W 180P - Paint spray WAGNER - Free user manual and instructions

USER MANUAL W 180P WAGNER

Translation of the original operating instructions Congratulations on purchasing your WAGNER spray guns. You have purchased a proprietary device that requires careful cleaning and care to ensure trouble-free functioning. Read the operating instructions carefully before using the tool and observe the safety instructions. Keep the operating instructions in a safe place. General Safety Instructions Caution! Read all the instructions. Non-observance of the instructions below can cause electric shock, re and or serious personal injuries. The term "power tool" used below covers both mains-operated power tools (with mains lead) and accumulator-operated power tools (without mains lead).

1. Safety at the workplace

a) Keep your workplace clean and well lit. Disorder or unlit workplaces may result in accidents. b) Never use the tool in hazardous areas that contain ammable liquids, gases or dusts. Power tools generate sparks that can ignite the dust or vapors. c) Keep children and other persons away when using the power tool. You can lose control of the tool if you are distracted.

The tool plug must t into the socket. The plug may not be modied in any form. Do not use adaptor plugs together with protective-earthed tools. Unmodied plugs and suitable sockets reduce the risk of an electric shock. b) Avoid physical contact with earthed surfaces such as pipes, heating elements, stoves and refrigerators. The risk through electric shock increases if your body is earthed.

Keep the equipment away from rain and moisture. The risk of an electric shock increases if water penetrates electrical equipment. d) Do not misuse the mains lead by carrying the tool by the lead, hanging it from the lead or by pulling on the lead to remove the plug. Keep the lead away from heat, oil, sharp edges or moving tool parts. Damaged or twisted leads increase the risk of an electric shock. e) If you work outdoors with a power tool, only use extension cables suitable for outdoor use. The use of an extension lead that is suitable for outdoors reduces the risk of an electric shock.13 W 180 P

If you cannot avoid using the tool in a damp environment, use a residual current operated circuit-breaker. Using a residual current operated circuit-breaker avoids the risk of electric shock.

3. Safety of Persons

Be attentive. Pay attention to what you are doing and work sensibly with a power tool. Do not use the tool if you are tired or under the inuence of drugs, alcohol or medication. Just a moment of inattentiveness while using the tool can lead to serious injuries.

Wear personal safety equipment and always wear safety goggles Wearing personal protective equipment, such as dust mask, non-slip safety shoes, safety helm or ear protection, depending on the type of power tools, reduces the risk of injury.

Avoid accidental starting-up. Make sure that the electric tool is switched o before you connect it to the power supply, pick it up or carry it. Accidents can occur if you carry the power tool while your nger is on the switch or if you connect the power tool to the power supply which it is on. d) Remove setting tools or wrenches before switching on the power tool. A tool or wrench that is in a rotating tool part can lead to injuries.

Avoid an unnatural posture. Ensure that you are standing securely and have your balance at all times. This ensures that you can control the tool better in unexpected situations. f) Wear suitable clothing. Do not wear wide clothing or jewellery. Keep your hair, clothes and gloves away from moving parts. Loose clothing, jewellery or long hair can be caught in moving parts.

Do not lull yourself into a false sense of security and do not think yourself above the safety rules for electric tools, even if you are familiar with the electric tool following extensive practical experience. Careless use can lead to serious injuries in fractions of a second.

4. Usage and treatment of the electric tool

a) Do not overload the tool. Use the power tool designed for the work that you are doing. You work better and safer in the specied performance range if you use the suitable power tool.

Do not use power tools whose switch is defective. A power tool that cannot be switched on or o is dangerous and has to be repaired. c) Remove the plug from the socket before carrying out tool settings, changing accessories or putting the tool away. This precautionary measure prevents unintentional starting of the tool.14 W 180 P

d) Store unused power tools so that they are inaccessible to children. Do not let persons use the tool who are not familiar with it or who have not read these instructions. Power tools are dangerous when they are used by inexperienced persons.

Take proper care of your tools. Check whether the moving parts function trouble-free and do not jam, whether parts are broken or damaged so that the tool function is impaired. Have damaged parts repaired before using the tool. Many accidents have their origin in power tools that have been maintained badly.

Use the power tool, accessories, insert tools, etc. in accordance with these instructions and in a fashion specied for this special tool type. Take the working conditions and the activity to be carried out into consideration. The use of power tools for purposes other than the intended ones can lead to dangerous situations.

Keep the handles and grip surfaces dry, clean and free of oil and grease. Slippery handles and grip surfaces hamper safe operation and control of the electric tool in unforeseen situations.

a) Have your tool repaired only by qualied specialist personnel and only with original spare parts. This ensures that the tool safety is maintained. b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s service agent or a similarly qualied person in order to avoid a safety hazard. Safety Instructions for Spray Guns Attention! Danger of injection Spray materials emerge from nozzle tips under high pressure. Never point the spray stream towards human beings or animals.

Do not use the spray guns to spray ammable substances.

The spray guns are not to be cleaned with ammable solvents.

The spray gun is not to be used in work places covered by Ex-protection regulations.

To avoid the hazard of explosion when spraying, provide for eective natural or articial ventilation.

No sources of ignition are to be in the immediate area when spraying, e.g. open ame, cigarettes, sparks, glowing wires and hot surfaces.

Before carrying out any work on the spray gun, unplug the lead from the power socket.

Take precautionary measures against potential hazards from the spray liquid and follow any instructions given on containers or laid down by the manufacturer of the liquid.

Do not spray any liquid of unknown hazard potential.

Wear a breathing mask and ear protection. With original WAGNER accessories and spare parts, you have the guarantee that all safety regulations are fullled.15 W 180 P

• Measured in accordance with EN 60745-1 Information about the oscillation level The specied oscillation level has been measured according to a standard test procedure and can be used to compare against electric tools. The oscillation level is also for determining an initial assessment of the vibrational strain. Attention! The vibration emission value can dier from the specied value when the electric tool is actually in use, depending on how the electric tool is being used. It is necessary to specify safety measures to protect the operating personnel. These measures are based on an estimated shutdown during the actual conditions of use (all parts of the operating cycle are taken into consideration here, for example periods when the electric tool is switched o, and, when it is switched on but running without any load). Materials to be used: Paints and varnishes containing solvents, acrylic enamel paints, water-soluble varnishes, glazes, polishes, wood preservatives, disinfectants, plant protectives, saturants, as well as oils and other watery liquids. The following spray substances are not suitable for use: Dispersion and latex paints, materials containing strong abrasives, glazes with coarse particles, strippers and caustic solutions, silicate paints. Use of these spray materials can lead to increased wear or corrosion damage in the pump area, which are not covered by the WAGNER-Guarantee. Functional Description of the Spray Gun The spray gun sucks in spray materials. The airless atomisation results when the spray material is pumped at high pressure through the swirl system and the nozzle bore.16 W 180 P

Preparing the Spray Material The paints usually need to be diluted for use with the spray gun. You will nd guidelines for sprayable dilutions in the following viscosity table (viscosity = consistency of the paint). You can achieve the correct dilution by using the viscosity test cup. Handling Table for Viscosity Spray Material Viscosity: (Runout time in seconds) Thinner-soluble varnishes/ primers 20-35 20-45 Water-soluble varnishes / primers 20-50 20-60 Automobile spray paint 18-22 18-22 Wood preservatives, disinfectants, plant protectants, polishes, strippers, oils undiluted Hammer eect enamel 25-35 30-45 Aluminium paints 20-30 20-30 Measuring the Viscosity Dip the viscosity test cup (Illus. 1) completely into the spray material. Hold the test cup up and measure the time (in seconds) until the liquid empties out. Compare the measured "runout time" with the Viscosity Table. Start-up Before connecting to the mains supply, please be sure that the supply voltage is identical with the value given on the rating plate (on the side of the spray gun).

1) Dilute the spray material according to the above table.

2) Place the container on a sheet of paper and ll it with the prepared spray material.

Attention! Do not operate the spray gun without spray material in the container; this can lead to increased wear of the pump!

3) Position the spray gun on the container and turn the container to the right until the

Activate the switch to start up the spray gun. First the spray gun sucks in spray material, then after a few seconds the material emerges from the nozzle. To accelerate the intake, turn the ne adjustment button to maximum.

Regulating with the ne adjustment button inuences the spray pattern depending on the spray material and the degree of dilution.17 W 180 P

The spray result depends heavily on the smoothness and cleanliness of the surface to be sprayed. Therefore the surface should be carefully prepared and kept free of dust.

Cover areas that are not to be sprayed. When working keep in mind that wind, for example, may transport paint mist over great distances and cause damage.

Test the spray gun on cardboard or a similar surface to nd the correct setting.

When spraying, hold the spray gun in a horizontal position. Use the exible nozzle extension (Illus. 4 and 8, special accessories) for spraying upwards (e.g. a ceiling) or downwards (e.g. an unhinged door laid on the oor).

Begin spraying outside of the spray area and avoid interruptions inside the spray area.

Do not apply too much paint during one spraying operation. First apply a thin layer and allow to dry briey before applying a covering layer. This is especially important with vertical surfaces to avoid paint sags.

The distance from the nozzle to the object to be sprayed depends on the delivery rate. With a low delivery rate it is possible to go very close to the object. This reduces the amount of spray mist.

The spray gun should be worked as evenly as possible during the spray operation. Accelerating or slowing down during the spray operation causes an uneven spray pattern, spattering, dripping and orange peel.

The spray movement should come from the arm, not just from the wrist. This ensures that a uniform distance is maintained between the spray gun and the spray surface during the spray operation (Illus. 5).

To achieve optimal spray results, spray back and forth over the surface (Illus. 6). Cleaning and Maintenance Proper cleaning is the prerequisite for problem-free operation of the paint application device. No warranty claims are accepted in case of improper or no cleaning. Attention! Never immerse the spray gun in liquid when cleaning.

1) Empty out the remaining paint from the container.

2) Put proper thinner in the container and trigger the sprayer for approx. 2 seconds. Do

not use ammable materials for cleaning purposes.

3) Pull the main plug out of the socket.

4) Disassemble the spray gun as shown in Illus. 9 (spare parts).

5) Thoroughly clean all soiled parts.

6) Reassemble the parts in reverse order.

7) Put a few drops of oil (e.g. sewing machine oil) in the intake and runback holes (Illus.

The spray gun can only operate satisfactorily if it is cleaned and preserved after each use.18 W 180 P

Defective drive ➞ Disassemble pump and clean with thinner ➞ Please contact Wagner Service Spray gun does not suck in

No valve in the pump

Suction tube loose in the conical bore

Venting hole in pump housing clogged

Intake hole (tting) in pumphousing logged

Viscosity of spray material too high ➞ Insert valve ➞ Adjust suction tube ➞ Clean ➞ Clean ➞ Thin accordingly Spray gun sucks in but does not spray

Ducts and holes in atomiser clogged ➞ Clean ➞ Clean19 W 180 P

Problem Cause Remedy Spray gun works but sprays unevenly

Spray material in container running out

Spray gun held inclined leading to sucking in of air

Viscosity of spray material too high (too thick)

Wrong valve inserted ➞ Rell ➞ Use exible nozzle extension (see accessories) ➞ Dilute accordingly ➞ Reset according to spray material ➞ Replace ➞ Replace ➞ Use correct valve Environmental protection The device and all accessories and packaging have to be recycled in an environmentally friendly manner. Do not dispose of the appliance with household waste. Support environmental protection by taking the appliance to a local collection point or obtain information from a specialist retailer. Leftover paint and solvents may not be emptied into drains, the sewage system or disposed of as household rubbish. It has to be disposed of separately as special waste. Please pay special attention to the instructions on the product packaging. Important Note regarding Product Liability! According to an EU directive, the manufacturer is only liable without limitation for faults in the product if all parts come from the manufacturer or have been approved by the manufacturer and have been mounted to the device and are operated properly. If third- party accessories or spare parts are used, the manufacturer is exonerated wholly or partly from his/her liability if use of the third-party accessories or spare parts have caused a defect in the product. Warning If the supply cord of this appliance is damaged, it must only be replaced by a repair shop appointed by the manufacturer, because special purpose tools are required.

Warning: Do not connect the blue or

brown wire to the earth terminal of the plug! The wires in this supply cord are coloured in accordance with the following code: blue = neutral brown = live20 W 180 P

As the colours of the wires in the supply cord of this appliance may not correspond with the coloured markings identiying the terminals in your plug, proceed as follows:

Should the moulded plug have to be replaced, never re-use the defective plug or attempt to plug it into a dierent 13 A socket. This could result in an electric shock.

Should it be necessary to exchange the fuse in the plug only use a 5A fuse approved by ASTA in accordance with BS 1362.

To ensure that the fuse and fuse carrier are correctly mounted please observe the provided markings or colour coding in the plug.

After changing the fuse, always make sure that the fuse carrier is correctly inserted. Without the fuse carrier, it is not permissible to use the plug.

The correct fuses and fuse carriers are available from your local electrical supplies stockist. 3+1 years guarantee The guarantee runs for three years, counting from the date of sale (sales slip). The guarantee is extended by a further 12 months if the device is registered online within 4 weeks of the purchase at www.wagner-group.com/3plus1. Registration is only possible if the buyer is in agreement with the data being stored that is entered during registration. The guarantee covers and is restricted to free-of-charge rectication of faults which are demonstrably attributable to the use of faulty materials in manufacture, or assembly errors; or free-of-charge replacement of the defective parts. The guarantee does not cover incorrect use or commissioning or tting or repair work which is not stated in our operating instructions. Wearing parts are also excluded from the guarantee. The guarantee excludes commercial use. We expressly reserve the right to full the guarantee. The guarantee expires if the tool is opened up by persons other than WAGNER service personnel. Transport damage, maintenance work and loss and damage due to faulty maintenance work are not covered by the guarantee. Under any guarantee claim, there must be proof of purchase of the tool through submission of the original receipt. Wherever legally possible, we exclude all liability for injury, damage or consequential loss, especially if the tool has been used for a purpose other than that stated in the operating instructions, commissioned or repaired other than in accordance with our operating instructions or if repairs are performed by someone who is unqualied. We reserve the right to perform any repairs in excess of those stated in our operating instructions. In case of guarantee or repair, please refer to your point of sale.21 W 180 P

EU Declaration of conformity We declare under sole responsibility that this product conforms to the following relevant stipulations: 2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU Applied harmonised norms: EN 60745-1, EN 50580, EN 62233, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 The EU declaration of conformity is enclosed with the product. If required, it can be re-ordered using order number 2344211.22 W 180 P