ZIMOS145JAK - Lawn mower Zipper - Free user manual and instructions

USER MANUAL ZIMOS145JAK Zipper

ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

EC-CONFORM - This product complies with the EC-directives.

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

Protective clothing!

Highly flammable! Naked flames prohibited

Solid Objects can be thrown away!

HINWEIS Sollten sie sich bei notwendigen Reparaturen nicht in der Lage fühlen diese ordnungsgemäß zu verrichten, oder besitzen sie die vorgeschriebene Ausbildung dafür nicht, ziehen sie immer eine Fachwerkstätte zum Beheben des Problems hinzu.PREFACE (EN) ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 18 ZI-MOS145JAK 10 PREFACE (EN) Dear Customer! This manual contains important information and advice for the correct and safe use and maintenance of the brush cutter ZI-MOS145JAK. Following the usual commercial name of the machine (see cover) is substituted in this manual with the name "machine". The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine. Please follow the security instructions! Please read the entire manual, to prevent misunderstandings, machine damage or even injuries! Due to continuous development of our products illustrations, pictures might differ slightly. If you however find errors in this manual, please inform us. Technical changes excepted! Copyright law © 2018 This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse. To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual. All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of occupational health and safety. The machine is used for: Mowing and trimming grass at moderate and non-slippery terrain and for cutting twigs and hedges. Any manipulation of the machine or its parts is a misuse, in this case ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

WARNING Do not change the mowing attachment! Damaged cutting tools may be not straightened or welded in no case HIGHEST RISK OF INJURY!

11.2 Safety instructions

Missing or non-readable security stickers have to be replaced immediately! To avoid malfunction, machine defects and injuries, read the following security instructions! The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine! Use the machine only in good enough light to allow a safe operation can be guaranteed. In tiredness, decreased concentration or under the influence of alcohol or drugs, the work on the machine is prohibited! Caution in slippery conditions - slip hazard - risk of injury. When working, robust and non-slip footwear. Slides / stumble / traps are a major cause of serious injury or death. The machine may only be operated by trained personnel. Unauthorized persons, especially children and not trained personnel must be kept away from the running machine! If you pass the machine to third, these instructions must be attached to the machine. Before each use, the reliability of the machine is to be checked (tightness of the cutting tool, the proper function of the throttle lever) Danger of burns! During the operation flow of hot exhaust gases and engine parts such as the carburettor and engine become hot. Never place a hot brush cutter in dry grass or other easily flammable materials. After the operation, the machine must cool down. Otherwise there is an imminent risk of burns

WARNING: Gasoline is highly flammable!

Smoking and open flames are prohibited during refuelling. Do not refuel when the engine and carburettor are still very hot. Refuel only outdoors or in a well ventilated area.SAFETY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 20 ZI-MOS145JAK Avoid contact with skin and clothes (fire hazard). Check after refuelling tank cap and check for leaks. Start the engine at least 3 meters from the tank location. Spilled fuel is wipe immediately. Work attentively, safety conscious and always be fully aware safe stand when working! Caution on uneven work surfaces and work surfaces with a slope! Never cutting: - above hip height - on a ladder - on trees Regular breaks reduce the security risk to loss of control due to fatigue. Change the working position over again. Avoid abnormal posture. At idle, the blade should not rotate! The maximum shaft speed must not exceed the specified speed. Checked settings! No other person shall remain within 15m! This distance also adhere to things! Danger of damage! Solid objects, stones, metal parts, or the like can be thrown out - risk of injury! Use personal safety equipment: ear protectors, safety goggles, safety shoes and safety helmet when working with the machine Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops. Switch off the machine before maintenance or adjustment. Storage always with an empty tank in a safe place. Do not grab in the cutting tool while it is rotating. Take care that you do not get under the cutting tool! Always use the correct cutting tool for the work to be done. Do not operate in an enclosed or confined areas. Exhaust contains poisonous carbon monoxide. The exposure can cause unconsciousness and death. Before the start, after the failure or shock, be sure to check the device and make sure that it is in good condition. Wear firm gloves when you use the brush cutter or if you install or remove the cutting blade. TRANSPORT NOTES: Switch off the engine Fit the blade guard Secure the machine Empty tank completely, avoid fuel spillage To avoid damage to the device never drag but always lift correctly. STORAGE NOTES: Remove and clean thread head and cutter blade Fit the blade guard Clean the machine and dry Empty Tank completely, avoid fuel spillage Store in a dry, out of reach of children place, well packaged (protection against cuts)SAFETY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 21 ZI-MOS145JAK

11.3 Remaining risk factors

Working with a brush cutter always poses some risks that cannot be eliminated entirely: Noise: Working for a long time can damage your hearing if you do not have a very good hearing protection. Risks of injury: Be aware that the cutter might stall and lead you to fall. Small objects might be caught by the machine and catapulted into the air. The contact with the rotating moving cutter causes severe injuries! Protect especially your feet by wearing reinforced security shoes. Never get with your fingers or hands near the rotating moving cutter. Do not touch the muffler or other machine components during operation – They become hot! Risk to the hands or fingers: Access while it is working in the mowing apparatus. After the operation, the machine must cool down. Otherwise, there is an acute risk of scalding! Wear protective gloves to avoid injury Vibration: The declared vibration emission value has been for a standardized test is measured and can be used to compare one tool with another electric are. The declared vibration emission value may also be used for a preliminary assessment of exposure.

Emission level of vibration can be different from the specified value during the actual use of the electric tool, depending on the manner in which the power tool is used Kickback When working with metal cutting blades, it can, if fixed objects (trees, branches, stones, or the like) are involved, come to a check of the entire unit or to an abrupt train forward. This check occurs suddenly without warning and can lead to loss of control of the unit and endanger the user and bystanders. Special Threatened in poor visibility areas and dense vegetation. So keep checking by kickback: Hold the unit with both hands when working securely. Be easily spread on a secure footing and keep your feet always count on you with a possible setback. Do not overestimate yourself and keep it in working balance at all times. The knife should have reached full operating speed before cutting begins. When clearing stones and debris can be thrown and cause serious injury. Make sure that the cover is securely mounted. Be rotating parts (blades) mounted incorrectly, this can lead to serious accidents. Check before starting work, the cutting blade for tight fitSAFETY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 22 ZI-MOS145JAK

A. Security helmet B. Hearing protection C. Face prodection D. Belt E. Safety gloves F. Safety cover of moving unit G. Safety shoes H. Working trousers

NOTICE The tool only use before using adapted to the operator, shoulder strap. Never operate the trimmer with one hand!

Pull the belt over your shoulders 2. Close the belt lock 3. Adjust the belt length at the belt tensioner 1 of the shoulder straps so that the machine holder 4 is at hip height. Adjust the belt lengths so that the machine weight is distributed evenly onto the two shoulders. Hook the belt with the quick coupling into the belt eyelet of the machine. Never work without using the beltASSEMBLY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 23 ZI-MOS145JAK 12 ASSEMBLY Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

When assembling make sure that they interlock with one another. Before commissioning check all screw connections and tighten them if necessary.

Loosen the premounted screws of the handle bar bracket and insert the handles from the side into the bracket. Tighten the handles to the bracket by tightening the screws.

Fix the safety cover with the mounting screws.

Lock the gear shaft by inserting the supplied tool into the upper holder on the gear box Fit the nylon cutter on the thread (left thread!). The nylon cutter is suitable for lawn or grass cuts.

Lock the gear shaft by inserting the supplied tool into the upper holder on the gear box. Place the blade onto the gear shaft. Place the cover, washer and spring and fasten the blade with the nut.

Blades are suitable for the cutting of weeds, scrub, undergrowth and tall grass.OPERATION ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 24 ZI-MOS145JAK 13 OPERATION Machine to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

13.1 Operation instructions

NOTICE Shut off the machine and let it cool down before start any cleaning, upkeep, checks or maintenance! Operate the machine always with belt! In dangerous situations detach the machine with the quick release from shoulder strap Make sure the fuel and tank are in perfect condition before each start!

Set the main switch (3) to position on „I“. Set Choke in position CLOSE. HINWEIS When the choke stands on the CLOSE position, the fuel mixture gets concentrated for starting of the cold engine. The position OPEN produces the right fuel mixture for the usual operation after starting and for starting the machine when the engine is hot. Push the primer pump several times until over flown fuel flows out in the clear tube. You find the primer between fuel tank and carburetor-bottom. Set the throttle lever to the start position (1►2►3) Grab the starting handle and start moving it slowly. At one position the resistance gets very hard. Let the cable rewind a bit and pull on it powerfully. If the engine is running well, set the Choke to position OPEN.

ATTENTION No cleaning, upkeep, checks or maintenance when machine is running Shut off the machine and let it cool down before start servicing! The machine does not require intense maintenance. However, to ensure a long lifespan, we strongly recommend following the upkeep and maintenance plan. Repairs must be carried out by specialists! Use original ZIPPER parts only! Ware safety gloves if you are work on the cutting tool! Damaged cutting tools may never be straightened or welded! NOTICE Only a properly maintained equipment may be a satisfactory tool. Care and maintenance deficiencies can cause unpredictable accidents and injuries. Repairs should be performed only by authorized service centers. Improper operation may damage the equipment or endanger your safety. Controls for the maintenance of the machine Loose or lost screws, nuts, bolts Regularly prior to each operation Damage of any part of the machine Regularly prior to each operation Damage of cutting tools Regularly prior to each operation Fuel tank of tightness Regularly prior to each operation Machine cleaning Regularly after operation Cleaning spark plug Every 25 working hours Cleaning air filter Every 20-30 working hours

Clean the machine and the working attachment from soil, dust, grass, chips, and small twigs, etc. Clean the machine housing with a wet cloth and a mild detergent. NOTE Do not use cleaning agents or solvents; these could attack the plastic parts of the machine! Put on all coatless flats a thin coat of oil.

14.1.1 Cleaning the air filter

The air filter has to be cleaned approx. every 20-30 working hours. This may vary depending on the air quality of your working area. Polluted and clogged air filters reduce the engine output by far and may lead to engine damage. To clean the air filter just remove the black air filter cover and take the filter out. Wash it in a mild water based solvent, squeeze it out, let it dry and put it back again.

14.1.2 Check the spark plug

Clean of debris with metal brush. Check spark plugs match of 0.6-0.7mm

NOTE Carburetor adjustments should be carried out only by trained specialist personnel!TROUBLE SHOOTING ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 26 ZI-MOS145JAK

If the machine will be stored longer than 30 days: Let the machine cool down. Empty Tank completely, avoid fuel spillage. Remove and clean thread head and cutter blade Fit the blade guard Clean the machine and dry Store in a dry, out of reach of children place, well packaged (protection against cuts)

Do not dispose the machine, machine components fuel and oil in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old. 15 TROUBLE SHOOTING Trouble Possible cause Solution Engine does not start Incorrect starting sequence Observe the correct starting sequence Dirty air filter Clean/replace air filter No fuel supply Refuel Fault in the fuel line Check the fuel line for kinks or damages Engine flooded. Screw off, clean and dry the spark plug. Then pull the cranking rope several times and reinstall the spark plug Spark plug connector not placed on. Place on the spark plug connector No ignition spark Clean/replace spark plug Check ignition cable Engine starts and is stalled immediately Incorrect idle adjustment Contact customer service Machine works with interruptions Carburetor incorrectly adjusted Contact customer service Spark plug fouled Clean/replace spark plug Check spark plug connector Smoke Incorrect fuel mixture (2-stroke engine) Use correct fuel mixture Carburetor incorrectly adjusted Contact customer service Machine does not work with full performance Machine overloaded Too much pressure Cutting material too tough Dirty air filter Clean/replace air filter Carburetor incorrectly adjusted Contact customer service Blade rotates at idling Idle speed too high Adjust a lower idle speed Blade rotates but has no power Choke is ON Set Choke to OFF Bad cuts Foreign material wrapped, grass around the sheet Shut machine off, wait until cutter stands still, remove the winded up material Long grass Remove material Blunt saw blade Sharpen or replace saw blade

The installation of other than original spare parts voids the warranty! So you always have to use original spare parts

Handle holder pressure plate

Handle fixed seat shock

Hexagon socket screw M6x30

Handle fixed seat under pressure plate

Hexagon socket screw M5x12

Hexagon socket screw M5x25

9 tooth drive shafat 1530

Hexagon socket screw M6x20

Protective cover plate

Hexagon socket screw M5x20

Protective cover sidebar

Cross tapping screw ST5x12

Two holes small blade

Handle pressure plate

Hex combination screw M5x20

Needle roller bearing K101415

Damping oil can press plate

Spring piston pin card

Crankshaft connecting road

Socket head cap screw M5x50

Empty filter assembly

Hex combination screw M5x12

Hex combination screw M5x35

Two shoe block clutch

Outside hexagon screw M8x25

Cross head combination screw M4x12

Hex combination screw M5x30