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USER MANUAL EZChem HAYWARD
SAVE THIS OWNER’S MANUAL
OWNER’S MANUALUSE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 2 of 13 EZ-CHEM Rev. B WARNING – Carefully read the instructions that appear in this manual and on the device. Failure to comply with the instructions can cause injuries. This document must be given to every pool user who should keep it in a safe place. WARNING – All electrical connections must be carried out by a qualified approved electrician in accordance with the standards currently in force in the country of installation.F NF C 15-100 GB BS7671:1992D DIN VDE 0100-702 EW SIST HD 384-7-702.S2A ÖVE 8001-4-702 H MSZ 2364-702:1994 / MSZ 10-533 1/1990 E UNE 20460-7-702 1993, REBT ITC-BT-31 2002 M MSA HD 384-7-702.S2 IRL IS HD 384-7-702 PL TS IEC 60364-7-702
protected against short-circuits. The device must also be powered via an isolating transformer or a residual current device (RCD) with a nominal operating residual current not exceeding 30 mA. WARNING – Check that the supply voltage required by the product corresponds to the voltage of the distribution network and that the power supply cables are suitable for the product power supply. WARNING – To reduce the risk of electric shock, do not use an extension cable to connect the device to the mains. Use a wall socket. WARNING – The device must not be used if the power cord is damaged. An electric shock could occur. A damaged power cord must be replaced by the after-sales service or similarly qualified persons to avoid danger. WARNING – Unplug the device from the mains supply before any intervention. WARNING – Ensure that children cannot play with the device. Keep your hands and any foreign object away from openings and moving parts. WARNING – The device must not be used, cleaned or maintained by children over eight years of age or people with reduced physical, sensory or mental abilities or lack of experience or know-how until they have received appropriate instructions and without adequate supervision by a responsible adult to ensure safe handling and avoid any risk of danger. This device must remain out of the reach of children. WARNING – Chemicals can cause internal and external burns. To avoid death, serious injury or damage to equipment: Wear personal protective equipment (gloves, goggles, mask, etc.) when servicing or maintaining this device. This device must be installed in an adequately ventilated place. WARNING – Use only original Hayward parts.
WARNING: Electrical Hazard. Failure to follow
instructions can result in serious injury or death.
FOR USE WITH RESIDENTIAL SWIMMING POOLS
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Page 3 of 13 EZ-CHEM Rev. B Thank you for choosing Hayward. This manual contains important information regarding the operation and maintenance of your product. Please retain it for reference. TO REGISTER YOUR PRODUCT IN OUR DATABASE, GO TO: www.hayward.fr/en/services/register-your-product
Page 4 of 13 EZ-CHEM Rev. B GENERAL EZ-Chem is a device for regulating the pH of your pool. With the addition of an ORP kit (optional), it can also regulate both the pH and the liquid chlorine injection to provide you with a complete treatment. EZ-Chem can treat pools up to 90 m
INSTALLATION Disconnect the pool filter pump before starting the installation. The installation must be carried out in accordance with the standards currently in force in the country. The control box must be mounted a minimum horizontal distance of 3.5 m (or more, if required by local regulations) from the pool and within 1 m of a protected outlet. Preparing the water in the pool To prepare the pool water, its chemical composition must be balanced. Certain adjustments to the chemical balance of the pool can take several hours. It is therefore necessary to start the procedure well before switching the unit on.Chemical water balance The following table summarizes the concentrations recommended by Hayward. It is important to maintain these concentrations to prevent surface corrosion or deterioration and to derive full benefit from your pool. Control your water regularly. Your authorized Hayward dealer or pool suppliers will provide you with the chemicals you need, together with instructions on how to use them, to adjust the chemical balance of the water in your pool.
CHEMISTRY RECOMMENDED CONCENTRATIONS
Free chlorine 1.0 to 3.0 ppm pH 7.2 to 7.6 Cyanuric acid (Stabiliser) 20 to 30 ppm (preferably 25 ppm) Only add stabiliser if necessary Total alkalinity 80 to 120 ppm Water hardness 200 to 300 ppm Saturation index -0.2 to 0.2 (preferably 0) Saturation index The saturation index (Si) gives us information about the calcium content and alkalinity of the water; it is a water balance indicator. Your water is correctly balanced if the Si is 0 ± 0.2. If the Si is below -0.2, the water is corrosive and the coating on the pool walls may be damaged. If the Si is above +0.2, stains may appear. Use the following table to determine the saturation index. Si = pH + Ti + Ci + Ai - 12.1 °C °F TiHardness(calcium) Totalalkalinity
Use: Measure the pH of the pool water, the temperature, the water hardness and the total alkalinity. Use the table above to determine Ti, Ci and Ai in the above formula. If the Si is equal to 0.2 or more, stains may appear. If the Si is equal to -0.2 or less, corrosion or deterioration may occur. - 0.2
Page 5 of 13 EZ-CHEM Rev. B Composition EZ-Chem
www.hayward.frDispense A EZ-Chem housing B Transparent PVC suction hose (4 m Ø4x6). C Semi-rigid white PE injection tube (5 m Ø4x6). D Installation kit (Check that screws are included) E Injection valve (3/8'' GAS). F pH probe G Probe holder H 3 x saddle clamps for acid injection, flow switch and pH probe. I pH 7 and pH 4 buffer solutions L Injection valve reducers M Flow switch N Suction tube ballast O Fixing plate A Peristaltic pump housing B Transparent PVC suction hose (4 m Ø4x6). C Semi-rigid white PE injection tube (5 m Ø4x6). D Installation kit (Check that screws are included) E Injection valve (3/8'' GAS). F ORP Probe (Redox). G Probe holder H 2 x saddle clamps for acid injection and ORP probe. I ORP 465 / 468 calibration solution K Fixing plate. L Injection valve reducers N Suction tube ballastUSE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 6 of 13 EZ-CHEM Rev. B EZ-Chem with an ORP kit for pH regulation and liquid chlorine injection. Pump Filter Heater Flow switch POOL From pool From Spa Back to pool Back to Spa
probe Acid Acid injection Installation EZ-Chem only for pH regulationUSE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 7 of 13 EZ-CHEM Rev. B
- WARNING – Chemicals can cause internal and external burns. To avoid death, serious injury and/or damage to equipment: Wear personal protective equipment (gloves, goggles, mask, etc.) when servicing or maintaining this device. It must be installed in an adequately ventilated room. Mount the box (or both boxes if the ORP option is chosen) on the wall using the mounting kit supplied. The box must be installed in the equipment room (dry, temperate, ventilated). Caution, acid vapours and/or chlorine can cause irreversible damage to your device. Position the treatment product tanks accordingly. The flow switch must be installed on the return pipe directly in line with and upstream of the treatment product injection point. Allow a 25 cm straight section before the flow switch. A hole should previously have been drilled in the pipe to allow the flow switch to pass through. Screw the flow switch (M) into the saddle clamp (H) taking care to seal with Teflon. Then install the clamp on the pipe. The flow switch must be installed in the direction of operation to ensure that it is tripped by the flow from the filter pump. The probes must be installed on the filter outlet pipe to protect them from debris. A hole should previously have been drilled in the pipe to allow the probe to pass through. Fix the saddle clamp and install the probes in the clamp (H) with the probe (G) provided for this purpose. For the probes to operate, they must be vertical, with the cable upward. The probes must always remain wet. If the probes are allowed to dry, they will be permanently unusable (not covered by the warranty). The treatment products must be injected last over the water return line, after any equipment (heater, etc.). A hole should previously have been drilled in the pipe to allow the treatment product to pass through. Install the saddle clamp (H) and screw the injection valve (E) into the saddle clamp using the adapter (L) provided. Seal with Teflon. Connect the pH probe to the corresponding BNC connector. Connect the ORP/RedoX probe to the corresponding BNC connector (if the ORP option is chosen). Technical specications Supply voltage 230 V 50 Hz EZ-Chem power 12 W EZ-Chem power + ORP kit 18 W Safety rating IP65 Pump delivery rate 1.5 l/h Maximum pressure 1.5 bar Max pool volume 90 m
pH measuring ranges 6.0 to 9.0 pH ORP measuring ranges 0 to +1000 mV Measuring accuracy
0.1 pH; 10 mVUSE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Page 8 of 13 EZ-CHEM Rev. B Electrical connection:
To liquid chlorine peristaltic pump (option) 1 BNC connector for the pH probe 2 BNC connector for the ORP probe. Must only be connected if the ORP option is chosen (the probe is in the ORP kit). 3 Empty container sensor connection (optional). 4 Liquid chlorine peristaltic injection pump connection (only if the ORP option is chosen). Connect the phase of terminal block 6 to the right-hand terminal of terminal block 4 to perform the bridging. Connect the neutral of the peristaltic pump to the neutral of terminal block 6 and connect the phase to the left-hand terminal of terminal block 4. 5 Flow switch connection. Only the blue and brown wires should be connected. Do not connect the black wire. 6 Main power supply connection (230 V 50 Hz) in conformance with the local standard currently in force. 7 On/Off switch located on the right-hand side of the box.USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 9 of 13 EZ-CHEM Rev. B CONFIGURATION To congure the device, simultaneously press and for 5 seconds to display the following screen. Program Conguration Setting the language: Program Conguration press then twice, then enter using . Select the language using or and conrm with . Setting the ow switch Program Conguration press , then and enter using . The parameter must be set to On. This parameter must never be set to OFF.
- WARNING – injecting a treatment product when the filter pump is stopped can cause irreversible material damage and/ or serious injuries. Used to select a menu or conrm a selection Used to cancel or exit a menu Used to increase a value or navigate up a menu Used to reduce a value or navigate down a menuUSE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 10 of 13 EZ-CHEM Rev. B Setting the treatment mode This device is used to set: - pH only: pH mode - disinfectant only (ORP): Redox mode - both pH and disinfectant (ORP): pH + Rx mode The Redox or pH+Redox mode can only be activated with the ORP option sold separately. If you do not have the ORP option, please set the device to pH mode only. To select the treatment mode: Program Conguration press then enter using . Select the treatment mode using or and conrm with . Setting the pH set point The device must be in pH mode or pH+Rx mode. Program Conguration press three times then enter using . Set the pH set point using or and conrm with . Ideally, the pH must be set to between 7.2 and 7.6. Setting the ORP set point (only with the ORP option) The device must be in pH+Rx mode. Program Conguration press ve times then enter using . Set the ORP set point using or and conrm with . Ideally, ORP must be set to between 650 and 850. Note: press twice only in "Redox" mode to set the ORP set point. Priming the pumps Hold down the button to prime the pH pump. Hold down the button to prime the disinfectant (Chlorine) pump (only with the ORP option).USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 11 of 13 EZ-CHEM Rev. B Calibrating the probes pH probe Use pH 7 and pH 4 buffer solutions (check expiry date). Rinse your probe with tap water before immersing it in the pH 7 solution. Hold down the button until the Pump Calibration pH Probe Cal. menu appears, then conrm with . The Press CAL B.Solut. 7pH menu appears. Soak your probe in the pH 7 buffer solution and press . Wait until the countdown nishes (60 s) and the Quality 100% B.Solut. 7pH screen appears. If the quality of the measurement is not 100%, repeat the calibration or replace the probe. Rinse your probe with tap water before immersing it in the pH 4 solution. Press the button. The Press CAL B.Solut. 4pH menu appears. Soak your probe in the pH 4 buffer solution and press . Wait until the countdown nishes (60 s) and the Quality 100% B. Solut. 4pH screen appears. If the quality of the measurement is not 100%, repeat the calibration or replace the probe. ORP Probe (Only with the ORP option) Use the 465 / 468 mV calibration solution (check expiry date). Rinse your probe with tap water before immersing it in the 465 / 468 mV solution. Press when the calibration of the pH probe is nished. When the following screen appears Pump Calibration Rx Probe Cal. , conrm with . The 465 mV Press CAL menu appears. Soak your probe in the 465 / 468 mV calibration solution and press . Wait until the countdown nishes (60 s) and the Quality 100% B.Solut. 465 mV screen appears, then conrm with . If the quality of the measurement is not 100%, repeat the calibration or replace the probe.USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 12 of 13 EZ-CHEM Rev. B Full conguration overview - Review of the different parameters On the Program Conguration screen, press . pH OFA Time Off press to set the time after which the device will go into alarm mode if the pH set point has not been reached (OFA). Select the time (or off by default) using or and conrm with . Press to obtain pH Setpoint Type Acid and press to set the type of corrective product (acid (pH-) or alkaline (pH+)), then conrm with Press to obtain pH Setpoint 7.4ph and press to set the pH set point using or and conrm with . Ideally, the pH must be set to between 7.2 and 7.6. If you have connected the ORP kit (pH + Rx mode), press to obtain RX OFA Time Off and press to set the time after which the device will go into alarm mode if the ORP (Redox) set point has not been reached (OFA). Select the time (or off by default) using or and conrm with . Press to obtain RX Setpoint 750 mV and press to set the ORP (Redox) set point using or and conrm with . Ideally, ORP must be set to between 650 and 850. Restoring the factory settings Switch the device off and then on again by pressing the and buttons simultaneously. The Init. Default Yes menu appears. Press to conrm. The device is now in its factory conguration. The factory conguration is as follows: Treatment mode: pH only Language: French pH set point: 7.4 Type of corrective product: Acid pH OFA alarm: Off Flow switch: OnUSE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 13 of 13 EZ-CHEM Rev. B Troubleshooting guide As most malfunctions are related to a poor water balance, we advise you to check it before handling the product (see chemical water balance). Alarm text Possible causes Recommendation Action “Flow” ashing Insufcient ow or no ow Check the operation of the ow switch; if the contact is closed, "FLOW" remains steady, otherwise it ashes. The fault automatically disappears once the problem is resolved Check that the lter pump is working correctly Check the operating periods on the programming clock Ensure that all the valves are open Ensure that the water ows freely in the pipes OFA Alr (pH) Setting time too low Increase the pH OFA alarm time (20 minutes to 240 minutes) Press CAL Enter to remove the fault Or set the pH OFA alarm to OFF. Acid container empty Replace the acid container Rigid injection pipe blocked or pinched Inspect the acid injection pipe, replace if necessary Peristaltic pump problem Check pump operation, press the (+) button to force it to operate, replace the pump if faulty Inspect the membrane, replace if necessary Difculty reading the pH or unstable pH Check the water balance and recalibrate the pH probe OFA STOP (pH) pH level not reached after 3 cycle times See recommendation for pH OFA Alarm Press CAL Enter to remove the fault OFA Alr (Rx) Setting time too low Increase the Redox OFA alarm time (20 minutes to 240 minutes) Press CAL Enter to remove the fault Or set the Rx OFA alarm to OFF. Chlorine container empty Replace the liquid chlorine container Rigid injection pipe blocked or pinched Inspect the chlorine injection pipe, replace if necessary Peristaltic pump problem Check pump operation, press the (-) button to force it to operate, replace the pump if faulty Inspect the membrane, replace if necessary Difculty to read Redox Check the water balance and recalibrate the ORP probe OFA STOP (Rx) Redox level not reached after 3 cycle times See Rx OFA Alr recommendation Press CAL Enter to remove the fault Parameter error System error Restore the default settings N/A Electronic problem, replace the device Error 7 pH pH probe calibration problem Repeat the calibration The fault automatically disappears once the problem is resolved pH probe faulty Check the pH probe connection with the BNC connector on the housing, inspect the probe and the cable pH buffer solution out of date Obtain a new solution Error 4 pH pH probe calibration problem Repeat the calibration pH probe faulty Check the pH probe connection with the BNC connector on the housing, inspect the probe and the cable pH buffer solution out of date Obtain a new solution Error 465 mV Rx probe calibration problem Repeat the calibration Rx probe faulty Check the connection of the Rx probe with the BNC connector on the housing, inspect the probe and the cable Rx buffer solution out of date Obtain a new solutionHAYWARD POOL EUROPE - 1070 Allée des Chênes - CS 20054 Saint Vulbas - 01154 Lagnieu Cedex - Francia
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