ZIMOS4TA - Lawn mower Zipper - Free user manual and instructions

USER MANUAL ZIMOS4TA Zipper

ATTENTION: 4-stroke-engine Check Oil (15W40)!

ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

Highly flammable! Naked flames prohibited

Danger of Intoxication (CO)! Only use outdoors and far from open windows and vents

EC-CONFORM – This product complies with the EC-directives.

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

Personal protective equipment!

Hot surface, Burn hazard!

Solid Objects can be thrown away!

Guaranteed sound power level L

HINWEIS Sollten sie sich bei notwendigen Reparaturen nicht in der Lage fühlen diese ordnungsgemäß zu verrichten, oder besitzen sie die vorgeschriebene Ausbildung dafür nicht, ziehen sie immer eine Fachwerkstätte zum Beheben des Problems hinzu.INHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 18 ZI-MOS4TA 10 PREFACE (EN) Dear Customer! This manual contains important information and advice for the correct and safe use and maintenance of the brush cutter ZI-MOS4TA. Following the usual commercial name of the machine (see cover) is substituted in this manual with the name "machine". The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine. Please follow the security instructions! Please read the entire manual, to prevent misunderstandings, machine damage or even injuries! Due to continuous development of our products illustrations, pictures might differ slightly. If you however find errors in this manual, please inform us. Technical changes excepted! Copyright law © 2017 This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse. To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual. All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of occupational health and safety. The machine is used for: Mowing and trimming grass at moderate and non-slippery terrain and for cutting twigs and hedges. Any manipulation of the machine or its parts is a misuse, in this case ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

WARNING Do not change the mowing attachment! Using saw blades for the machine is prohibited! Damaged cutting tools may be not straightened or welded in no case HIGHEST RISK OF INJURY!

11.2 Safety instructions

Missing or non-readable security stickers have to be replaced immediately! To avoid malfunction, machine defects and injuries, read the following security instructions! The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine! Use the machine only in good enough light to allow a safe operation can be guaranteed. In tiredness, decreased concentration or under the influence of alcohol or drugs, the work on the machine is prohibited! Caution in slippery conditions - slip hazard - risk of injury. When working, robust and non-slip footwear. Slides / stumble / traps are a major cause of serious injury or death. The machine may only be operated by trained personnel. Unauthorized persons, especially children and not trained personnel must be kept away from the running machine! If you pass the machine to third, these instructions must be attached to the machine. Before each use, the reliability of the machine is to be checked (tightness of the cutting tool, the proper function of the throttle lever) Danger of burns! During the operation flow of hot exhaust gases and engine parts such as the carburettor and engine become hot. Never place a hot brush cutter in dry grass or other easily flammable materials. After the operation, the machine must cool down. Otherwise there is an imminent risk of burns

WARNING: Gasoline is highly flammable!

Smoking and open flames are prohibited during refuelling. Do not refuel when the engine and carburettor are still very hot.INHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 20 ZI-MOS4TA Refuel only outdoors or in a well ventilated area. Avoid contact with skin and clothes (fire hazard). Check after refuelling tank cap and check for leaks. Start the engine at least 3 meters from the tank location. Spilled fuel is wipe immediately. Work attentively, safety conscious and always be fully aware safe stand when working! Caution on uneven work surfaces and work surfaces with a slope! Never cutting: - above hip height - on a ladder - on trees Regular breaks reduce the security risk to loss of control due to fatigue. Change the working position over again. Avoid abnormal posture. At idle, the blade should not rotate! The maximum shaft speed must not exceed the specified speed. Checked settings! No other person shall remain within 15m! This distance also adhere to things! Danger of damage! Solid objects, stones, metal parts, or the like can be thrown out - risk of injury! Use personal safety equipment: ear protectors, safety goggles, safety shoes and safety helmet when working with the machine Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops. Switch off the machine before maintenance or adjustment. Storage always with an empty tank in a safe place. Do not grab in the cutting tool while it is rotating. Take care that you do not get under the cutting tool! Always use the correct cutting tool for the work to be done. Do not operate in an enclosed or confined areas. Exhaust contains poisonous carbon monoxide. The exposure can cause unconsciousness and death. Before the start, after the failure or shock, be sure to check the device and make sure that it is in good condition. Wear firm gloves when you use the brush cutter or if you install or remove the cutting blade. TRANSPORT NOTES: Switch off the engine Fit the blade guard Secure the machine Empty tank completely, avoid fuel spillage To avoid damage to the device never drag but always lift correctly. STORAGE NOTES: Remove and clean thread head and cutter blade Fit the blade guard Clean the machine and dry Empty Tank completely, avoid fuel spillage Store in a dry, out of reach of children place, well packaged (protection against cuts)INHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 21 ZI-MOS4TA

11.3 Remaining risk factors

Working with a brush cutter always poses some risks that cannot be eliminated entirely: Noise: Working for a long time can damage your hearing if you do not have a very good hearing protection. Risks of injury: Be aware that the cutter might stall and lead you to fall. Small objects might be caught by the machine and catapulted into the air. The contact with the rotating moving cutter causes severe injuries! Protect especially your feet by wearing reinforced security shoes. Never get with your fingers or hands near the rotating moving cutter. Do not touch the muffler or other machine components during operation – They become hot! Risk to the hands or fingers: Access while it is working in the mowing apparatus. After the operation, the machine must cool down. Otherwise, there is an acute risk of scalding! Wear protective gloves to avoid injury Vibration: The declared vibration emission value has been for a standardized test is measured and can be used to compare one tool with another electric are. The declared vibration emission value may also be used for a preliminary assessment of exposure.

Emission level of vibration can be different from the specified value during the actual use of the electric tool, depending on the manner in which the power tool is used Kickback When working with metal cutting blades, it can, if fixed objects (trees, branches, stones, or the like) are involved, come to a check of the entire unit or to an abrupt train forward. This check occurs suddenly without warning and can lead to loss of control of the unit and endanger the user and bystanders. Special Threatened in poor visibility areas and dense vegetation. So keep checking by kickback: Hold the unit with both hands when working securely. Be easily spread on a secure footing and keep your feet always count on you with a possible setback. Do not overestimate yourself and keep it in working balance at all times. The knife should have reached full operating speed before cutting begins. When clearing stones and debris can be thrown and cause serious injury. Make sure that the cover is securely mounted. Be rotating parts (blades) mounted incorrectly, this can lead to serious accidents. Check before starting work, the cutting blade for tight fitINHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 22 ZI-MOS4TA

A. Security helmet B. Hearing protection C. Face prodection D. Belt E. Safety gloves F. Safety cover of moving unit G. Safety shoes H. Working trousers

NOTICE The tool only use before using adapted to the operator, shoulder strap. Never operate the trimmer with one hand!

Pull the belt over your shoulders 2. Close the belt lock 3. Adjust the belt length at the belt tensioner 1 of the shoulder straps so that the machine holder 4 is at hip height. Adjust the belt lengths so that the machine weight is distributed evenly onto the two shoulders. Hook the belt with the quick coupling into the belt eyelet of the machine. Never work without using the beltINHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 23 ZI-MOS4TA 12 ASSEMBLY

12.1 Delivery content

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation.

The machine comes partly assembled and the components that have been disassembled for transport must be assembled as described below and the fuel and engine oil must be filled.

Assemble handles Insert the handle (1) and handle (2) into the holder (3) and fix them to the machine with the four screws (4)

Fixing the cable/rope pull Fix cable/rope (2) in clamp (1) and fix clamp (1) on rod

Connecting the rod Put the two parts (1) and (2) of the rod together and connect them by means of the bolt (4) and handle (3)

Assembly nylon cutter blade Assemble the nylon cutter blade (1) onto the guard (3) with two screws.INHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 24 ZI-MOS4TA

Assembly safety guard Assemble the safety guard (1) to the rod using two screws (3)

Assembly nylon cutter

1. Fix the upper holder (3) with the Allen

key (2). (Push the Allen key through both holes. The hole on the upper holder (3) must first be aligned by turning.

2. put the nylon cutter (4) on the thread

(1) and tighten it NOTE Left-hand thread

Assembly tooth blade:

1. Fix the upper holder (3) with the Allen key (2). (Push the Allen key through both

holes. The hole on the upper holder (3) must first be aligned by turning.

NOTE Left-hand threadINHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 25 ZI-MOS4TA 13 OPERATION Machine to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

13.1 Operation instructions

NOTICE Shut off the machine and let it cool down before start any cleaning, upkeep, checks or maintenance! Operate the machine always with belt! In dangerous situations detach the machine with the quick release from shoulder strap Make sure the fuel and tank are in perfect condition before each start!

1. switch main switch (1) to "I"

= machine ready for operation

2. set the start speed: Press

release lever (2) and throttle lever (4) and press holder (3)

3. close the choke (5) (in upper

5. grasp the start cable and pull

it slowly until resistance is felt, let the cable rewind slightly from this point and pull it forcefully.

6. when the engine runs

smoothly, open the choke (5) (lower position)

13.3 Stop the engine

• Release the throttle lever and set the mainswitch (1) to position off „0“. WARNING

ATTENTION! For transport engine oil has been drained. Fill up with 4-stroke quality motor oil before first operation! Failure to do so will result in permanent motor damage and void guarantee!INHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 26 ZI-MOS4TA 14 MAINTENANCE

ATTENTION No cleaning, upkeep, checks or maintenance when machine is running Shut off the machine and let it cool down before start servicing! The machine does not require intense maintenance. However, to ensure a long lifespan, we strongly recommend following the upkeep and maintenance plan. Repairs must be carried out by specialists! Use original ZIPPER parts only! Ware safety gloves if you are work on the cutting tool! Damaged cutting tools may never be straightened or welded! NOTICE Only a properly maintained equipment may be a satisfactory tool. Care and maintenance deficiencies can cause unpredictable accidents and injuries. Repairs should be performed only by authorized service centers. Improper operation may damage the equipment or endanger your safety. Controls for the maintenance of the machine Loose or lost screws, nuts, bolts Regularly prior to each operation Damage of any part of the machine Regularly prior to each operation Damage of cutting tools Regularly prior to each operation Fuel tank of tightness Regularly prior to each operation Machine cleaning Regularly after operation Cleaning spark plug Every 25 working hours Cleaning air filter Every 20-30 working hours

Clean the machine and the working attachment from soil, dust, grass, chips, and small twigs, etc. Clean the machine housing with a wet cloth and a mild detergent. NOTE Do not use cleaning agents or solvents; these could attack the plastic parts of the machine! Put on all coatless flats a thin coat of oil.

14.1.1 Cleaning the air filter

The air filter has to be cleaned approx. every 20-30 working hours. This may vary depending on the air quality of your working area. Polluted and clogged air filters reduce the engine output by far and may lead to engine damage. To clean the air filter just remove the black air filter cover and take the filter out. Wash it in a mild water based solvent, squeeze it out, let it dry and put it back again.

14.1.3 Engine oil change / engine oil check

Waste oils are toxic and must not be released into the environment! Contact your local authorities for information on proper disposal.

Engine oil check: Regularly prior to each operation! Remove the oil filler cap/dipstick Minimum: LOWER LIMIT Maximum. UPPER LIMIT Fill up with engine oil if the level is below the minimum. Engine oil change: After 100 working hours Drain the oil into a suitable container Fill in new motoroil (15w40)

If the machine will be stored longer than 30 days: Let the machine cool down. Empty Tank completely, avoid fuel spillage. Remove and clean thread head and cutter blade Fit the blade guard Clean the machine and dry Store in a dry, out of reach of children place, well packaged (protection against cuts)

Do not dispose the machine, machine components fuel and oil in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.INHALT / INDEX / INDICE/ ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 28 ZI-MOS4TA 15 TROUBLE SHOOTING WARNING

Hot surfaces and rotating machine parts while the engine is running can cause serious injury or even death. Always stop the machine before carrying out troubleshooting work and secure it against unintentional restarting. Trouble Possible cause Solution Engine does not start Incorrect starting sequence Observe the correct starting sequence Dirty air filter Clean/replace air filter No fuel supply Refuel Fault in the fuel line Check the fuel line for kinks or damages Engine flooded. Screw off, clean and dry the spark plug. Then pull the cranking rope several times and reinstall the spark plug Spark plug connector not placed on. Place on the spark plug connector No ignition spark Clean/replace spark plug Check ignition cable Engine starts and is stalled immediately Incorrect idle adjustment Contact customer service Machine works with interruptions Carburetor incorrectly adjusted Contact customer service Spark plug fouled Clean/replace spark plug Check spark plug connector Machine does not work with full performance Machine overloaded Too much pressure Cutting material too tough Dirty air filter Clean/replace air filter Carburetor incorrectly adjusted Contact customer service Blade rotates at idling Idle speed too high Adjust a lower idle speed Blade rotates but has no power Choke is ON Set Choke to OFF Bad cuts Foreign material wrapped, grass around the sheet Shut machine off, wait until cutter stands still, remove the winded up material Long grass Remove material Blunt saw blade Sharpen or replace saw blade