IFM OCF502 - Detector

OCF502 - Detector IFM - Free user manual and instructions

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USER MANUAL OCF502 IFM

Operating instructions

Fibre-optic sensor for fibre optics

OCF

Contents

1 Preliminary note.... 4

1.1 Symbols used.... 4

2 Safety instructions 5

2.1 Cybersecurity.... 5

3 Transport, handling and storage 6

4 Intended use 7

5 Function 8

5.1 Measuring principle 8

5.2 Operating modes 8

5.2.1 Switching mode 8

5.2.2 Operation with IO-Link master 9

6 Installation.... 10

6.1 Attaching the fibre optics.... 10

7 Electrical connection 12

7.1 PNP/NPN selection.... 12

8 Operating and display elements.... 13

8.1 LED states 13

9 Set-up 15

9.1 Run mode 15

9.2 Guided installation.... 15

9.2.1 Selecting the language.... 16

9.2.2 Selecting the polarity.... 16

9.2.3 Selecting the teach method.... 16

9.2.4 2 Point teach.... 17

9.3 Guided installation / extended teaching process 17

10 Menu.... 18

10.1 Basic functions.... 18

10.2 Extended functions.... 19

11 Parameter setting 23

11.1 Parameter setting via IO-Link 23

11.2 Parameter level basic functions 23

11.2.1 SSC1.# Teach OUT1 24

11.2.2 SSC1.# Setpoint 1 24

11.2.3 SSC1.# Setpoint 2 24

11.2.4 Operating mode.... 25

11.2.5 Fibre optics flashing 25

11.3 Extended functions.... 25

11.3.1 Configuration CFG 25

11.3.1.1 Polarity 26

11.3.1.2 Transmitter capacity 26

11.3.1.3 Automatic capacity regulation 26

11.3.1.4 Transmitter LED 27

11.3.1.5 Anti-Cross-Talk 27

11.3.1.6 Receiver behaviour 27

11.3.1.7 Restart guide 28

11.3.2 Output 1 28

11.3.2.1 Output function 28

11.3.2.2 SSC1.# Mode 29

11.3.2.3 SSC1.# Output logic 29

11.3.2.4 SSC1.# Teach 30

11.3.2.5 SSC1.# Setpoint 1 30

11.3.2.6 SSC1.# Setpoint 2 30
11.3.2.7 SSC1.# Hysteresis 30
11.3.2.8 SSC1.#Delay mode 30
11.3.2.9 SSC1.# Switch-on / switch-off / pulse delay.... 31

11.3.3 Output 2 31

11.3.4 Display DIS 31

11.3.4.1 Language 32
11.3.4.2 Layout 32
11.3.4.3 Brightness 32
11.3.4.4 Rotation 33

11.3.5 Device info 33

11.3.6 Reset 33

12 Setting.... 34

12.1 Setting the range.... 34

12.1.1 Single point mode 34

12.1.1.1 SP1 Two Point teach.... 34
12.1.1.2 SP1 Teach on object.... 34
12.1.1.3 SP1 Teach on background 34
12.1.1.4 SP1 Dynamic teach 35

12.1.2 Window mode 35
12.1.2.1 SP1 Two Values teach 35
12.1.3 2 Point mode.... 35
12.1.3.1 SP1/2 Two values teach.... 35

13 Maintenance, repair and disposal 36
14 Factory setting.... 37

1 Preliminary note

You will find instructions, technical data, approvals, accessories and further information using the QR code on the device / packaging or at documentation.ifm.com.

1.1 Symbols used

Requirement
Instruction
Reaction, result

bold Designation of keys, buttons or indications

→ Cross-reference without link

→ Cross-reference with link

IFM OCF502 - Symbols used - 1

IFM OCF502 - Symbols used - 2

Important note

Non-compliance may result in malfunction or interference

Information

Supplementary note

2 Safety instructions

- The unit described is a subcomponent for integration into a system.

  • The system architect is responsible for the safety of the system.
  • The system architect undertakes to perform a risk assessment and to create documentation in accordance with legal and normative requirements to be provided to the operator and user of the system. This documentation must contain all necessary information and safety instructions for the operator, the user and, if applicable, for any service personnel authorised by the architect of the system.

  • Read this document before setting up the product and keep it during the entire service life.

  • The product must be suitable for the corresponding applications and environmental conditions without any restrictions.
  • Only use the product for its intended purpose (→ Intended use).
  • If the operating instructions or the technical data are not adhered to, personal injury and/or damage to property may occur.
  • The manufacturer assumes no liability or warranty for any consequences caused by tampering with the product or incorrect use by the operator.
  • Installation, electrical connection, set-up, operation and maintenance of the product must be carried out by qualified personnel authorised by the machine operator.
  • Protect units and cables against damage.

2.1 Cybersecurity

Installation

The device is suitable for operation in a secure environment according to IEC 62443-1-1.

The device was designed for operation behind a firewall.

▶ Carry out a risk assessment of the system according to IEC 62443-1-1.
▶ Take measures to ensure physical security.

Operation

▶ Observe the security functions described in the product documentation and the recommendations for their use.

Maintenance

- ▶ Back up system configuration and system data in accordance with your company’s change management processes.

Decommissioning

▶ Ensure that no sensitive information can fall into unauthorised hands.
▶ Always reset the system settings to the factory settings before decommissioning the device.

3 Transport, handling and storage

▶ Store the device in its original packaging.
▶ When the device is to be stored again, use the original packaging.
▶ Otherwise, provide unused connections with either a mating connector or a protective cap and pack the device in suitable packaging.
▶ Observe the permissible ambient conditions for the device during storage (→ Technical data).

4 Intended use

The fibre-optic amplifier is used to connect fibre optics of the FE-11, FT-11, FE-00 and FT-00 type. The E21327 adapter is required for the FE-00 and FT-00 types. The range or sensing range varies depending on the fibre optics used.

Objects and materials can be detected without contact via the fibre optics. The fibre-optic amplifier evaluates the signal and outputs a corresponding switching signal.

5 Function

Depending on the fibre optics connected, the fibre-optic amplifier can be used as an energetic diffuse reflection sensor or as a through-beam system.

5.1 Measuring principle

Energetic diffuse reflection sensor

Diffuse sensorsThe transmitter and receiver are integrated in the same sensing head. The objects are detected by reflection of the light beam according to the energetic principle. Energetic principle:The range depends on the energy of the reflected light. Depending on the object surface the light is reflected more or less well:good reflection: smooth / light object.poor reflection: rough / dark object.IFM OCF502 - Measuring principle - 1
1: Transmitter and receiver2: Object

Through-beam system

Through-beam sensorThe transmitter and receiver are integrated in different fibre-optic heads. The objects are detected by interruption of the light beam.IFM OCF502 - Measuring principle - 2
1: Transmitter2: Receiver

5.2 Operating modes

5.2.1 Switching mode

In switching mode, the sensor is directly connected to the process control unit and transmits the state via the switching output.

IFM OCF502 - Switching mode - 1

If the set switching threshold is exceeded / not reached, this is signalled by means of switching signals on the switching output.

If the sensor is connected to an IO-Link master, parameter setting and data recording can be done completely via IO-Link.

IO-Link is a communication system for the connection of intelligent sensors and actuators to automation systems. IO-Link is regulated in the IEC 61131-9 standard.

IFM OCF502 - Operation with IO-Link master - 1

General information about IO-Link can be found at io-link.ifm.

IFM OCF502 - Operation with IO-Link master - 2

The Input Output Device Description (IODD) with all parameters, process data and detailed descriptions of the device can be found at documentation.ifm.com.

IO-Link offers the following advantages:

  • Noise immune transmission of all data and process values
    • Parameter setting during operation or default setting outside the application
  • Parameters to identify the connected devices in the plant
    • Additional parameters and diagnostic functions
    • Automatic backup and restore of parameter sets in case of device replacement (data storage)
  • Logging of parameter sets, process values and events
    • Device description file (IODD – Input Output Device Description) for easy configuration
    • Standardised electrical connection
  • Remote maintenance

6 Installation

IFM OCF502 - Installation - 1

▶ Hook the device into the DIN rail (1) and clip it into place (2) or fix it by means of a mounting bracket (E21328).

IFM OCF502 - Installation - 2

The device can be removed from the DIN rail by hand. Installation and removal are independent of the direction.

6.1 Attaching the fibre optics

IFM OCF502 - Attaching the fibre optics - 1

1: Opening for fibre optics (receiver)
2: Opening for fibre optics (transmitter)
3: Release button

Installation:

▶ With the release button pressed, insert the fibre optics into the corresponding opening (1) / (2) until the end stop has been reached.

IFM OCF502 - Attaching the fibre optics - 2

The E21327 adapter is required for the FT-00 and FE-00 fibre optics with screw adaption.

IFM OCF502 - Attaching the fibre optics - 3

Use the supplied adapter for fibre optics with an outer diameter of 1 mm.

Removal:

▶ Press the release button and remove the fibre optics.

7 Electrical connection

IFM OCF502 - Electrical connection - 1

The device must be connected by a qualified electrician.

▶ Observe the national and international regulations for the installation of electrical equipment.
▶ Ensure voltage supply according to SELV, PELV. OCFxxx: cULus, Supply Class2

▶ Disconnect power.
▶ Connect the device as follows:

IFM OCF502 - Electrical connection - 2

Fig. 1: Wiring diagram (colours to DIN EN 60947-5-2)
* Device types with M8 connector, ** Device types with cable connection

BK: Black

BN: Brown

BU: Blue

WH: White

7.1 PNP/NPN selection

Pins 2 and 4 can be switched between PNP and NPN logic.

The setting cannot be made for individual pins, but applies to all pins.

8 Operating and display elements

IFM OCF502 - Operating and display elements - 1

1: 1x green LED

- Power LED

2: 1x yellow LED

- Switching status OUT1

3: ● key

  • Call up of the main menu
  • Selection of the next menu level
  • Confirmation of the indicated parameter value

4: Display

• Display of the process values and the menu

5: ● key
- Setting of the parameter values (scrolling by holding pressed, incrementally by pressing once)
6: ● key
- Setting of the parameter values (scrolling by holding pressed, incrementally by pressing once)

IFM OCF502 - Operating and display elements - 2

The modification of parameters can be locked and unlocked with the following step: keep Ⓐ + ⓑ pressed for 10 s.

IFM OCF502 - Operating and display elements - 3

Pressing the ⬆ + ⬇ keys at the same time will lead to a return in the menu navigation.

8.1 LED states

LED behaviourDescriptionAction
PWROUT1
PWR LED is greenDevice is connected to the voltage supply and ready for operation
PWR LED is green, OUT1 is yellowDevice OK, switching output OUT1 is active
PWR LED is green, OUT1 flashes yellow (4 Hz)Short circuit on pin 4 or pin 2. Can only be detected if the parameters for OUT1 / OUT2 have been set.

IFM OCF502 - LED states - 1

There is no LED for OUT2 on the device. The status of OUT2 is available via IO-Link.

9 Set-up

After power on and expiry of the power-on delay time, the device is in the normal operating mode “Run mode”. It carries out its measurement and evaluation functions and generates output signals according to the set parameters.

Upon initial set-up - provided that the device has not already been set up via IO-Link - or after a reset, a guided installation ➕ 15 is offered when switching from the process value display to the main menu.

After installation, electrical connection and parameter setting, check whether the device operates correctly. The most recent settings are stored internally by the sensor and remain valid even if the voltage supply is interrupted.

IFM OCF502 - Set-up - 1

When an IO-Link master is connected, the device automatically goes from SIO mode (standard input-output) into IO-Link mode if the port of the master is set to IO-Link mode.

9.1 Run mode

After set-up the device is put to Run mode. The display is divided into two parts and shows the current process value on the left side and the current setpoint for switching output 1 OUT1 on the right side.

4395 1753 OUT

IFM OCF502 - Run mode - 1

Switching the display view from OUT1 to OUT2:

▶ Use ⚠️ / ⏰ to switch to the display of OUT2.

▷ The display of OUT2 is shown in the display view for 30 seconds. It switches back to the display of OUT1 after this time has elapsed.

IFM OCF502 - Run mode - 2

For more display views in Run mode. ➞ 32

9.2 Guided installation

The guided installation is used for parameter setting of the most important settings required for operation.

▶ Select Yes or No.

▷ If Yes is selected, parameters, questions and instructions appear in succession. Use the Ⓐ and Ⓥ keys to choose from the available options and the Ⓞ key to confirm the selection.

▷ If No is selected, the main menu appears and the sensor operates according to the factory settings. Change parameter settings, if required. ➕ 23

IFM OCF502 - Guided installation - 1

IFM OCF502 - Guided installation - 2

The guided installation can be called up again at any time via the parameter EF > CFG > Re-start Guide.

IFM OCF502 - Guided installation - 3

Switching on after a Back to Box Reset causes the device to activate the “Guided installation”, as with this reset all settings are reset.

9.2.1 Selecting the language

Setting the menu language. ➞ 32

▶ Put the sensor into operation.
▷ The available languages are indicated in the display.
▶ Select the required language with ⚠ / ⏰ and confirm with ⭕.

9.2.2 Selecting the polarity

Set the switching logic for both outputs. ➞ 25

▶ Confirm the parameter with Ⓞ and select one of the options PNP / NPN using Ⓐ / Ⓥ.
▶ Confirm your selection by pressing Ⓞ.
▷ The switching logic is confirmed.

9.2.3 Selecting the teach method

Selecting the teach method.

▶ For quick teaching, select 2 POINT.
▶ For extended teaching, select GUIDED ➕ 17.

9.2.4 2 Point teach

▶ Follow the instructions on the display.

Correct teaching is confirmed by the alternating indications 2 Point teach complete and Setpoint value.

▷ The complete installation is confirmed with the Installation complete indication, and the device changes to Run mode.

IFM OCF502 - 2 Point teach - 1

Press Ⓞ to change to Run mode more quickly.

IFM OCF502 - 2 Point teach - 2

If the process value reaches saturation in either of the two steps, a query for automatic capacity regulation appears.

INACTIVE: The capacity regulation is not executed and the saturated value is adopted as teach point (TP).

EXECUTE: The capacity regulation is executed and the device is ready for teaching the next teach point.

BACK: The menu returns to the previous step.

9.3 Guided installation / extended teaching process

Further guided setting options are available during the initial set-up if GUIDED is selected under Teach method:

• Output 1 function: (SSC1.1, SSC1.2, OFF)
- Teach SSC1.#: (2 POINT, OBJECT, BACKGROUND, DYNAMIC, WINDOW)
• Logic output 1: (HIGH ACTIVE, LOW ACTIVE)

Switching output 2 is deactivated at the factory (setting OFF). The following settings are available when the switching output is activated:

• Output 2 function: (SSC1.1, SSC1.2, OFF)
- Teach SSC1.#: (2 POINT, OBJECT, BACKGROUND, DYNAMIC, WINDOW)
• Logic output 2: (HIGH ACTIVE, LOW ACTIVE)

IFM OCF502 - Guided installation / extended teaching process - 1

The switching outputs 1 and 2 can be freely linked to the digital switching channels SSC1.1 and SSC1.2. Factory set, switching output 1 is linked to SSC1.1 and switching output 2 is deactivated.

IFM OCF502 - Guided installation / extended teaching process - 2

All settings can be adjusted subsequently via the menu. For detailed descriptions of the individual parameters, please refer to the following chapters.

10 Menu

IFM OCF502 - Menu - 1

▶ Press Ⓑ to access the menu from Run mode.

IFM OCF502 - Menu - 2

Some menu items and parameters are suppressed by the current settings. The dependencies are described in the respective chapters.

10.1 Basic functions

IFM OCF502 - Basic functions - 1

10.2 Extended functions

IFM OCF502 - Extended functions - 1

IFM OCF502 - Extended functions - 2

IFM OCF502 - Extended functions - 3

IFM OCF502 - Extended functions - 4

11 Parameter setting

The parameters can be set via the IO-Link interface or the operating elements on the device. The parameters can be set before installation and set-up or during operation.

IFM OCF502 - Parameter setting - 1

If you change parameters during operation, this will influence the function of the plant.

▶ Ensure that there will be no malfunctions in your plant.

IFM OCF502 - Parameter setting - 2

In terms of foresight, certain settings such as the selection of the operating mode do not need to be confirmed in order to become active for the moment. If, for example, the setpoint is exceeded as a result, the output signal changes.

The two digital outputs SSC1.1 and SSC1.2 are available via the IO-Link interface. The configuration of the settings is performed for the two digital outputs. The function of the switching outputs is established by linking them to a digital output. In this case, the function of a digital output can be assigned to both switching outputs simultaneously in order to operate both switching outputs in parallel.

For the factory settings please refer to the end of these instructions.

Requirements for parameter setting via the IO-Link interface:

√ A suitable parameter setting software, e.g. ifm moneo|configure
√ The Input Output Device Description (IODD) for the device, see documentation.ifm.com
√ An IO-Link master
▶ Connect the IO-Link master to a parameter setting software.
▶ Set the port of the master to the IO-Link operating mode.
▶ Connect the device to a free port of the IO-Link master.
▷ The device changes to the IO-Link mode.
▶ Change the parameter settings in the software.
▶ Write the parameter settings to the device.

IFM OCF502 - Parameter setting via IO-Link - 1

Notes on parameter setting ➕ Manual of the parameter setting software

11.2 Parameter level basic functions

In the Basic Functions → 18 parameter setting level, a maximum of the following menu entries is available for selection, depending on other settings:

  • SSC1.# Teach OUT1
  • SSC1.# Setpoint 1
  • SSC1.# Setpoint 2
  • SSC1.# Teach OUT2
  • SSC1.# Setpoint 1
  • SSC1.# Setpoint 2
  • Operating mode
  • Fibre optics flashing

- Ext. Functions

IFM OCF502 - Parameter level basic functions - 1

Depending on the assignment of switching outputs 1 and 2 to the digital outputs SSC1.1 and SSC1.2, both switching outputs are configured and operated in the same way.

11.2.1 SSC1.# Teach OUT1

Starts a new teach for switching output 1.

Available options:

• 2 POINT
- OBJECT
- BACKGROUND
• DYNAMIC
- WINDOW

IFM OCF502 - SSC1.# Teach OUT1 - 1

For further information on the teach methods and how they work: Setting the range ➕ 34

11.2.2 SSC1.# Setpoint 1

IFM OCF502 - SSC1.# Setpoint 1 - 1

The sensor emits red light. The process value describes the received light energy by using a value between 0 and 9999 (left value in the picture). The switching threshold defines the point above or below which a switching signal is emitted.

The switching threshold of setpoint 1 can be manually set between the minimum value 100 and the maximum value 9900.

IFM OCF502 - SSC1.# Setpoint 1 - 2

In the WINDOW mode, SP1 is limited to a maximum value of 8250.

11.2.3 SSC1.# Setpoint 2

IFM OCF502 - SSC1.# Setpoint 2 - 1

IFM OCF502 - SSC1.# Setpoint 2 - 2

OUT1 Setpoint 2 is only available in the modes WINDOW and TWO POINT.

IFM OCF502 - SSC1.# Setpoint 2 - 3

In TWO POINT mode, a maximum value of 9900 can be selected for SP2. In WINDOW mode, SP2 is limited to a maximum value of 8250. If you switch to the WINDOW mode, SP2 is automatically reduced to a value of 8250, provided that it previously had a higher value.

11.2.4 Operating mode

The fibre-optic amplifier has different operating modes. These operating modes are designed for different applications depending on distance or speed requirements.

HIGH SPEEDFASTSTANDARDFINEPOWERHIGH POWER
Response time [μs]25502501000400012500
Switching frequency [Hz]2000010000200050012540
Excess gain (detection range) *+++++++++++++++++++++
Precision (smallest detectable object) *++++++++++++++++++++

*Further information at: ifm.com ➕ Fibre optics ➕ Data sheets

The table serves as a guide to which operating mode is most suitable for a specific application. The rating scale ranges from “+” (less suitable) to “++++++” (very suitable).

11.2.5 Fibre optics flashing

The connected fibre optics flash on the transmitter side.

IFM OCF502 - Fibre optics flashing - 1

The flashing of the fibre optics in larger plants ensures its quick and reliable detection.

IFM OCF502 - Fibre optics flashing - 2

While the fibre optics are flashing, outputs OUT1 and OUT2 are inactive.

11.3 Extended functions

In the 2.1 ➞ 19 parameter setting level, the following menu entries can be selected:

  • Configuration
  • Output 1
  • Output 2
  • Display
  • Device info
  • Reset

11.3.1 Configuration CFG

In the CFG parameter setting level, a maximum of the following menu entries is available for selection, depending on other settings:

  • Polarity
    • Transmitter capacity
    • Automatic capacity regulation

  • Transmitter LED

  • Anti-Cross-Talk
    • Receiver behaviour
  • Auto SP function
  • Auto SP period
  • Auto SP teach
  • Restart guide

11.3.1.1 Polarity

Setting of the polarity of the switching outputs.

Available options:

• PNP: positive switching
• NPN: negative switching

IFM OCF502 - Polarity - 1

The polarity is set for both switching outputs simultaneously. Independent parameter setting is not possible.

11.3.1.2 Transmitter capacity

Manual setting of system performance based on transmission power of the transmitter LED and the receiver sensitivity.

Available value range: 1% - 100%

IFM OCF502 - Transmitter capacity - 1

The current process value is displayed on the left side for targeted selection of the transmitter capacity.

IFM OCF502 - Transmitter capacity - 2

After manually adjusting the transmitter capacity, it is recommended to check the configured setpoints and adjust them, if necessary.

11.3.1.3 Automatic capacity regulation

Automated setting of the transmitter LED intensity. The algorithm aims to adjust the current process value to a value between 4500 and 5500. To this end, the intensity of the transmitter LED is increased or reduced where possible.

Available options:

• INACTIVE: The capacity regulation is not executed. Return to the menu level above.
- EXECUTE: The capacity regulation is executed. After that, the default value INACTIVE will be used again.

IFM OCF502 - Automatic capacity regulation - 1

If no process value between 4500 and 5500 is reached, the message Regulation failure appears and the previously valid settings remain unchanged.

IFM OCF502 - Automatic capacity regulation - 2

After using the automatic capacity regulation, it is recommended to check the configured set-points and adjust them, if necessary.

IFM OCF502 - Automatic capacity regulation - 3

The automatic capacity regulation serves as an aid to support reliable switching behaviour in sensitive applications. A saturated signal is no sign of a sensor or application failure and can be used for teaching setpoints.

11.3.1.4 Transmitter LED

Transmitter LED operating setting.

Available options:

• ON: Transmitter LED is switched on.
• OFF: Transmitter LED is switched off.
- PDOUT: The input signal for switching the transmitter LED on and off is transmitted via the IO-Link master (IO-Link operation).

IFM OCF502 - Transmitter LED - 1

When the transmitter LED is switched off, no processing of measured values takes place. In this state, the outputs are inactive.

11.3.1.5 Anti-Cross-Talk

The Anti-Cross-Talk function serves to reduce optical interference from up to three sensors that are operated in close proximity to one another.

Before activating the Anti-Cross-Talk function, optical interference should be minimised by using a suitable optical set-up. Sufficient distances between adjacent sensors, optical apertures and screenings can be used for this purpose.

Adjacent light barriers should be arranged in opposite directions (transmitter, receiver, transmitter), if possible.

It is recommended to select the operating mode with the highest signal level.

When using multiple sensors in close proximity, the Anti-Cross-Talk function should be activated in all systems.

Available options:

• ON: The function is switched on.
• OFF: The function is switched off.

IFM OCF502 - Anti-Cross-Talk - 1

The interference reduction is not complete. Despite the activated function, incorrect switching may occur, in particular a fluttering of the output signal.

The use of switch-on and switch-off delays can further reduce any residual flutter in the output signal. SSC1.#Delay mode → 30

The delay times selected must correspond to the time requirements of the application. A delay time of 3 ms significantly improves the suppression of output flutter OUT in typical applications.

11.3.1.6 Receiver behaviour

The two possible functions cleaning indication CLEAN ME and automatic setpoint tracking AUTO SP monitor the continuous process value and derive actions from it that support the user in targeted maintenance.

Available options:

• OFF: Neither of the two possible functions is active. There is no monitoring or regulation.

- AUTO SP: The continuous process value is monitored and, if necessary, the setpoint is automatically adjusted to enable long-term stable operation. The activation of AUTO SP is represented by the addition of Auto in Run mode.

4398 Auto 8123

Further settings are necessary for AUTO SP to function correctly:

  • AUTO SP function: Setting whether the system is currently being used as a through-beam sensor THROUGH B or as a diffuse reflection sensor DIF. REFLECT. To avoid regulation failures, it is recommended to use a constant background when setting up as a diffuse reflection sensor DIF. REFLECT.
  • AUTO SP period: Speed at which the setpoint is tracked: SLOW (1 PDV/60s), MEDIUM (1 PDV/5s), FAST (1 PDV/100ms)
  • AUTO SP Teach: To define a current control value and a new setpoint, a 2 Point teach is performed. Once the teach has been successfully completed, further changes to the setpoint (e.g. via 2 Point teach) will be ignored until the AUTO SP function is deactivated.
  • CLEAN ME: The continuous process value is monitored in comparison to the current setpoint in order to detect contamination of the optical fibres. If the process value remains within a certain range around the setpoint for more than 5 seconds, a cleaning indication is issued via IO-Link and the display. If the process value leaves the range automatically, the cleaning indication is automatically cancelled. The setpoint must be < 8000 for proper functioning.

IFM OCF502 - Receiver behaviour - 1

To ensure proper operation:

▶ Clean the fibre optics professionally.

IFM OCF502 - Receiver behaviour - 2

AUTO SP is not intended to compensate for large signal differences as these may be interpreted as objects. This means that setpoint tracking is no longer guaranteed.

CLEAN ME is not designed to detect small signal differences, e.g. caused by transparent objects. Due to the small signal differences, such applications can easily be influenced by other environmental factors such as temperature variations or vibrations. This may lead to an increased frequency of cleaning indications.

IFM OCF502 - Receiver behaviour - 3

The function AUTO SP cannot be selected if the teach mode of SSC1.# is set to WIN-DOW. SSC1.# Teach OUT1 ➞ 24

11.3.1.7 Restart guide

Starts the dialogue for the guided installation.

Available options:

- YES: The guided installation guides the user through the set-up of the device. ➕ 15

• NO: The menu returns to the previous step.

11.3.2 Output 1

11.3.2.1 Output function

Operating setting for switching output 1.

Available options:

• OFF: The output is switched off.

• SSC1.1: SSC1.1 is configured as the source of Output 1.
• SSC1.2: SSC1.2 is configured as the source of Output 1.

IFM OCF502 - Output function - 1

The switching outputs 1 and 2 can be freely linked to the digital switching channels SSC1.1 and SSC1.2. Factory set, switching output 1 is linked to SSC1.1 and switching output 2 is deactivated.

Depending on the selected link, the other menu entries are clearly named.

IFM OCF502 - Output function - 2

The IO-Link interface can be used independently of the output configuration. The switching states continue to be signalled via SSC1.1 and SSC1.2 even when the switching output is deactivated.

Output 1 (pin 4)Output 2 (pin 2)IO-Link
SSC1.1OFFSSC1.1 and SSC1.2• Output 1 switches to the setpoint of SSC1.1• Output 2 is deactivated• IO-Link provides the process value and both switching signals
SSC1.2SSC1.2SSC1.1 and SSC1.2• Outputs 1 and 2 switch to the setpoint of SSC1.2• IO-Link provides the process value and both switching signals

11.3.2.2 SSC1.# Mode

Set the setpoint mode. This influences the available teach methods and the application of the hysteresis.

Available options:

• SINGLE POINT: Single point mode ➞ 34
• WINDOW: Window mode ➕ 35
- TWO POINT:
- BACK: The menu returns to the previous step.

IFM OCF502 - SSC1.# Mode - 1

In SINGLE POINT and TWO POINT mode, a maximum value of 9900 can be selected for SP1 and SP2.

In WINDOW mode, SP1 and SP2 are limited to a maximum value of 8250. If you switch to the WINDOW mode, SP1 and SP2 are automatically reduced to a value of 8250, provided they previously had a higher value.

11.3.2.3 SSC1.# Output logic

Set the switching logic for the digital output SSC1.# and the linked switching outputs. The switching behaviour depends on whether the sensor is used as a through-beam system or an energetic diffuse reflection sensor.

Available options:

• HIGH ACTIVE: The sensor is a light-on type:

  • Through-beam system: The output switches when the sensor is not damped (normally closed).
  • Energetic diffuse reflection sensor: The output switches when the sensor is damped (normally open).

- LOW ACTIVE: The sensor is a dark-on type:

  • Through-beam system: The output switches when the sensor is damped (normally open).
  • Energetic diffuse reflection sensor: The output switches when the sensor is not damped (normally closed).

11.3.2.4 SSC1.# Teach

Setting the range ➕ 34

11.3.2.5 SSC1.# Setpoint 1

SSC1.# Setpoint 1 ➕ 24

11.3.2.6 SSC1.# Setpoint 2

SSC1.# Setpoint 2 ➕ 24

11.3.2.7 SSC1.# Hysteresis

Setting the required hysteresis. A hysteresis of 5% is set at the factory. The application of the hysteresis depends on the selected mode of the digital output. Setting the range ➞ 34

Available value range: 1% - 20%

IFM OCF502 - SSC1.# Hysteresis - 1

Depending on the selected parameter setting, a system-related minimum hysteresis applies which is not visible to the user.

11.3.2.8 SSC1.#Delay mode

Setting the required delay mode.

Available options:

• NO DELAY: No delays will be applied.
• ON: A switch-on delay is applied.
• OFF: A switch-off delay is applied.
• ON & OFF: Both a switch-on and a switch-off delay are applied.
- IMPULSE: The switching signal is output for a defined pulse duration.
• ON & IMPULSE: After a switch-on delay, the switching signal is output for a defined pulse duration.

Depending on the selected option, this has a direct effect on the switching signal. The time diagram below lists all available options.

IFM OCF502 - SSC1.#Delay mode - 1

T1: Switch-off delay time
T2:Switch-on delay time
T3:Pulse time

11.3.2.9 SSC1.# Switch-on / switch-off / pulse delay

Setting the required delay for the selected delay mode.

Available value range: 1 ms – 9999 ms

11.3.3 Output 2

IFM OCF502 - Output 2 - 1

To make the setting options for Output 2 visible, one of the two digital outputs must be assigned via the Output function.

▶ Confirm the parameter Output 2 with Ⓞ.
▶ Confirm the Output function parameter with Ⓞ and set it to SSC1.1 or SSC1.2 using Ⓐ / Ⓥ.
▶ Confirm your selection by pressing Ⓞ.
▷ The setting options for Output 2 become visible.
▷ Output 2 has the same setting options as output 1. ➕ 28

IFM OCF502 - Output 2 - 2

If the same digital output SSC1.# is assigned to switching output 2 as to switching output 1, the settings already made in Output 1 are mirrored in Output 2.

11.3.4 Display DIS

Display settings.

In the DIS parameter setting level, a maximum of the following menu entries is available:

  • Language
  • Layout

  • Brightness

  • Rotation

11.3.4.1 Language

Select the menu language. Parameter options are always displayed in English.

Available options:

• EN: The menu language is English.
• DE: The menu language is German.
• IT: The menu language is Italian.
• FR: The menu language is French.
• ES: The menu language is Spanish.
• PT: The menu language is Portuguese.
• JA: The menu language is Japanese.
• KR: The menu language is Korean.
• ZH: The menu language is Chinese.

11.3.4.2 Layout

In Run mode three display views (4 DIGITS, BARGRAPH and PERCENTAGE) can be set.

Available options:

ParameterDescriptionDisplay view
4 DIGITS4-digit display of the process data value (PDV) in comparison to the setpoint (SP).IFM OCF502 - Layout - 1
BARGRAPHBar chart to display the process data value (PDV). The adjusted setpoint (SP1 / SP2) is marked by a vertical line.IFM OCF502 - Layout - 2IFM OCF502 - Layout - 3
EXCESS GAINRepresentation in per cent of the value range 0% - 100%.IFM OCF502 - Layout - 4

11.3.4.3 Brightness

Setting the display brightness.

Available options:

  • OFF: Energy-saving mode: The display is switched off in the operating mode. Display activation by pressing any key. After 30 s of inactivity, the display is switched off again.
  • 25%: The brightness of the display is 25% of the maximum possible brightness (lowest brightness level).
  • 50% : The brightness of the display is 50% of the maximum possible brightness.
    • 75%: The brightness of the display is 75% of the maximum possible brightness.

- 100%: The brightness of the display is 100% of the maximum possible brightness (highest brightness level).

IFM OCF502 - Brightness - 1

In case of warnings or error messages and in case of IO-Link localisation, the display will come back on even with the setting OFF.

11.3.4.4 Rotation

Change the display rotation.

Available options:

  • 0° : This is the factory setting for the display rotation.
  • 180°: The display rotation is rotated by 180°. The operating elements Ⓐ / Ⓥ also adjust to the display rotation.

11.3.5 Device info

The following device information is stored:

Available on the deviceAvailable via IO-Link
Article numberProduct name
Family
Manufacturer
Manufacturer ID
Device ID
Hardware revision
Firmware revisionFirmware revision
Description
EEPROM version
Serial number
Application tag Application Tag*
Location tag Location Tag*
Function tag Function Tag*

*Freely editable via IO-Link, maximum length of 32 characters.

11.3.6 Reset

Settings for resetting application parameters or the entire device to factory settings.

Available options:

  • Application Reset: All parameters relating to digital outputs and switching outputs, as well as the operating mode, are reset to the factory settings.
  • Back To Box Reset: All the parameters are reset to factory settings. After restarting, the Guided installation will also start again.

12 Setting

12.1 Setting the range

The following diagrams are used to set the range (light-on mode).

IFM OCF502 - Setting the range - 1

In the “dark-on mode” setting, ON and OFF are inverted accordingly in the diagrams.

SP: Setpoint

H: Hysteresis

TP: Teach point

MinTP: Minimum teach point

MaxTP: Maximum teach point

SSC: Switching
SignalChannel

12.1.1 Single point mode

SSC active: PDV ≥ SP1

SSC inactive: PDV ≤ SP1 - H

12.1.1.1 SP1 Two Point teach

IFM OCF502 - SP1 Two Point teach - 1

12.1.1.2 SP1 Teach on object

IFM OCF502 - SP1 Teach on object - 1

12.1.1.3 SP1 Teach on background

IFM OCF502 - SP1 Teach on background - 1

12.1.1.4 SP1 Dynamic teach

IFM OCF502 - SP1 Dynamic teach - 1

12.1.2 Window mode

12.1.2.1 SP1 Two Values teach

IFM OCF502 - SP1 Two Values teach - 1

12.1.3 2 Point mode

12.1.3.1 SP1/2 Two values teach

IFM OCF502 - SP1/2 Two values teach - 1

13 Maintenance, repair and disposal

Faulty sensors must only be repaired by the manufacturer.

▶ Keep the fibre-optic heads free from soiling.
▶ After use dispose of the device in an environmentally friendly way in accordance with the applicable national regulations.
▶ Do not open the module housing. There are no user-serviceable components inside.

14 Factory setting

The factory settings of the parameters are available at documentation.ifm.com (PDF – IO-Link interface description).

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Product information

Brand : IFM

Model : OCF502

Category : Detector