Zipper ZI-BRM35 - Lawn mower

ZI-BRM35 - Lawn mower Zipper - Free user manual and instructions

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Product TypeGasoline Lawn Mower
BrandZipper
ModelZI-BRM35
Engine Type1-Cylinder 4-Stroke OHV Engine
Displacement123 cc
Power2.6 kW
Fuel TypeUnleaded Gasoline
Fuel Tank Capacity1.0 Litre
Oil Capacity0.6 Litre
Oil TypeSF 15W40
Cutting Width400 mm
Cutting Height Range20 – 60 mm (8 positions)
Blade Speed2850 min⁻¹
Self-PropelledYes (rear wheel drive, ~3.0 km/h)
Grass CatcherYes, rear discharge
Mulching FunctionYes (with mulch plug)
Side DischargeNo (only on ZI-BRM56/60)
Sound Pressure Level90 dB(A)
Sound Power Level96 dB(A)
Safety FeaturesEngine brake handle, safety guard, blade stop
Warranty2 years for amateur use

Frequently Asked Questions - ZI-BRM35 Zipper

How do I start the ZI-BRM35 lawn mower?
Ensure the fuel tank is filled with unleaded gasoline and the oil level is correct. Press the engine brake handle against the handlebar, move the gas lever to START, then pull the starter rope quickly until the engine starts. After starting, set the lever to RUN.
What type of oil should I use?
Use SF 15W40 4-stroke engine oil. The oil capacity is 0.6 litres. Always check the oil level before each use.
How do I adjust the cutting height?
Turn off the engine and wait for the blade to stop completely. Push the central height adjustment lever toward the wheel, then rotate left to lower or right to raise. There are 8 positions from 20 to 60 mm.
How do I convert to mulching mode?
With the engine off and blade stopped, lift the rear discharge door, remove the grass catcher, insert the mulch plug into the opening, and close the door securely.
How do I clean the air filter?
Remove the air filter cover, take out the filter element, and clean it with compressed air or replace if dirty. Never use gasoline or flammable solvents.
What should I do if the engine won't start?
Check that the engine brake lever is pressed, the gas lever is in START, the fuel tank is not empty, and the spark plug is clean and connected. Also ensure the oil level is sufficient.
How do I change the blade?
Disconnect the spark plug for safety. Wear gloves, use a 17 mm socket to loosen the blade bolt (right-hand thread). Replace with an original blade and tighten to 45 Nm. Ensure the cutting edges face the correct rotation direction.
How often should I change the oil?
Change the oil after the first 5 hours of use, then every 25 hours or at least once per season. Check the oil level before each use.
Can I use the mower on slopes?
The manual advises caution on slopes. Mow across slopes, not up and down. Avoid steep slopes and always maintain a stable stance. Keep children and pets away.
How do I store the mower for winter?
Drain the fuel tank or add a fuel stabilizer. Change the oil, clean the mower thoroughly, remove grass debris, and store in a dry, covered area with the engine cool.

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USER MANUAL ZI-BRM35 Zipper

natural_image Three green LiDPEM lawn mower machines with visible branding and mounting brackets (no text or symbols on the motors themselves)

ZI-BRM35 / ZI-BRM56 / ZI-BRM60

EAN : 9120039230191 / 9120039230801 / 9120039230214

DE

Read the operation manual care-fully before first use.

Zipper ZI-BRM35 - ZI-BRM35 / ZI-BRM56 / ZI-BRM60 - 1

ATTENTION: Check Oil (SF 15W40)!

SL

12.1 Residual Risks.... 28

13 ASSEMBLY 28

13.1 Scope of delivery.... 28
13.2 Mounting the guide bar 29
13.3 Draw-in starter handle rope guide 29
13.4 Assembly of the grass catcher 30
13.5 Assembly grass catcher ZI-BRM56.... 30

13.5.1 Remove the mulch wedge: 31
13.5.2 Attaching the grass catcher 32
13.5.3 Install storage console 32

13.6 Refuelling.... 32
13.7 Fill with oil 33
13.8 Operating Company 33

14 OPERATION

14.1 Engine Start / Stop 34
14.2 Height adjustment 34
14.3 Self-driving function / auto-wheel drive.... 35
14.4 Grass catcher 35
14.5 ZI-RBM 56 / ZI-BRM 60 35

14.5.1 Conversion to a mulching mower 35
14.5.2 Change to the mower with side discharge 35

15 MAINTENANCE

36

15.1 Check the oil level 37
15.2 Maintenance of the air filter 37
15.3 Damaged blades 37
15.4 Change the blade 37
15.5 Sharpen knives 38

16 TROUBLESHOOTING 38

17 UVOD 39

18 TEHNIKA 40

EN ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

EN READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls n order to use the machine correctly and to avoid injuries and machine defects.

natural_image Simple line drawing of a boat with a handle and water droplet, no text or symbols present.

EN ATTENTION! For transport oil has been drained. Fill up with 4-stroke quality motor oil before first operation! Failure to do so will result in permanent engine damage and void guarantee.

EN CE-Conformal! - This product complies with the EC-directives.

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Zipper ZI-BRM35 - TEHNIKA 40 - 1

natural_image Close-up of a green tractor's front wheel and black metal bracket with bolts (no visible text or symbols)
natural_image Close-up of a bicycle's side panel with metal clip and attached bracket, labeled 'Bild 3' (no other text or symbols)

Zipper ZI-BRM35 - TEHNIKA 40 - 2

natural_image Close-up of a bicycle seatbelt with black handle and metal frame, labeled 'Bild 4' (no other text or symbols)
natural_image Close-up of a black mechanical component with attached clamps, placed on a textured surface (no visible text or symbols)

Zipper ZI-BRM35 - TEHNIKA 40 - 3

natural_image Close-up of a black plastic tool with green base and yellow warning label, no readable text or symbols on the tool itself.
natural_image Close-up of a person using a screwdriver to apply material to a component, labeled 'Bild 7' (no other text or symbols visible)

Zipper ZI-BRM35 - TEHNIKA 40 - 4

natural_image White plastic car body with a handle and side panel, labeled 'Bild 8' (no other text or symbols visible)
natural_image Close-up of a blue industrial component with visible bolts and a black handle, labeled 'Bild 9' in the corner (no other text or symbols)

Zipper ZI-BRM35 - TEHNIKA 40 - 5

natural_image Close-up of a metallic structural panel with blue lighting and mounting fixtures (no text or symbols visible)
natural_image Close-up of a mechanical component with grid-patterned ventilation grille and mounting brackets (no text or symbols visible)

Zipper ZI-BRM35 - TEHNIKA 40 - 6

natural_image Close-up of a metallic component with grid pattern and textured surface (no text or symbols visible)
natural_image Close-up of a blue plastic container with a handle and ventilation slots, labeled Bild 13 (no text or symbols on the main subject)
natural_image Green industrial robotic brush with a rectangular vent, mounted on wheels (no visible text or symbols)

Zipper ZI-BRM35 - TEHNIKA 40 - 7

natural_image Green industrial vehicle front panel with black plastic housing, no visible text or symbols on the main subject
natural_image Close-up of a green industrial machine component with visible mechanical parts and a black cable, labeled 'Bild 16' (no readable text or symbols on the main subject)

Zipper ZI-BRM35 - TEHNIKA 40 - 8

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natural_image Green 3D-printed object labeled 'ZIPPER' with a circular opening, mounted on a stand (no text or symbols on the object itself)

6.6 Tanken

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Zipper ZI-BRM35 - Tanken - 1

HINWEI S

natural_image Close-up of a green lawn mower with a water bottle inserted, no visible text or symbols on the device itself.

Zipper ZI-BRM35 - HINWEI S - 1

natural_image Close-up of a mechanical tool with a serrated edge, set against a green background (no text or symbols visible)
natural_image Close-up of a hand holding a black mechanical device with a handle, labeled 'Bild 23' in the corner (no other text or symbols visible)
natural_image Close-up of a green motorcycle with visible tire and mechanical components, no text or symbols present
natural_image Close-up of a hand holding a black cylindrical object, labeled 'Bild 25' in the corner (no other text or symbols visible)
natural_image Close-up of a green and black plastic car bumper with a metallic screw attachment (no text or symbols visible)

Zipper ZI-BRM35 - HINWEI S - 2

natural_image Close-up of a green and black mechanical component with a warning label, no readable text or symbols in the main image area.
natural_image Close-up of a gray plastic device with a logo, placed on a textured surface next to a green safety helmet (no visible text or symbols)

Was ist mulchen?

natural_image Illustration of mechanical components and tools, including a tool holder, fan blade, gear shift, and cutting tool (no text or symbols)
natural_image Technical line drawing of a mechanical component with multiple parts and a labeled section 'Bild 29' (no other text or symbols)

9 FEHLERBEHEBUNG

This manual contains Information and important instructions for the installation and correct use of the Gasoline lawn mower ZI-BRM35 / ZI-BRM56 / ZI-BRM60. This manual is part of the machine and shall not be stored separately from the machine. Save it for later reference and if you let other persons use the machine, add this instruction manual to the machine.

Zipper ZI-BRM35 - FEHLERBEHEBUNG - 1

Please read and obey the security instructions!

Before first use read this manual carefully. It eases the correct use of the machine and prevents misunderstanding and damages of machine and the user's health.

Due to constant advancements in product design construction pictures and content may diverse slightly. However, if you discover any errors, inform us please.

Technical specifications are subject to changes!

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

© 2015

This document is protected by international copyright law. Any unauthorized duplication, translation or use of pictures, illustrations or text of this manual will be pursued by law – court of jurisdiction is Linz, Austria!

CUSTOMER SERVICE CONTACT

ZI-BRM35/56
1Handlebar
2Engine brake handle
3Trigger throttle
4Holm gland
5Ejection shield
6gasoline tank
7air filter
8Wheel control lever
9Pull-starter grip
10Grass catcher
11Height adjustment lever
12Oil filler neck

1 2 3 4 5 6 7 8 9 10 11 12 ZIPPER 13

ZI-BRM60
1Handlebar
2Engine brake handle
3Trigger throttle
4Holm gland
5Ejection shield
6gasoline tank
7air filter
8Wheel control lever
9Pull-starter grip
10Grass catcher
11Height adjustment lever
12Oil filler neck
13Side discharge damper

11.2 Technical data

ZI-BRM35ZI-BRM56ZI-BRM60
Engine-Type1 Cyl. 4-stroke-OHV engine1 Cyl. 4-stroke-OHV engine1 Cyl. 4-stroke-OHV engine
Fuel typeLead-free-gasolineLead-free-gasolineLead-free-gasoline
Gasoline tank capacity1,0 Liter1,2 Liter1,5 Liter
Power2,6 kW / 123 ccm3,5 kW / 173 ccm2,5 kW / 190 ccm
Oil tank capacity0,6 Liter0,65 Liter0,65 Liter
Speed2850 min ^-1 2750 min ^-1 2750 min ^-1
Cutting width / height mm400 / 20 – 60560 / 30 – 85510 / 30 – 80
Engine oilSF 15W40SF 15W40SF 15W40
Sound pressure level LPA90 db(A)90 db(A)96 db(A)
Sound power level LWA96 dB(A)98 dB(A)98 dB(A)

12 SAFETY

The ZIPPER lawnmower ZI-BRM35/56/60 may exclusively for mowing lawn / grass to walk safely grounds.

Zipper ZI-BRM35 - SAFETY - 1

Zipper ZI-BRM35 - SAFETY - 2

ATTENT ION

Before each operation, the oil level must be checked! If necessary, add engine oil to lower edge of filler neck.

Zipper ZI-BRM35 - ATTENT ION - 1

Unauthorized modifications and manipulations of the machine immediately invalidate all warranty and damage claims.

Zipper ZI-BRM35 - ATTENT ION - 2

Operating the machine only when sufficient light, after dusk, you should not work any more. With fatigue, lack of concentration or under the influence of drugs, alcohol or drugs is prohibited to work with the machine

Zipper ZI-BRM35 - ATTENT ION - 3

During refueling the fire, naked flame and smoking prohibited. Refuel with the engine running or when engine parts are still hot is strictest prohibited. Refuel only outdoors or in well-ventilated areas.

Zipper ZI-BRM35 - ATTENT ION - 4

Wipe off spilled fuel immediately. Fuel is highly flammable!

Zipper ZI-BRM35 - ATTENT ION - 5

The machine may only be operated by qualified personnel enrolled. Third persons, especially children, and people are not trained to think of the work environment away!

Zipper ZI-BRM35 - ATTENT ION - 6

Risk of burns! During the operation flow of hot exhaust gases and engine parts such as the carburetor and engine become hot.

Zipper ZI-BRM35 - ATTENT ION - 7

Danger of suffocation! The engine produces poisonous gases during operation. These gases may be odorless and invisible. Never run the engine in closed or poorly ventilated areas

Zipper ZI-BRM35 - ATTENT ION - 8

Work attentively, safety conscious and always make sure that a safe STAND when working!

Particular caution should be exercised when changing direction!

Working in the rain / snow and other slippery surfaces is prohibited.

Slipping / tripping / falling are a major cause of serious injury or death.

Watch out for uneven or slippery work surfaces.

Zipper ZI-BRM35 - ATTENT ION - 9

The machine may only be operated outdoors.

The machine may only be stored if all components are completely cooled!

Terms of Service.

This machine is designed for cutting grass solely to use real (not artificial turf). Never use the mower for any other purpose. Any other use may mean danger for your safety and cause damage to the mower.

People under 16 years and those who are not familiar with the operating instructions should not use the mower.

The user is responsible for the safety of others in the work area. Keep children and pets at a safe distance while the mower is in operation.

Before mowing, remove any debris from the lawn which could be thrown from the machine you still pay attention to any debris did may have overlooked

12.1 Residual Risks

Danger of noise:

Working without ear protection can cause hearing damage over time.

Danger from the working environment:

Watch out for stones and other obstacles.

Risk to the hands or fingers:

Grab while it is working in the mowing apparatus. Severe cuts or risk of injury or death!

Risk of injury by capture of cords, wires or clothing as de-projecting legs or laces through the blades!

Working environment for foreign objects scan. Pants stuck in safety shoes. No loose laces!

Burns on contact with hot engine components, especially the exhaust

Health impairment through Vibrations: Prolonged exposure to the engine can lead to joint damage despite the vibration damping of the management Holmes. Wear protective gloves and vibration-place regular operation breaks.

Risk of injury from thrown stones or soil during the mowing operation. Keep other people away from the work environment and apply the prescribed protective equipment.

Electric shock: with the engine running can cause electric shock when touching the ignition plug.

Through compliance with all safety regulations such hazards can be reduced to a minimum!

13 ASSEMBLY

13.1 Scope of delivery

Unpack the lawnmower ZIPPER ZI-BRM 35/56/60 and check the machine is in perfect condition and the delivery is complete.

Package Contents:

ZI-BRM35:

1x lawnmower with demounted guide rail, 1x grass catcher with 1x holder, instruction sheet, 1x socket wrench for spark plug with pin 8x120mm, 2x plastic eyelets

ZI-BRM56:

as above, plus: grass catcher consisting of 3 parts and screws, 1x handle for grass catcher bodice, 4 mounting screws f. Handle, 1x side off draft guidance, 1x mulching, 1x storage console

ZI-BRM60:

as above, plus: 1x handle for grass catcher, 4 mounting screws for handle, 1x side discharge guide, 1x mulching.

Note: When setting up and folding the handlebar is particularly important to pay attention to kink-free course of the Bowden cables.

13.2 Mounting the guide bar

Remove the protective film from the guide rail. Deflected tighten with 2 Star knobs on both sides On the chassis on both sides remove the 2 nuts preassembled with 2 screws. (fig. 1)

Zipper ZI-BRM35 - Mounting the guide bar - 1

natural_image Close-up of a green mechanical component with four bolts and screws (no visible text or symbols)

Zipper ZI-BRM35 - Mounting the guide bar - 2

natural_image Close-up of a green industrial machine component with bolts and mounting brackets (no visible text or symbols)

Guide rail and fix the lower part with two screws on both sides (fig. 2) on the chassis of the mower

13.3 Draw-in starter handle rope guide

Loosen the motor brake by pressing the engine brake handle (2) to the spar. Attach the pull-starter grip to the top of the spar-provided cable guide (fig. 4/5).

Zipper ZI-BRM35 - Draw-in starter handle rope guide - 1

natural_image Close-up of a bicycle wheel handle and metal bracket, labeled 'Fig. 3' (no other text or symbols)

Zipper ZI-BRM35 - Draw-in starter handle rope guide - 2

natural_image Close-up of a bicycle's side panel and handle, labeled 'Fig. 4' (no other text or symbols visible)

Secure the Cables with 2 plastic rings, left and bottom right of the guide rail. (fig. 5/6)

Zipper ZI-BRM35 - Draw-in starter handle rope guide - 3

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Zipper ZI-BRM35 - Draw-in starter handle rope guide - 4

natural_image Close-up of black plastic cable with yellow highlights, partially covered by green machinery (no text or symbols visible)

13.4 Assembly of the grass catcher

Mounting handle only ZI BRM56 and ZI BRM60

Zipper ZI-BRM35 - Assembly of the grass catcher - 1

natural_image Close-up of a hand using a screwdriver to apply material to a component, labeled 'Fig. 7' (no other text or symbols visible)

Zipper ZI-BRM35 - Assembly of the grass catcher - 2

natural_image White plastic car body with a handle and side panel, placed on gravel surface (no text or symbols visible)

Grip on grass catcher with 4 screws on the inside (fig. 7) of the grass catcher with star screw-driver screw (fig. 8)

13.5 Assembly grass catcher ZI-BRM56

The 2 pan halves with 3 screws inside screw together as shown in fig. 9.

Zipper ZI-BRM35 - Assembly grass catcher ZI-BRM56 - 1

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Zipper ZI-BRM35 - Assembly grass catcher ZI-BRM56 - 2

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When the halves with 3 screws below the outside as shown in fig. 10 Bolt together.

Handle the grass catcher cover with 4 screws on the inside (Fig. 7) of the grass catcher with star screwdriver screw (Fig. 8)

Put lid on grass catcher pan and all around good push in terminal block (Fig. 9).

Zipper ZI-BRM35 - Assembly grass catcher ZI-BRM56 - 3

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Zipper ZI-BRM35 - Assembly grass catcher ZI-BRM56 - 4

natural_image Close-up of a blue plastic component with grid pattern and textured surface (no text or symbols)

Cover with grass catcher tray screw holes at the sides. (Fig. 13)

Zipper ZI-BRM35 - Assembly grass catcher ZI-BRM56 - 5

natural_image Close-up of a blue plastic container with a metal clip attached, labeled 'Fig 13' (no other text or symbols visible)

13.5.1 Remove the mulch wedge:

Note: Carry out only with the engine stopped and complete stop the cutter!

Lift the rear discharge door (Fig. 14) and remove the mulching by releasing him at the notch and remove. (Fig. 15)

Zipper ZI-BRM35 - Remove the mulch wedge: - 1

natural_image Green industrial robotic device with black frame and wheels, labeled Fig. 14 (no text on device itself)

Zipper ZI-BRM35 - Remove the mulch wedge: - 2

natural_image Green tractor front view showing a black plastic enclosure with four compartments (no text or symbols visible)

13.5.2 Attaching the grass catcher

Pulling up the grass cover (fig. 16) and attaching the grass catcher on both sides by lateral suspension on grass protection cover on round bar. (fig. 17)

Zipper ZI-BRM35 - Attaching the grass catcher - 1

natural_image Close-up of a green and black robotic vehicle with visible mechanical components and a white panel, labeled 'Fig. 16' (no text on the vehicle itself)

Zipper ZI-BRM35 - Attaching the grass catcher - 2

natural_image Close-up of a green and white toy car with attached clamps, showing mechanical components (no visible text or symbols)

13.5.3 Install storage console

- only for ZI-BRM56-

The storage console by pressing the 4 clamps on each fork mount. (Fig. 18)

And fix with the screws.

Zipper ZI-BRM35 - Install storage console - 1

natural_image Green 3D-printed device labeled 'ZIPPER' with a black handle and circular port, displayed against a white background (no readable text or symbols on the device itself)

13.6 Refuelling

Important: Environmentally friendly unleaded gasoline can be used safely.

  • Refuel only the recommended fuel grades.
  • Allow to cool before refueling machine.
  • Clean area around filler cap well, unscrew the fuel filler cap and fill to bottom of filler neck.
  • Oil filler cap back on tight screws. (fig. 19)

Note: Fuel may contain substances similar to solvents.

  • Avoid skin and eye contact with petroleum products.
  • Wear gloves while refueling.
  • Do not inhale fuel vapors.
  • Keep fuel away from children

Zipper ZI-BRM35 - Refuelling - 1

natural_image Close-up of a hand adjusting a black plastic component on a green surface, with no visible text or symbols.

13.7 Fill with oil

Fill the oil (SF 15W40) 0.6 L in the oil tank.(fig. 20)

Between measure used by the dipstick -without tighten up- between the upper max and lower min mark (fig. 21). Caution: Do not overfill

Zipper ZI-BRM35 - Fill with oil - 1

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Zipper ZI-BRM35 - Fill with oil - 2

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The engine is delivered without oil: Fill in 0.6 liter oil before starting the engine!

Zipper ZI-BRM35 - Fill with oil - 3

Zipper ZI-BRM35 - Fill with oil - 4

ATTENT ION

ANY FINAL JAM NUT AND BOLT ON ANY DEAD TIGHT! WHILE OPERATING THE VIBRATING MACHINE STRONG, NOT TIGHTEN THE SCREWS CAN BREAK OFF AND LOST AND DANGEROUS SITUATION TO BE CARRIED!

13.8 Operating Company

SAFETY MEASURES

  • Mower should be started only with correctly mounted grass catcher or side discharge.
  • Switch off the engine before adjusting the cutting height or before you empty the grass collection container.
  • Bring your hands or feet under the mower never or below the grass discharge chute.
  • Remove before you start mowing, ask all foreign objects from the work area, which can be thrown from, the device. Figure F
  • Make sure that children, bystanders and pets always keep a safe distance to the appliance while in operation.
  • Raise your lawn mower to never, while you start the engine.

Zipper ZI-BRM35 - SAFETY MEASURES - 1

Zipper ZI-BRM35 - SAFETY MEASURES - 2

AC HTUN G

All work with the engine stopped and a complete stop of Cutter and removed spark plugs perform!

14 OPERATION

14.1 Engine Start / Stop

Start the engine, if you have your mower mounted correctly:

Move the Gas-lever to the START position. (fig. 22)

ART RUN Fig. 22

Zipper ZI-BRM35 - Engine Start / Stop - 2

natural_image Close-up of a hand holding a black ergonomic device with a handle, labeled 'Fig. 23' (no other text or symbols visible)

Pull the engine brake handle (2) against the handle (fig. 22). Pull the pull-start handle (9) until resistance is felt and then pull out quickly by.

Run the pull-starter handle slowly to the rope guide back as soon as the engine starts.

Set Lever to the engine running to RUN (fig. 22)

Let the engine brake handle (2) going to stop the engine and blade

Zipper ZI-BRM35 - Engine Start / Stop - 3

WARNING! Keep hands and feet away from rotating parts.

14.2 Height adjustment

Zipper ZI-BRM35 - Height adjustment - 1

CAUTION: Do they at no time changes to the adjustment of the machine without shutting off the engine before.

Your mower is equipped with a central height adjustment which 8 different height settings from 20 - 60 mm offers.

Turn off the engine and wait before changing the cutting height to the rotating parts are no longer rotate.

To change the cutting height, push the joystick in the direction of the wheel. Turn to the left to reduce the cutting height, turn clockwise increases the cut height (fig. 24). All wheels will be at the same height of the cut.

Note: The cutting height can be chosen so that the blade on uneven surfaces do not touch the ground! Mowing to low cutting adjustment should be performed only on a level, and plan lawns.

Zipper ZI-BRM35 - Height adjustment - 2

natural_image Close-up of a green electric scooter's wheel assembly with a hand pressing the tread (no visible text or symbols)

14.3 Self-driving function / auto-wheel drive

Press the wheel drive control lever (8) to the guide rail (fig. 40) and the mower will move automatically with the engine running at about 3.0 km/h forward.

Let the wheel drive control lever to release the mower no longer automatically moves forward.

Zipper ZI-BRM35 - Self-driving function / auto-wheel drive - 1

natural_image Close-up of a hand holding a black cylindrical device with metal brackets, indoors near a white cabinet (no visible text or symbols)

14.4 Grass catcher

With Drain and clean the grass catcher, make sure that the mesh is vented.

Empty the grass catcher before filling to maximum (50-70% share) and it will improve the collection of lawn and grass.

14.5 ZI-RBM 56 / ZI-BRM 60

Function 3 IN 1 FUNCTION (mulch removal, side and rear ejection)

This mower can be converted for its various functions, depending on the application:

From lawn mower with rear discharge to:

1 a mulching mower or

2 a lawn mower with side discharge

Mowing the grass catcher - rear ejection (Fig 16/17)

14.5.1 Conversion to a mulching mower

Note: Carry out only with engine stopped and a complete stop of the cutter!

Lift the chute deflector and remove the grass catcher.

Slide the mulching plug into the opening provided. Push it into the opening. (Fig. 14/15)

Close the eject cover.

14.5.2 Change to the mower with side discharge

Note: Carry out only with engine stopped and a complete stop of the cutter!

Lift the chute deflector and remove the grass collection container.

Mount the mulching plug into the rear discharge opening (s conversion to mulching mower)

Lift the side cover for side discharge (fig. 25). Install the side ejection guide to the holder of the flap. (fig. 26)

Zipper ZI-BRM35 - Change to the mower with side discharge - 1

natural_image Close-up of a green and black plastic car bumper with a metallic bracket, labeled 'Fig. 25' (no other text or symbols)

Zipper ZI-BRM35 - Change to the mower with side discharge - 2

natural_image Close-up of a green robotic device with black structural components and a gray base labeled 'MARINE' (no readable text beyond label)

Lower the side door - the door is now fixed on the side discharge (fig. 27)

Zipper ZI-BRM35 - Change to the mower with side discharge - 3

natural_image Close-up of a gray plastic device with a label, placed on a textured surface next to a green safety helmet (no readable text or symbols)

What is mulch?

When mulching the grass or foliage is cut in one step, then fine chopped and then ejected as a natural fertilizer again.

Tips to mulch mowing:

  • Regular pruning to max. 2 cm (from 6 cm to 4 cm tall grass)
  • The blades should be as sharp
  • Mow wet grass
  • Adjust the max. an engine speed
  • Move the mower at a walking pace
  • Regularly clean the mulching plug, the housing interior and the mower blade

15 MAINTENANCE

Zipper ZI-BRM35 - MAINTENANCE - 1

ATTENT ION

Zipper ZI-BRM35 - ATTENT ION - 1

Don't clean or do maintenance on the machine while it is still connected to the power supply:

Damages to machine and injuries might occur due to unintended switching on of the machine!

The machine is low maintenance and contains little parts that must undergo a maintenance operator. Faults or defects that may affect the safety of the machine, must be rectified immediately. Repair work may only be performed by qualified personnel!

At regular intervals, you should also check the bolts and screws are tight. Worn or poorly tightened nuts and bolts can cause serious damage to the engine or frame

Never store with filled tank or gas cans in a closed space where gasoline gases to escape and reach a high temperature and can then inflame the mower. Let the Motor cool the way before storing the mower.

To reduce the risk of fire, clean the mower, especially the engine, exhaust and fuel tank. Remove all grass residues, leaves and grease residues.

Regularly check the condition of the baffle plate and the grass catcher.

Replace these parts if they are damaged.

Before storage of the mower, you should change the oil

Regularly check the oil level and add if necessary, add oil.

Frequently check the mower and ensure that any Grass residues are located under the cover. Grease the wheel axle and the bearings.

Check the blade often to ensure a clean cut. The cutting blade should be sharp and well balanced (no imbalance).

If the blade hits an obstacle, stop the mower.

15.1 Check the oil level

Provide lawn mower with all wheels on the specific section.

Oil tank cap (12) unscrew counter clockwise and wipe dipstick.

Replace the dipstick all the way into the filler pipe.

Pull out the dipstick and check the oil level in a horizontal position.

The oil level must be between the maximum and minimum mark. (see 13.7)

15.2 Maintenance of the air filter

Note: Dirty air filters reduce the engine efficiency by restricting air flow to the carburetor. Regular monitoring, especially in dusty atmosphere is therefore essential!

Attention: Never clean the air filter elements with gasoline or flammable solvents. Fire or explosion!

Zipper ZI-BRM35 - Maintenance of the air filter - 1

Do not let the engine run without his air filter: This dust penetrates through the carburetor and causing premature

15.3 Damaged blades

Note: Wear thick gloves for mounting and sharpening the cutting blade. Check that the blade is always well balanced.

If the blade is pushed, despite all precautions for foreign objects / obstacles, first turn off the engine and disconnect the spark plug. If the blade stops, tilt the mower and the blade checked for possible damage.

Deformed or bent blades must not be re-aligned.

Damaged parts must be replaced immediately. After hitting an obstacle, the mower must be checked by an authorized service workshop. Sure before use that knife and knife holder are not damaged. If necessary, replace such parts or checked. Never work with an unbalanced blade - this cause vibration and further damage may result.

15.4 Change the blade

When changing the blade are to protect your hands, wear appropriate gloves. Before the spark plug is to be deducted.

Use to help a holding pen as a blocking device for the knife. The blade mounting screw has a normal right hand thread. To loosen this screw is best to use a 17 mm socket wrench.

When reassembling the slip clutch on the exact order in which these components were previously installed (Fig. 29).

The screw diameter must be attached to the specified torque of 45 Nm

Make sure that the cutting edges pointing in the direction in which the motor also rotates.

When replacing, use only cutter that match the original enclosed blade in quality and size.

15.5 Sharpen knives

Note: To clean work with, you should raise it at regular intervals. (after about 25 hours)

The cutting blade can be sharpened with a metal file.

Even better is a sharpening / grinding in the customer service workshop. There is also paid particular attention to the fact that is sanded off on each side the same amount, to avoid any imbalance.

The sharpening of the cutting edge may only be up to the impressed mark.

Zipper ZI-BRM35 - Sharpen knives - 1

natural_image Illustration of a mechanical device with five different stages: press, rotary valve, shet machine, hand tool, and spray gun (no text or symbols)

Use only original spare parts. Parts of inferior quality can cause serious damage to the unit and may also adversely affect your safety. Please contact your vendor for all required spare parts.

Zipper ZI-BRM35 - Sharpen knives - 2

natural_image Technical line drawing of a mechanical component with multiple parts and a labeled section (no text or symbols on the diagram itself)

Fig. 28

16 TROUBLESHOOTING

TroublePossible causeSolution
Engine will not startEngine brake lever pressed correctly?Engine Reg. Lever inposition ?cable for engine brake adjusted ?plug or plug cap defectfuel tank emptypress/pull brake lever correctlyselect correct positioncheck adjustmentadjusted ?clean or replace plug or caprefuel
Rough running, vibrationsLoose engine screwsLoose blade screwdamaged or unbalanced bladefriction clutch worntighten screwscheck blade tighteningbalance or replace bladereplace friction washers
Engine runs irregularair filter dirtybent / damaged throttle cablespark plug dirtyclean air filter or replaceadjust / replace cableclean plug
Low quality cutblade is bluntcutting height too lowengine rpm too lowsharpen bladeadjust cutting heightset Eng. Reg. Lever to max.
Mower does not collect properlytoo low engine rpmcutting height set too low with high grassblade worncatcher fabric cloggedset Eng. Reg. Lever to max.adjust cutting heightreplace bladeclean catcher or replace

17 UVOD

Spoštovani kupec!

Čestitamo vam za nakup ZIPPER bencinske kosilnice za trato ZI-BRM35/ ZI-BRM56 ZI-BRM60.

natural_image Close-up of a green industrial component with four bolts and bolts, labeled 'Slika 1' (no other text or symbols visible)

Zipper ZI-BRM35 - Spoštovani kupec! - 1

natural_image Close-up of a green tractor's wheel and bracket assembly with bolts and a labeled component 'Slika 2' (no other text or symbols visible)
natural_image Close-up of a bicycle's side panel with metal clip and attached bracket, labeled 'Bild 3' (no other text or symbols)

Zipper ZI-BRM35 - Spoštovani kupec! - 2

natural_image Close-up of a bicycle seatbelt with black handle and metal frame, labeled 'Bild 4' (no other text or symbols)
natural_image Close-up of a black mechanical component with attached clamps, placed on a textured surface (no visible text or symbols)

Zipper ZI-BRM35 - Spoštovani kupec! - 3

natural_image Close-up of a black plastic tool with attached black cable and green blade, labeled 'Slika 6' (no other text or symbols visible)

20.4 Sestavljanje lovilne posode za travo ZI-BRM60

Zipper ZI-BRM35 - Sestavljanje lovilne posode za travo ZI-BRM60 - 1

natural_image Close-up of a hand using a screwdriver to adjust or install a component, with no visible text or symbols on the main subject.

Zipper ZI-BRM35 - Sestavljanje lovilne posode za travo ZI-BRM60 - 2

natural_image White plastic electronic device casing with a handle and screen, labeled 'Slika 8' (no other text or symbols visible)
natural_image Close-up of a blue industrial container with metal clamps and a black handle (no visible text or symbols)

Slika 9

natural_image Close-up of a modern architectural structure with geometric ceiling and lighting fixtures (no text or symbols visible)

Slika 10

natural_image Close-up of a mechanical component with a grid-patterned ventilation grille and a label 'Slika 11' (no other text or symbols visible)

Zipper ZI-BRM35 - Sestavljanje lovilne posode za travo ZI-BRM60 - 3

natural_image Close-up of a metallic component with grid pattern and label 'Slika 12' (no other text or symbols visible)

Pokrov pritrdite na korito lovilne posode ob straneh pri odprtinah (sl. 13).

Zipper ZI-BRM35 - Sestavljanje lovilne posode za travo ZI-BRM60 - 4

natural_image Close-up of a blue plastic container with a handle and ventilation grille, labeled 'Slika 13' (no other text or symbols visible)
natural_image Green Slika 14 robotic vehicle with black wheels and a central vent (no visible text or symbols)

Zipper ZI-BRM35 - Sestavljanje lovilne posode za travo ZI-BRM60 - 5

natural_image Green tractor front view with a black metal enclosure, labeled 'Slika 15' (no other text or symbols visible)
natural_image Close-up of a green agricultural harvester with visible blade and handle, labeled 'Slika 16' (no other text or symbols)

Zipper ZI-BRM35 - Sestavljanje lovilne posode za travo ZI-BRM60 - 6

natural_image Close-up of a green and white industrial machine component with visible cooling fins and mounting brackets (no text or symbols)

20.5.3 Montaža odlagalne konzole

-samo pri ZI-BRM56-

natural_image Green 3D-printed device labeled 'ZIPPER' with a circular vent and handle, mounted on a stand (no readable text beyond label)

20.6 Polnjenje goriva

natural_image Close-up of a hand inserting a black plastic component into a green industrial machine component, labeled 'Slika 19' (no other text or symbols visible)

Zipper ZI-BRM35 - Polnjenje goriva - 1

NAPÓTEK

Poskrbite za to, da prah, nečistoče in voda ne morejo priti v rezervoar za bencin.

natural_image Close-up of a green lawn mower with a water bottle being poured into it (no visible text or symbols)

Zipper ZI-BRM35 - NAPÓTEK - 1

natural_image Close-up of a mechanical component with green background, no visible text or symbols

POZOR! Motor je dobavljen brez olja. Vlijte približno 0,6 litra olja, preden zaženete motor!

Zipper ZI-BRM35 - NAPÓTEK - 2

Zipper ZI-BRM35 - NAPÓTEK - 3

POZOR!

NA KONCU PREVERITE, ČE SO VSE MATICE IN VIJAKI TRDNO PRITRJENI! MED OBRATOVANJEM STROJ MOČNO VIBRIRA, SLABO PRITRJENI VIJAKI SE LAHKO ODVIJEJO IN IZGUBIJO, KAR LAHKO VODI V NEVARNE SITUACIJE!

Zipper ZI-BRM35 - POZOR! - 1

Zipper ZI-BRM35 - POZOR! - 2

POZOR!

Zipper ZI-BRM35 - POZOR! - 1

natural_image Close-up of a hand holding a black ergonomic device with a handle, labeled 'Slika 23' (no other text or symbols visible)
  • Povlecite ročaj motorne zavore (2) na vodilnem ročaju (sl. 22). Izvlecite ročaj zaganjalnika na poteg vrvi (9), dokler ne začutite odpora in ga nato hitro povlecite skozi.
  • Čim se motor zažene, vrnite ročaj zaganjalnika na poteg vrvi počasi nazaj v vodilo vrvi.

- Po zagonu motorja, dajte ročico v položaj RUN (sl. 22).

natural_image Close-up of a green Slika 24 robotic vehicle with visible tire and mechanical components (no text or symbols on the vehicle itself)

21.5 Samohodna funkcija/avtomatski kolesni pogon

natural_image Close-up of a hand holding a black cylindrical device with metal brackets, indoors near a cabinet (no visible text or symbols)

21.6 Lovilna posoda za travo

S praznjenjem in čiščenjem lovilne posode za travo skrbite za zračenje mreže.

Praznjenje lovilne posode za travo pred polnjenjem do maksimuma (med 50 in 70%) izboljša kakovost pobiranja pokošene trave.

21.7 ZI-RBM 56 / ZI-BRM 60

natural_image Close-up of a bright green Slika 26 scooter head panel with visible mechanical components (no text or symbols on the main subject)

MARNING DO NOT COVERAGE UTRAVES ZERO MINDI Slika 27

natural_image Close-up of a gray plastic device with a black logo, placed on a textured surface next to a green car (no visible text or symbols)

Kaj je mulčenje?

natural_image Illustration of five different mechanical or industrial components, including a tool, fan, valve, and cutting tool (no text or symbols present)
natural_image Technical line drawing of a mechanical component with multiple parts and a label 'Slika 29' (no other text or symbols)

23 ODPRAVLJANJE NAPAK

24.2 Spare parts order

With original Zipper spare parts you use parts that are attuned to each other shorten the installation time and elongate your machines lifespan.

IMP OR TA NT

The installation of other than original spare parts voids the warranty!

So you always have to use original spare parts

By the order of spare parts use the service formular that you can find at the end of this manual. Make always a note of the type, spare part number and a definition of the machine. That there are no mistakes, we recommend to make a copy of the spare part list where you can mark with a pen the spare parts which you order.

You find the order address in the preface of this operation manual.

Part No.DescriptionQtyPart No.DescriptionQty
1Nail ST4.2x16-C-II161oil seal1
2cover162retaining ring2
3traction163valve guides2
4nut M6364piston pin1
5windscreen165shaft key 4.0x6.5x161
6anti casing166connecting rod shank1
7clamp167oil level gauge1
8bolt368gasket series8
9flywheel nut169oil filler pipe1
10ignition knob bolt270O ing 20X2.651
11pipeline171oil drain plug screw1
12wheelbush172gasket series1
13blower173lower crankcase1
14flywheel parts174flat washer1
15nail M6X20275speed governor1
16wind deflector176oil block1
17head oilseal277speed governor plate1
18bolt M6X25178bolt M6X121
19ignition coil179crankcase gasket1
20upper crankcase180crankcase pin2
21bolt block281crankshaft gear washer1
22bolt182crankshaft gear1
23oil ring comp183crankshaft1
24piston ring 2184connecting rod cap1
25piston ring 1185connecting rod bolts2
26cylinder head gasket186bearing 2051
27locating bush287oil seal1
28exhaust valve188idle adjusting spring1
29intake valve189throttle rod1
30exhaust valve housing washer190angular rod1
31intake valve housing washer191fastening bolt1
32cylinder head192accelerate arm1
33graphite pad193air choke rod1
34airflow blocker194pressure regulation spring1
35exhaust muffler195bolt M5X201
36studs296bolt M5X351
37enclosure197governor plate1
38washer 5298governing spring1

24.2 ZI-BRM60

Exploded view diagram of a mechanical assembly with labeled components and exploded view

Part No.DescriptionQtyPart No.DescriptionQty
1ST screw ST3.5*20242front wheel washer2
2active wheel cover143belt1
3clutch control lever144driven wheel1
4master control rob145driven strap wheel1
5control lever146shield1
6hex.nut M6347blade support1
7cord hook148blade1
8cap nut M6249Blade bolt1
9Type 2 nonmetal embedded a lock nut M8250wing gasket1
10lock nut set251hex. Bolt M5*108
11Speed regulation and cable components152Umbrella tooth cabinet1
12Coupling gear453Cabinet gaskets1
13Coupling gear154Transmission shaft1
14locking bolt255oil bearing2
15spring cylindrical pin256Umbrella tooth1
16knob257Umbrella tooth cabinet1
171P65F engine assembly158wheel guide plate1
18wheel cover459left gear 141
19left shaft 12 (right shaft 12)260Protection to reset to higher1
20washer 12661front bindiny mechanism1
21rear wheel262Rolling bearing 6001(12*28*8)2
22Rolling bearing 61901 (12*24*6)863rear long rob shaft1
23200 hub264rear bindiny mechanism1
24ST screw ST4.2*20265handrail bracket1
25gear 55266handle bolt1
26butterfly nut M8467handle bush1
27dust-proof cover268hex. Bolt M82
28Handrail or so stents169adjustment handle1
29left gear 14170cover plate shaft1
30side discharge plate171handle1
31side discharge cover172gear plate1
32wrested spring273hex.bolt M8*152
33M6*15374semicircle coach bolt diameter M8*204
34Side row stents175crasscather bracket1
35Side row stents shaft176rear cover1
36pan-head screw with tapping screw277nylon rope1
37Hex.Bolt M8*25378grasscatcher assembly1
38deck179Grass box handle1
39front wheel280Grass box1
40178 hub281spring cylindrical pin 5*801
41front Long pole shaft182Umbrella tooth1

25 KONFORMITÄTSERKLÄRUNG / CERTIFICATE OF CONFORMITY

CEInverkehrbringer / DistributorZ.I.P.P.E.R® Maschinen GmbHA- 4707 Schlüsslberg, Gewerbepark 8Tel.: +43 7248 61116-701; Fax.: +43 7248 61116-721www.zipper-maschinen.atinfo@zipper-maschinen.eu
Bezeichnung / name
Benzinrasenmäher / Gasoline lawn mower / Bencinska kosilnica za trato
Type / model
ZI-BRM35, ZI-BRM56, ZI-BRM60
EG-Richtlinie / EC-directive(s)
2006/42 EG2004/108 EG2000/14 EG2004/26 EG
Angewandte Normen / applicable Stanards
EN 836:+A1+A2+A3+AC; EN ISO 14982; EN ISO 3744;EN ISO 11094

Hereby we declare that the mentioned machine fulfils the relevant requirements of the above stated EC-Directives. Any manipulation of the machines not authorized by us renders this document invalid.

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

28 GARANCIJA

1.) Garancija:

service inquiry spare part inquiry guarantee claim

Please describe amongst others in the problem: What has cause the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

/ Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL- ERATES THE HANDLING OF YOUR INQUIRY.

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Product information

Brand : Zipper

Model : ZI-BRM35

Category : Lawn mower