PCCS500 - Saw Porter-Cable - Free user manual and instructions

USER MANUAL PCCS500 Porter-Cable

Lower guard retracting lever

Bevel adjustment lever

Blade retaining bolt

Depth adjustment lever

Battery release button

a ) Keep work area clean and well lit. Cluttered or dark areas inviteaccidents. b ) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust orfumes. c ) Keep children and bystanders away while operating a power tool. Distractions can cause you to losecontrol.

2) Electrical Safety

a ) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electricshock. b ) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed orgrounded. c ) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electricshock. d ) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electricshock. e ) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock. f ) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electricshock.

a ) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personalinjury. b ) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non‑skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personalinjuries. c ) Prevent unintentional starting. Ensure the switch is in the off‑position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invitesaccidents. d ) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personalinjury.

WARNING: Read all safety warnings, instructions,

illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or seriousinjury.

SAVE ALL WARNINGS AND

INSTRUCTIONS FOR FUTURE REFERENCE. The term “power tool” in the warnings refers to your mains‑operated (corded) power tool or battery‑operated (cordless) powertool. Definitions: Safety Alert Symbols and Words This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or propertydamage.

DANGER: Indicates an imminently hazardous

situation which, if not avoided, will result in death or seriousinjury.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or seriousinjury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderateinjury.

(Used without word) Indicates a safety relatedmessage. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in propertydamage. Intended Use This circular saw is design for do‑it‑yourself, woodcutting applications.

WARNING: Do not cut any metals, masonry, glass,

tile or plastic with this saw. A dull blade will cause slow, inefficient cutting overload on the saw motor, excessive splintering, and could increase the possibility of kickback. ‑ DO NOT use any abrasive wheels. ‑ Use only blades designed for wood cutting.

WARNING: Cutting sap coated wood, and other

materials may cause melted substances to accumulate on the blade tips and the body of the saw blade, increasing the risk of the blade overheating and binding while cutting. DO nOT use under wet conditions or in presence of flammable liquids orgases. DO nOT let children come into contact with the tool. Supervision is required when inexperienced operators use thistool. English (original instructions)

WARNING: Read all safety warnings and all

instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or seriousinjury.

WARNING: To reduce the risk of injury, read the

instructionmanual.5 English Safety Instructions for All Saws Cutting Procedures a ) DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by theblade. b ) Do not reach underneath the workpiece. The guard cannot protect you from the blade below theworkpiece. c ) Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below theworkpiece. d ) Never hold the workpiece in your hands or across your leg while cutting. Secure the workpiece to a stable platform. It is important to support the work properly to minimize body exposure, blade binding, or loss ofcontrol. of battery pack may create a risk of fire when used with another batterypack. b ) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury andfire. c ) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or afire. d ) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation orburns. e ) Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk ofinjury. f ) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may causeexplosion. g ) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk offire.

a ) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool ismaintained. b ) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized serviceproviders. e ) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpectedsituations. f ) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in movingparts. g ) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust‑relatedhazards. h ) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of asecond.

4) Power Tool Use and Care

a ) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it wasdesigned. b ) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must berepaired. c ) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power toolaccidentally. d ) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrainedusers. e ) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained powertools. f ) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier tocontrol. g ) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardoussituation. h ) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpectedsituations.

5) Battery Tool Use and Care

a ) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one typeEnglish

Additional Safety Information

WARNING: Never modify the power tool or any part of

it. Damage or personal injury couldresult.

WARNING: ALWAYS use safety glasses. Everyday

eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETYEQUIPMENT:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicalsare: under the panel on both sides, near the line of cut and near the edge of thepanel. e ) Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding andkickback. f ) Blade depth and bevel adjusting locking levers must be tight and secure before making the cut. If blade adjustment shifts while cutting, it may cause binding andkickback. g ) Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback. Lower Guard Function Safety Instructions a ) Check the lower guard for proper closing before each use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally dropped, lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths ofcut. b ) Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build‑up ofdebris. c ) The lower guard may be retracted manually only for special cuts such as “plunge cuts” and “compound cuts.” Raise the lower guard by the retracting handle and as soon as blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operateautomatically. d ) Always observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch isreleased. Further Safety Instructions for All Saws Causes and Operator Prevention of Kickback:

• Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;

• When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;

• If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward theoperator. Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below: a ) Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions aretaken. b ) When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of bladebinding. c ) When restarting a saw in the workpiece, center the saw blade in the kerf and check that saw teeth are not engaged into the material. If a saw blade binds, it may walk up or kickback from the workpiece as the saw isrestarted. d ) Support large panels to minimize the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed e ) Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will also make exposed metal parts of the power tool "live" and could give the operator an electricshock. f ) When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of bladebinding. g ) Always use blades with correct size and shape (diamond versus round) of arbor holes. Blades that do not match the mounting hardware of the saw will run off‑center, causing loss ofcontrol. h ) Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety ofoperation.7 English

READ ALL INSTRUCTIONS

Important Safety Instructions for All Battery Packs

WARNING: Read all safety warnings, instructions,

and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or seriousinjury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack from the charger may ignite the dust orfumes.

• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non‑compatible charger as battery pack may rupture causing serious personal injury.

• Charge the battery packs only in PORTER‑CABLEchargers.

• DO NOT splash or immerse in water or otherliquids.

• DO NOT allow water or any liquid to enter batterypack.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104°F (40°C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, drylocation. NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ONposition.

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium‑ion battery packs areburned.

• Do not expose a battery pack or appliance to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may causeexplosion.

• Follow all charging instructions and do not charge the battery pack or appliance outside of the temperature range specified in the instructions. Charging improperly or at temperatures outside of the specified range may damage the battery and increase the risk offire.

• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithiumsalts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medicalattention.

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging proceduresoutlined. When ordering replacement battery packs, be sure to include the catalog number andvoltage. The label on your tool may include the following symbols. The symbols and their definitions are asfollows: V ......................... volts Hz .......................hertz min ..................... minutes or DC ......direct current ...................... Class I Construction (grounded) …/min ..............per minute BPM .................... beats per minute IPM ..................... impacts per minute OPM .................... oscillations per minute RPM .................... revolutions per minute sfpm ................... surface feet per minute SPM .................... strokes per minute A ......................... amperes W ........................watts Wh ......................watt hours Ah ....................... amp hours or AC ...........alternating current or AC/DC .... alternating or direct current ...................... Class II Construction (double insulated)

• lead from lead‑based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically‑treatedlumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to grease tube cavity out microscopicparticles.

• Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmfulchemicals. Direct particles away from face andbody.

• Use the appropriate dust extractor vacuum to remove the vast majority of static and airborne dust. Failure to remove static and airborne dust could contaminate the working environment or pose an increased health risk to the operator and those in closeproximity.

• Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control andinjury.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in movingparts.

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knockedover.ENGLISH

• These chargers are not intended for any uses other than charging PORTER‑CABLE rechargeable battery packs. Charging other types of battery packs may cause them to overheat and burst, resulting in personal injury, property damage, fire, electric shock orelectrocution.

• Do not expose the charger to rain orsnow.

• Do not allow water or any liquid to entercharger.

• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug andcord.

• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage orstress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock orelectrocution.

• When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the heavier the cord and thus the greater its capacity. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on total length of all extension cords plugged together, and nameplate ampere rating. If in doubt, use the next heaviergauge. Minimum Gauge for Cord Sets Volts Total Length of Cord in Feet (meters) 120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) Ampere Rating American Wire Gauge More Than Not More Than

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of thehousing.

• Do not operate the charger with a damaged cord orplug. Have them replacedimmediately.

• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized servicecenter.

• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution orfire.

• The charger is designed to operate on standard 120V household electrical power. Do not attempt to Important Safety Instructions for All Battery Chargers

WARNING: Read all safety warnings, instructions,

and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or seriousinjury.

• DO NOT attempt to charge the battery pack with any chargers other than a PORTER‑CABLE charger. PORTER‑CABLE chargers and battery packs are specifically designed to worktogether. The RBRC® Seal Please take your spent battery packs to an authorized PORTER‑CABLE service center or to your local retailer for recycling. In some areas, it is illegal to place spent battery packs in the trash. You may also contact your local recycling center for information on where to drop off the spent battery pack. Do not place in curbside recycling. For more information visit www.call2recycle.org. or call the toll free number in the RBRC®Seal. RBRC® is a registered trademark of Call 2Recycle,Inc.

• Battery liquid may be flammable if exposed to spark orflame.

• Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center forrecycling. Storage Recommendations The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold. Store the fully charged battery pack out of thecharger. Battery Pack Cleaning Instructions Dirt and grease may be removed from the exterior of the battery pack using a cloth or soft non‑metallic brush. Do not use water or any cleaningsolutions. Transportation

WARNING: Fire hazard. Do not store, carry, or

transport the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, coins, hand tools, etc. When transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Li‑ion battery packs should not be put in checked baggage on airplanes and must be properly protected from short circuits if they are in carry‑onbaggage.9 ENGLISH

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal

injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can causeinjury. Wall Mounting Some PORTER‑CABLE chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1” (25.4mm) long, with a screw head diameter of 0.28–0.35” (7–9mm), screwed into wood to an optimal depth leaving approximately 7/32” (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in theslots. overheating or deep discharge. The tool will automatically turn off and the battery pack will need to berecharged. Important Charging Notes

1. Longest life and best performance can be obtained if

the battery pack is charged when the air temperature is between 65°F – 75°F (18° C– 24°C). DO NOT charge when the battery pack is below +40°F (+4.5°C), or above +104°F (+40°C). This is important and will prevent serious damage to the batterypack.

2. The charger and battery pack may become warm to the

touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulatedtrailer.

3. If the battery pack does not charge properly:

a. Check operation of receptacle by plugging in a lamp or other appliance; b. Check to see if receptacle is connected to a light switch which turns power off when you turn out thelights; c. If charging problems persist, take the tool, battery pack and charger to your local servicecenter.

4. You may charge a partially used pack whenever you

desire with no adverse effect on the batterypack. Charger Cleaning Instructions

WARNING:Shock hazard. Disconnectthe charger from

the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non‑metallic brush. Do not use water or any cleaningsolutions.

SAVE THESE INSTRUCTIONS FOR

FUTURE USE use it on any other voltage. This does not apply to the vehicularcharger.

• Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities and ventilation slots.

• Always unplug the charger from the power supply when there is no battery pack in thecavity. Charging a Battery PORTER‑CABLE chargers are designed to charge PORTER‑CABLE battery packs. Charge times are: PCC690L in 40–80 mins., PCC691L in 70–140 mins., PCC692/PCC692L in 40–80 mins., and PCC695L/PCC699L in 180‑360 mins. depending on the pack beingcharged. NOTE: Refer to label near charging light(s) on charger for blinkpatterns.

1. Plug the charger into an appropriate outlet.

2. Insert and fully seat batterypack.

3. The LED will flash indicating that the battery is

4. The completion of charge is indicated by the LED

remaining on continuously. The pack is fully charged and may be used at this time or left in thecharger.

WARNING: Only charge batteries in air temperature

over 40° F (4.5° C) and below 104° F (+40°C).

5. Charger will not charge a faulty battery pack, which may

be indicated by the charging light(s) staying OFF. Take charger and battery pack to an authorized service center if light(s) stay(s)OFF. NOTE: To remove the battery pack, some chargers require the battery pack release button to bepressed. Bad Battery The charger can detect a weak or damaged battery. The LED flashes in the pattern indicated on the label. If you see this bad battery blink pattern, do not continue to charge the battery. Return it to a service center or a collection site forrecycling. Hot/Cold Pack Delay When the charger detects a battery pack that is too hot or too cold, the light flashes in the pattern indicated on the label. It automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery packlife. A cold battery pack may charge at a slower rate than a warm batterypack. Electronic Protection System Li‑Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading,English

On/Off Switch (Fig. A) Saw is equipped with a switch lock-off feature to prevent unintentionaloperation. CUTTING SPECIFICATIONS Bevel angle 0° and 56° Blade size 7-1/4" (184 mm) Max cut depth, 45° bevel 1-31/32" (50mm) Max cut depth, 0° bevel 2-9/16" (65mm) RPM no load 5000 Proper Hand Position (Fig. L)

WARNING: To reduce the risk of serious personal injury,

ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal

injury, ALWAYS hold securely in anticipation of a suddenreaction. Proper hand position requires one hand on the main handle

and one hand on the secondary handle

Installing and Removing the Battery Pack (Fig.K)

WARNING: Ensure the tool/appliance is in the off

position before inserting the batterypack. nOTE: For best results, make sure your battery pack is fullycharged. To install the battery pack

into the tool handle, align the battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does notdisengage. To remove the battery pack from the tool, press the release button

and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of thismanual. OPERATION

WARNING: To reduce the risk of serious personal

injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can causeinjury. Shoe Adjustment for 90° Cuts (Fig. J) The shoe

has been set by the factory to assure that the blade is perpendicular to the shoe at 0° bevelsetting. If realignment is needed:

1. Adjust the saw to 0°bevel.

. Place a square against the blade

and shoe to adjust the 90°setting.

4. Turn the calibration screw

so that the shoe will stop at the properangle.

5. Confirm the accuracy of the setting by checking the

squareness of an actual cut on a scrap piece ofmaterial. Bevel Angle Adjustment (Fig. I) This tool can be set to bevel angles between 0° and 56°.

to unlock the saw shoe

2. Move the saw shoe into the desired position

corresponding with the bevel angle markings on thebevel angle scale

3. Tighten the bevel adjustment lever to lock the saw shoe

4. Confirm the accuracy of the setting by checking the

bevel angle of an actual cut on a scrap piece ofmaterial. Cutting Depth Adjustment (Fig. G, H) The depth of cut should be set according to the thickness of theworkpiece.

to unlock the saw shoe

2. Align the saw shoe with the desired depth of cut

indicated on the scale markings on the depthstrap.

3. Set depth adjustment of saw such that one tooth

the blade projects below the workpiece

as shown in FigureH.

4. Tighten the depth adjustment lever to lock the saw shoe

inplace. Supporting Large Panels/Securing Workpiece (Fig. C–F) Support large panels to minimize the risk of blade pinching and kickback. Large panels tend to sag under their own weight as shown in FigureC. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel (FigureD).

WARNING: To reduce the risk of injury Never hold the

piece being cut with your hands or lay it across your leg (FigureE). Secure the workpiece to a stable platform as shown in FigureF. It is important to support the work properly to minimize body exposure, blade binding, or loss ofcontrol. Attaching and Removing the Blade (Fig. B)

1. Retract lower guard

and assemble saw blade

and outer blade clamp washer

as shown in FigureB.

while turning the blade retaining bolt

until the blade lock engages and the blade stopsrotating. nOTE: Hex wrench is stored on the saw as shown in FigureA.

3. Tighten the blade retaining bolt securely with the

hexwrench. nOTE: Bolt has a right-handed thread. To loosen, turn counterclockwise. To tighten, turnclockwise. nOTE: Never engage the blade lock while the saw is running, or engage in an effort to stop the tool. Never turn the tool on while the blade lock is engaged. Serious damage to your saw willresult.11 ENGLISH Pocket Cutting (Fig. M)

WARNING: Never tie the lower blade guard in a raised

position. Never move the saw backwards when pocket cutting. This may cause the saw to raise up off the work surface, which could causeinjury. A pocket cut is one that is made in a floor, wall or other flatsurface.

1. Adjust the saw shoe

so the blade cuts at desireddepth.

2. Tilt the saw forward and rest front of the shoe on material

3. Using the lower blade guard retracting lever

to an upward position. Lower the rear of the shoe until the blade teeth almost touch the cuttingline.

4. Release the lower blade guard (its contact with the work

will keep it in position to open freely as you start the cut). Remove your hand from the lower blade guard retracting lever and firmly grip the secondary handle

, as shown in FigureM. Position your body and arm to allow you to resist kickback if itoccurs.

5. Make sure blade is not in contact with cutting surface

6. Start the motor and gradually lower the saw until its shoe

rests flat on the material to be cut. Advance saw along the cutting line until cut iscompleted. Hints for Optimum Use

• As some splintering along the line of cut on the top side of the workpiece cannot be avoided, cut on the side where splintering isacceptable.

• Where splintering is to be minimized, e.g. when cutting laminates, clamp a piece of plywood onto the top of theworkpiece. Sawing

WARNING: To reduce the risk of serious personal injury,

always hold the tool with bothhands.

• Keep your body positioned to either side of the blade, but not in line with the saw blade. Kickback could cause the saw to jump backwards. Refer to Further Safety Instructions for all Saws and Kickback Causes and Related Warnings.

• Let the blade run freely for a few seconds before starting thecut.

• Apply only a gentle pressure to the tool while performing thecut.

• Work with the shoe pressed against theworkpiece.

• Measure and mark work forcutting.

• Support and secure work properly (refer to Supporting Large Panels/SecuringWorkpiece).

• Use appropriate and required safety equipment (refer to Additional SafetyInformation).

• Secure and maintain work area (refer to Safety Instructions for AllSaws).

• With battery inserted, make sure switch turns saw on andoff. General Cuts

WARNING: To reduce the risk of injury, remove the

battery, and follow all assembly, adjustment and set upinstructions. Make sure lower guard operates. Select the proper blade for the material to becut. Blade Selection Your circular saw is designed for use with 7‑1/4" (184mm) diameter blades that have a 5/8" (15.9mm) diameter bore. Blades must be rated for 6000 RPM operation (or higher). DO NOT use any abrasivewheels. Lower Blade Guard

WARNING: The lower blade guard is a safety

feature which reduces the risk of serious personal injury. Never use the saw if the lower blade guard is missing, damaged, misassembled or not working properly. Do not rely on the lower blade guard to protect you under all circumstances. Your safety depends on following all warnings and precautions as well as proper operation of the saw. Check lower blade guard for proper closing before each use as outlined in Further Safety Instructions for All Saws. If the lower blade guard is missing or not working properly, have the saw serviced before using. To assure product safety and reliability, repair, maintenance and adjustment should be performed by an authorized service center or other qualified service organization, always using identical replacementparts. Checking the Lower Guard (Fig. A)

1. Turn tool off and disconnect from powersupply.

2. Rotate the lower blade guard retracting lever

from the fully closed position to the fully openposition.

3. Release the lever and observe the guard

return to the fully closedposition. The tool should be serviced by a qualified service center if it:

• fails to return to the fully closed position,

• moves intermittently or slowly, or

• contacts the blade or any part of the tool in all angles and depth ofcut. Automatic Electric Brake Your saw is equipped with an electric blade brake which stops the saw blade within 1–2 seconds of trigger release. This is automatic and requires noadjustment.

1. To operate the tool, press in on the lock‑off button

from either side of the saw and hold it in as you depress the on/off switch

2. After you have depressed the on/off switch and the

tool is running, release the lock‑off button. The tool will continue to run as long as the on/off switch isdepressed.

3. To turn the tool off, release the on/off switch.

NOTE: This tool has no provision for locking the tool on, and the switch should never be locked on by any othermeans.ENGLISH

Three Year Limited Warranty PORTER‑CABLE will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase (two years for batteries). This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call 1-888-848-5175. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, AND EXCLUDES ALL INCIDENTAL

OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states orprovinces. In addition to the warranty PORTER‑CABLE tools are covered byour:

PORTER‑CABLE will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year afterpurchase.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your PORTER‑CABLE Power Tool or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questionsasked. LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, Register Online Thank you for your purchase. Register your product nowfor:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with yourproduct.

• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof ofpurchase.

• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer SafetyAct.

• Register online at www.portercable.com Repairs The charger and batteries are notserviceable. There are no serviceable parts inside the charger or batterypack.

WARNING: To assure product SAFETY and RELIABILITY,

repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a PORTER‑CABLE factory service center or a PORTER‑CABLE authorized service center. Always use identical replacementparts. most common vacuum cleaners will fit directly into the dust extractionoutlet. Dust Extraction(Fig.A)

WARNING: Risk of dust inhalation.To reduce the risk of

personal injury, ALWAYS wear an approved dustmask. A dust extraction port

is supplied with yourtool. The dust extraction port allows you to connect the tool to an external dust extractor, either using the AirLock™ system, or a standard 32mm dust extractorfitment.

WARNING: ALWAYS use a vacuum extractor designed

in compliance with the applicable directives regarding dust emission when sawing wood.Vacuum hoses of Accessories

Since accessories, other than those offered

PORTER‑CABLE , have not been tested with this product, use of such accessories with this product could be hazardous. To reduce the risk of injury, only PORTER‑CABLE recommended accessories should be used with thisproduct. Recommended accessories for use with your product are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact PORTER‑CABLE call 1-888-848-5175 or visit our website: www.portercable.com. Cleaning

WARNING: Blow dirt and dust out of all air vents with

clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing thisprocedure.

WARNING: Never use solvents or other harsh

chemicals for cleaning the non‑metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid. MAINTENANCE

WARNING: To reduce the risk of serious personal

injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can causeinjury. Your PORTER‑CABLE power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regularcleaning. Ripping Ripping is the process of cutting wider boards into narrower strips – cutting grain lengthwise. Hand guiding is more difficult for this type of sawing and the use of a PORTER‑CABLE rip fence isrecommended. A rip guide is available at extra cost from your local dealer or authorized servicecenter.

7. Release the on/off switch

and allow the blade to stop completely before withdrawing the blade from thematerial.

8. When starting each new cut, repeat the abovesteps.13

English see country specific warranty information contained in the packaging, call the local company or see website for warrantyinformation. FREE WARning lABEl REPlACEMEnT: If your warning labels become illegible or are missing, call 1‑888‑848‑5175 for a freereplacement. PORTER CABLE 4825 Highway 45 North, Jackson, Tennessee 38305 [phone] • www.portercable.comFRAnçAis