Solo FC 1390.5 HD 2WD - Tractor AL-KO - Free user manual and instructions

USER MANUAL Solo FC 1390.5 HD 2WD AL-KO

INFORMATION|MANUALS|SERVICE

AL-KO KOBER GROUP Kottz, Germany

This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the AL-KO KOBER GROUP.

Inhaltsverzeichnis

1.1 General 2
1.2 Symbols 2
1.3 Limitation of liability 2
1.4 Copyright 2
1.5 Warranty 2

2 Safety 3

2.1 Use in compliance with intended purpose 3
2.2 Possible misuse 3
2.3 General sources of risks 3

2.3.1 Use and operation 3
2.3.2 Product-specific risks 3
2.3.3 Risks by motor operation 3
2.3.4 Operating risks 3
2.3.5 Risks for children, elderly persons and pets 3

2.4 Maintenance 3
2.5 Staff and operator qualification 3
2.6 Safety instructions 4
2.7 Required protection equipment for operation 4
2.8 Safety devices 4
2.9 Behaviour in case of fire 4
2.10 Environmental protection 4

3 Design and function 5

3.1 Brief description 5
3.2 Overview 5
3.3 Displays and operating elements 6
3.4 Working position and areas of risk 9
3.5 Accessories and spare parts 9
3.6 Transport 9
3.7 Storage (short-term) 9
3.8 Storage (long-term) 9

4 First commissioning (first inspection of the machine) after installation 9

4.1 Safety 9
4.2 Assembly 9
4.3 First commissioning and functional test 9

5 Operation 10

5.1 Start and stop 10
5.2 Normal operation 10
5.3 Activities after use 10

6 Maintenance 11

6.1 Safety 11
6.2 Maintenance work 11

6.2.1 Machine cleaning 11
6.2.2 Check safety precautions 11

6.3 Maintenance plan 12
7 Troubleshooting 12

7.1 Safety 12
7.2 Service address 12
7.3 First action for troubleshooting 12

8 Technical data 13
9 Declaration of conformity 14

We are pleased that you have selected a machine from AL-KO Geräte GmbH in Germany.

Please read this Operation Manual before you use the machine for the first time and observe the notes and safety instructions.

Imprint

AL-KO Geräte GmbH

Ichenhauser STR. 14

89359Kotz

Deutschland

Phone: [phone]

Fax: [phone]

www.al-ko.de

1.1 General

Information on this Manual

• Observing the instructions in this manual allows for the safe and efficient handling of the machine.
• The operator must have read this manual carefully and understood it before starting working with the machine.
• Compliance with the safety instructions contained is a prerequisite for using the machine without any risk.

Keeping the Operation Manual

• The Operation Manual is an integral part of the machine and shall be kept in its immediate vicinity.
• The operator must have access to this Manual at any time.

Traffic regulations

• Any applicable traffic regulations have to be complied with in regard to manoeuvring and transporting the machine on public roads.

Accident prevention regulations

• General safety and local accident prevention regulations must also be observed.
  National occupational safety regulation shall be complied with.

Other applicable documents

Installation instructions, declaration of conformity

1.2 Symbols

DANGER！

This symbol cautions against an immediate threat resulting in serious injuries or death if not avoided.

WARNING !

This symbol cautions against a potentially dangerous source of risk which may result in death or serious injury if not avoided.

ATTENTION !

Indication of a potential risk which may result in minor injuries if not avoided.

NOTE !

This symbol indicates a potential risk source which may result in damage to property or minor personal injuries.

1.3 Limitation of liability

Liability on part of the manufacturer is excluded in the following cases:

Non-compliance with the Operation Manual
- Use not in compliance with intended purpose.
- Assignment of untrained staff
- Use of unauthorized spare parts Only original components may be used.
- Unauthorized modifications of the machine.

1.4 Copyright

© AL-KO Geräte GmbH

Copying of the Operation Manual is only permissible for internal training purposes.

1.5 Warranty

The General Terms and Conditions of Business as issued by us in every country shall be applicable. Failures within the statutory warranty period will be remedied by us free of charge if they are caused by a material or manufacturing defect in our responsibility. Please contact your dealer in case of a failure and submit the proof of purchase.

2.1 Use in compliance with intended purpose

The machine has been approved as carrier for various solo by AL-KO mounting tools.

The machine is intended for use in domestic gardens and allotments with a max. slope of 10^ (18%) .

Any use exceeding this is considered not in compliance with the intended purpose. The manufacturer shall not be liable for damage resulting from use not in compliance with the intended purpose; the risk for this shall be in the sole responsibility of the user.

Use in compliance with the intended purpose shall also include compliance with the operation and maintenance provisions specified by the manufacturer.

2.2 Possible misuse

• Do not access any slopes transversely (danger of tilting).
• Avoid jerky steering movements when using the machine on a slope (danger of tilting).
• Avoid high speeds in bends or when driving round obstacles (damage to property).

2.3 General sources of risks

2.3.1 Use and operation

• Prior to starting the machine, the machine shall be checked for its proper condition and operational safety.
• The operation shall use the machine in compliance with its intended purpose.
• Indoor machine operation is prohibited.
• The machine is only approved for floorings as indicated in the Operation Manual.
• The machine may only be operated by staff who was instructed in its use or who provided evidence of their operating capability, and who have explicitly been instructed to operate the machine.
• When starting the motor, no other persons should be in the vicinity of the machine.
• Any protection equipment must be properly attached and in functional order.
• Never leave the machine unattended.
• When leaving the machine, stop the motor and secure the machine against unintended movement.
• The operator shall be responsible for accidents involving other persons or their property.
• Riding on treads or platforms is not permissible.

2.3.2 Product-specific risks

• Do not run over any highly flammable materials or hot objects (e.g. barbecue coal) - danger to life by burns!

2.3.3 Risks by motor operation

• Do not touch any parts of the motor during or after operation. Significant risk of burning by hot surfaces.

• Stop the motor and let it cool down before working on the machine as well as before performing maintenance, cleaning and repair work.

• Do not refill the tank when the motor is running - danger of life by burning and explosion.

• Immediately remove spilled fuel with a cloth - danger of life by burning and explosion.
• Keep fuel in designated containers.
• Exhaust gases are toxic and dangerous to health; they must not be inhaled.

2.3.4 Operating risks

• Do not access any slopes with an inclination exceeding 10^ .
• When using the machine transverse to the direction of travel, this is only possible on slopes up to 10^ .
• When the tipping trough is full, only slopes up to 2^ may be accessed.

2.3.5 Risks for children, elderly persons and pets

• The operator shall take account of surrounding conditions, e.g. the effects of noise on persons and animals.
• The machine must never be left on a slope.
  Children, elderly persons and pets/livestock must not stay near the machine.
  Children must not play with/on the machine.

2.4 Maintenance

Servicing, maintenance and repair work as well as troubleshooting shall only be carried out when the machine is switched off and the motor is at a standstill. As required, the spark plug connectors shall be disconnected.
- The machine must not be cleaned with spray water (risk of short circuits or other damage).
- Safety checks pursuant to local regulations for nonstationary commercially used machines shall be complied with.
- Wear suitable gloves and use appropriate tools for working on the machine.
- Only use the manufacturer's original spare parts.

2.5 Staff and operator qualification

• Persons with physical, sensory or mental handicaps or persons with insufficient experience or knowledge must not operate the machine unless a person in charge for their safety acts as operation or instruction supervisor.
• People under the age of 16 must not operate the machine.
• The operator's responsiveness must not be affected, e.g. by drugs, alcohol or medications.
• The operator shall have been instructed in the operation of the machine.
• The operator shall be familiar with the Operation Manual.

2.6 Safety instructions

	The operation manual and safety instructions must be read and observed prior to starting the machine.
	Risk by flinging parts with running motor. Keep a safety distance of 3m.
	Fuel is extremely flammable and explosive. Stop the motor and let it cool down prior to fuelling.
	Avoid slopes where the carrier might slip or tilt. Slope line: 10° max. Lateral inclination: 10° max.
	Stop the motor and remove the key prior to maintenance and repair work.
	Riding on treads or platforms is not permissible.

2.7 Required protection equipment for operation

Rugged footwear
- Close-fitting clothing
- Ear protection
- Safety gloves

2.8 Safety devices

• Do not remove any covers during operation.
• Immediately remedy any damage to safety devices.

2.9 Behaviour in case of fire

1. Stop immediately.
2. Stop the motor.
3. Leave the machine.
4. Remedy the risk situation.

2.10 Environmental protection

• Oils, fuels, greases and filters shall be disposed of properly and separately in accordance with legal regulations. Please do not dispose of any wastes in the environment.
• Packaging materials are recyclable. Please make sure that they are collected for reuse.
• Legacy devices contain valuable recyclable materials which should be collected for reuse. These devices may be disposed of through appropriate collection systems.

3.1 Brief description

The FC 13-90.5 HD 2 WD und FC 13-90.5 HD 4 WD is a machine used as carrier for solo by AL-KO mounting tools. For better road adhesion and traction, the machine has a front-wheel drive and a double-axle drive for the four wheel drive version, respectively. The machine has an articulated steering with a steering stool. The speed is controlled progressively by a hydrostatic drive. Various solo by AL-KO mounting tools may be connected to the front and back of the FC 13-90.5 HD 2 WD und FC 13-90.5 HD 4 WD for different applications.

3.2 Overview

1 Driver's seat
2 Tank/Tank lid
3 Steering wheel
4 Pedal for lifting and lowering the front device
5 Pedal locking
6 Receipt carrier for front devices
7 Accelerator pedal
8 Pedal unlocking
9 Motor-gear connection
10 Operating panel

3.3 Displays and operating elements

Operating panel

Motor-gear connection

The lever is located under the driver's seat. Accelerator pedal

1 Ignition Lock

Put the ignition key into the ignition lock and turn it.

op Machine inoperative

Start Machine in operation (motor is running)

2 Throttle with choke

Push throttle to the requested position.

Idle

Full throttle

Choke

3 Parking brake

Push the lever for the parking brake.

Brake on

Brake of f

Note!

The machine cannot be started with the parking brake on.

You may move the machine manually by setting the lever for the motor gear connection as follows:

Motor

Drive over motor

Motor is decoupled, manual pushing is possible.

Note!

Do not start the machine in the manual setting - potential damage to gear.

The accelerator pedal has a progressive drive in two directions.

Forward: Push the upper pedal downward with your foot.

Backward: Push the lower pedal downward with your foot.

Driver's seat adjustment

1 Hexagon bolt with washer
2 Driver's seat

In order to adjust the driver's seat forward or backward, four bolts bottom of the seat have to be loosened.

1. Tilt the driver's seat to the top
2. Slightly loosen all four bolts
3. Adjust the driver's seat and fix it in this position
4. Tighten the bolts again
5. Tilt the driver's seat back.

Lifting and lowering the front device

1. Pedal for lifting and lowering the front device and lifted front device
   2 Pedal unlocking.

In order to lift or lower the front device, the following steps are observed:

Lift front device:

1. Push the pedal downward with your foot until it engages behind the locking.

Lower front device:

1. Slightly push the pedal downward and hold it.
2. Press the lever for unlocking until the securing device disengages.
3. You may now slowly lift your foot until the mounting tools is completely lowered.

Note!

Do not transfer the machine with lowered front device. (3)

Receiver points

The FC 13-90.5 HD 2WD / FC 13-90.5 HDdDtwo receiver points to mount solo by AL-KO accessory devices.

1 Receiver point for front devices
2 Receiver point for trailer devices

3.4 Working position and areas of risk

Working position:

On the driver's seat

Areas of risk:

Area of action in front of the machine
Area of action behind the machine

3.5 Accessories and spare parts

Original parts

Only original spare parts and original accessories may be used.

3.6 Transport

Transport without packaging

• Lift the front device first as appropriate
• Stop the machine.
• Subsequently activate the parking brake
• Finally fix the machine by using lashing straps.

3.7 Storage (short-term)

The machine:

• must not be stored in the open air.
• must not be exposed to aggressive materials.
• must be cleaned with a soft brush before being stored.

3.8 Storage (long-term)

The following recommendations will help to ensure the long-standing functionality of your solo by AL-KO machines:

1. Ensure that fuels are prepared for long-term storage (longer than 30 days), e.g. add fuel stabilizer.
2. Clean the machine - Important! Also clean the underfloor.
3. Renew motor oil
4. Treat spark plugs
5. Check machine for wear, repair paint damage
6. Store the FC 13-90.5 HD 2WD/4WD in a dry place.

Please refer to the attached motor operation manual for instructions on how to care for the motor!

4 First commissioning (first inspection of the machine) after installation

Installation and first commissioning shall be performed by your authorized solo by AL-KO dealer.

4.1 Safety

Unauthorized restart

• It is prohibited to start the machine while another person is working on it.

Risks of non-applied protection devices

Requirements at location of use

• Only leave the machine on plane surfaces and solid ground.

4.2 Assembly

Please refer to installation instructions in Annex before first commissioning.

4.3 First commissioning and functional test

Prior to first commissioning, alls missing machine parts have to be composed as indicated in the installation instruction. Only then the following functional test shall be performed:

Machine start

1. Fill the fuel tank
2. Release parking brake
3. Check motor and oil level (see Motor Operation Manual)
4. Set throttle to choke
5. Start machine / turn ignition key
6. After a short time, move throttle to FULL THROTTLE position
7. If no functional failures occur until then, the machine is ready for use.

5.1 Start and stop

Start

1. Release parking brake
2. Set throttle to Choke
3. Put ignition key into ignition lock
4. Turn ignition key to Start
5. The machine is now running
6. After a short time, move throttle to Full throttle position

Stop

1. Set throttle to Idle
2. Turn ignition key to Stop
3. The machine is out of operation now

Emergency stop

• Turn ignition key to Stop

5.2 Normal operation

WARNING!

Risk of injuries by highly flammable materials and heat!

Materials hitting a hot surface may result in serious burns on the body when they inflame; e.g. hot or burning materials such as coal.

• Keep away highly flammable materials from the machine.
  √ Do not move the machine over any spilled fuel or similar substances.

1. Basic setting:

• Park machine on an even surface
• Refill consumables
• Set throttle to Stop
  Fix mounting devices as required

2. Start the machine.

• Release parking brake
• Set throttle to Choke on operating panel
• Put ignition key into ignition lock and turn to Start to start the machine
• Let the motor run for a short time.
• Only then move throttle to Full throttle
• In the Full throttle position, accessories may be used.

Forward drive

Press the right upper part of the foot pedal downward

Backward drive

Press the right lower part of the foot pedal downward

1. Stop machine.

2. Bring machine to a stop

3. Set throttle to Idle
4. Turn ignition key to Stop to put the machine out of operation
5. Remove ignition key

5.3 Activities after use

1. Stop the motor.
2. Roughly remove dirt and sand by using a soft hand brush.
3. Check machine condition; remedy damage to paint coating, if any
4. The machine must be left in a clean and dry condition.

6.1 Safety

DANGER！

Risk of injury by inappropriately performed maintenance work!

Defective work may result in serious bodily injuries and damage to property.

Make sure that you have sufficient working space.
- Disconnect spark plug connectors when working on the machine
Place components separately.
Remount all components.
Remount all safety covers.
Keep the risk area clear of persons.

ATTENTION!

Risk of injuries by combustion motors

Cleaning and repair work must never be carried out during operation or when the machine runs idle, since this may result in burns and cuts.

Stop machine and motor and let them cool down

6.2 Maintenance work

6.2.1 Machine cleaning

The machine should be cleaned regularly so that damage to the paint coating or plastic components can be detected. Please observe the notes listed for cleaning in order to avoid damage to the electronics.

1. Park machine on an even surface before cleaning it and activate the parking brake.
2. Clean the machine with a soft brush.
3. Subsequently clean the machine with a damp cloth.

NOTE !

Machine damage!

Do not clean the machine with spray water.

6.2.2 Check safety precautions

Safety precautions comprise:

• Cover of blades and V-belts
• Covers of drive wheels
• Motor cover

The machine must not be operated if the covers show any signs of damage or are removed. They are to be replaced in case of damage or loss. The machine must not be started without safety precautions.

6.3 Maintenance plan

Maintenance Prior to each use Annually Intervals	in hours
25 50 100 200
Cleaning X (Item 6.2.1)
Check safety precautions X (Item 6.2.2)
Check all screws for tight seat O
Check motor oil level	B
Check air filter	B
Clean or replace air filter (normal use)	B
Clean or replace air filter (dusty conditions)	B
Adjust tire pressure	O
Check machine for damage or corrosion on paint coating and remedy as appropriate	O
Grease rotating points and joints	O
Check machine for fuel or oil leaks	O
Replace fuel filter	B
Replace spark plugs	B

X = Described in this Operation Manual in the indicated section.
O = Not described in the present Operation Manual
B = Description is enclosed in attached motor operation instructions.

7 Troubleshooting

7.1 Safety

Procedure for failures and accidents

1. Initiate emergency stop (leave working position).
2. Stop the machine.
3. Determine the failure cause.
4. Remedy failure or contact specialist dealer.

7.2 Service address

Please contact your sales consultant in case of failures, problems or otherwise. Please always indicate the machine serial no. in inquiries. (Please refer to nameplate on the machine or on the Operation Manual cover).

7.3 First action for troubleshooting

Failure	Cause / Remedy	Notes
Motor will not start	Check tank filling level and refill as appropriate	Observe motor manufacturer Operation Manual!
	Check and adjust choke setting
	Ignition plug failure → Clean ignition plug contacts or replace ignition plug
	Fuel pump clogged → Check pump and clean fuel filter
Starter does not move	Check battery and load or refill as appropriate
	Contact to battery poles insufficient → clean and grease poles
Motor is running rough	Ignition plug failure → Clean ignition plug contacts or replace ignition plug	Notify authorized dealer if failure persists. Only use original spare parts!
	Clean air filter - See Maintenance
	Clean fuel filter - See Maintenance
Battery cannot be loaded sufficiently	Battery cells are damaged → Replace battery
	Battery acid level too low → Refill distilled water
	Contact problems, clean and grease poles
Drive performance null or weak	Air in gear unit → Set both gear units to manual operation, start motor and push accelerator pedal several times, both forward and backward (bleeding). In case of insufficient remedy, please contact your authorized dealer.

8 Technical data

FC 13-90.5 HD 2ND FC 13-90.5 HD 4ND
Machine data
Length x Width x Height, cm 185 x 97x 110 185 x 97 x 113
Deadweight (transport weight), kg 200 200
Drive speed forward kn/hBackward kn/h	64.5	64.5
Climbing power, nax. ° 10 10
Power transmission Hydrostatic front drive Hydrostatic front drive
Votor
Videl Briggs & Stratton Intek Briggs & Stratton Intek
Engine size, cm3344 cr3	344 cr3
Max. rotor speed, rpm 3200	3200
Capacity, kI 7,40	7,40
Fuel type Petrol (Min ROZ 95) E 10 OK Petrol (Min ROZ 95) E 10 OK
Tank contents, litres Approx. 8.5	Approx. 8.5
Motor oil type 10L-30	10L-30
Motor oil filling quantity, litres 1,4	1,4
Tires
Drive wheel 15x6.00-6	15x6.00-6
Air pressure, bar 2,0	2.0
Wheel drive Front drive Four-wheel
Ambient conditions
Temperature, °C See Briggs & Stratton rotor data
Working ground Green areas, asphalt, concrete, paving, industrial floors
Noise emission
Guaranteed acoustic power level, db 99 99
Sound pressure level at operator ear, db 95 95
Hand-arm vibration, n/s2<2.5	<2.5
Whole-body vibrations n/s2<1.1	<1.1
Responsibility limits for components:
Votor Briggs & Stratton Briggs & Stratton

EU declaration of conformity

He herety declare that this product in the version introduced into trade by us, complies with the requirements of the harmonised EU guidelines, EU safety standards and the product-specific standards.

Product

Equipment Support Vehicle

Type

FC 13 90.5 HD 2 MD

FC 13-90.5 HD 4 WD

Serial number

613137

Manufacturer

AL -40 Gerate GmbH

Icherhauser Str. 14

D-89359 Koz

EU guidelines

2004/106/EG

Harmonised standards

B190336

813012100

811905349-2

ISO 26311-1

Duly authorised

person

Hr. Andreas Hedrich

AL-KO Gerate GmbH

Icherhauser Str. 14

D-89559 Kitz

Sound pressure level Conformity evaluation

measured/guaranteed:

B:1603744

FC13-90.5HD20

85 dB（i）/99 dB（i）

FC13-90.5HD40

85 dB（）/99 dB（）

200/14/53

Appendix II 1.6

Koblz. 17.03.2015

Ooggyag kayote.

Managing Director

Wolfgang Tergatn

Installation of driver's seat and steering wheel
Delivery, packaging, assembly ATTENTION ON! Squeezing hazard during installation! Parts of the body may be squeezed when components are mounted.	Risk of high dead weight ·The machine must not be lifted manually. ·Pull machine from pallet. ·Remove machine parts separately from packaging. Transport inspection ·Check the machine for completeness and potential damage upon delivery. ·The machine shall be supplied to the specialist dealer in a partially condition. ·Assembly and start-up have to be performed by a specialist dealer and in this field. Packaging ·Please dispose of packaging materials separately.
Fix steering wheel d f e c b a	·Set the front wheels to the to the straight-ahead position. ·Place the clamping sleeve (a) on the steering column. ·Place the steering wheel (4b) on the clamping sleeve. Note: Make sure the position is correct with the spoke pointing toward operator. ·Insert the washer (c) and the cup spring (d). ·Fasten the steering wheel (b) using the hexagon bolt (e). Make sure the tightening torque is 35 Nm + Use a torque wrench. ·Put on the cover.
Fix driver's seat a	·Seat with hex screws to fasten seat plate (a).

Apparatus Understaining

certuig

Type

FC 13 60.5 HD 2 WD

FC 13-50.5 HD 4 WD

Numero de série

61331337

Fabricant

AL -40 Gerate GmbH

Icherlaser Str. 14

D-89559 Kitz

EU -richtlijnen

2004/108/EG

Transport sans emballage

Transport Eden emballage