ZI-BRM40 - Lawn mower Zipper - Free user manual and instructions

USER MANUAL ZI-BRM40 Zipper

Read the operation manual carefully before first use.

1 INHALT / INDEX

14.1 Residual Risks....27

15 ASSEMBLY 28

15.1 Mounting the guide bar 28
15.2 Draw-in starter handle rope guide 28
15.3 Assembly of the grass catcher 29
15.4 Attaching the grass catcher 29

15.4.1 ZI-BRM60 30

15.5 Refuelling....30
15.6 Fill with oil 31
15.7 Operating Company 31

16 OPERATION 32

16.1 Engine Start / Stop 32
16.2 Height adjustment 32
16.3 Self-driving function / auto-wheel drive 33
16.4 Grass catcher 33
16.5 ZI-RBM 60....33
16.6 Mowing with the grassbox - rear ejection (see 3.4.1)....34

16.6.1 Conversion to a mulching mower ....34
16.6.2 Change to the mower with side discharge 34

17 MAINTENANCE 36

17.1 Check the oil level 36
17.2 Maintenance of the air filter 36

17.3 Damaged blades 37
17.4 Change the blade 37
17.5 Sharpen knives 37

18 TROUBLESHOOTING 38

19 ERSATZTEILE / SPARE PARTS 39

19.1 Ersatzteilbestellung 39
19.2 Spare parts order 39
19.3 ZI-BRM35....40
19.4 ZI-BRM40....43
19.5 ZI-BRM60 45

20 KONFORMITÄTSERKLÄRUNG / CERTIFICATE OF CONFORMITY 47

ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls n order to use the machine correctly and to avoid injuries and machine defects.

ATTENTION! For transport oil has been drained. Fill up with 4-stroke quality motor oil before first operation! Failure to do so will result in permanent engine damage and void guarantee.

CE-Conformal! - This product complies with the EC-directives.

3 VORWORT

Close-up of a green industrial component with bolts and nuts (no visible text or symbols)

Bild 1

Close-up of a green tractor's front wheel and side-mounted sensors (no visible text or symbols)

Bild 2

Close-up of a bicycle's side panel showing a metal clip attached to the wheel (no text or symbols visible)

Bild 3

Close-up of a bicycle's side profile showing black handle and cable (no text or symbols visible)

Bild 4

Close-up of a black cylindrical device with attached cable and yellow warning patch, placed on textured surface (no visible text or symbols)

Bild 5

Close-up of a black mechanical component with green base and yellow highlight, no visible text or symbols

Bild 6

Person using a screwdriver to adjust or install a component on a vehicle chassis (no visible text or symbols)

Bild 7

White plastic car body with a handle and side panel, resting on gravel (no visible text or symbols)

Bild 8

Close-up of a green and black robotic vehicle with visible mechanical components and a white cover (no text or symbols)

Bild 9 Bild 10

Close-up of a green and white electric vehicle's side panel with visible mechanical components (no text or symbols)

7.4.1 ZI-BRM60

Green utility vehicle with four wheels and a black vent, placed on gravel (no visible text or symbols)

Bild 11 Bild 12

Close-up of a green tractor's front compartment with a black plastic door and four compartments (no visible text or symbols)

7.5 Tanken

Close-up of a green electric vehicle hood with a black plastic component being adjusted, no visible text or symbols

H IN W EIS

Close-up of a green lawn mower with a water bottle pouring liquid into the nozzle (no visible text or symbols)

Close-up of a mechanical component with a black tool and green background (no visible text or symbols)

Bild 14 Bild 15

Hand holding a black ergonomic device with adjustable armrests, set against a plain wall (no text or symbols visible)

Bild 16 Bild 17

Close-up of a green robotic vehicle's wheel base and attached mechanical components, with a hand pressing the center (no visible text or symbols)

Bild 18

Hand holding a black cylindrical device with metal brackets, in an office setting (no visible text or symbols)

Bild 19

Close-up of a bright green and black car bumper with a metallic screw assembly (no text or symbols visible)

Bild 20 Bild 21

Close-up of a green safety device with a warning box and warning symbol (no readable text or symbols on the device itself)

Close-up of a green and gray plastic device with a logo, placed on gravel (no visible text or symbols)

Illustration of five different mechanical or industrial components, including a tool, valve, and fan assembly (no text or symbols present)

Technical line drawing of a mechanical bracket assembly with mounting holes and a central hub (no text or symbols)

10 FEHLERBEHEBUNG

This manual contains Information and important instructions for the installation and correct use of the Gasoline lawn mower ZI-BRM35 / ZI-BRM40 / ZI-BRM60. This manual is part of the machine and shall not be stored separately from the machine. Save it for later reference and if you let other persons use the machine, add this instruction manual to the machine.

Please read and obey the security instructions!

Before first use read this manual carefully. It eases the correct use of the machine and prevents misunderstanding and damages of machine and the user's health.

Due to constant advancements in product design construction pictures and content may diverse slightly. However, if you discover any errors, inform us please.

Technical specifications are subject to changes!

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

Copyright

© 2013

This document is protected by international copyright law. Any unauthorized duplication, translation or use of pictures, illustrations or text of this manual will be pursued by law – court of jurisdiction is Wels, Austria!

CUSTOMER SERVICE CONTACT

	ZI-BRM35/40
1	Handlebar
2	Engine brake handle
3	Trigger throttle
4	Holm gland
5	Ejection shield
6	gasoline tank
7	air filter
8	Wheel control lever
9	Pull-starter grip
10	Grass catcher
11	Height adjustment lever
12	Oil filler neck

	ZI-BRM60
1	Handlebar
2	Engine brake handle
3	Trigger throttle
4	Holm gland
5	Ejection shield
6	gasoline tank
7	air filter
8	Wheel control lever
9	Pull-starter grip
10	Grass catcher
11	Height adjustment lever
12	Oil filler neck
13	Side discharge damper

12.2 Technical data

	ZI-BRM35	ZI-BRM40	ZI-BRM60
Engine-Type	1 Cyl. 4-stroke-OHV engine	1 Cyl. 4-stroke-OHV engine	1 Cyl. 4-stroke-OHV engine
Fuel type	Lead-free-gasoline	Lead-free-gasoline	Lead-free-gasoline
Gasoline tank capacity	1,0 Liter	1,0 Liter	1,5 Liter
Power	2,6 kW / 123 ccm	3,0 kW / 135 ccm	4,0 kW / 190 ccm
Oil tank capacity	0,6 Liter	0,6 Liter	0,65 Liter
Speed	2850 U/min	2800 U/min	2700 U/min
Cutting width / height mm	400 / 20 - 60	460 / 20 - 60	510 / 20 - 60
Engine oil	SAE 30 / 10W-30	SAE 30 / 10W-30	SAE 30 / 10W-30
Sound pressure level LPA	90 db(A)	90 db(A)	96 db(A)
Sound power level LWA	96 dB(A)	98 dB(A)	98 dB(A)

13 SCOPE OF DELIVERY

Unpack the lawnmower ZIPPER ZI-BRM 35/40/60 and check the machine is in perfect condition and the delivery is complete.

Package Contents:

ZI BRM35 / ZI-BRM 40:

1x lawnmower dismantled guide rail, 1x grass catcher with 1x holder, operating manual, 1x socket wrench for spark plug with pin 8x120mm, 2x plastic eyelets

ZI BRM40: as above, plus: 1x handle for grass catcher, 4 mounting screws for handle

ZI BRM60: as above, plus: 1x handle for grass catcher, 4 mounting screws for handle, 1x side discharge guide, 1x mulching insert.

14 SAFETY

The ZIPPER lawnmower ZI-BRM35/40/60 may exclusively for mowing lawn / grass to walk safely grounds.

ATTENTION

Before each operation, the oil level must be checked! If necessary, add engine oil to lower edge of filler neck.

Unauthorized modifications and tampering with the machine immediately invalid at all warranty and damage claims.

Operating the machine only when sufficient light, after dusk, you should not work any more.

With fatigue, lack of concentration or under the influence of drugs, alcohol or drugs is prohibited to work with the machine

During refueling the fire, naked flame and smoking prohibited. Refuel with the engine running or when engine parts are still hot is strictest prohibited.

Refuel only outdoors or in well-ventilated areas.

Wipe off spilled fuel immediately.

Fuel is highly flammable!

The machine may only be operated by qualified personnel enrolled.

Third persons, especially children, and people are not trained to think of the work environment away!

Work attentively, safety conscious and always be fully aware safe when working STAND!

Particular caution should be exercised when changing direction! Working in the rain / snow and other slippery surfaces is prohibited. Slipping / tripping / falling are a major cause of serious or fatal injury. Watch out for uneven or slippery work surfaces.

Risk of burns! During the operation flow of hot exhaust gases and engine parts such as the carburetor and engine become hot.

Suffocation! The internal combustion engine produces poisonous gases during operation. These gases may be odorless and invisible. Never run in enclosed or poorly ventilated spaces the engine.

The machine may only be operated outdoors. The machine may only be stored if all components are completely cooled!

Terms of Service.

This machine is designed for cutting grass solely to use real (not artificial turf). Never use the mower for any other purpose. Any other use may mean danger for your safety and cause damage to the mower.

People under 16 years and those who are not familiar with the operating instructions should not use the mower.

The user is responsible for the safety of others in the work area. Keep children and pets at a safe distance while the mower is in operation.

Before mowing, remove any debris from the lawn which could be thrown from the machine you still pay attention to any debris did may have overlooked

14.1 Residual Risks

Danger of noise:

Working without ear protection can cause hearing damage over time.

Danger from the working environment:

Watch out for stones and other obstacles.

Risk to the hands or fingers:

Grab while it is working in the mowing apparatus. Severe cuts or risk of injury or death! Risk of injury by capture of cords, wires or clothing as de-projecting legs or laces through the blades!

Working environment for foreign objects scan. Pants stuck in safety shoes. No loose laces! Burns on contact with hot engine components, especially the exhaust

Health impairment through Vibrations: Prolonged exposure to the engine can lead to joint damage despite the vibration damping of the management Holmes. Wear protective gloves and vibration-place regular operation breaks.

Risk of injury from thrown stones or soil during the mowing operation. Keep other people away from the work environment and apply the prescribed protective equipment.

Electric shock: with the engine running can cause electric shock when touching the ignition plug. Through compliance with all safety regulations such hazards can be reduced to a minimum!

15 ASSEMBLY

Note: When setting up and folding the handlebar is particularly important to pay attention to kink-free course of the Bowden cables.

15.1 Mounting the guide bar

Remove the protective film from the guide rail. Deflected tighten with 2 Star knobs on both sides

On the chassis on both sides remove the 2 nuts preassembled with 2 screws. (fig. 22)

Close-up of a green mechanical component with four bolts and bolts (no visible text or symbols)

Fig. 22 Fig. 23

Close-up of a green tractor's front wheel and black metal bracket with bolts (no visible text or symbols)

Guide rail and fix the lower part with two screws on both sides (fig. 23) on the chassis of the mower

15.2 Draw-in starter handle rope guide

Loosen the motor brake by pressing the engine brake handle (2) to the spar. Attach the pull-starter grip to the top of the spar-provided cable guide (fig. 24/25).

Close-up of a bicycle's side panel showing a metal clip attached to the wheel (no text or symbols visible)

Fig. 24 Fig. 25

Close-up of a bicycle's side panel and wheel against a textured gray surface (no text or symbols visible)

Secure the Cables with 2 plastic rings, left and bottom right of the guide rail. (fig. 26/27)

Close-up of a black mechanical component with attached clamps and a yellow warning sign, placed on a textured surface (no visible text or symbols)

Fig. 26

Close-up of a black plastic cable with wires, attached to a green agricultural machine blade (no text or symbols visible)

Fig. 27

15.3 Assembly of the grass catcher

Mounting handle only ZI and ZI-BRM40 BRM60

Close-up of a hand using a screwdriver to apply material on a metal tray (no visible text or symbols)

Fig. 28

White plastic car body with a handle and side panel, resting on gravel (no text or symbols visible)

Fig. 29

Grip on grass catcher with 4 screws on the inside (fig. 28) of the grass catcher with star screwdriver screw (fig. 29)

15.4 Attaching the grass catcher

Pulling up the grass cover (fig. 30) and attaching the grass catcher on both sides by lateral suspension on grass protection cover on round bar. (fig. 31)

Close-up of a green and black robotic vehicle with visible mechanical components and wheels (no text or symbols)

Fig. 30 Fig. 31

Close-up of a green and white industrial machine component with visible clamps and wheels (no text or symbols)

15.4.1 ZI-BRM60

To mow the grass collection container, remove the mulching plug and attach the receptacle Remove the mulch wedge:

Note: Only perform with the engine stopped and a complete stop of the cutter!

Lift the rear discharge door (fig. 32) and remove the mulching plug by unscrewing it at the notch and remove. (fig. 33)

Green robotic brush with black wheels and a rectangular vent, placed on gravel (no text or symbols visible)

Close-up of a green tractor's front compartment with a black plastic door opening, showing internal compartments (no text or symbols visible)

Fig. 32 Fig. 33

15.5 Refuelling

Important: Environmentally friendly unleaded gasoline can be used safely.

• Refuel only the recommended fuel grades.
• Allow to cool before refueling machine.
• Clean area around filler cap well, unscrew the fuel filler cap and fill to bottom of filler neck.
• Oil filler cap back on tight screws. (fig. 34)

Close-up of a hand inserting a black plastic bottle into a green industrial machine component (no visible text or symbols)

Fig. 34

Note: Fuel may contain substances similar to solvents.

• Avoid skin and eye contact with petroleum products.
• Wear gloves while refueling.
• Do not inhale fuel vapors.
• Keep fuel away from children

15.6 Fill with oil

Fill the oil (SAE 30 or 15W-30) 0.6 L in the oil tank.(fig. 35)

Between measure used by the dipstick -without tighten up- between the upper max and lower min mark (fig. 36). Caution: Do not overfill

Close-up of a green lawn mower with a water bottle being poured into it (no visible text or symbols)

Close-up of a mechanical component with a black tool and green background (no visible text or symbols)

Fig. 35 Fig. 36

The engine is delivered without oil: Fill in 0.6 liter oil before starting the engine!

ATTENTION

ANY FINAL JAM NUT AND BOLT ON ANY DEAD TIGHT! WHILE OPERATING THE VIBRATING MACHINE STRONG, NOT TIGHTEN THE SCREWS CAN BREAK OFF AND LOST AND DANGEROUS SITUATION TO BE CARRIED!

15.7 Operating Company

SAFETY MEASURES

• Mower should be started only with correctly mounted grass catcher or side discharge.
• Switch off the engine before adjusting the cutting height or before you empty the grass collection container.
• Bring your hands or feet under the mower never or below the grass discharge chute.
• Remove before you start mowing, ask all foreign objects from the work area, which can be thrown from, the device. Figure F
• Make sure that children, bystanders and pets always keep a safe distance to the appliance while in operation.
• Raise your lawn mower to never, while you start the engine.

AC HT UN G

All work with the engine stopped and a complete stop of Cutter and removed spark plugs perform!

16 OPERATION

16.1 Engine Start / Stop

Start the engine, if you have your mower mounted correctly:

Move the Gas-lever to the START position. (fig. 37)

Hand holding a black ergonomic device with adjustable armrest, set against a white cabinet background (no visible text or symbols)

Fig. 37 Fig. 38

Pull the engine brake handle (2) against the handle (fig. 38). Pull the pull-start handle (9) until resistance is felt and then pull out quickly by.

Run the pull-starter handle slowly to the rope guide back as soon as the engine starts.

Set Lever to the engine running to RUN

Let the engine brake handle (2) going to stop the engine and blade

WARNING! Keep hands and feet away from rotating parts.

16.2 Height adjustment

CAUTION: Do they at no time changes to the adjustment of the machine without shutting off the engine before.

Your mower is equipped with a central height adjustment which 8 different height settings from 20 - 60 mm offers.

Turn off the engine and wait before changing the cutting height to the rotating parts are no longer rotate.

To change the cutting height, push the joystick in the direction of the wheel. Turn to the left to reduce the cutting height, turn clockwise increases the cut height (fig. 39). All wheels will be at the same height of the cut.

Note: The cutting height can be chosen so that the blade on uneven surfaces do not touch the ground! Mowing to low cutting adjustment should be performed only on a level, and plan lawns.

Close-up of a green and black motorcycle tire assembly with a hand adjusting the tread (no visible text or symbols)

Fig. 39

16.3 Self-driving function / auto-wheel drive

Press the wheel drive control lever (8) to the guide rail (fig. 40) and the mower will move automatically with the engine running at about 3.0 km/h forward.

Let the wheel drive control lever to release the mower no longer automatically moves forward.

Hand holding a black car seatbelt in an office setting (no visible text or symbols)

Fig. 40

16.4 Grass catcher

With Drain and clean the grass catcher, make sure that the mesh is vented.

Empty the grass catcher before filling to maximum (50-70% share) and it will improve the collection of lawn and grass.

16.5 ZI-RBM 60

Function 3 IN 1 FUNCTION (mulch removal, side and rear ejection)

This mower can be converted for its various functions, depending on the application: From lawn mower with rear discharge to:

1 a mulching mower or
2 a lawn mower with side discharge

16.6 Mowing with the grassbox - rear ejection (see 3.4.1)

16.6.1 Conversion to a mulching mower

Note: Carry out only with engine stopped and a complete stop of the cutter!

Slide the mulching plug into the opening provided. Push it into the opening. (Fig. 9/10)

Close the eject cover.

16.6.2 Change to the mower with side discharge

Note: Carry out only with engine stopped and a complete stop of the cutter!

Lift the chute deflector and remove the grass collection container.

Mount the mulching plug into the rear discharge opening (s conversion to mulching mower) Lift the side cover for side discharge (fig. 41). Install the side ejection guide to the holder of the flap. (fig. 42)

Close-up of a bright green and black plastic car bumper with visible mechanical components (no text or symbols)

Fig. 41 Fig. 42

Close-up of a green safety device with warning label and safety symbol (no readable text or symbols beyond basic markings)

Close-up of a gray plastic cover with a logo, placed on a textured surface next to a bright green vehicle (no visible text or symbols)

Lower the side door - the door is now fixed on the side discharge

What is mulch?

When mulching the grass or foliage is cut in one step, then fine chopped and then ejected as a natural fertilizer again.

Tips to mulch mowing:

- Regular pruning to max. 2 cm (from 6 cm to 4 cm tall grass)

• The blades should be as sharp
• Mow wet grass
• Adjust the max. an engine speed
• Move the mower at a walking pace
• Regularly clean the mulching plug, the housing interior and the mower blade

17 MAINTENANCE

ATTENTION

Don't clean or do maintenance on the machine while it is still connected to the power supply: Damages to machine and injuries might occur due to unintended switching on of the machine!

The machine is low maintenance and contains little parts that must undergo a maintenance operator. Faults or defects that may affect the safety of the machine, must be rectified immediately. Repair work may only be performed by qualified personnel!

At regular intervals, you should also check the bolts and screws are tight. Worn or poorly tightened nuts and bolts can cause serious damage to the engine or frame

Never store with filled tank or gas cans in a closed space where gasoline gases to escape and reach a high temperature and can then inflame the mower. Let the

Motor cool the way before storing the mower.

To reduce the risk of fire, clean the mower, especially the engine, exhaust and fuel tank.

Remove all grass residues, leaves and grease residues.

Regularly check the condition of the baffle plate and the grass catcher.

Replace these parts if they are damaged.

Before storage of the mower, you should change the oil

Regularly check the oil level and add if necessary, add oil.

Frequently check the mower and ensure that any

Grass residues are located under the cover.

Grease the wheel axle and the bearings.

Check the blade often to ensure a clean cut. The cutting blade should be sharp and well balanced (no imbalance).

If the blade hits an obstacle, stop the mower.

17.1 Check the oil level

Provide lawn mower with all wheels on the specific section.

Oil tank cap (12) unscrew counter clockwise and wipe dipstick.

Replace the dipstick all the way into the filler pipe.

Pull out the dipstick and check the oil level in a horizontal position.

The oil level must be between the maximum and minimum mark. (see 3.6)

17.2 Maintenance of the air filter

Note: Dirty air filters reduce the engine efficiency by restricting air flow to the carburetor. Regular monitoring, especially in dusty atmosphere is therefore essential!

Attention: Never clean the air filter elements with gasoline or flammable solvents. Fire or explosion!

Do not let the engine run without his air filter: This dust penetrates through the carburetor and causing premature

17.3 Damaged blades

Note: Wear thick gloves for mounting and sharpening the cutting blade. Check that the blade is always well balanced.

If the blade is pushed, despite all precautions for foreign objects / obstacles, first turn off the engine and disconnect the spark plug. If the blade stops, tilt the mower and the blade checked for possible damage.

Deformed or bent blades must not be re-aligned.

Damaged parts must be replaced immediately. After hitting an obstacle, the mower must be checked by an authorized service workshop. Sure before use that knife and knife holder are not damaged. If necessary, replace such parts or checked. Never work with an unbalanced blade - this cause vibration and further damage may result.

17.4 Change the blade

When changing the blade are to protect your hands, wear appropriate gloves. Before the spark plug is to be deducted.

Use to help a holding pen as a blocking device for the knife. The blade mounting screw has a normal right hand thread. To loosen this screw is best to use a 17 mm socket wrench.

When reassembling the slip clutch on the exact order in which these components were previously installed (Fig. 13).

The screw diameter must be attached to the specified torque of 45 Nm

Make sure that the cutting edges pointing in the direction in which the motor also rotates.

When replacing, use only cutter that match the original enclosed blade in quality and size.

17.5 Sharpen knives

Note: To clean work with, you should raise it at regular intervals. (after about 25 hours) The cutting blade can be sharpened with a metal file.

Even better is a sharpening / grinding in the customer service workshop. There is also paid particular attention to the fact that is sanded off on each side the same amount, to avoid any imbalance.

The sharpening of the cutting edge may only be up to the impressed mark.

Illustration of five different mechanical or industrial components, including a screw, nut, fan, valve, and tool (no text or symbols present)

Use only original spare parts. Parts of inferior quality can cause serious damage to the unit and may also adversely affect your safety. Please contact your vendor for all required spare parts.

Technical line drawing of a mechanical component with multiple parts and mounting holes (no text or symbols)

18 TROUBLESHOOTING

Trouble	Possible cause	Solution
Engine will not start	Engine brake lever pressed correctly?Engine Reg. Lever inposition ?cable for engine brake adjusted ?plug or plug cap defectfuel tank empty	press/pull brake lever correctlyselect correct positioncheck adjustmentadjusted ?clean or replace plug or caprefuel
Rough running, vibrations	Loose engine screwsLoose blade screwdamaged or unbalanced bladefriction clutch worn	tighten screwscheck blade tighteningbalance or replace bladereplace friction washers
Engine runs irregular	air filter dirtybent / damaged throttle cablespark plug dirty	clean air filter or replaceadjust / replace cableclean plug
Low quality cut	blade is bluntcutting height too lowengine rpm too low	sharpen bladeadjust cutting heightset Eng. Reg. Lever to max.
Mower does not collect properly	too low engine rpmcutting height set too low with high grassblade worncatcher fabric clogged	set Eng. Reg. Lever to max.adjust cutting heightreplace bladeclean catcher or replace

19 ERSATZTEILE / SPARE PARTS

With original Zipper spare parts you use parts that are attuned to each other shorten the installation time and elongate your machines lifespan.

I MP OR T A N T

The installation of other than original spare parts voids the warranty!

So you always have to use original spare parts

By the order of spare parts use the service formular that you can find at the end of this manual. Make always a note of the type, spare part number and a definition of the machine. That there are no mistakes, we recommend to make a copy of the spare part list where you can mark with a pen the spare parts which you order.

You find the order address in the preface of this operation manual.

19.3 ZI-BRM35

Part No.	Description	Qty	Part No.	Description	Qty
1	Nail ST4.2x16-C-II	1	61	oil seal	1
2	cover	1	62	retaining ring	2
3	traction	1	63	valve guides	2
4	nut M6	3	64	piston pin	1
5	windscreen	1	65	shaft key 4.0x6.5x16	1
6	anti casing	1	66	connecting rod shank	1
7	clamp	1	67	oil level gauge	1
8	bolt	3	68	gasket series	8
9	flywheel nut	1	69	oil filler pipe	1
10	ignition knob bolt	2	70	O ing 20X2.65	1
11	pipeline	1	71	oil drain plug screw	1
12	wheelbush	1	72	gasket series	1
13	blower	1	73	lower crankcase	1
14	flywheel parts	1	74	flat washer	1
15	nail M6X20	2	75	speed governor	1
16	wind deflector	1	76	oil block	1
17	head oilseal	2	77	speed governor plate	1
18	bolt M6X25	1	78	bolt M6X12	1
19	ignition coil	1	79	crankcase gasket	1
20	upper crankcase	1	80	crankcase pin	2
21	bolt block	2	81	crankshaft gear washer	1
22	bolt	1	82	crankshaft gear	1
23	oil ring comp	1	83	crankshaft	1
24	piston ring 2	1	84	connecting rod cap	1
25	piston ring 1	1	85	connecting rod bolts	2
26	cylinder head gasket	1	86	bearing 205	1
27	locating bush	2	87	oil seal	1
28	exhaust valve	1	88	idle adjusting spring	1
29	intake valve	1	89	throttle rod	1
30	exhaust valve housing was-her	1	90	angular rod	1
31	intake valve housing washer	1	91	fastening bolt	1
32	cylinder head	1	92	accelerate arm	1
33	graphite pad	1	93	air choke rod	1
34	airflow blocker	1	94	pressure regulation spring	1
35	exhaust muffler	1	95	bolt M5X20	1
36	studs	2	96	bolt M5X35	1
37	enclosure	1	97	governor plate	1
38	washer 5	2	98	governing spring	1
39	screw M5X10	2	99	governor plate	1
40	spark plug	1	100	bolt M5X20	2
41	bolts for cyl cover	4	101	bolt M6X12	2
42	push rod holder	1	102	pressure plate	1
43	rocker stud	2	103	round wire snap ring	1
44	putter	3	104	spring axis reducing valve	1
45	swing arms	2	105	spring reducing valve	1
46	swing arm nuts	2	106	flyweight	1
47	gasket	1	107	flyweight guide pin	1
48	power nut	2	108	swingarm revolving shaft	1
49	bolts M6X16	4	109	swingarm reduced pressure	1
50	cylinder head cover	1	110	camshaft	1
51	carburetor stud	2	111	tappet	2
52	carburetor knee plate	1	112	nut M5	1
53	carburetor knee plate	1	113	plate 5	1
54	carburetor pad	1	114	plate 5	1
55	carburetor	1	115	plate	1
56	carburetor gasket	1	116	bolt M3X5	1
57	air filter	1	117	cushion shield	1
58	rubber hose	1	118	press plate	1
59	upper seat of valve spring	2	119	brake gear	1
60	valve spring	2	120	plastic clamp	1
		1	121	oil tube clamp spring	1

19.4 ZI-BRM40

Part No.	Description	Qty	Part No.	Description	Qty
1	Up handrail	1	40	Front dust cover	2
2	Flame rod	1	41	Belt protective cover	1
3	Drive rod	1	42	Leather belt	1
4	Bolt 6×35	1	43	Screw 5x6	3
5	Drive cable	1	44	Fixed wire	2
6	Flame cable assembly	1	45	handle	1
7	throttle	1	46	pulley	1
8	Bolt 6×50	1	47	Positioning units	1
9	throttle cable assembly	1	48	Cutting knife	1
10	Locking handle	2	49	washer	1
11	The long axis	1	50	Bolt 10x60	1
12	spring	2	51	Flat keys	1
13	Retainer ∅6	4	52	Stall board	1
14	Bearing units	2	53	Bolt 8x30	3
15	Grass cover	1	54	Flat gasket	3
16	Hand shank	1	55	Gasoline engine	1
17	Rear axle	1	56	Collection baqs	1
18	transmission	1	57	stent baqs	1
19	Ring opening	2	58	Grass cover	2
20	Cylindrical pin	1	59	rear	2
21	Right gear	1	60	Rear dust cover	2
22	Left gear	1	61	Nut M10	4
23	Under handrails	1	62	bearing	2
24	Nut 8	8	63	gasket	2
25	Bolt 8x16	3	64	bolt	2
26	Left connecting plates	1	65	Nut M6	3
27	shell	1	66	Cylindrical pin	1
28	Connecting rod	1	67	Fixed circle	2
29	Forelock ∅ 1,5	2	68	spring	1
30	Spring	1	69	Protective ring	1
31	Flat head bolts 8	4	70	Bearing sets of fixed fork	2
32	Front axle	1	71	Nut M6	10
33	Hanging wire hook	1	72	Bolt 6x12	4
34	Bolt 6x8	1	73	Gasket	2
35	bearing	8	74	Gasket	1
36	Front wheel	2	75	Retainer ∅19	2
37	Nut M8	4	76	Bolt M6x30	1
38	Right connection plates	1	77	Flat head bolts M4x12	6
39	Sponge cover	1

Z.I.P.P.E.R Maschinen Austria www.Zipper-maschinen.at

19.5 ZI-BRM60

Part No.	Description	Qty	Part No.	Description	Qty
1	ST screw ST3.5*20	2	42	front wheel washer	2
2	active wheel cover	1	43	belt	1
3	clutch control lever	1	44	driven wheel	1
4	master control rob	1	45	driven strap wheel	1
5	control lever	1	46	shield	1
6	hex.nut M6	3	47	blade support	1
7	cord hook	1	48	blade	1
8	cap nut M6	2	49	Blade bolt	1
9	Type 2 nonmetal embedded a lock nut M8	2	50	wing qasket	1
10	lock nut set	2	51	hex. Bolt M5*10	8
11	Speed regulation and cable components	1	52	Umbrella tooth cabinet	1
12	Coupling gear	4	53	Cabinet gaskets	1
13	Coupling gear	1	54	Transmission shaft	1
14	locking bolt	2	55	oil bearing	2
15	spring cylindrical pin	2	56	Umbrella tooth	1
16	knob	2	57	Umbrella tooth cabinet	1
17	1P65F engine assembly	1	58	wheel guide plate	1
18	wheel cover	4	59	left gear 14	1
19	left shaft 12 (right shaft 12 )	2	60	Protection to reset to higher	1
20	washer 12	6	61	front bindiny mechanism	1
21	rear wheel	2	62	Rolling bearing 6001(12*28*8)	2
22	Rolling bearing 61901 (12*24*6 )	8	63	rear long rob shaft	1
23	200 hub	2	64	rear bindiny mechanism	1
24	ST screw ST4.2*20	2	65	handrail bracket	1
25	gear 55	2	66	handle bolt	1
26	butterfly nut M8	4	67	handle bush	1
27	dust-proof cover	2	68	hex. Bolt M8	2
28	Handrail or so stents	1	69	adjustment handle	1
29	left gear 14	1	70	cover plate shaft	1
30	side discharge plate	1	71	handle	1
31	side discharge cover	1	72	gear plate	1
32	wrested spring	2	73	hex.bolt M8*15	2
33	M6*15	3	74	semicircle coach bolt diameter M8*20	4
34	Side row stents	1	75	crasscather bracket	1
35	Side row stents shaft	1	76	rear cover	1
36	pan-head screw with tapping screw	2	77	nylon rope	1
37	Hex.Bolt M8*25	3	78	grasscatcher assembly	1
38	deck	1	79	Grass box handle	1
39	front wheel	2	80	Grass box	1
40	178 hub	2	81	spring cylindrical pin 5*80	1
41	front Long pole shaft	1	82	Umbrella tooth	1

20 KONFORMITÄTSERKLÄRUNG / CERTIFICATE OF CONFORMITY

Inverkehrbringer / Distributor

Z.I.P.P.E.R® AUSTRIA GmbH

AT-4710 Grieskirchen, Gewerbepark Schlüsslberg 8

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.