Gyspot ALU PRO FV - Generator GYS - Free user manual and instructions
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| Product type | Capacitive discharge welding generator for aluminum dent repair |
| Brand | GYS |
| Model | Gyspot ALU PRO FV |
| Power supply | Single-phase 90-240 V, 50/60 Hz, 16 A CEE7/7 plug |
| Rated no-load voltage (U20/U2d) | 50-200 V programmable |
| Secondary continuous current (I2p) | 110 A |
| Maximum secondary short-circuit current (I2cc) | 13 000 A |
| Continuous power (Sp) | 0.2 kVA |
| Capacitor capacity | 66 mF |
| Operating temperature | +5°C to +40°C |
| Storage temperature | -25°C to +55°C |
| Air humidity (max) | 50% at 40°C, 90% at 20°C |
| Maximum altitude | 1000 m above sea level |
| Main functions | Welding of M4 aluminum studs by capacitive discharge; two programming modes: voltage (50-200 V) and power (L, 1-9, H); automatic thermal protection |
| Maintenance | Regularly blow out dust with compressed air; check electrical connections by qualified personnel; inspect power and welding cables; replace defective parts by the manufacturer or an authorized service center |
| Safety | Thermal protection; overvoltage shutdown (>265 V); mandatory grounding; disconnect before maintenance; discharge time of 2 minutes |
| Spare parts | Gun with 3 m cable; collet for M4 studs; ground cable; aluminum studs (AlMg3, AlSi12) |
| Repairability | Maintenance and repair exclusively by the manufacturer; any third-party intervention voids the warranty |
| Warranty | 2 years (parts and labor) from date of purchase |
| Dimensions (L x W x H) | Not provided |
| Weight | Not provided |
Frequently Asked Questions - Gyspot ALU PRO FV GYS
What types of studs can be welded with the Gyspot ALU PRO FV?
The device is designed to weld M4 threaded aluminum studs, made of aluminum magnesium (AlMg3) or aluminum silicon (AlSi12).
How to adjust the welding voltage or power?
Use the + and - keys to adjust the value. The default mode is power (level 5 = 100 V). You can switch between voltage mode (50-200 V) and power mode (L, 1-9, H) with the Mode button (Fig. II-4).
What to do if the display shows 'DEF'?
The 'DEF' message indicates a capacitor charging fault. Turn the device off and on again. If the message persists, contact GYS after-sales service.
How to know if the weld is successful?
A correct weld occurs when the stud is perfectly attached to the sheet. The stud head should protrude about 1 mm from the tip, and only the tip (nub) should be in contact with the workpiece. The discharge lasts less than 3 milliseconds.
What to do if the display flashes red?
The central horizontal segment flashes red when the device is powered on in standby. This is normal. If the three central segments light up solid, it indicates an overvoltage (>265 V). The device then protects itself by blocking the charge.
How to maintain the gun and the device?
Regularly clean the interior by blowing out dust with compressed air after removing the cover. Check the condition of cables and connections. Any intervention must be carried out by qualified personnel or by the manufacturer.
What is the safety procedure before opening the device?
Always unplug the power cord and wait at least 2 minutes to allow the capacitors to fully discharge. Internal voltages are high and dangerous.
Can the device be used on steel?
No, the Gyspot ALU PRO FV is specifically designed for welding studs on aluminum bodies. Using it on other materials could damage the device or give poor results.
How to adjust the gun's pressing force?
Use the knurled screw with slider (reference 10) to adjust the spring compression. At delivery, it is set for a force of about 20 N, suitable for M4 studs. Tighten or loosen as needed.
What does the warranty cover?
The 2-year warranty covers all manufacturing defects (parts and labor). It does not cover damage related to transport, normal wear, misuse, or environment (pollution, rust).
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