ZIMOS125 - Lawn mower Zipper - Free user manual and instructions

USER MANUAL ZIMOS125 Zipper

CE-Conformal! - This product complies with the EC-directives.

Follow the instructions!

No open flame, fire, open source of ignition and smoking prohibited!

Danger of Intoxication! Only use outdoors and far from open windows and vents!

Wear personal protective equipment!

ATTENTION! – Loose objects might be catched by the rotating mowing head!

persons must keep distance of at least 50ft to the rotating parts!

Warning signs and/or stickers on the machine which are illegible or have been removed must be replaced immediately!

Due to constant advancements in product design, construction pictures and content may diverse slightly. However, if you discover any errors, inform us please. Technical specifications are subject to changes! Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial product receipt and unpacking before putting the product into operation. Please understand that later claims cannot be accepted anymore.

Copyright © 2018 This document is protected by international copyright law. Any unauthorized duplication, translation or use of pictures, illustrations or text of this manual will be pursued by law. Court of jurisdiction is the regional court Linz or the competent court for 4707 Schlüsslberg, Austria!

Customer service contact

ZIPPER MASCHINEN GmbH Gewerbepark 8, A-4707 Schlüsslberg AUSTRIA Tel.: [phone] Fax: [phone] Mail: [e-mail] ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 25 ZI-MOS125 14 SAFETY This section contains information and important notices for safe commissioning and handling of machine. For your own safety, read these operating instructions carefully before putting the machine into operation. This will enable you to handle the machine safely and prevent misunderstandings as well as possible damage to property and persons. Also observe the symbols and pictograms used as well as the safety instructions and hazard warnings! Intended use of the machine The machine is intended exclusively for the following activities: For mowing and trimming grass, weeds and scrub on moderate and non-slip terrain. ZIPPER-MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.

14.1.1 Technical Restrictions

The machine is intended for use under the following ambient conditions: Relative humidity: max. 65 % Temperature (for operation) +5° C bis +40° C Temperature (for storage and/or transport) -20° C bis +55° C

14.1.2 Prohibited Use / Forseeable Misuse

Operation of the machine without adequate physical and mental aptitude Operating the machine without appropriate knowledge of the operating instructions (machine + motor). Changes in the design of the machine Operating the machine in wet and rainy conditions Operating the machine in a potentially explosive environment Operating the machine indoors or in closed areas Operation of the machine without functioning or missing guards Operating the machine with metallic cutting elements or other non-approved cutting tools. Remove the safety markings attached to the machine. Modify, circumvent or disable the safety devices of the machine. Use of the machine for the transport of persons

The prohibited/hazardous use or disregard of the information and instructions presented in this manual will result in the voiding of all warranty and damage claims against Zipper Maschinen GmbH. User Qualification Prerequisite for the use / operation of the machine is a corresponding physical and mental aptitude as well as knowledge and understanding of the instruction Manual. Please note that local laws and regulations may determine the minimum age of the operator and restrict the use of this machine! Put on your personal protective equipment before working on the machine. Work on electrical components or equipment may only be carried out by a qualified electrician or carried out under the guidance and supervision of a qualified Electrician.SAFETY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 26 ZI-MOS125 Safety instructions In order to avoid malfunctions, damage and health hazards when working with this machine, in addition to the general rules for safe working, the following measures in particular must be observed UNCONDITIONALLY: Check that the machine is in perfect condition before each use. Ensure that all guards are in place and working properly and that all nuts, bolts, etc. are securely tightened. Do not take the machine into operation if you notice that parts are missing or damaged! Ensure sufficient lighting conditions in the working and surrounding areas of the machine. Keep hands and feet away from moving machine parts and always ensure a safe stand when working. Remove the adjustment tool from the machine before operation. Never leave the running machine unattended (always stop the machine before leaving it). Ensure that unauthorised persons maintain a safe distance from the machine and keep children away from the machine. The machine may only be operated, serviced or repaired by persons who are familiar with it and who have been informed of the dangers arising during this work. Always wear suitable personal protective equipment (ear protection, gloves, safety shoes, close-fitting protective clothing, etc.)! Do not work with the machine if you are tired, not concentrated or under the influence of medication, alcohol or drugs! Never operate the unit in the presence of flammable liquids or gases (danger of explosion!). Carry out maintenance, adjustment and cleaning work only when the engine is switched off. Only use spare parts and accessories recommended by Zipper machines. Special safety instructions for the operation of ZI-MOS125 The machine is designed to be operated by one person. Always operate the machine from behind. Never stand next to or in front of the machine when the engine is running. Longer continuous use of the vibratory plate can lead to circulatory disturbances, especially of the hands, caused by vibration. Therefore, take regular breaks from work! Keep away from edges and trenches and avoid situations where the machine could tip over. Excessive noise can cause hearing damage and temporary or permanent hearing loss. Wear hearing protection certified to health and safety regulations to limit noise exposure. Safety instructions for machines with combustion engine Do not touch the engine and/or muffler during operation or immediately after switching off! These areas become hot during operation and can cause burns. Do not touch the spark plug connector when the engine is running (electric shock!). Do not operate the unit in closed areas or in poorly ventilated rooms unless there is adequate ventilation through exhaust fans or hoses. (Risk of suffocation from carbon monoxide!) Do not smoke while the machine is in operation. Do not smoke when refuelling the machine. Refuel the machine only in a well ventilated area. Do not refuel the machine when the engine is running or the machine is still hot. Do not refuel the machine near naked flames. Do not spill fuel when refuelling. Do not crank a gas flooded engine as long as the spark plug is removed- fuel in the cylinder sprays out of the spark plug opening. Do not carry out an ignition spark test on engines if the engine is flooded or gas can be smelled. A stray spark could ignite the vapours.SAFETY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 27 ZI-MOS125 Do not use fuel to clean machine parts, especially indoors. Vapours from fuels may explode. Always keep the area around the muffler free of foreign substances such as leaves, paper, cardboard, etc. A hot muffler could ignite these substances and cause a fire. Close the filler cap after refuelling. Check the fuel line and tank regularly for leaks and cracks. Do not operate the machine if leaks in the fuel system are known. Store fuel only in designated and approved containers. Hazard warnings Despite intended use, certain residual risks remain. Due to the design and construction of the machine, hazardous situations may occur which are identified as follows in these operating instructions: DANGER

A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Such a safety instruction indicates a potentially hazardous situation which, if not avoided, may result in serious injury or even death.

A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in property damage.

Irrespective of all safety regulations, their sound common sense and corresponding technical suitability/training are and remain the most important safety factor in the error-free operation of the machine. Safe working depends first and foremost on you!ASSEMBLY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 28 ZI-MOS125 15 ASSEMBLY Check scope of delivery After delivery, check the machine immediately for transport damage and missing Parts refer to Fig. B1 and B2. Assembly Fig. C2: Put the bottom connector (5) on the motor unit (2) so that the 4 holes line up. Fig. C2.2: Insert the mounting frame (1) of the cutting head and the cutting protection console on the guide rail. Pay attention to the cover the 4 holes. Fig. C2.3: Tighten with allen key (I2) the holder frame (1) and Holm Up (6) with the 4 screws (S2) firmly. Fig. C3: Mount the mowing protection (4) onto the mowing pole. Place the four screws (S1) through the borings of the mowing protection collet as shown in Fig. C3 and place the mowing protection (4) onto the 4 screws as shown in Fig. C4 Fig. C4: Fix the mowing protection by tightening the four nuts (M1) with the open end wrench onto the screws. Use the borings as shown in picture C4! Fig. C5: Mount the trimmer limiter (P) with the screw (S4) by tightening it with the Phillips screwdriver (K). Fig. C6: Slip one wheel onto the wheel axis on the side of your choice. Slip two washers (BR) onto that axis and finally tighten the wheel with the lock nut (MR) so that the wheel can still rotate freely. Fig. C7.1-C7.6 Mount the Swiveling device like in Fig. C7.1 – C7.6. Fig. C7.7: Loosen the hex head srews of the green pole collet of the frame(1) with allen key (I1) as much as possible. Insert the pole (3) into the collet. Take care that the support wheel is situated towards the ground! Tighten the hex head screws again. Fig. C8: Now you connect the operation pole (10) to the pole with the support wheel (3). First, you have to slip the connecting frame (14) onto the pole (3) and connect these two parts with one hex head screw (S6). Then, you insert the operation pole into the connecting frame. Dependent on your preference regarding with which hand you prefer to operate the throttle lever you can choose how to insert the operation pole. Fix it as well to the connection frame (14) with a hex head screw (S6). Fig. C9: Finally, insert the two pieces of black hex head screws into the connecting frame borings and fasten them firmly to tighten the entire pole assembly together! Fig. C10: After having mounted together all major disassembled parts of the machine, you can adapt the operation pole assembly according to your body height! Loosen the 4 hex headscrews that tighten the green pole collet onto the crosspole of the frame(1). Adjust the pole assembly in a way that you can hold, staying upright, the steering handle conveniently with your arms being moderately angled.OPERATION ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 29 ZI-MOS125 Fig. D1: Dismount the black cover by unscrewing the Phillips head screw with Allen key. Fig. D2: Move the cable collet through the holder. Fig. D3: Screw the cable collet into threaded boring so that it stands approx. 5mm through the boring. You can later the maximum throttle by adjusting this bolt if required. If you are not proficient in base throttle adjustment let this be done by a person with suitable knowledge and experience Fig. D4: Pull the throttle cable out of the cable collet and hang it into the slot as shown in Figure D4. Fig. E1: Plug. Fig. E2: Stick the ends of the two plugs together as shown in Figure E2. Trimmer assembly Fig. F5 Before mounting the trimmer, make sure that the slider (I-2) is in the STOP position. Screw the trimmer firmly onto the mounting thread, fixing the mounting shaft again. The trimmer does not require any further assembly steps as the trimming is self-locking due to the rotation and thread direction Checklist before each use NOTICE

The use of paint thinners, petrol, aggressive chemicals or abrasives leads to material damage to the surfaces! Therefore use only mild detergents for cleaning! Clean the machine and remove dirt and dust if necessary. If the air filter is dirty, blow the filter cartridge from the inside by moving a jet of dry compressed air up and down. Continue until all dust has been removed. Replace the air filter with a new one if necessary. Check the carburettor for external dirt and dust and clean it with dry compressed air if necessary. Check the nuts and bolts for tightness. (Screws or bolts loosened by vibrations can lead to accidents!)

Observe the safety regulations for fuel control. Filter the fuel during refuelling to prevent foreign particles from entering the combustion chamber. Wipe up leaked fuel.

1. Screw on the tank cap (sits on the fuel tank).

2. Level check in the form of a visual inspection. If necessary, top up with fuel

with the appropriate octane number (RON 95).

3. Close the fuel filler cap tightly after refuelling.

16 OPERATION Only put the machine into operation after you have read and understood the safety instructions and carried out the necessary measures before initial commissioning. NO TICE

Only work in the moderate speed range during the first 10 operating hours Moving components still have to adapt to each other. After this period the motor will reach its maximum power. Non-observance of this instruction shortens the service life of your machine enormously.MAINTENANCE ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 30 ZI-MOS125 Cold starting Turn the choker into the position like shown in Fig. G. Put the slider (I-2) into START position as shown in fig. I Put the throttle lever into idle run position by: Pressing the throttle lock lever (I-1) with the palm of your hands downwards. Pressing the throttle lever (I-4) upwards with your fingers. Pressing the idle run lock lever (I-3) with your thumb downwards. Pull the starter cable grip briskly outwards to start the engine 3-4 times. When the engine’s running, you have to turn the choker off again by bringing it back to OFF position. Now accelerate for the required rotation speed (depends on the grass length and the driving speed) with the throttle lever (I-4). Warm starting Let the choker in OFF position. Put the slider (I-2) into START position as shown in fig. I Put the throttle lever into idle run position. Pull the starter cable grip briskly. Maschine Stopping Place the machine where you have already mown the grass. Put the throttle control lever into idle run position. Put the slider (I-2) into STOP position as shown in fig. I Adjustement oft he cutting side You can choose from three horizontal cutting an-gles of mowing assembly. Left – middle – Right position. This enables you to trim e.g. grass along fences and pathway borders conveniently! To choose the horizontal cutting angle pull the locking bolt (Fig. K) upwards and swing the mow-ing assembly into the desired position. Lock this position by releasing the locking knob again click-ing into the respective hole. 17 MAINTENANCE WARNING

Hot surfaces and rotating machine parts while the engine is running can cause serious injury or even death. Always stop the machine before carrying out any conversion, adjustment, cleaning or maintenance work and secure it against unintentional restarting. Maintenance and Servicing plan

17.1.1 Table of Measures

What to do? Frequency Check fuel level before each start-up Check for damaged parts before each start-up Checking for loose or lost screws before each start-up Air filter cleaning every 25 h, replacement after 1 year Spark plug cleaning every 25 h; replacement after 1 year The specified intervals refer to working under "normal" operating conditions. Depending on the load, a change/exchange may also be necessary at an earlier point in time.STORAGE ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 31 ZI-MOS125 Cleaning Clean the machine and the mowing attachment from soil, dust, grass, etc. Clean the machine housing with a wet cloth and a mild cleaning solution. Put on all coatless surfaces a thin coat of oil. NOTICE

The use of paint thinners, petrol, aggressive chemicals or abrasives leads to material damage to the surfaces! Therefore use only mild detergents for cleaning! Refuelling The machine is run by a gasoline-oil mix-ture. You need for the 2-Stroke engine a fuel mixture of 40 : 1 (gasoline : oil). ZIPPER MASCHINEN strongly recommends the usage of HQ premixed fuels especially recom- mended for 2-stroke motors. Many of them keep their consistency even after long periods of stor- age. This eliminates the danger of engine dam-age if forgetting to shake up the gasoline-oil mix- ture. If you prefer to mix your own fuel please use HQ Synthetic Oil for 2-stroke engines. Synthetic oil reduces accumulation of soot on the spark plug, cylinder, engine cock and exhaust pipe. This increases the degree of lubrication and prolongs the engines lifespan. Use self-mixed fuel up within 4 weeks. Ensure yourself that no particles get into the fuel tank when refuelling. Use a filter NO TICE

Shake fuel tank prior to every usage! During storage oil descents slowly in the fuel tank. If you start the engine under this condition, it has barely any lubrication which would lead to severe engine damage. GUARANTEE EXCLUSION!

Cleaning the air filter A contaminated air filter can contribute to problems starting the machine, loss of performance during operation and shorten engine life. Zipper Machines does not accept any liability for engine damage caused by failure to clean the air filter regularly. Unscrew the screw fixing the cover of the air fil-ter (Fig. L). Remove the air filter cover (Fig. M), take out the air filter (Fig. N) and clean the air filter (Fig. O) with water. Wring it out strongly. Let it dry. Drip some drops of oil onto the filter and squeeze the filter to disperse the oil evenly in it. Mount the filter back and fix the cover again. Cleaning the spark plug

1. Pull out the spark plug cap and remove impurities from the outside of the spark plug.

2. Unscrew the spark plug using the spark plug wrench.

3. Check the ceramic insulation, clean the electrodes (metal tips) and check the distance

between the contacts. It should be 0.7 to 0.8 mm.

4. Reinstall the cleaned (or replaced) spark plug and replace the spark plug cap.

18 STORAGE If the machine is not used for a longer period of time (>30 days):

1. Empty the oil tanks or fuel tank.

2. Remove the spark plug and pour a few drops of engine oil into the cylinder. Using a

rope starter, turn the engine a few times so that the oil is well distributed inside the cylinder. Clean the spark plug and replace it.

3. Cover the cooled machine and store it out of the reach of children and unauthorised

persons in a well-ventilated, dry and frost-free environment.RECYCLING ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 32 ZI-MOS125 19 RECYCLING

Do not dispose of your machine in residual waste. Contact your local authorities for information on available disposal options. If you buy a new vibratory plate or equivalent from your dealer, he is obliged in certain countries to dispose of your old machine properly. 20 TROUBLESHOOTING WARNING

Hot surfaces and rotating machine parts while the engine is running can cause serious injury or even death. Always stop the machine before carrying out troubleshooting work and secure it against unintentional restarting.

Six-head screw M5x10

Six-head screw M6x30

Transmission shaft (shaft + spindle + 2 oil gears)

Six-head screw M6x35

Transmission shaft connector

Six-head screw M5x25

Six-head screw M5x20

Six-head screw M5x25

Air filter screw M5x16

Air filter screw M5x50

Carburator paper washer

Cable control with combined centrifugal clutch

Cylinder combining screw