always remove all coatings before welding• If you experience irritation to the lungs, throat or eyes whilst welding, STOP IMMEDIATELY and seek fresh air• Welding produces extremely high levels of UV light. To prevent eye damage, ALWAYS use an approved welding face mask. Under no circumstances look directly at the arc• The light produced when arc welding can be attractive to look at, especially to children. Always prevent other people from viewing the arc welding light with unprotected eyes• If there is a possibility of other people approaching the work area, erect suitable screening to protect them from the light / glare• Always replace the welder face mask glass as soon as it shows any signs of wear or damage
• To prevent skin damage, ALWAYS wear a suitable re-proof long sleeved jacket, heat proof gloves, and cap. Keep covered up• Always remove any ammable materials (e.g. cigarette lighter, matches) from your clothing before welding• Always keep a re extinguisher nearby when welding
• Sparks generated while welding can ignite ammable materials easily in the welding area, so it is important to remove ammable materials before commencing welding• Only weld when the work area and all workpieces are dry• Do not weld sealed containers (e.g. fuel tanks, air tanks, oil drums). The heat generated from welding can cause sealed containers to burst without warning• Be aware of transferred heat. Metal parts can conduct heat away from the work area and cause ignition of ammable materials
• Be aware that welded parts will remain hot for some time after joining. Allow to cool completely before handling, or leaving unattended• Never weld where ammable gases, liquids or dust are present
• Ensure that there is always a responsible person nearby to alert you to any re, or to call help in an emergency• Use of welding machines will create powerful magnetic elds. This may disturb the operation of sensitive electronic equipment. Pacemaker wearers should consult a doctor before using a welding machine
• Do not overload power supply. Check that your mains wiring is capable of delivering the required current safely (see Specication)

Intended Use Single-phase manual metal arc welder using electrode rods (sticks) to create welds in ferrous metals. Requires a high-current 32A mains connection. Unpacking Your Tool

• Carefully unpack and inspect your new tool. Familiarise yourself with all its features and functions
• Ensure that all parts of the tool are present and in good condition. If any parts are missing or damaged, have such parts replaced before attempting to use this tool Before Use WARNING: Ensure the tool is disconnected from the power supply and cool before attaching or changing any accessories, or making any adjustments.WARNING: Always ensure that there is an appropriate re extinguisher near to the work area. Assembling the Mask Assemble the mask as shown. 1. Use the mask clips (arrowed) to assemble the at-packed Welding Mask (13) into its normal shape2. Fit the Mask Handle (21) using the Handle Nuts and Bolts (18 & 19). The Mask Handle must be inside the Welding Mask body to protect the operator’s hand from splatter3. Assemble the Filter Frame (14) with Welding Glass (15) and Splatter Shield (16) as shown. Ensure the Splatter Shield protects the Welding Glass from weld splatter. If the Welding Glass is tted as the external layer it may get damaged by splatter and allow dangerous ultra violet light to reach the operator’s eyes4. Fit the glass assembly into the Welding Mask using the Frame Pins (20) and Frame Clips (17) Connecting to mains Note: This tool is earthed and must only be connected to mains with an earth connection. Do not attempt to use it without an earth connection. • This welder is not supplied with a mains electrical plug because at full capacity it will draw far too much power for a normal domestic 230V mains plug and socket. This welder must not be tted with a standard 13A UK plug or 16A European plug.• A high current 230V mains socket or terminal must be installed by a qualied and accredited professional electrician. A 32A socket and plug conforming to IEC 60309 is recommended• A non-socketed mains connection also requires welder connection by a qualied and accredited professional electrician. However, a socketed connection is safer and more strongly recommended so the welder can be safely isolated when necessary. If directly wired to mains, a double pole, double throw isolator switch must be tted• The welder must be connected to a consumer unit with a built-in RCD, using a circuit protected by an RCD• Please refer to the Specication for details of the maximum current required by this welder• If in any doubt, do not attempt to connect or use this welder until a professional electrician has been consulted Welding rod selection

• In order to produce a good quality weld, the correct type of welding rod must be used. Welding rods are available in a variety of thicknesses and materials, and with a range of coatings• Refer to the rod manufacturer’s guidelines to select the correct rod for your requirements Guide to current and electrode selection Electrode/rod diameter Welding current 1.6mm 40-50A 2.0mm 50-70A 2.5mm 75-100A 3.2mm 110-130A 4.0mm 140-200A Operation WARNING: ALWAYS wear a welding mask, gloves and heat-resistant clothing when working with this tool. WARNING: Toxic fumes can be given off by welding and suitable respiratory protection may be required. Read welding safety and contact your national health and safety government body for additional information. In the UK information is available from www.hse.gov.uk/welding WARNING: Always inspect your machine for damage or wear. Pay particular attention to leads and cables. If any damage is found, DO NOT USE.Note: Before use, check that all casings or covers are properly closed and secured. Note: Position the welder to ensure that it will not move, or tip, in use. Ensure that there is at least 500mm of clear space around the welder, to allow proper ventilation. Switching on and off
• Switch the welding machine on by moving the On/Off Switch (2) (located at rear of welder) into the ‘I’ position• Switch the welding machine off by moving the On/Off Switch into the ‘O’ position Current selection
• In order to achieve a good quality weld, the Current Dial (3) must be set correctly• Turning the Current Dial clockwise will increase the welding current; turning the knob anti-clockwise will reduce the welding current Duty Cycle
• This machine is not designed to weld constantly at higher current settings. Excessive continuous welding will cause overheating and damage to internal components
• This machine is equipped with a thermal cut-out. If the machine is overloaded, or used beyond its duty cycle, it will automatically shut down• The duty cycle (see Specication) denes the number of minutes in every 10 minutes that the machine can weld• For a duty cycle of 30%, the machine may be used for 3 minutes then must be allowed 7 minutes to cool• If the duty cycle is exceeded, the machine will automatically cut out• Using the machine at reduced current settings and maintaining good ventilation will maximise the duty cycle• When the duty cycle limit is reached, the Over-Heat Indicator (6) will illuminate. The light will cut out when the machine has cooled and is ready to be used again • As a precaution, it is recommended the machine is allowed to cool for a further three minutes after the Over-Heat Indicator has switched off, to ensure the cool-down temperature has been met Weld preparation

• Ensure the joining surfaces of the workpiece are clean, free from rust, paint, or other nishes
• All parts should be well supported, with a gap of approximately 1mm where the weld is intended to be formed• Check that there are no ammable materials in the vicinity of the work area• Attach the Earth Clamp (8) to a cleaned area of one of the parts, as near as practical to where the joint will beNote: Improve connectivity between the Earth Clamp and the workpiece by wrapping a piece of scrap copper wire, with the insulation removed, around the teeth of the clamp.
• Squeeze to open the Electrode Clamp (10). Place an electrode into the jaws, and release. The electrode should be rmly gripped, with the clamp contacting the clean metal part of the rod (not the coated part)• Connect the machine to the mains power supply 103597_MANUAL.indd 6 08/08/2017 08:52200A MMA Inverter Arc Welder Kit 103597

WARNING: Using a welder correctly is a technical skill. An incorrectly-used welder can be highly

dangerous. The information below is general guidance only. If you are not entirely condent in your ability to use this tool safely DO NOT USE.1. Move the On/Off Switch (2) into the ‘I’ position (located at rear of welder)2. Hold the Electrode Clamp (10) in one hand, and the Welding Mask (13) in the other3. Position the rod at an angle of approximately 80˚ to the surface, with the tip approximately 30mm away from the metal4. Hold the Welding Mask over your face and tap the rod against the metal5. An arc should strike between the metal and the tip. Try to maintain a distance between the welding rod and the workpiece equivalent to the diameter of the rod. Maintain the arc for one-to-two seconds, then move the rod away6. Allow the weld to cool slightly and move the mask away from your face. If the settings were correct, a round ‘spot’ weld should have formed7. If the weld has not fully penetrated the metal, increase the current setting. If a hole has been made in the metal, reduce the current setting8. Practice making ‘spot’ welds until you are condent in using the machine and selecting settings9. In order to form a ‘seam’ weld, maintain the arc for longer, and slowly move the rod along the path of the join. The speed at which the rod is moved is crucial to achieving a good weld• If the machine settings are correct, the arc should be steady, and should produce a crackling sound. Be aware that you will have to gradually move the electrode clamp closer to the metal as the rod is used up• Once the weld bead is complete, remove excess and splatters using a chipping hammer or wire brush. Do not attempt to weld over beads unless properly cleaned• Creating neat, high quality welds is a skill that takes time to master. Practice and good preparation will help to make satisfactory welds Accessories A range of other accessories and consumables, including Welders Helmet, Welders Chipping Hammer, Welders Apron and Welders Gauntlets, is available from your Silverline stockist. Spare parts can be obtained from toolsparesonline.com Maintenance

WARNING: ALWAYS disconnect from the power supply before carrying out any inspection, maintenance or cleaning.

• Regularly check that all the xing screws are tight• Inspect the supply cord of the tool, prior to each use, for damage or wear. Repairs should be carried out by an authorised Silverline service centre. This advice also applies to extension cords used with this tool Cleaning

• Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly, and shorten the machine’s service life. Clean the body of your machine with a soft brush, or dry cloth. If available, use clean, dry, compressed air to blow through the ventilation holes• Clean the tool casing with a soft damp cloth using a mild detergent. Do not use alcohol, petrol or strong cleaning agents• Never use caustic agents to clean plastic parts Storage
• Store this tool carefully in a secure, dry place out of the reach of children Disposal Always adhere to national regulations when disposing of power tools that are no longer functional and are not viable for repair.
• Do not dispose of power tools, or other waste electrical and electronic equipment (WEEE), with household waste• Contact your local waste disposal authority for information on the correct way to dispose of power tools 103597_MANUAL.indd 7 08/08/2017 08:52GB

Problem Possible cause Solution No powerMains circuit breaker operated or fuse blown Check circuit is capable of required current then reset mains circuitInternal fuse blown Have fuse replaced by a qualified electricianDuring use the welder stops workingDuty cycle exceeded and Over-Heat Indicator (6) is illuminatedLeave the welder for 20-30 minutes to cool downPoor weldIncorrect current setting Adjust Current Dial (3)Wrong electrode rod/stick Replace electrode rod/stickPoor earth connection on workpieceCheck Earth Clamp (8). Ensure there is no grease, paint or other surface coating that would cause a bad electrical connection with the workpiece Troubleshooting 103597_MANUAL.indd 8 08/08/2017 08:52200A MMA Inverter Arc Welder Kit 103597

silverlinetools.com Terms & Conditions Silverline Tools Guarantee This Silverline product comes with a 3 year guarantee Register this product at www.silverlinetools.com within 30 days of purchase in order to qualify for the 3 year guarantee. Guarantee period begins according to the date of purchase on your sales receipt. Registering your purchase Registration is made at silverlinetools.com by selecting the Guarantee Registration button. You will need to enter:-• Your personal details• Details of the product and purchase information Once this information is entered your guarantee certicate will be created in PDF format for you to print out and keep with your purchase. Guarantee period becomes effective from the date of retail purchase as detailed on your sales receipt.

PLEASE KEEP YOUR SALES RECEIPT

If this product develops a fault within 30 days of purchase, return it to the stockist where it was purchased, with your receipt, stating details of the fault. You will receive a replacement or refund.If this product develops a fault after the 30 day period, return it to:Silverline Tools Service Centre PO Box 2988 Yeovil BA21 1WU, UKThe guarantee claim must be submitted during the guarantee period.You must provide the original sales receipt indicating the purchase date, your name, address and place of purchase before any work can be carried out.You must provide precise details of the fault requiring correction.Claims made within the guarantee period will be veried by Silverline Tools to establish if the deciencies are related to material or manufacturing of the product.Carriage will not be refunded. Items for return must be in a suitably clean and safe state for repair, and should be packaged carefully to prevent damage or injury during transportation. We may reject unsuitable or unsafe deliveries.All work will be carried out by Silverline Tools or its authorized repair agents.The repair or replacement of the product will not extend the period of guaranteeDefects recognised by us as being covered by the guarantee shall be corrected by means of repair of the tool, free of charge (excluding carriage charges) or by replacement with a tool in perfect working order.Retained tools, or parts, for which a replacement has been issued, will become the property of Silverline Tools. The repair or replacement of your product under guarantee provides benets which are additional to and do not affect your statutory rights as a consumer. What is covered: The repair of the product, if it can be veried to the satisfaction of Silverline Tools that the deciencies were due to faulty materials or workmanship within the guarantee period.If any part is no longer available or out of manufacture, Silverline Tools will replace it with a functional replacement part.Use of this product in the EU. What is not covered: Silverline Tools does not guarantee repairs required as a result of:Normal wear and tear caused by use in accordance with the operating instructions eg blades, brushes, belts, bulbs, batteries etc.The replacement of any provided accessories drill bits, blades, sanding sheets, cutting discs and other related items.Accidental damage, faults caused by negligent use or care, misuse, neglect, careless operation or handling of the product.Use of the product for anything other than normal domestic purposes.Change or modication of the product in any way.Use of parts and accessories which are not genuine Silverline Tools components.Faulty installation (except installed by Silverline Tools).Repairs or alterations carried out by parties other than Silverline Tools or its authorized repair agents.Claims other than the right to correction of faults on the tool named in these guarantee conditions are not covered by the guarantee. CE Declaration of Conformity The undersigned: Mr Darrell Morrisas authorised by: Silverline ToolsDeclares thatThis declaration has been issued under the sole responsibility of the manufacturer.The object of the declaration is in conformity with the relevant Union harmonisation Legislation.Identication code: 103597Description: 200A MMA Inverter Arc Welder KitConforms to the following directives and standards: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU• RoHS Directive 2011/65/EU • EN60974-1:2012• EN60974-10:2014Notied body: TÜV SÜD Product Service The technical documentation is kept by: Silverline Tools Date: 17/09/2015Signed: Mr Darrell MorrisManaging DirectorName and address of the manufacturer:Powerbox International Limited, Company No. 06897059. Registered address: Powerbox, Boundary Way, Lufton Trading Estate, Yeovil, Somerset BA22 8HZ, United Kingdom. 103597_MANUAL.indd 9 08/08/2017 08:52FR