1215 - Hand tool RIDGID - Free user manual and instructions

USER MANUAL 1215 RIDGID

1215 Threading Machines Record Serial Number below and retain product serial number which is located on nameplate.Serial No.1215 Threading Machines

999-997-051.10_REV B

This symbol indicates the risk of fingers, hands, clothes and other objects catching on or between gears or other rotating parts and causing crushing injuries. This symbol indicates the risk of fingers, legs, clothes and other objects catching and/or wrapping on rotating shafts causing crushing or striking injuries. General Power Tool Safety Warnings* WARNING Read all safety warnings, instructions, illustrations and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE! The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Work Area Safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and by-standers away while opera- ting a power. Distractions can cause you to lose control. Electrical Safety

• Power tool plugs must match the outlet. Never mod ify the plug in any way. Do not use any adap- ter plugs with earthed (grounded) power tools. Safety Symbols In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve understanding of these signal words and symbols. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE indicates information that relates to the protection of property. This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment. This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury. NOTICE DANGER WARNING CAUTION This symbol indicates the risk of electrical shock. This symbol indicates the risk of machine tipping, causing striking or crushing injuries. This symbol means do not wear gloves while operating this machine to reduce the risk of entanglement. This symbol means always use a foot switch when using a threading machine/power drive to reduce the risk of injury. This symbol means do not disconnect foot switch to reduce the risk of injury. This symbol means do not block foot switch (lock in ON position) to reduce the risk of injury.

• The text used in the General Safety Rule section of this manual is verbatim, as required, from the applicable UL/CSA 62841-1 edition standard. This section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.1215 Threading Machines

Unmodi fied plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electrical shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electrical shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is un- avoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. Personal Safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A mo ment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the OFF-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch ON invites accidents.

• Remove any adjusting key or wrench before turn- ing the power tool ON. A wrench or a key left at- tached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. Power Tool Use and Care

• Do not force power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it is designed.

• Do not use power tool if the switch does not turn it ON and OFF. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/ or the battery pack, if detachable, from the power tool before making any adjustments, changing ac- cessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s op er ation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. The use of the power tool for operations different from those intended could result in a hazardous situation.1215 Threading Machines

of the machine. This practice could lead to trapping, entanglement and loss of control.

• Do not operate the machine without all covers properly installed. Exposing moving parts increases the probability of entanglement.

• Do not use this machine if the foot switch is broken or missing. The foot switch provides safe control of the machine, such as emergency shutoff in case of entanglement.

• One person must control the work process, ma- chine operation and foot switch. Only the operator should be in the work area when the machine is running. This helps reduce the risk of injury.

• Never reach into the machine front chuck or rear centering head. This will reduce the risk of entangle- ment.

• Read and understand these instructions and the instructions and warnings for all equipment and materials being used before operating this tool to reduce the risk of serious personal injury. RIDGID Contact Information If you have any question concerning this RIDGID

distributor. – Visit RIDGID.com to find your local RIDGID contact point. – Contact Ridge Tool Technical Service Department at [e-mail], or in the U.S. and Cana da call 844-789-8665. Description The RIDGID

Model 1215 Threading Machine is an elec- tric-motor driven machine that centers and chucks pipe, conduit and bolt stock and rotates it while cutting, reaming and threading operations are performed. Threading dies are mounted in a variety of available die heads. An integral oiling system is provided to flood the work with thread cutting oil during the threading operation. With proper optional equipment, the 1215 Threading Machine can be used to thread short or close nipples. Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Specic Safety Information WARNING This section contains important safety information that is specic to these tools. Read these precautions carefully before using the 1215 Threading Machine to reduce the risk of electrical shock or other serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE! Keep this manual with machine for use by the operator. Threading Machine Safety Warnings

• Keep floor dry and free of slippery materials such as oil. Slippery floors invite accidents.

• Restrict access or barricade the area when work piece extends beyond machine to provide a mini- mum of one meter clearance from the work piece. Restricting access or barricading the work area around the work piece will reduce the risk of entanglement.

• Do not wear gloves. Gloves may be entangled by the rotating pipe or machine parts leading to personal injury.

• Do not use for other purposes such as drilling holes or turning winches. Other uses or modifying this machine for other applications may increase the risk of serious injury.

• Secure machine to bench or stand. Support long heavy pipe with pipe supports. This practice will prevent the machine from tipping.

• While operating the machine, stand on the side where the operator controls are located. Operating the machine from this side eliminates need to reach over the machine.

• Keep hands away from rotating pipe and fittings. Stop the machine before wiping pipe threads or screwing on fittings. Allow the machine to come to a complete stop before touching the pipe. This practice will reduce the chance of entanglement in rotating parts.

• Do not use this machine to install or remove (make or break) fittings, it is not an intended use1215 Threading Machines

• Sound measurements are obtained in accordance with CSA Z107.2-1973 and OSHA 1926.52- Sound emissions may vary due to your location and specific use of these tools.- Daily exposure levels for sound need to be evaluated for each application and appropriate safety measures taken when needed. Evaluation of exposure levels should consider the time a tool is switched off and not in use. This may signifi-cantly reduce the exposure level over the total working period. Standard Equipment Refer to the RIDGID catalog for details on accessories supplied with specific machine catalog numbers. The RIDGID Model 1215 Threading Machine serial num- ber plate is located opposite the switch plate below the foot switch cord wrap. The last 4 digits indicate the month and year of the manufacture. (mm = month, yy = year). Figure 2 – Machine Serial Number Selection of appropriate materials and instal- lation, joining and forming methods is the responsibility of the system designer and/or installer. Selection of im- proper materials and methods could cause system failure. Stainless steel and other corrosion resistant materials can be contaminated during installation, joining and forming. This contamination could cause corrosion and premature failure. Careful evaluation of materials and methods for the specific service conditions, including chemical and temperature, should be completed before any installation is attempted. XXXXXXXXMMYY On/Off SwitchRear Centering DeviceChuck HandwheelFoot SwitchDie HeadNo. 732 CutterNo. 323 ReamerCarrying HandleCarriage HandwheelWarning LabelNOTICEChip Tray1215 Threading Machines

and correct any problems to reduce the risk of serious injury from electric shock, crushing injuries and other causes, and to help prevent threading machine damage.

1. Make sure that the threading machine is unplugged

and the ON/OFF (I/O) switch is in OFF (O) position.

2. Clean any oil, grease or dirt from the threading ma-

chine, including the handles and controls. This aids inspection and helps prevent the machine or control from slipping from your grip. Clean and maintain the machine per the maintenance instructions.

3. Inspect the threading machine for the following:

• Condition of the cords and plug for damage or modification.

• Proper assembly, maintenance and completeness.

• Any broken, worn, missing, misaligned or binding parts or other damage.

• Presence and operation of the foot switch. Confirm that foot switch is attached, in good condition, that it cycles smoothly and does not stick.

• Presence and readability of warning labels (Fi gure 1).

• Condition of the dies, cutter wheel and reamer cut- ting edges. Dull or damaged cutting tools increase required force, produce poor results and increase the risk of injury.

• Any other condition which may prevent safe and normal operation. If any problems are found, do not use the threading machine until the problems have been repaired.

4. Inspect and maintain any other equipment being

used per its instructions to make sure it is functioning properly. Machine and Work Area Set-Up WARNING Set up the 1215 Threading Machine and work area according to these procedures to reduce the risk of injury from electric shock, machine tipping, entanglement, crushing and other causes, and to help prevent machine damage. Secure the machine to a stable stand or a bench. Properly support pipe. This will reduce the risk of falling pipe, tipping and serious injury. Do not use the 1215 Threading Machine without a properly operating foot switch. A foot switch pro- Machine Assembly WARNING To reduce the risk of serious injury during use, follow these procedures for proper assembly. Failure to mount the threading machine to a stable stand or bench may result in tipping and serious injury. ON/OFF (I/O) switch should be OFF (O) and machine unplugged before assembly. Mounting on Stands The 1215 Threading Machine can be mounted on RIDGID 1203 Leg Stand. Refer to the Stand Instruction Sheet for mounting instructions. Mounting on Bench The 1215 Threading Machine can be mounted on a level, stable bench. To mount the unit on a bench, use three 3/8" bolts in holes provided on the machine base. See Figure 3 for hole spacing. Figure 3 – Hole spacing for mounting the 1215 Pre-Operation Inspection WARNING Before each use, inspect your threading machine 16.04" 10.93" 10.82"1215 Threading Machines

create a minimum of 3' (1 m) clearance around the threading machine and pipe. This helps prevent non-operators from contacting the machine or pipe and reduces the risk of tipping or entanglement.

10. Position the foot switch as shown in Figure 10 to allow

a proper operating position.

11. Check the level of RIDGID Thread Cutting Oil. Re-

move the oil pan liner and chip tray; see that the filter screen assembly is fully submerged in oil. See Oil System Maintenance. Make sure the drip tray is properly placed to direct oil dripping off the die head into the base assembly

12. With the ON/OFF (I/O) switch in OFF (O) position,

run the cord along a clear path. With dry hands, plug the power cord into the properly grounded outlet. Keep all connections dry and off the ground. If the power cord is not long enough use an extension cord that:

• Is in good condition.

• Has a three-prong plug like on the threading machine.

• Is rated for outdoor use and contains a W or W-A in the cord designation (e.g. SOW).

13. Check the threading machine for proper operation.

• Move the ON/OFF (I/O) switch to the ON (I) position. Press and release the foot switch. Chuck should rotate counter-clockwise when viewed from the car- riage end (see Figure 14). If the threading machine does not rotate in the correct direction, or the foot switch does not control the machine operation, do not use the machine until it has been repaired.

• Depress and hold the foot switch. Inspect the mov- ing parts for misalignment, binding, odd noises or any other unusual conditions. Remove foot from the foot switch. If any unusual conditions are found, do not use the machine until it has been repaired.

• Place die head in the use position. Depress and hold the foot switch. Check for oil flow through the die head. Remove foot from the foot switch. The oil flow can be adjusted with the control valve on carriage (Figure 4). Clockwise rotation decreases flow and counterclockwise increases flow. Do not adjust while the machine is running. If needed, see “Maintenance Instructions” section for oil system maintenance. vides better control by letting you shut off the machine motor by removing your foot.

1. Check work area for:

• Flammable liquids, vapors or dust that may ignite. If present, do not work in area until source is identi- fied, removed or corrected, and area is completely ventilated. The threading machine is not explosion proof and can cause sparks.

• Clear, level, stable, dry location for all equipment and operator.

• Good ventilation. Do not use extensively in small, enclosed areas.

• Properly grounded electrical outlet of the correct voltage. Check the machine serial plate for required voltage. A three-prong or GFCI outlet may not be properly grounded. If in doubt, have outlet inspected by a licensed electrician.

2. Inspect the pipe to be threaded and associated fit-

tings and confirm that the 1215 Threading Machine is correct tool for the job, see Specifications. Do not use to thread anything other than straight stock. Do not thread pipe with fittings or other attachments. This increases the risk of entanglement.

3. Transport equipment to work area. See Preparing

Machine for Transport for information.

4. Confirm equipment to be used has been properly

inspected and assembled.

5. Confirm that the ON/OFF (I/O) switch is in the OFF

6. Check that the correct dies are in the die head and are

properly set. If needed, install and/or adjust the dies in the die head. See Die Head Set-Up and Use section for details.

7. Swing the cutter, reamer and die head up away from

the operator. Make sure they are stable and will not fall in the work area. 8 If pipe will extend past the chip tray in the front of the machine or more than 2' (0.6 m) out of the rear of the machine, use pipe stands to support the pipe and prevent the pipe and threading machine from tipping or falling. Place the pipe stands in line with machine chucks, approximately 1/3 of distance from end of the pipe to the machine. Longer pipe may need more than one pipe stand. Only use pipe stands designed for this purpose. Improper pipe supports or supporting the pipe by hand can cause tipping or entanglement injuries.

9. Restrict access or set-up guards or barricades to1215 Threading Machines

Figure 4 – Adjusting Oil Flow

14. Move the ON/OFF (I/O) switch to the OFF (O) posi-

tion, and with dry hands unplug the machine. Die Head Set-Up and Use The 1215 Threading Machine can be used with a vari- ety of RIDGID Die Heads to cut pipe and bolt threads. Information is included here for Quick-Opening Die Heads. See the RIDGID catalog for other available die heads. Die Heads require one set of dies for each of the follow- ing pipe size ranges: (1/4" and 3/8"), (1/2" and 3/4") and (1" through 2"). NPT/NPSM dies must be used in NPT Die Heads and BSPT/BSPP dies must be used n BSPT Die Heads – The size bar is marked for each. Die heads using Mono or Bolt dies require a dedicated set of dies for each specific thread size. See the RIDGID catalog for dies available for your die head. Always cut a test thread to confirm proper thread size after changing/adjusting the dies. Removing/Installing Die Head Insert/remove Die Head Post into mating hole in carriage. When fully inserted, the Die Head will be held in place. When it is installed, the Die Head can be pivoted on post to align it with pipe or it can be swung up and out of the way to allow use of cutter or reamer. Quick-Opening Die Heads Quick-Opening Die Heads include Model 811A and 531/532 Bolt. Quick opening die heads are manually opened and closed for user specified thread length. See Figure 5. Figure 5 –Quick-Opening Die Head Inserting/Changing the Dies

1. Place the die head with numbers facing up.

2. Move throwout lever to OPEN position (Figure 6).

Figure 6 – Open/Closed Lever Position

3. Loosen clamp lever (Hex nut on Mono die heads)

approximately three turns.

4. Lift tongue of washer out of slot in size bar. Move

washer to end of slot (Figure 5).

dies into the die head, numbered edge up until the indicator line is flush with the edge of the die head (see Figure 7). Numbers on the dies must cor- respond with those on the die head slots. Always change dies as sets – do not mix dies from different sets.

7. Move link index mark to align with desired size mark

Indicator Line Indicator Line Throwout LeverThrowout Lever Open ClosedFigure 7 – Inserting Dies

Decrease in flowIncrease in FlowOil Flow Control ValveThrowout LeverSize Bar Washer Tongue Link Clamp Lever (Hex Nut on Mono Dies) Post Dies Hole for Locking Pin (LH Die Heads)1215 Threading Machines

on size bar. Adjust die insertion as needed to allow movement. Washer tongue should be in slot to left.

8. Tighten clamp lever (Hex nut on Mono die heads).

Adjusting Thread Size

1. Install the die head and move the die head into

3. Start with link index mark a ligned with desired size

mark on size bar. On Mono and Bolt die heads, set link mark at line in size bar. For bolt threads with Uni versal die head, set all bolt dies at BOLT line on size bar (Fi gure 8).

4. If thread size needs to be

ad justed, set the link index mark slightly off the mark on size bar in the direction of OVER (larger dia meter thread, less turns of fitting engagement) or UNDER (small er thread diameter, more turns of fitting engage- ment) mark ings.

5. Tighten clamp lever.

Opening the Die Head at the End of the Thread At the end of the thread:

• Pipe Threads – End of threaded pipe is flush with the end of the number 1 die.

• Bolt Threads – Thread the desired length – watch closely for any interference between the parts. Move the throwout lever to the OPEN position, retract- ing dies. Operating Instructions WARNING Do not wear gloves or loose clothing. Keep sleeves and jackets buttoned. Loose clothing can become entangled in rotating parts and cause crushing and striking injuries. Keep hands away from rotating pipe and parts. Stop the machine before wiping threads or screwing on ttings. Do not reach across the machine or pipe. To prevent entanglement, crushing or striking injuries, allow machine to come to a complete stop before touching the pipe or machine chucks.

Figure 8 – Adjusting Thread Size Size Bar“Over”Link Index Mark “Under” Do not use this machine to make or break (tighten or loosen) ttings. This can cause striking or crush- ing injuries. Do not use a threading machine without a properly operating foot switch. Never block a foot switch in the ON position so that it does not control the threading machine. A foot switch provides better control by letting you shut off the machine motor by removing your foot. If entanglement should occur and power is maintained to the motor, you will be pulled into the machine. This machine has high torque and can cause clothing to bind around your arm or other body parts with enough force to crush or break bones or cause striking or other injuries. One person must control both the work process and the foot switch. Do not operate with more than one person. In case of entanglement, the operator must be in control of the foot switch. Follow operating instructions to reduce the risk of injury from entanglement, striking, crushing and other causes.

1. Make sure that machine and work area is properly set

up and that the work area is free of bystanders and other distractions. The operator should be the only person in the area while the machine is operated. The cutter, reamer and die head should be up away from the operator, do not place in the operating position. Make sure they are stable and will not fall. Fully open the chucks of the threading machine.

2. Insert pipe shorter than 2' (0,6 m) from the front of the

machine. Insert longer pipes through either end so that the longer section extends out beyond the rear of the Threading Machine. Confirm that pipe stands are properly placed.

3. If needed, mark the pipe. Place pipe so that the

area to be cut or end to be reamed or threaded is approximately 4" (100 mm) from the front of the chuck. If closer, the carriage may strike the machine during the threading and damage the machine.

4. Turn the rear centering device counterclockwise

(viewed from rear of machine) to close down onto pipe. Make sure that the pipe is centered in the inserts. This improves pipe support and gives better results.

5. Turn the front chuck handwheel counterclockwise

(viewed from front of machine) to close down onto pipe. Make sure that the pipe is centered in the jaws. Use repeated and forceful counterclockwise spins of the handwheel to secure the pipe in front chuck (Figure 9).1215 Threading Machines

Figure 9 – Chucking Pipe

6. Assume a proper operating position to help maintain

control of the machine and pipe (See Figure 10).

• Stand on the ON/OFF (I/O) switch side of the ma- chine with convenient access to the tools and switch.

• Be sure that you can control the foot switch. Do not step on foot switch yet.

• Be sure that you have good balance and do not have to overreach. Figure 10 – Operating Position Cutting with the No. 732 Cutter

1. Open cutter by turning the feed screw counterclock-

wise. Lower the cutter into cutting position over the pipe. Use the carriage handwheel to move the cutter over the area to be cut, and align the cutter wheel with the mark on the pipe. Cutting threaded or damaged sections of pipe can damage the cutter wheel.

2. Tighten the cutter feed screw handle to bring the cutter

wheel firmly in contact with the pipe while keeping the cutter wheel aligned with the mark on the pipe.

3. Move the ON/OFF (I/O) switch to the ON (I) position.

4. With both hands, grasp the pipe cutter feed screw

5. Depress the foot switch.

6. Tighten the feed screw handle one-half turn per rota-

tion of the pipe until the pipe is cut. More aggressive tightening of the handle reduces cutter wheel life and increases pipe burr formation. Do not support the pipe by hand. Let the cut off piece be supported by the threading machine carriage and pipe stand. Figure 11 – Cutting with 732 Cutter

7. Remove foot from the foot switch.

8. Move the ON/OFF (I/O) switch to the OFF (O) position.

9. Raise cutter into position up away from operator.

Reaming with No. 344 Reamer

1. Move the reamer into reaming position. Make sure

that it is securely positioned to prevent it from moving during use.

2. Move the ON/OFF (I/O) switch to the ON (I) position.

3. With both hands, grasp the carriage handwheel. See

4. Depress the foot switch.

Figure 12 – Reaming with 344 Reamer

5. Turn carriage handwheel to move the reamer to the

end of pipe. Apply slight pressure to the handwheel to feed the reamer into pipe to remove the burr as desired.

6. Remove foot from the foot switch.

7. Move the ON/OFF (I/O) switch to the OFF (O) position.

8. Move the reamer up away from the operator.

Threading Pipe Due to differing pipe characteristics, a test thread should always be performed before the first thread of the day or when changing pipe size, schedule or material.

1. Lower the die head into the threading position. Con-

firm that the dies are correct for the pipe being threaded and properly set. See the “Die Head Set-Up and Use” section for information on changing and adjusting dies.

2. Close the die head.

3. Move the ON/OFF (I/O) switch to the ON (I) position.

4. With both hands, grasp the carriage handwheel. See

5. Depress the foot switch.

6. Confirm cutting oil flow through the die head.

7. Turn carriage handwheel to move the die head to the

end of the pipe. Apply slight force to the handwheel to start the die head onto the pipe. Once the die head starts threading the pipe, no more force is required on the carriage handwheel.

8. Keep your hands away from the rotating pipe. Make

sure the carriage does not hit the machine. When the thread is complete, open the die head.

9. Remove foot from the foot switch.

11. Turn the carriage handwheel to move the die head

past the end of the pipe. Raise the die head into position up away from the operator.

12. Remove the pipe from the machine and inspect the

thread. Do not use the machine to tighten or loosen fittings on the thread. Figure 13 – Threading Pipe Threading Bar Stock/Bolt Threading Bolt threading is similar to the pipe threading process. The stock diameter should never exceed the thread major diameter. When cutting bolt threads, the correct dies and die head must be used. Bolt threads may be cut as long as needed, but make sure the carriage does not hit the ma- chine. If long threads are required:

1. At the end of carriage travel, leave the die head

closed, remove foot from the foot switch and move the ON/OFF (I/O) switch to the OFF (O) position.

2. Open the chuck and move the carriage and workpiece

to the end of the machine.

3. Re-chuck the rod and continue threading.

Removing Pipe from the Machine

1. With the ON/OFF (I/O) switch in the OFF (O) position

and the pipe stationary, use repeated and forceful clockwise spins of the handwheel to loosen the pipe in the chuck. Open the front chuck and the rear-cen- tering device. Do not reach into chuck or centering device.1215 Threading Machines

999-997-051.10_REV B

2. Clean the chips and other debris from the chip tray.

Remove or secure all equipment and material from the machine and stand prior to moving to prevent falling or tipping. Clean up any oil or debris on the floor.

3. Place the cutter, reamer and die head in the operating

4. Coil up the power cord and foot switch cord and hook

proper lifting techniques, be aware of the machine weight. Machine is equipped with handles at front and rear. Use care in lifting and moving. Figure 15 – Machine prepared for Transport Machine Storage The 1215 Threading Machine must be kept indoors or well covered in rainy weather. Store the machine in a locked area that is out of reach of children and people unfamiliar with the machine. This machine can cause serious injury in the hands of untrained users. Maintenance Instructions WARNING Make sure that the ON/OFF (I/O) switch is in the OFF (O) position and the machine is unplugged before performing any maintenance or making any adjustments. Maintain threading machine according to these pro- cedures to reduce the risk of injury from electrical shock, entanglement and other causes.

2. Firmly grip the pipe and remove from the machine.

Carefully handle the pipe as the thread may still be hot and there may be burrs or sharp edges. Inspecting Threads

1. After removing the pipe from the machine, clean the

2. Visually inspect thread. Threads should be smooth

and complete, with good form. If issues such as thread tearing, waviness, thin threads, or pipe out-of- roundness are found, the thread may not seal. Refer to the Troubleshooting Chart for help in diagnosing these issues.

3. Inspect the size of the thread.

• The preferred method of checking thread size is with a ring gauge. There are various styles of ring gauges, and their usage may differ from that shown here.

• Screw ring gauge onto the thread hand tight.

• Look at how far the pipe end extends through the ring gage. The end of the pipe should be flush with the side of the gauge plus or minus one turn. If thread does not gauge properly, cut off the thread, adjust the die head and cut another thread. Using a thread that does not gauge properly can cause leaks. Figure14 – Checking Thread Size

• If a ring gauge is not available to inspect thread size, it is possible to use a new clean fitting representative of those used on the job to gauge thread size. For 2" and under NPT threads, the threads should be cut to obtain 4 to 5 turns to hand tight engagement with the fitting and for BSPT it should be 3 turns.

4. Adjust the threads according to appropriate section of

“Adjusting Thread Size” under “Die Head Set-Up and Use” heading.

5. Test the piping system in accordance with local codes

and normal practice. Preparing Machine for Transport

1. Make sure that the ON/OFF (I/O) switch is in the

OFF (O) position and the cord is unplugged from the outlet. Flush(Basic Size)One Turn Large(Maximum Size)One Turn Small(Minimum Size) Ring Gauge WARNING1215 Threading Machines

Figure 17 – Filter Screen Assembly Replacing No. 732 Cutter Wheel If the cutter wheel becomes dull or broken, push cutter wheel pin out of frame and check for wear. Replace pin if worn, and install new Cutter Wheel (see catalog). Lubricate pin with light lubricating oil. Replacing Jaw Inserts If Jaw inserts are worn out and do not grip pipe, they need to be replaced.

1. Place punch into spring detent slot of jaw and push

down (Figure 18). Continue to push down and slowly slide insert out of chuck jaw holder.

2. Place new insert into chuck jaw holder and with

finger, depress spring and plunger. Slowly move insert past spring and plunger until insert fully sits in chuck jaw holder. Figure 18 – Replacing Jaw Inserts Replacing Carbon Brushes Check motor brushes every 6 months. Replace when worn to less than

1. Unplug the machine from power source.

2. Loosen the three motor cover screws (screws are

Cleaning After each use, empty the threading chips from the chip tray and wipe out any oil residue. Wipe oil off exposed surfaces, especially areas of relative motion like the carriage rails. If the jaw inserts do not grip and need to be cleaned, use a wire brush to remove any build up of pipe scale, etc. Lubrication On a monthly basis (or more often if needed) lubricate all exposed moving parts (such as carriage rails, cutter wheels, cutter feed screw, jaw inserts and pivot points) with a light lubricating oil. Wipe any excess oil from ex- posed surfaces. Clean the lubrication points to remove dirt and prevent contamination of oil (Figure 16). Fill the lubrication points with lubricating oil. Press the ball in the lubrication point to allow the oil to reach bearings. Figure 16 – Lubrication Points Oil System Maintenance Keep oil filter screen clean for sufficient oil flow. Oil filter screen is located in the bottom of oil reservoir. Loosen the screw that secures filter to base, remove filter from oil line and clean (Figure 17). Do not operate machine with oil filter screen removed. Replace thread cutting oil when it becomes dirty or con- taminated. To drain the oil, position a container under drain plug at end of reservoir and remove plug. Follow all local laws and regulations when disposing of oil. Clean build up from the bottom of the reservoir. Use RIDGID Thread Cutting Oil for high quality threads and maximum die life. Oil reservoir will hold approximately 1.5 qt (1.4 l) of thread cutting oil. The oil pump should self-prime if the system is clean. If it does not, this indicates that the pump is worn and should be serviced. Do not attempt to prime the pump. Baffle Screen assembly Oil Pan Liner Filter Screen assembly Lubrication Points1215 Threading Machines

Figure 19 – Brush Placement - Motor Cover Removed retained – do not back all the way out) and remove motor cover.

3. Loosen the four screws to open the end cover

(screws are retained – do not back all the way out).

4. Using a pair of pliers, pull the motor brushes straight

out. Detach the connector. (See Figure 19.)

5. Inspect the commutator for wear. If excessively worn,

6. Depress the brush into the holder and insert into the

motor housing. Inspect to make sure insulator sheets are properly positioned between brush holder and housing. Attach the connector.

7. Reassemble unit. Install all covers before operating

Torn Threads. Damaged, chipped or worn out dies. Replace dies. Incorrect cutting oil. Only use RIDGID

Thread Cutting Oil. Insufficient cutting oil. Fill oil reservoir. Dirty or contaminated oil. Replace the RIDGID Thread Cutting Oil. Die head not properly aligned with pipe. Clean chips, dirt or other foreign material from be- tween die head and carriage. Improper pipe. Recommend using with black or galvanized steel pipe. Pipe wall too thin – use schedule 40 or heavier pipe. Die head not properly set. Adjust die head to give proper size thread. Carriage not moving freely on rails. Clean and lubricate carriage rails. Out-of-round or Crushed Threads. Die head set undersize. Adjust die head to give proper size thread. Pipe wall thickness too thin. Use schedule 40 or heavier pipe. Thin Threads. Dies inserted into head in wrong order. Put dies in proper position in die head. Forcing carriage feed handle during threading. Once dies have started thread, do not force carriage feed handle. Allow carriage to self-feed. Die head cover plate screws are loose. Tighten screws. No cutting oil flow. Low or no cutting oil. Fill oil reservoir. Oil Filter Screen Plugged. Clean Screen. Die head not in the threading (DOWN) position. Move die head to the threading position. ConnectorInsulator SheetBrush1215 Threading Machines

Machine will not run. Motor brushes worn out. Replace brushes. Pipe slips in jaws. Jaw inserts loaded with debris. Clean jaw inserts with wire brush. Jaws inserts worn out. Replace jaw inserts. Pipe not properly centered in jaw inserts. Make sure pipe is centered in jaw inserts, use the rear centering device. Chuck not tight on pipe. Use repeated and forceful spins of the chuck handwheel to tighten front chuck. Optional Equipment WARNING To reduce the risk of serious injury, only use equip- ment specically designed and recommended for use with the 1215 Threading Machine. Catalog No. Model No. Description

1 1/4" - 2" Bolt, Quick-Opening, RH/LH Die Head 58307 – Jaw Insert Set 58302 – Jaw Insert Set (Optional for SS and Plas- tic Coated Pipe) 61187 1203 Tripod Stand For a complete listing of RIDGID equipment available for the 1215 Threading Machine, see the Ridge Tool Catalog online at RIDGID.com or see Contact Information. Service And Repair WARNING Improper service or repair can make the machine unsafe to operate. The “Maintenance Instructions” will take care of most of the service needs of this machine. Any problems not addressed by this section should only be handled by a RIDGID Authorized Independent Service Center. Use only RIDGID Authorized service parts. For information on your nearest RIDGID Authorized Inde- pendent Service Center or any service or repair ques- tions, see Contact Information section in this manual.1215 Threading Machines

Thread Cutting Oil Information Read and follow all instructions on the threading oil label and Safety Data Sheet (SDS). Specific information about RIDGID Thread Cutting Oils, including Hazard Identification, First Aid, Fire Fighting, Accidental Release Measures, Handling and Storage, Personal Protective Equipment, Disposal and Transportation, is included on the container and SDS. SDS is available at RIDGID. com or by contacting Ridge Tool Technical Service De- partment at 844-789-8665 in U.S. and Canada or [e-mail]. Disposal Parts of the 1215 Threading Machine contain valuable materials and can be recycled. There are companies that specialize in recycling that may be found locally. Dispose of the components and any waste oil in compliance with all applicable regulations. Contact your local waste man- agement authority for more information. For EC Countries: Do not dispose of electri- cal equipment with household waste! According to the European Guideline 2012/ 19/EU for Waste Electrical and Electronic Equipment and its implementation into na- tional legislation, electrical equipment that is no longer usable must be collected separately and disposed of in an environmentally correct manner.Les fileteuses électriques AVERTISSEMENT ! Familiarisez-vous avec ce mode d’em- ploi avant d’utiliser l’appareil. Tout manque de compréhension ou d’adhé- sion aux consignes ci-après augmen- terait les risques de choc électrique, d’incendie et/ou de grave blessure cor- porelle.

Conforms to UL62841-1, UL62841-3-12 Certified to CSA C22.2 #62841-1, CSA C22.2 #62841-3-12Printed 02/23 999-997-051.10

©2002, 2023 Ridge Tool Company. All rights reserved RIDGID and the Emerson logo are registered trademarks of Emerson Electric Co. or its subsidiaries in the US and other countries. Any other trademarks belong to their respective holders. Against Material Defects & Workmanship FULL LIFETIME WARRANTY Ridge Tool Company 400 Clark Street Elyria, Ohio 44035-6001 U.S.A. What is covered RIDGID

tools are warranted to be free of defects in workmanship and material. How long coverage lasts This warranty lasts for the lifetime of the RIDGID

tool. Warranty coverage ends when the product becomes unusable for reasons other than defects in workmanship or material. How you can get service To obtain the benefit of this warranty, deliver via prepaid transportation the complete product to RIDGE TOOL COMPANY, Elyria, Ohio, or any RIDGID

CENTER. Pipe wrenches and other hand tools should be returned to the place of purchase. What we will do to correct problems Warranted products will be repaired or replaced, at RIDGE TOOL’S option, and returned at no charge; or, if after three attempts to repair or replace during the warranty period the product is still defective, you can elect to receive a full refund of your purchase price. What is not covered Failures due to misuse, abuse or normal wear and tear are not covered by this warranty. RIDGE TOOL shall not be responsible for any incidental or consequential damages. How local law relates to the warranty Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific rights, and you may also have other rights, which vary, from state to state, province to province, or country to country. No other express warranty applies This FULL LIFETIME WARRANTY is the sole and exclusive warranty for RIDGID

products. No employee, agent, dealer, or other person is authorized to alter this warranty or make any other warranty on behalf of the RIDGE TOOL COMPANY. Qué cubre Las herramientas RIDGID