UV Air Purifier UV2400U1000 - Air purifier HONEYWELL - Free user manual and instructions

USER MANUAL UV Air Purifier UV2400U1000 HONEYWELL

Installation Instructions

UV2400U Air Purifier

with AirBRIGHT™ Odor Absorption

Before Installing this Product

Read these instructions carefully; failure to follow them could damage the product and cause a hazardous situation.

Installer must be a trained, experienced service technician.

WARNING: UV Light Hazard.

Harmful to bare skin and eyes. Can cause temporary or permanent loss of vision. Never look at lamps while illuminated.

• To prevent exposure to ultraviolet light, disconnect power to the ultraviolet air treatment system before servicing any part of the heating/air conditioning system.
  View illumination only through lamp handle or sight glass.
• Do not attempt to bypass duct mount switch.
• Do not attempt to open housing; unit is sealed to prevent ultraviolet light exposure.

CAUTION: Personal Injury Hazard. HVAC power supply can cause electrical shock.

Disconnect HVAC power supply before installing, cleaning or replacing ultraviolet lamp(s).

CAUTION: Breakable Glass Hazard. Can cause personal injury.

• Be careful when inserting lamp(s) into lamp base.
• Wear protective gloves when handling lamp(s).

CAUTION: Personal Injury Hazard. Power supply can cause electrical shock.

• Disconnect power supply before cleaning or replacing ultraviolet lamp(s).
• Do not open base unit or lamp handle; there are no user-serviceable components inside.

CAUTION: UV Lamp Burn Hazard. Harmful to bare skin. Can cause severe burns.

• Disconnect power 15 minutes before removing ultraviolet lamp(s).

Parts Included

1. UV lamp handle
2. Base
3. Foam Gasket
4. 16W UV lamp
5. AirBRIGHT™ Odor Absorber (included in UV2400U5000 only)
6. Bushing
7. Sight Glass
8. Warning sticker
9. 24 VAC Ballast
10. Self Tapping Screws (3)
11. Power Cord
12. wire connectors (not pictured)

Typical Mounting Locations

We recommend the UV Air Purifier be installed on the supply side duct 3-5 inches above the A-coil, but it can also be installed on the return side if necessary. See Figures 1 and 2.

The germicidal UV light should be positioned to shine on the surfaces that are prone to mold growth like the A-coil, or be placed in an open area of the return duct where there are long straight runs.

WARNING: Do not mount device in location that allows ultraviolet light to be seen after installation other than by the UV protected lamp handle or sight glass.

Important: Some materials inside the HVAC system (including filter media, flex duct, wiring etc.) may not be UV light resistant. Cover materials affected by UV light with UV shielding or reflective tape.

The AirBRIGHT™ Odor Absorber unit should be oriented so that the air flows past the UV Light first then into the AirBRIGHT Odor Absorber.

Fig. 1. Supply Side installation. Airflow depicted by arrows.

M34597

Fig. 2. Return Side installation. Airflow depicted by arrows.

Option 1

Internal Mounting

IMPORTANT

Turn off main power source before installation. Model information is printed on the Power Unit cover.

1. Unfasten panel to gain access to mounting location
2. Determine the optimal position for placement of the Air Purifier.
3. If necessary, use a utility knife to cut the insulation on the inside of the duct.
4. Clean surface of glue, dust, etc.

1. Push the AirBRIGHT™ Odor Absorber into the base until the two tabs on the side click into place.

1. Rotate the lamp handle clockwise until it snaps in place.

1. Place the magnetic bars on the base directly on the clean metal surface.

1. Use foil tape to close the cut in the insulation as needed.

2. Create a 5/8 (0.625) in. hole in the duct and pass the cord through it. Clip the bushing provided onto the cord at a point close to the hole. Plug the hole with the bushing.

1. Secure access panel to the duct work.

2. Find a suitable location on the outside of the duct-work near the UV Lamp installation and apply the warning/lamp replacement sticker.

3. Drill a 1/2 in. hole through the circle on the sticker. Press the UV sight glass into hole.

Option 2

External Mounting for Metal Duct Applications

1. Use the gasket to mark the duct openings. Cut and remove openings, making sure to cut 1/8-inch outside of the markings to create enough room for the product. If using a hole saw to cut circular opening, use a 2-inch diameter bit.

M34604

1. Push the AirBRIGHTTM Odor Absorber into the base until the two tabs on the side click into place.

1. Peel away the other side of the backing on the gasket and insert AirBRIGHT™ into the duct until the base sticks securely to the gasket.
2. Secure the base to the ductwork using self-tapping screws.
3. Insert lamp into base and turn handle clockwise to lock in place.

1. Find a suitable location on the outside of the duct-work near the UV Lamp installation and apply the warning/lamp replacement sticker.

Option 3

Duct Board Mounting: For Duct Board Applications Only

1. Use the gasket to mark the duct openings. Cut and remove openings, making sure to cut 1/8-inch outside of the markings to create enough room for the product. If using a hole saw to cut circular opening, use a 2-inch diameter bit.

M34604

1. Push the AirBRIGHT™ Odor Absorber into the base until the two tabs on the side click into place.

1. Bend metal tabs of duct board adapter over the holes cut in the duct board.

1. Peel away the other side of the backing on the gasket and insert AirBRIGHT into the duct until the base sticks securely to the gasket.
2. Secure the base to the ductwork using self tapping screws.
3. Insert lamp into base and turn handle clockwise to lock in place.
4. Find a suitable location on the outside of the duct-work near the UV Lamp installation and apply the warning/lamp replacement sticker.

Power Supply Installation

• Find a suitable location for the power supply and mount using the self-tapping screws.

Use the wiring diagram on the next page to connect to power.

• When all the other components are properly installed connect the UV lamp cable to the power supply cable.

• Make sure the flanges are aligned and then push the connectors firmly together. A tight connection ensures a proper water-resistant seal. See image at right.

• Turn on the power and use the lamp handle or sight glass to confirm that the UV Lamp is operating.

Power Supply Wiring

WARNING:

• Draws 16 VA, do load calculation to determine if a separate transformer is needed.
• Systems with high 24 VAC loads may require the installation of a separate 24 VAC transformer to power the UV light.
  Always use a separate 24 VAC transformer with "communicating" air systems.

NOTE: IMPORTANT! MUST BE WIRED TO CONSTANT POWER. DO NOT CONNECT TO BLOWER RELAY. M34605

Maintenance

Note: Lamps should be replaced every year. UV lamps will continue to emit visible light but lose germicidal effectiveness after approximately one year.

Changing UV Lamp

1. Disconnect the power to your heating and cooling system.
2. Unplug or turn off power to your UV System and allow the lamp to cool for at least 15 minutes.
3. Rotate the lamp handle counterclockwise, as shown below, and gently pull the lamp handle to remove the lamp.

Replacing UV Lamp

Grasp the SnapLamp™ handle in one hand and the base of the lamp glass in the other and pull straight apart.

Insert the new lamp glass into the SnapLamp™ handle by aligning the key and pushing straight together.

Replace SnapLampTM in Base

Rotate the lamp handle clockwise until it snaps into place.

MERCURY NOTICE

This device contains mercury in the sealed

ultraviolet lamp(s). Do not place your used lamp(s) in the trash. Dispose of properly.

Broken Lamp Cleanup and Disposal

Do not use a household vacuum. Sweep debris (phosphor/glass) into a plastic bag and dispose of properly. Contact your local waste management authority for instructions regarding recycling and the proper disposal of old lamp(s).

Note: Use of replacement UV lamps other than Honeywell approved lamps voids warranty.

Replacement Parts

UV2400U5000 - UV Air Purifier with AirBRIGHT™ Odor Absorption

UV2400U1000 - UV Air Purifier

UV2400XPCO1 - AirBRIGHT Odor Absorber

UV2400XBAL1 - Replacement Ballast

UV2400XLAM1 - Replacement Lamp

UV2400XDBA1 - Duct Board Adapter

Five-Year Limited Warranty

Honeywell warrants this product, excluding lamps, to be free from defects in the workmanship or materials, under normal use and service, for a period of five (5) years from the date of purchase by the consumer. If, at any time during the warranty period, the product is defective or malfunctions, Honeywell shall repair or replace it (at Honeywell's option) within a reasonable period of time. If the product is defective, (i) return it, with a bill of sale or other dated proof of purchase, to the retailer from which you purchased it, or (ii) package it carefully, along with proof of purchase (including date of purchase) and a short description of the malfunction, and mail it, postage prepaid, to the following address: Honeywell Return Goods, Dock 4 MN10-3860, 1885 Douglas Dr. N, Golden Valley, MN 55422.

This warranty does not cover removal or reinstallation costs. This warranty shall not apply if it is shown by Honeywell that the defect or malfunction was caused by damage which occurred while the product was in the possession of a consumer.

Honeywell's sole responsibility shall be to repair or replace the product within the terms stated above. HONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF ANY WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation may not apply to you.

THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES ON THIS

PRODUCT. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS HEREBY LIMITED TO THE FIVE YEAR DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. If you have any questions concerning this warranty, please write Honeywell Customer Relations, Honeywell, 1985 Douglas Dr. N MN10-1461, Golden Valley, MN 55422 or call 1-800-468-1502. In Canada, write Retail Products ON15-02H, Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Toronto, Ontario M1V4Z9.

Automation and Control Solutions

Honeywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

yourhome.honeywell.com

U.S. Registered Trademark

© 2013 Honeywell International Inc.

69-2796EFS—02 Rev. M.S. 09-13

Printed in United States

Honeywell LTD

705 Montrichard Avenue

Saint-Jean-sur-Richelieu, Quebec J2X 5K8

69-2796EFS-02

Honeywell

AVIS RELATIF AU MERCURE

Honeywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

yourhome.honeywell.com

© 2013 Honeywell International Inc.

69-2796EFS—02 Rev. M.S. 09-13

Honeywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

yourhome.honeywell.com

69-2796EFS—02 Rev. M.S. 09-13