PCC780 - Saw Porter-Cable - Free user manual and instructions

USER MANUAL PCC780 Porter-Cable

• Maximum initial battery voltage (measured without a workload) is 20 volts. Nominal voltage is 18.

English (original instructions) Definitions: Safety Alert Symbols and Words This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or propertydamage.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or seriousinjury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or seriousinjury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderateinjury.

(Used without word) Indicates a safety relatedmessage. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in propertydamage.

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or seriousinjury.

WARNING: To reduce the risk of injury, read the

Cutting cart lock pin

20V MAX* state of charge indicator

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or seriousinjury.

REFERENCE The term “power tool” in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) powertool.

WARNING: Never use saw with salt water or a

WARNING: when using electric tools, basic safety

precautions should always be followed to reduce risk of fire, electric shock, and personal injury, including the following:

• KEEP GUARDS IN PLACE and in workingorder.

• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning iton.

• KEEP WORK AREA CLEAN. Cluttered areas and benches inviteinjuries.

• DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain or snow. Keep work area welllighted.

• KEEP CHILDREN AWAY. All visitors should be kept safe distance from workarea.

• MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starterkeys.

• DON’T FORCE TOOL. It will do the job better and safer at the rate for which it wasdesigned.

• USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed

• WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Air vents often cover moving parts and should also beavoided.

• ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are not safetyglasses.

• SECURE WORK. Always place tile flat on cart and securely againstfence.

• NEVER USE A PAN HEATER OR OTHER HEAT SOURCE FOR HEATING WATER. Damage to the tool, fire or personal injury couldresult.

• DON’T OVERREACH. Keep proper footing and balance at alltimes.

• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changingaccessories.

• USE RECOMMENDED ACCESSORIES. Consult the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury topersons.

• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionallycontacted.

• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function–check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired orreplaced.

• DIRECTION OF FEED. Feed work into a cutting wheel with the direction of rotationonly.

• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a completestop.

• REPLACEMENT PARTS. When servicing, use only identical replacementparts.

• ENSURE THE SWITCH IS IN THE OFF POSITION BEFORE INSERTING BATTERY PACK. Inserting battery pack inot power tools that have the switch on invitesaccidents.

• RECHARGE ONLY WITH THE CHARGER SPECIFIED BY THE MANUFACTURER. A charger that is suitable for one type of battery pack may create a risk of fire when used with another batterypack.

• USE POWER TOOLS ONLY WITH SPECIFICALLY DESIGNATED BATTERY PACKS. Use of any other battery packs may create a risk of injury andfire.

• WHEN BATTERY PACK IS NOT IN USE, KEEP IT AWAY FROM OTHER METAL OBJECTS LIKE PAPER CLIPS, COINS, KEYS, NAILS, SCREWS OR OTHER SMALL METAL OBJECTS THAT CAN MAKE A CONNECTION FROM ONE TERMINAL TO ANOTHER. Shorting the battery terminals together may cause burns or afire.

SEEK MEDICAL HELP. Liquid ejected from the battery may cause irritation orburns.

• DISCONNECT THE BATTERY PACK FROM THE TOOL OR PLACE THE SWITCH IN THE LOCKED OR OFF POSITION BEFORE MAKING ANY ADJUSTMENTS, CHANGING ACCESSORIES, OR STORING THE TOOL. Such preventive safety measures reduce the risk of starting the toolaccidentally.

REPLACEMENT PARTS. This will ensure that the safety of the power tool ismaintained.English

Additional Safety Rules for Wet Tile Saw

CAUTION: Wear appropriate hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearingloss.

CAUTION: Do not connect unit to electrical power source until complete instructions are read andunderstood.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriateconditions.

• Keep hands out of path of saw blade. NEVER CUT A PIECE WHERE HAND WOULD BE 3" (76mm) OR LESS FROMBLADE.

• Do not perform any operation freehand, that is without holding the workpiece firmly against the fence or edgeguide.

• Never reach in back of theblade.

• DON’T - Cut dry. If blade is not cooled with water, serious damage will occur. Dry cutting will increase exposure to harmful airbornedust.

• Turn off the tool and wait for blade to stop before moving the workpiece or changingsettings.

• To reduce risk of injury, return the cart to the full rear position after eachcut.

• DO - Make certain the blade rotates in the correct direction as indicated by the arrow on theblade.

• DO - Always use the splashhood.

• DO - Be sure all clamp handles and knobs are tight before starting anyoperation.

• DO - Be sure all blade and clamp washers are clean and recessed sides of collars are against blade. Tighten arbor nutsecurely.

• DO - Keep the blade properlyaligned.

• DO - Keep the motor air slots free of chips anddirt.

• DO – Always empty water from the reservoir and remove the battery pack before transporting. Water can splash into electrical components.

• DO - Keep hands out of the path of the sawblade.

• DON’T - Attempt to operate on anything but designated voltage. Incorrect voltage may result in shock, fire, or unpredictableoperation.

• DON’T - Use blades larger or smaller than those which arerecommended.

• DON’T - Force cutting action. Allow motor to reach full speed before cutting. Stalling or partial stalling of motor can cause majordamage.

• DON’T - Use metal cutting abrasive wheels. The excessive heat and abrasive particles generated by them will damage thesaw.

• DO - Use continuous rim wheels only, no serrated edges or toothedblades.

• DON’T - Allow anyone to stand behindsaw.

• DON’T - Place either hand in the blade area when the saw is connected to the powersource.

• DON’T - Use blades rated less than 5000 R.P.M.

• DON’T - Place hands closer than 3" (76 mm) from the sawblade.

• DON’T - Reach behind or underneath the saw unless it is turned off andunplugged.

• DON’T - Move either hand from saw or workpiece until the blade hasstopped. Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday

eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETYEQUIPMENT:

WARNING: Some dust created by power sanding,

sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicalsare:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically- treatedlumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopicparticles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmfulchemicals.

WARNING: Use of this tool can generate and/

or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face andbody.

WARNING: Always wear proper personal hearing

protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearingloss.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in movingparts. The label on your tool may include the following symbols. The symbols and their definitions are asfollows:

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging proceduresoutlined. When ordering replacement battery packs, be sure to include the catalog number andvoltage. Your tool uses a PORTER-CABLE charger. Be sure to read all safety instructions before using your charger. Consult the chart at the end of this manual for compatibility of chargers and batterypacks.

READ ALL INSTRUCTIONS

Important Safety Instructions for All Battery Packs

WARNING: Read all safety warnings and all

instructions for the battery pack, charger and power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or seriousinjury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack from the charger may ignite the dust orfumes.

• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. Consult the chart at the end of this manual for compatibility of batteries andchargers.

• Charge the battery packs only in designated PORTER- CABLEchargers.

• DO NOT splash or immerse in water or otherliquids.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104°F (40°C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, drylocation. NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ONposition.

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs areburned.

• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithiumsalts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medicalattention.

WARNING: Burn hazard. Battery liquid may be

flammable if exposed to spark orflame.

WARNING: Fire hazard. Never attempt to open the

battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center forrecycling. Transportation

WARNING: Fire hazard. Do not store or carry the

battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a shortcircuit. The RBRC® Seal The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithium- ion batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by PORTER-CABLE. In some areas, it is illegal to place spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call2Recycle® program provides an environmentally consciousalternative. Call 2 Recycle, Inc., in cooperation with PORTER-CABLE and other battery users, has established the program inENGLISH

the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized PORTER-CABLE service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle,Inc. Wireless Certifications and Safety Information

• This device is CAN ICES-3(B)/NMB-3(B)compliant.

• This device complies with Part 15 of the FCC rules and Industry Canada License-exempt RSS standard(s). Operation is subject to the following two conditions: ʵ This device may not cause harmful interference, and ʵ This device must accept any interference received, including interference that may cause undesiredoperation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the followingmeasures: ʵ Reorient or relocate the receivingantenna. ʵ Increase the separation between the equipment andadaptor. ʵ Connect the equipment into an outlet on a circuit different from that to which the adaptor isconnected. ʵ Consult the dealer or an experienced radio/TV technician forhelp.

• Changes or modifications to this equipment not expressly approved by the manufacturer could void the user’s authority to operate the device. This Class B digital apparatus complies with Canadian ICES-003.

• Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successfulcommunication.

• To comply with FCC and Industry Canada RF radiation exposure limits for general population, the antenna used for this device must not be co-located or operating in conjunction with any other antenna ortransmitter. Important Safety Instructions for All Battery Chargers

WARNING: Read all safety warnings and all

instructions for the battery pack, charger and power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or seriousinjury.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to worktogether.

• These chargers are not intended for any uses other than charging PORTER-CABLE rechargeable batteries. Any other uses may result in risk of fire, electric shock orelectrocution.

• Do not expose the charger to rain orsnow.

• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug andcord.

• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage orstress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock orelectrocution.

• When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier thecord. Minimum Gauge for Cord Sets Volts Total Length of Cord in Feet (meters) 120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4) Ampere Rating American Wire Gauge More Than Not More Than

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internalEnglish

heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of thehousing.

• Do not operate the charger with a damaged cord orplug.

• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized servicecenter.

• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution orfire.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce thisrisk.

• NEVER attempt to connect 2 chargerstogether.

• The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicularcharger.

WARNING: Shock hazard. Do not allow any liquid to

WARNING: Burn hazard. Do not submerge the

battery pack in any liquid or allow any liquid to enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center forrecycling.

CAUTION: Burn hazard. To reduce the risk of injury, charge only PORTER-CABLE rechargeable battery packs. Other types of batteries may overheat and burst resulting in personal injury and propertydamage. NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean. Charging a Battery PORTER-CABLE chargers are designed to charge PORTER- CABLE battery packs. Charge times are: PCC690L in 40–80mins., PCC691L in 70–140 mins., PCC692/PCC692L in 40–80 mins., and PCC695L/PCC699L in 65-240 mins. depending on the pack beingcharged.

1. Plug the charger into an appropriate outlet before

inserting the batterypack.

2. Insert the battery pack into thecharger.

3. The LED will flash indicating that the battery is

4. The completion of charge is indicated by the LED

remaining on continuously. The pack is fully charged and may be used at this time or left on thecharger.

Recharge discharged batteries as soon as possible after use or battery life may be greatly diminished. For longest battery life, do not discharge batteries fully. It is recommended that the batteries be recharged after eachuse. Charger Diagnostics This charger is designed to detect certain problems that can arise with the battery packs or the power source. Problems are indicated by one LED flashing in differentpatterns. Bad Battery The charger can detect a weak or damaged battery. The LED flashes in the pattern indicated on the label. If you see this bad battery blink pattern, do not continue to charge the battery. Return it to a service center or a collection site forrecycling. Hot/Cold Pack Delay When the charger detects a battery that is excessively hot or excessively cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery has normalized. After this happens, the charger automatically switches to the P ack Charging mode. This feature ensures maximum battery life. The light flashes in the pattern indicated on thelabel. Leaving the Battery in the Charger The charger and battery pack can be left connected with the LED glowing indefinitely. The charger will keep the battery pack fresh and fully charged. This charger features an automatic tune-up mode which equals or balances the individual cells in the battery pack to allow it to function at peak capacity. Battery packs should be tuned up weekly or whenever the battery no longer delivers the same amount of work. To use the automatic tune-up mode, place the battery pack in the charger and leave it for at least 8hours. State of Charge Indicator (Fig. B) Some PORTER-CABLE tools include a state of charge indicator which consists of three green LED lights that indicate the level of charge remaining in the batterypack. The state of charge indicator is an indication of approximate levels of charge remaining in the battery pack according to the followingindicators: 75–100% charged 51–74% charged < 50% charged Pack needs to be charged To actuate the state of charge indicator, press and hold the state of charge indicator button. A combination of the three green LED lights will illuminate designating the levelEnglish

of charge left. When the level of charge in the battery is below the usable limit, the state of charge indicator will not illuminate and the battery will need to berecharged. Fig. B nOTE: The state of charge indicator is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-userapplication. Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger

from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaningsolutions. Important Charging Notes

1. Longest life and best performance can be obtained if

the battery pack is charged when the air temperature is between 65°F and 75°F (18° – 24°C). DO NOT charge the battery pack in an air temperature below +40°F (+4.5°C), or above +104°F (+40°C). This is important and will prevent serious damage to the batterypack.

2. The charger and battery pack may become warm to the

touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulatedtrailer.

3. If the battery pack does not charge properly:

a. Check operation of receptacle by plugging in a lamp or other appliance; b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights; c. Move the charger and battery pack to a location where the surrounding air temperature is approximately 65°F – 75°F (18° – 24°C); d. If charging problems persist, take the tool, battery pack and charger to your local servicecenter.

4. The battery pack should be recharged when it fails to

produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the batterypack.

5. Foreign materials of a conductive nature such as, but

not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean.

6. Do not freeze or immerse the charger in water or any

otherliquid. Storage Recommendations

1. The best storage place is one that is cool and dry, away

from direct sunlight and excess heat orcold.

2. For long storage, it is recommended to store a fully

charged battery pack in a cool dry place out of the charger for optimalresults. nOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged beforeuse.

SAVE THESE INSTRUCTIONS FOR

of it. Damage or personal injury couldresult. Refer to Figure A at the beginning of this manual for a complete list ofcomponents. INTENDED USE This wet tile saw is designed for cutting a variety of tile and other tile typeapplications. DO nOT cut wood, metals orplastics. DO nOT use under wet conditions or in presence of flammable liquids orgases. DO nOT let children come into contact with the tool. Supervision is required when inexperienced operators use thistool.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal

injury, turn tool off and remove the battery pack before transporting, making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury. Make sure the switch is in the OFFposition. Assembly (Fig. A, C–I)

1. Place the tool on a stable, levelsurface.

by pulling out on the cutting cart lock pin

and slide the cutting cart back to reveal the bladehousing. Fig. C 2English

. Ensure the blade is fully on the arbor

and fitted with the rotational direction matches the direction of thewasher. Fig. D

. While holding blade in place, fully tighten blade nut with supplied wrench

nOTE: Do not overtighten. Make sure the tile blade is secure beforeuse.

5. Loosely install splash hood bracket

using the two supplied screws

as shown in Figure G. Once bracket is aligned, fully tighten hood bracketscrews. Fig. G

and install splash hood onto the splash hood bracket. Insert carriage bolt through both the splash hood and bracket. Install and loosely tighten the nut

. Adjust the height for your specific application. Fully tighten the nut

on the cutting cart fence

WARNING: To reduce the risk of serious personal

injury, turn tool off and remove the battery pack before transporting, making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury. Make sure the switch is in the OFFposition. Installing and Removing the Battery Pack (Fig. K) nOTE: For best results, make sure your battery pack is fullycharged. To install the battery pack

into the tool, align the battery pack with the rails on the side of the tool and slide it into the tool until the battery pack is firmly seated in the tool and ensure that it does notdisengage. To remove the battery pack from the tool, press the release button

and firmly pull the battery pack out of the tool. Insert it into the charger as described in the charger section of thismanual. Fig. K

• To turn the wet tile saw on, lift up the on/off switch

• The wet tile saw locks onautomatically.

• To turn the tool off, push the on/off switchdown. NOTE: A removable safety lock

. can be removed to deter unauthorizeduse. Fig. M

Filling and Draining the Water Reservoir (Fig. N)

1. Plug the water reservoir drain hole

. Secure the drain plug into position by tightening the attached wing nut

as shown in FigureN.

2. Slowly fill the water reservoir to the MIN fill line

3. To drain the reservoir, p

lace a 5 gallon (19liter) bucket under the drainplug.

4. Remove the drain plug by loosening the attached wing

nut and allow the water to empty into thebucket.English

Making a Cut (Fig. A) Verify the proper alignment of the cutting cart and blade before turning the saw on. Secure tile against the cart fence, or edge guide

. Always keep hands away from theblade.

1. Pull up the on/off switch

to turn the saw on. Wait until the stream of water completely covers theblade. nOTE: Cutting tile without water will damage theblade.

2. Ease the cutting cart toward the blade then slowly feed

the tile into the blade. Continue pushing until the blade cuts completely through thetile.

3. Turn the saw off by pushing the on/off switch

4. After the blade stops, remove the tile and remnant from

the cuttingcart. Locking the Cutting Cart (Fig. O) There is one locking position for thecart. Move the cart to the lock position and lock the cart by pushing the pin

into a hole in therail. Fig. O

Removal And Installation Of The Cutting Cart (Fig.A, P, Q) To Remove The Cutting Cart

1. Unlock the cutting cart stop

on the cutting cart to the rails

on the tool. Make sure the cutting cart lock pin is in the unlockposition.

2. Slide the cutting cart onto thetool.

WARNING: Do not make freehandcuts.

Always do a practice run to acquaint yourself with the path of the blade. Practice on a scrap tile to ensure that you are comfortable with the feel of the cutting operation. Push the cart past the blade before turning the sawon.English

1. Using a marker or grease pencil, mark the area to be cut

2. Place the tile on the cutting cart against the cutting cart

and align your mark with theblade.

3. Pull the on/off switch up to turn the saw on and wait for

the blade to be completely covered withwater.

4. Ease the cutting cart toward the blade then slowly feed

the tile into the blade. Continue pushing until the blade cuts completely through thetile. nOTE: The flip hood on the splash hood can be rotated up to help align the line on the tile with the blade.

Diagonal Cuts Diagonal cuts are also referred to as “long point to long point cuts.”

1. Install the edgeguide.

2. Align the point of the tile closest to the cutting cart

with the cut indicator

3. Align the front of the tile to the blade and hold against

4. Turn the saw on and make thecut.

L-Cuts An L-cut is a section that is removed from of a piece of tile and is used when cutting a piece of tile to fit in a corner of a cabinet or piece of trimmolding.

1. Outline the area to be cut on both sides of thetile.

2. Align the tile to the cutting cart fence and make the cut

far enough into the tile withoutovercutting.

3. Make a cut on the other mark on the tile

4. Turn the tile over and make the cut along one of the

outlines, but this time an overcut can occur without damaging the exposed surface of the tile due to the radius of the blade. Overcut the other line and the cut piece should be separate from the rest of thetile.

Adjustments (Fig.A, S) The cutting cart fence and rails are properly aligned from the factory. Shipping or prolonged use can cause them to become misaligned and needadjustment. Squaring the Cutting Cart Fence to the Blade

1. Lay a 90º square flat on the blade surface with one end

against the cart fence

2. If the blade is not 90º to the cart fence, the rail will

3. Loosen the cart fence adjustmentscrew.

4. Adjust the fence until it is square to theblade.

5. Tighten the cart fence adjustmentscrew.

Adjusting the Cutting Cart Parallel to the Blade

1. Lay a 90º square flat on the blade surface with one end

against the cart fence

2. If the blade is not 90º to the cart fence, the rail will

3. Loosen the three front and rear screws on the left guide

rail, and adjust rail until it is parallel to theblade.

4. Move the rail until the cart fence is square to theblade.

5. Tighten the three railscrews.

WARNING: To reduce the risk of serious personal

injury, turn tool off and remove the battery pack before transporting, making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury. Make sure the switch is in the OFFposition. Lubrication

lubricants or cleaning solvents inside the tool. This can seriously affect the life and performance of the tool and may result in personalinjury. PORTER-CABLE tools are properly lubricated at the factory and are ready for use. However, it is recommended that, once a year, you take or send the tool to a certified service center for a thorough cleaning andinspection. Cleaning

WARNING: Blow dirt and dust out of all air vents with

clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performingthis.

WARNING: Never use solvents or other harsh

chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid.English

1. Turn off and remove battery from thesaw.

2. Place a 5 gallon (19 liters) bucket under the drain plug.

Remove the drain plug by loosening the attached wing nut and allow the water to empty into thebucket.

3. Slide the cutting cart off the rail system. Spray the

cutting cart with a hose or wipe with a grout sponge orrag.

4. Wipe the rails with a grout sponge or a rag. Spray

lubricants are not required on the guide rail orwheels.

5. Clean the water reservoir by wiping with a

WARNING: Do not spray with water. Some water

may reach the motorarea. Use only mild soap and a damp cloth to clean the tool. Many household cleaners contain chemicals which could seriously damage plastic. Also, do not use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar products. Try not to let any liquid get inside the tool; never immerse any part of the tool into aliquid. Accessories

WARNING: Since accessories, other than those

offered by PORTER-CABLE, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only PORTER-CABLE recommended accessories should be used with thisproduct. A complete line of accessories is available from your PORTER-CABLE Factory Service Center or a PORTER-CABLE Authorized Warranty Service Center. Please visit our Web Site www.portercable.com for a catalog or for the name of your nearestsupplier. Blades 7" (178 mm) Ceramic wheel 7" (178 mm) Porcelain wheel

CAUTION: The use of any other accessory not recommended for use with this tool could behazardous. Repairs The charger and battery pack are notserviceable.

WARNING: To assure product SAFETY and

RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a PORTER-CABLE factory service center or a PORTER-CABLE authorized service center. Always use identical replacementparts. Register Online Thank you for your purchase. Register your product nowfor:

• WARRAnTY sERViCE: Registering your product will help you obtain more efficient warranty service in case there is a problem with yourproduct.

• COnFiRMATiOn OF OWnERshiP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof ofpurchase.

• FOR YOUR sAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer SafetyAct. Register online at www.portercable.com/register.

THREE YEAR LIMITED WARRANTY

PORTER-CABLE will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase for tools (two years for batteries). This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www. portercable.com or call [phone]. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states orprovinces. In addition to the warranty, PORTER-CABLE tools are covered by our: 1 YEAR FREE SERVICE: PORTER-CABLE will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year afterpurchase. 90 DAY MONEY BACK GUARANTEE: If you are not completely satisfied with the performance of your PORTER-CABLE Power Tool for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questionsasked. LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warrantyinformation. To register your tool for warranty service visit our website at www.portercable.com. WARning lABEl REPlACEMEnT If your warning labels become illegible or are missing, call [phone] for a freereplacement. 4825 Highway 45 North Jackson, Tennessee 38305 [phone] www.portercable.comEnglish

Troubleshooting Guide BE sURE TO FOllOW sAFETY RUlEs AnD insTRUCTiOns For assistance with your product, visit our website at www.portercable.com for a list of service centers, or call the PORTER-CABLE Customer Care Center at [phone].

PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION

Unit will not start. Battery pack not installed properly Battery pack not charged. Internal componets too hot. Brushes worn out. Check battery pack installation Check battery pack charging requirements. Allow tool to cool down. Have brushes replaced by an authorized PORTER-CABLE service center. Battery pack will not charge. Battery pack not inserted into charger. Charger not plugged in. Surrounding air temperature too hot or too cold. Insert battery pack into charger until LED illuminates. Plug charger into a working outlet. Refer to Important Charging Notes for more details. Move charger and battery pack to a surrounding air temperature of above 40 °F (4.5 °C) or below 104 °F (+40 °C). Unit shuts off abruptly. Battery pack has reached its maximum thermal limit. Out of charge. (To maximize the life of the battery pack it is designed to shut off abruptly when the charge is depleted.) Allow battery pack to cool down. Place on charger and allow to charge. Saw makes unsatisfactory cuts. Dull blade. Not enough water in the tub. Blade mounted backwards. Build up on blade Incorrect blade for work being done. Replace blade. Check water level and add water if necessary. Turn blade around. Use dressing stone to remove build up. Change the blade. Unit does not make accurate cuts. Edge guide not secure to fence. Blade is not square to fence. Blade is not perpendicular to cart surface. Workpiece moving. Check and adjust. Check and adjust. Check and adjust fence. Use edge guide. Unit vibrates excessively. Saw not mounted on a level surface. Damaged saw blade. Reposition on a level surface. Replace blade. Blade does not come up to speed. Arbor loose. Tighten arbor.FRANÇAIS

PROBLÈME CAUSES POSSIBLES SOLUTIONS POSSIBLES