Mega 59090 D - Compressor METABO - Free user manual and instructions

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Download the instructions for your Compressor in PDF format for free! Find your manual Mega 59090 D - METABO and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. Mega 59090 D by METABO.

USER MANUAL Mega 59090 D METABO

Original Instructions

Contents

1.Declaration of Conformity
2. Specified Use
3.General Safety Instructions
4.Special Safety Instructions
5.Overview
6. Commissioning
7. Operation
8.Care And Maintenance
9.Repairs
10.Environmental Protection
11.Troubleshooting
12. Technical Specifications

1. Declaration of Conformity

We, being solely responsible: Hereby declare that these compressors, identified by type and serial number 1 , meet all relevant requirements of directives 2 and standards 3 . issuing testing authority 4 , measured LWA(M) / guaranteed LWA(G) sound power level 5 , technical documentation for 6 - see page 4.

2. Specified Use

This tool is used for the generation of compressed air for professional tools powered by compressed air.

The use in the medical and food sector as well as refilling of oxygen tanks is not permitted.

Explosive, flammable or harmful gases must not be aspirated. Operation in potentially explosive rooms is not permitted.

Any other use does not comply with the intended purpose. Unspecified use, modification of the pump or use of parts that have not been tested and approved by the manufacturer can cause unforeseeable damage!

Children, adolescents and untrained persons must not use the machine and the connected compressed air tools.

Operate the device only unter supervision.

3. General Safety Instructions

METABO Mega 59090 D - General Safety Instructions - 1

WARNING - Reading the operating instructions will reduce the risk of injury. General Safety Instructions

WARNING - Read all safety warnings and instructions. Failure to follow all safety warnings and instructions may result in electric shock, fire and/or serious injury.

Save all safety warnings and information for future reference! Pass on your power tool only together with these documents. You and all other users must be able to inform yourselves at any time.

3.1 Work Area Safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate the device in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Tools create sparks which may ignite the dust or fumes.

c) Keep children and other persons away while operating the device.

3.2 Electrical Safety

a) Tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, hanging or unplugging the tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

3.3 Personal Safety

a) Stay alert, watch what you are doing and use common sense when operating a tool. Do not use a tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection, depending on the type and application of the tool, will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the tool in unexpected situations.
f) Wear appropriate clothing. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

3.4 Tool Use and Care

a) Do not force the power tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it was designed.
b) Do not use the tool if the switch does not turn it on and off. Electrical devices that can no longer be switched on or off are dangerous and must be repaired immediately.
c) Disconnect the plug from the power source and/or the battery pack from the tool before making any adjustments, changing accessories, or storing tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle tools out of the reach of children. Do not allow persons unfamiliar with the device or these instructions to operate the device. Devices are dangerous when used by inexperienced personnel.
e) Maintain power tools and accessories with care. Check that the moving parts are functioning properly and do not jam, that there is no breakage of parts or any other condition that may affect the device's operation. If damaged, have the device repaired before using. Many accidents are caused by poorly maintained power tools.
g) Use the power tool, accessories, tool bits etc. in accordance with these instructions. Take into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow safe handling and control of the tool in unexpected situations.

3.5 Service

a) Have your device serviced by a qualified repair person using only genuine replacement parts. This will ensure that the device functions safely.

3.6 Additional Safety Instructions

  • These operating instructions are intended for people with basic technical knowledge in handling machines such as the one described here. If you have had no experience with machines of this kind, you should initially work under the supervision of people with previous experience.
    The manufacturer bears no liability for damage caused by non-compliance with these operating instructions.

Information in these operating instructions is designated as shown below:

METABO Mega 59090 D - Additional Safety Instructions - 1

Danger!

Risk of personal injury or environmental damage.

METABO Mega 59090 D - Additional Safety Instructions - 2

Risk of electric shock!

Risk of personal injury from electric shock.

METABO Mega 59090 D - Additional Safety Instructions - 3

Caution!

Risk of material damage.

4. Special Safety Instructions

The following residual risks basically exist for compressed air tools and cannot be remedied completely even with safety installations:

4.1 Danger of injury due to escaping compressed air and parts, which are carried along by compressed air!

  • Never direct compressed air on people or animals.
  • Ensure that all compressed air tools and accessories used are designed for the working pressure or can be connected via a pressure reducer.
  • When loosening the quick coupling pay attention that the compressed air contained in the compressed air hose escapes suddenly. Therefore get a firm grip of the end of the compressed air hose to be loosened.
  • Ensure that all screwed connections are always tightened properly.
  • Do not attempt to repair the pump yourself! Only professionals may carry out repairs on compressors, compressed containers and compressed air tools.

4.2 Danger from compressed air containing oil!

  • Use compressed air containing oil exclusively for compressed air tools, which are designed for compressed air containing oil.
  • Use a compressed air hose for compressed air containing oil not for compressed air tools, which are not designed to be used with compressed air containing oil.
  • Do not fill any car tyres etc. with compressed air containing oil.

4.3 Risk of burns at the surfaces of the parts bearing compressed air!

  • Let the tool cool down prior to the servicing work.

4.4 Risk of personal injury and crushing by moving parts!

  • Do not operate the tool without installed guards.
  • Keep in mind that the tool starts up automatically when the minimum pressure is reached! - Ensure the tool is disconnected from power before servicing.
  • Ensure that when switching on (e.g. after servicing) no tools or loose parts are left on or in the tool.

ENGLISHen

4.5 Hazard generated by insufficient personal protection gear!

Wear hearing protection.
Wear protective goggles.
- Wear a breathing mask for applications generating dust or when harmful gases, mist or vapours are generated.
Wear suitable work clothes.
Wear non-slip footwear.

4.6 Hazard generated by tool defects!

  • Keep tool and accessories in good repair.
    Observe the maintenance instructions.
  • Prior to each use check the tool for any eventual damage: Before continuing to use the tool, safety devices, protective devices or lightly damaged parts must be carefully inspected for correct and proper operation. A damaged device must only be reused after it has been correctly repaired.
  • Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and fulfil all conditions necessary to ensure perfect operation of the unit.
  • Damaged protection devices or parts must be repaired or replaced by a qualified specialist.

4.7 Additional Safety Instructions

  • Please also observe the special safety instructions in the respective chapters.
  • Observe any particular health and safety or accident prevention regulations governing the use of compressors and compressed air tools.
  • Observe the legal provisions for the operation of systems requiring monitoring.
  • Keep in mind that escaping condensate and other consumables contaminate the surrounding area and may trigger damage to the environment during operation and storage of the tool.
  • Consider environmental conditions:

4.8 Symbols on the machine (depends on model)

Read the operating instructions.

METABO Mega 59090 D - Symbols on the machine (depends on model) - 1

METABO Mega 59090 D - Symbols on the machine (depends on model) - 2

Warning of personal injury by touching hot parts.

Wear eye goggles

METABO Mega 59090 D - Symbols on the machine (depends on model) - 3

METABO Mega 59090 D - Symbols on the machine (depends on model) - 4

Warning of automatic startup.

METABO Mega 59090 D - Symbols on the machine (depends on model) - 5

Danger - electrical voltage.

METABO Mega 59090 D - Symbols on the machine (depends on model) - 6

Guaranteed sound power level.

METABO Mega 59090 D - Symbols on the machine (depends on model) - 7

Observe direction of rotation.

4.9 Safety devices

Safety valve

The spring-loaded valve (4) reacts if the permitted maximum pressure is exceeded.

5. Overview

See page 2.

1 compressor
2 pressure vessel
3 condensateoutlet
4 safety valve
5 manometer control pressure
6 pressure regulator
7 manometer boiler pressure
8ON/OFFSWi tch
9 air filter / air filter housing
10 oil sealing plug
11 oil inspection glass
12 oil discharge plug

13 connection for compressed air (quick coupling, not pre-mounted), unregulated compressed air *
14 V-belt protective grid
15 transport handle
16 cable winder
17 Filter pressure reducer
18 Compressed air oiler
19 Compressed air inlet (quick coupling), controlled, filtered, oil-free compressed air
20 Compressed air inlet (quick coupling), controlled, oiled compressed air
* depends on model / equipment

6. Commissioning

6.1 Assembly (depending on model)

  1. Mount the tyres as shown (see fig. A, page 3).
  2. Mount the compressed air connection (13) as shown (see fig. B, page 3).

6.2 Check condensate outlet

Ensure that the condensate outlet (3) is closed.

6.3 Check oil level

Check the oil level of the compressor at the inspection glass (11). If necessary fill the oil until the middle of the oil inspection glass (11). Oil quality see chapter 12. Technical Data.

  1. Unscrew the oil plug (10).
  2. Fill the oil until the middle of the oil inspection glass (11) or the marking.
  3. Screw back in the oil plug (10).

6.4 Fill in Pneumatic Oil

(see fig. C, page 3).

  1. Unscrew compressed air oiler (18).
  2. Fill in pneumatic oil: the oil level has to be between the two markings.
  3. Close compressed air oiler (18) again.

6.5 Installation

The positioning site of the device has to meet the following requirements:

Dry, protected from frost
- Stable, horizontal and even surface

METABO Mega 59090 D - Installation - 1

Danger!

Wrong positioning might cause serious accidents

  • Secure the device against rolling away, tilting and slipping.
  • Safety installations and operating elements have to be easily accessible at any time.
  • Do not place the device on its side. Oil might leak!

6.6 Transport

  • Do not place the device on its side. Oil might leak!
  • Do not pull the device from the hose or mains cable. Transport the device at the transport handle (15).

7. Operation

7.1 Power-supply connection

METABO Mega 59090 D - Power-supply connection - 1

Danger! High voltage.

Operate the device in dry surroundings only.

Operate the device only at a power source meeting the following requirements: Wall sockets installed according to regulations, earthed and tested; fuse protection according to the technical data.

Position power supply cable so it does not interfere with the work and is not damaged.

Check every time if the device is switched off, prior to plugging the mains plug into the socket outlet.

Protect power supply cable from heat, aggressive liquids and sharp edges.

Use only extension cables with sufficient core cross-section (see chapter 12. Technical Data).

Use extension cables for outdoor areas. When working outdoors, only use the correspondingly marked extension cable approved for this purpose.

Do not switch off the compressor by pulling the mains plug, but use the ON/OFF switch.

Always install an RCD with a maximum trip current of 30mA upstream.

METABO Mega 59090 D - Danger! High voltage. - 1

Depending on the phase configuration it is possible that the motor rotates in the wrong direction. This may damage the device. Therefore, check the direction of rotation after every new connection: The pulley of the compressor has to rotate in direction of the arrow (on the V-belt protective grid (14)).

In case of wrong direction of rotation, the phases at the mains plug have to be swapped.

  1. Disconnect the mains plug.
  2. Swap the phases as shown using a screwdriver (see fig. D, page 3): Push the switch a bit inwards using a screwdriver and turn by 180!.

7.2 Generate compressed air

  1. Switch on the device using the ON/OFF switch (8) and wait, until the maximum boiler pressure has been reached (compressor switches off). The boiler pressure is shown at the boiler pressure manometer (7).

METABO Mega 59090 D - Generate compressed air - 1

Attention!

The set control pressure must not exceed the maximum operating pressure of the connected compressed air tools!
2. Set the control pressure at the pressure reducer (6). The current control pressure is shown at the control pressure manometer (5).
3. Connect the compressed air hose at the compressed air inlet:

  • Compressed air inlet (13) for uncontrolled, unfiltered compressed air
  • Compressed air inlet (19) for controlled, filtered, oil-free compressed air
  • Compressed air inlet (20) for controlled, filtered, oiled compressed air (set oil quantity at the setting screw (see fig. E, page 3).

  • Connect the compressed air tool. Now you can work with the compressed air tool.

  • Switch off the tool if you don't want to continue working immediately. Afterwards pull the mains plug.
  • Drain the condensed water of the pressure vessel at the condensate outlet (3) on a daily basis.

8. Care And Maintenance

METABO Mega 59090 D - Care And Maintenance - 1

Danger!

Prior to all servicing:

Switch machine off. Disconnect the mains plug. Wait until the device has stopped. Ensure that there is no more pressure on the device and all used compressed air tools and accessories.
Leave the device and all used compressed air tools and accessories to cool down.

After to all servicing:

Put back into operation and check all safety installations. Ensure that there are no tools or similar at or in the device.

Repair and maintenance work other than described in this section should only be carried out by qualified specialists.

8.1 Important information

Maintenance and test have to be planned and carried out in accordance with the legal

provisions in line with the setup and mode of operation of the device.

Regulatory authorities may ask to view respective documentation.

8.2 Regular maintenance

METABO Mega 59090 D - Regular maintenance - 1

Attention!

Check the torque of the cylindrical head screws at the new compressor (1) (see chapter

  1. Technical Data) after the first 50 and 250 operating hours.

Prior to every start

  • Check compressed air hoses for damage and replace, if necessary.
  • Check that all screw fittings are seated securely, and tighten if necessary.
  • Check connection cables for damage, and, if necessary, have it replaced by a qualified electrician.
  • Check the oil level of the compressed air oiler (18). If required, top up the pneumatic oil.

Daily

  • Drain the condensed water of the pressure vessel at the condensate outlet (3).

Every 50 hours of operation

  • Clean air filter (9) (see fig. F, page 3).
  • Check the oil level of the compressor at the inspection glass (11), if necessary refill oil. (See chapter 6.)
  • Drain the condensed water at the filter pressure reducer (17).
  • Clean air filter in the filter pressure reducer or replace. (see fig. G, page 3).
  • Check V-belt (see fig. H, page 3): Unscrew V-belt protective grid (14). Check V-belt, retighten if required or replace. In order to adjust the V-belt tension, loosen four screws at the foot of the motor and shift motor. Retighten the screws at the foot of the motor. Remount the V-belt protective grid (14).

Every 250 hours of operation

  • Clean air filter (9) or replace (see fig. F, page 3).

Every 500 hours of operation

  • Completely drain the oil at the oil outlet plug (12) and replace. (See chapter 6.)

Every 1000 hours of operation

  • Have an inspection carried out in an authorised service centre. This significantly increases the service life of the compressor.

8.3 Storage of device

  1. Switch off the device and pull mains plug.
  2. Depressurise the pressure vessel and all connected compressed air tools.
  3. Drain the condensed water of the pressure vessel at the condensate outlet (3).
  4. Store the device in such a way that unauthorised persons cannot start it.
  5. Do not place the device on its side. Oil might leak!

METABO Mega 59090 D - Storage of device - 1

Attention!

Do not store the tool outdoors or in damp conditions without protection.

Danger of frost

METABO Mega 59090 D - Danger of frost - 1

Attention!

Frost (< 5^) destroys the pump and accessories as both always contain water! If there is a danger of frost disassemble pump and accessories and store in frost-free conditions.

9. Repairs

METABO Mega 59090 D - Repairs - 1

Danger!

Repair of tools must be carried out by qualified electricians only!

If you have Metabo devices that require repairs, please contact your Metabo service centre. See www.metabo.com for addresses.

You can download a list of spare parts from www.metabo.com.

10. Environmental Protection

METABO Mega 59090 D - Environmental Protection - 1

Danger!

The condensed water from the pressure vessel contains oil residue and/or contaminations hazardous to the environment. Dispose of the condensed water in an environmentally-friendly manner using respective collection sites!

METABO Mega 59090 D - Danger! - 1

Danger!

The condensed water from the filter pressure reducer contains oil residues and/or contaminations hazardous to the environment. Dispose of the condensed water in an environmentally-friendly manner using respective collection sites!

METABO Mega 59090 D - Danger! - 1

Danger!

Dispose of the old oil from the compressor in an environmentally-friendly manner using respective collection sites.

Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging and accessories.

Only for EU countries: Never dispose of devices in your household waste! In accordance with European Guideline 2002/96/EC on used electronic and electric equipment and its implementation in national legal systems, used devices must be collected separately and returned for environmentally compatible recycling.

11. Troubleshooting

METABO Mega 59090 D - Troubleshooting - 1

Danger!

Prior to all servicing:

Switch machine off. Disconnect the mains plug. Wait until the device has stopped. Ensure that there is no more pressure on the device and all used compressed air tools and accessories. Leave the device and all used compressed air tools and accessories to cool down.

Any works other than the ones described in this chapter, must be carried out only by a qualified electrician or the service branch in your country.

After to all servicing:

Put back into operation and check all safety installations. Ensure that there are no tools or similar at or in the device.

Compressor does not run:

No mains voltage.
- Check cables, plug, outlet and mains fuse.
- Mains voltage too low.
- Use only extension cables with sufficient core cross-section (see chapter 12. Technical Data). For cold device: Avoid extension cable. For cold device: Depressurise the pressure vessel.
- Compressor was switched off by pulling the mains plug while it was running.
-First, switch off the compressor using the ON/ OFF switch (8), then switch on again.
- Motor overheated, e.g. due to insufficient cooling (cooling ribs covered).
- Switch off the compressor using the ON/OFF switch (8).
- Remedy the cause for overheating. Leave to cool for about ten minutes.
- Switch on the compressor again using the ON/OFF switch (8).

Compressor runs without building up sufficient pressure.

  • Condensate outlet leaking.

  • Ensure that the condensate outlet (3) is closed.

  • Check the seal of the drainage plug, if required, replace.

  • Check valve leaking.
  • Have check valve serviced in authorised service centre.

Compressed air tool does not get enough pressure.

Pressure controller not open enough.
- Open pressure controller (6) further.
- Hose connection between compressor and compressed air tool leaking.
- Check hose connection; if required replace damaged parts.

12. Technical Data

Explanatory notes on the specifications on page 3. Changes due to technological progress reserved.

A=suction capacity F=filling capacity
L_eff =Effective output volume at 80% max. pressure
p = max. pressure
V = vessel size
a = number of air outlets
z = number of cylinders
Nm = Torque of the cylindrical head screws
n0 =max.speed
P1 =rated input power
U =connection voltage
=rated power
F =min. fuse protection
IP =protection class
G maximum overall length and core cross-section of extension cables

A=dimensions (lwxh)

Tmax =max. storage / operating temperature
Tmin =min. storage / operating temperature
Oil =oil quantity and quality for oil change (depends on model)
m =w e i g h t
* = The service life of some components e.g. seal in check valve is significantly reduced, if the compressor is operated at high temperatures (max. storage / operating temperature and higher).
^ = At temperature below the min. storage / operating temperature, there is danger of frost for the condensate in the pressure vessel.

The technical specifications quoted are subject to tolerances (in compliance with the relevant valid standards).

A Emission values

These values make it possible to assess the emissions from the device and to compare different devices. The actual load may be higher or lower depending on the operating conditions, the condition of the device or the accessories. Please allow for breaks and periods when the load is lower for assessment purposes. Arrange protective measures for the user e.g. organisational measures based on the adjusted estimates.
Typical A-effective perceived sound levels:
LpA =sound-pressure level
LWA =acoustic power level
LWA(M) = Measured acoustic power level as per
2000/14/EG
L
WA(G) guaranteed acoustic power level as per 2000/14/EC

METABO Mega 59090 D - A Emission values - 1

KpA, KwA=uncertainty

METABO Mega 59090 D - A Emission values - 2

Wear ear protectors!

ENGLISHen

Information on the nameplate:

METABO Mega 59090 D - ENGLISHen - 1

A Manufacturer
B Item, version, serial number
C Machine designation
D Connection voltage / frequency
E Rated input power
F Rated power / protection type
G Max. speed
H Max. pressure
ICE mark - This machine conforms to the EC directives as per Declaration of Conformity
J Year of manufacture
K Suction capacity
L Filling capacity
M Compressor speed
N Number of cylinders
Boiler size
P Disposal symbol (see chapter 10.)

Notice originale

Sommaire

I =Corriente nominal

Varning for livsfarlig elspanning!

METABO Mega 59090 D - Sommaire - 1

Garanterad ljudeffektniva.

METABO Mega 59090 D - Sommaire - 2

Ta hansiyn till rotationsriktningen.

METABO Mega 59090 D - Sommaire - 3

4.9 Sakerhetsanordninqar

Sakerhetsventil

Den fjaderbelastade sakerhetsventilen (4) slar till om hogsta tillatna tryck overskrids.

5. Oversikt

Se sida 2.

4.7 NepaTePw unOdeltaic aopaaeias

-TnpetieTicEsiKecunOseIeic aOpaaleiaocota ekaoTote Kepalaia.
- PooeeEvEoxeVoc Touc oxetkooc Kavoviaouc npoTaiaac n epyaiaac n npolnnc atuxnatw to etayelmaatkou oudeltaou, yia tnv epyaoia eepoumuieotc kai epyaela nenieou evou aepa.
TnpieTe TNC vojukeC npoiaypapec oxetiká μe Tn λειούγia ooutnaawv nou xoncvu Eumponjc.
- AβεTE unóyασ oτi kata τη λειούργia kai tyn aioθκενομ nτc υοκενu c, μπορει to εερχόμεν συμικύνωμa καθως kai αλλa μεσα λειούργia iac va maúνουv κai v προkaδouv ημεισ στο περβαλov.
-AdBETUOnOyNTIePiBaAALovTIKEc EtniDpaoeic.

HbaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaIaI

-Avaheote oE eBikueevo ouvpeyio nTv Etnokuun ts baIbidaac avteiutpOphic.

To epyaleio nemieouov aepa 8ev apkertn iEoN.

Opuuuaqtnqteoegvexaovieapkeia

-AvoiTe nepiooToPo ToV puOuotn Niocn (6).

YIapexi diappoon stouvdeon Eaotikou oawiva metaEu oumuieockai epyaiaiou TEIUEAEVOU aed.

-EaeyTe Tn ouvEoTou EaotKou oAhya kai AvTKaataOToE dXpeaotei Ta eAatTwaIka EapTjmuata.

12. Tεχικα στοιχεία

Aieukpriioic oxetikα ta stoixia o n eia 3.

Diatnpoume to dikaiwa yia aalayec, nou Eumptoeuyn Tnv Teyvki npoo.

A = Aπóδoσn avapρóΦησns F = Aπóδoσn πλŋρωσns

= Evepyn noootnta naopoxnic 80% e y πεση

a =ApiOoC Twv Exodow aepa

z = ApiojcuKuivdpwv Nm =PomouoqiyeNcTwvBiw KUAVDpOeDAH

4.2 CoepKaun MacNo ChaTbI BO3dyx RbIeTcHCTOHHOM onaCHOCTH!

CkaTbB Bo3dyx,CoepKaunMacNo, HEO6XoDIMO HCJOnBJ3OBAbT ToJIbHO JnI INHEBMATUeCKNX IHCTpyMeHTOB, PpeHnA3HaHeHHbIX DnPa60TbIC TaKIM BO3dyxOM.
-ⅢlaHr, KOtOpbI nCnOJIb3OBoaIcIyIe CoepKHaIeRoMaIcNcTAOro BO3dyXa, HeJIb3 npIMeHbT IyI nHEBMAtuYeecKx INCTpyMeHTOB, HepeHaN3aHeAHeHHbIX dIIO pa60bI cBO3dyXOM, CoepKaUIM MaICNo
-3anpeuaetcncnoIb3oBaTbCoepHaaunm MacnO cKaTbIOB3dyIraHApONHeHnA bTOMoBnBbIXuHHN T. d.

4.3 OnachocOb OXOROB npu KOHTaKe C NOBepxHOCTAMN KOMNOHEHTOB, NPOBOdAUXC HAtbI BO3dyX!

-PepeHauanompaobnoTexo6cnyKnBaHnIO np6opdoJIKeHOctbIb.

4.4 OnacHocTb TpaBmI 3aueMJIeHnnoDnHHbIMn DeTaJAMn!

-3anpeaaetcBBODnTb npi60B 8KcNpyatauio 6e3 yCTaHOBneHHoro 3auHTHOrO yctPOICTBa.
—ClenyetHmEtB B BNDy, YTO npn DoCTNKeHnMHNMaIbHOrO DaBLeHnI pOn3BOIDITcABTOMaTHueckn 3aynck npn6opa! -PepeIPOBeHeHem paobOT no Texo6CyHKBaHIOyBeNTecb B TOM, YTO npn6Op OTCoeDInHnOT3JIeKTPocETn.
- Ipeep BHKIOUeHnEM 3NEKTPueckoro npmbopa (Hanpimpe, Nocne 3aBepweHnra paBOT NO TexO6CnyJHbAHnO y6EINTeCB TOM, YTO BHYTPn HERO He OCTaONc HNKaHX HCTpyMeHTOB INI HsEAkpenJIeHHbIX DeTalei.

4.5 Onachoctb BCJeCTBHe HeOCTaTOUHOrO OChaueHn CpeCTBaAMn HdNBUyAalbHOJ 3aunTbl!

-ИспобзуITEЗИТБHIEHAUHINK.
-Pa6oTaIeB3aunTHbIXOCHAX.
-BbINOJIHRA pa60TbI, C83aHHbIe c 06pa3OBOAHHeM NblIN NIn ONaChbIX dJIr 3dOpOBbRa3OB, TymaHI NIn napOB, HaeBaiTe DbIXaTeJbHyO MaCHy.
-Pa6oTaIeB CneuaJIbHOJ OeJKeJ.
-IVcnoIb3yIte HeckoIb3aIyIO 06yBb.

4.6 Onachoctb,obycnoBneHHa deΦeHTam npHopa!

-3JIeKtPOnpN6Op n pInHaJdIeXHcOHT Tpe6yIOT TuaTeIbHorO yXoJa. Heo6xOduMo cO6nIOaTb npEtniCaHnI NO TEXHueCkOMy 06cLyuHBaHHIO.
-NepeK KaKdbIM NcNoJIb3ObaHHeM npNbopa npoBepBeTe eo H aBo3MOxHOCTb NOBpeJDeHn:PepeKaKdbIM npImMeHHeHm npNbopa TuataeIbHo nPoBepRte IcnpaBHOCTb nPabOTocNOc6HOCTb PedeOxApaHntEblbIx yCTpOCTb NauTtHbX pNCHOCo5BeHn, a TaKKe JERKO NOBpeJDaEMbIX DetAnei. NOBtophoe NcNoJIb3ObaHHe NpOBpeJckHnHO TACOCA DonyckaETC TOIbKO NocLe OcyueeCTBHeHHPEMOHTa KBaINΦuINrPOBaBHHMn CneuaJInCTamn.
-Пюверпг,ИСправно Лп рботаOT ЮДВИKHbIe DeTALN,He 3aKaTbIлОH. НЕБХODIMO npABINbHO MOHTNPOBaTb BCE DEtALN H BbINOJIrH Tce YCIOBnIД ОБсЕЧЕнь БспспeбоHнОн pбOTbl ЗЛКТРчECKOTOпбОрa.
-Поврждение зашипные усточа влелдалл полесатемOTулламетенсь ссгцшлзяробан coh мостерск.

4.7 DOnONHnTeIbHbIe yHa3aHnR NO TEXHNKe 6e30NaCHOCTN

Takhe cIeNyET cObIooIbTa cIeNauIbHbIe yKa3aHaHNo texHnke 6eOnacHOCTH, nIOKeEHnBc B COOTBeTcTBouIOxIraBaX.
-Пи Heo6xOIMOCn Co6IIOJaTe
прдпсаньno 6e3oanachocn Tpyda
O6beHHeHnO OTPacneBbIX CtpaxOBbIX COK3OB
nI npaBnla npeDnypeKdHeNcHecacthBIX
ClyuAeB npi pa60Te C KOMPpeCCopam N
PHEBMATUHeCKMm HNCTpyMeHTaMn.
-Co6IIOJaTe HOpMaTHBHeI PpeAINCAHIN NO pa6Ote C o6OpOBoAHem,HyKdaUOUMcB KOHTPOJe.
-Пи зкллуatauни xpaheHnnp6bopa CneIHTe 3a Tem, YTO6bI bYCTynaOuSNI KOHdEHCAT npyrte 3KcNlyaTaUHOHbIe MaTePnAblYe 3arpr3HnN OkpyKaIOUcO pedy n He HaHocnIn eBpeD.
- YuHTbIaIe BO3JeIcTBnI OKpyJauIoIe CpeIbl.

4.8 CnmboIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH)

METABO Mega 59090 D - CnmboIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH) - 1

PpOueCTb pyKOBoDcTBo nO hKcIyatauN.

METABO Mega 59090 D - CnmboIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH) - 2

PpeDynpexKdEHe 06 onaCHOCTn TpaBMbl npKaacHn pa3OrpTebIX qacteI.

METABO Mega 59090 D - CnmboIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH) - 3

Hocnte 3aunTHbIe OUKN.

METABO Mega 59090 D - CnmboIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH) - 4

PpeDynpEeHHe o6 aBtOMaTHuecHOM 3anycke.

METABO Mega 59090 D - CnmboIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH) - 5

PepdunpeHdeHne 06 onaCHOM 3Jektpnueckom HapnKHeHH!

METABO Mega 59090 D - CnmboIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH) - 6

TapaHTnpoBaHHbI yPOBeHb 3ByKOBOOMOuHOCtN.

METABO Mega 59090 D - CnmboIbHa np6ope (B 3aBnCHMOCTN OT MOeJIH) - 7

yHTbBaTb HanpaBHeHne BpaeHn.

4.9 IpeoxpanHeBhIe ycTpoIcTb

PpeoxpaHnteIbHbI Klanan

PpyHHbI npdoXpAHntBbHbKnlanah (4)
CpaBaTaBlaeT BcnyA npeBbIweHnA
MAKCHMaJIbHO DOnyCTHMOrO DaJIbeHnA.

5.0630p

CM.ctp.2.

1 Komnpeccop
2 HanopHbippe3epByap
3 OTOBOD KOHDeHCata
4 PpeoXpaHHTeBhI Klaanah
5 MaHometppeynpemyo daBHeHHa
6 PerylaTOp daBneHn
7 MaHometp daBneHnB KOtIe
8 BbIKIOHaTeIb (BKN./BbIKI.)
9 Bo3dyuHbI HbTp/ Kopnyc Bo3dyuHoro HbTp a
0 Pe36bOBAI npo6Ka MaCNoHaJIINBHOOTBepCTn
1Ia3OKMACIOYKa3aTeNIA
12 PpO6Ka dIa cIbBa Macna
13 PdBOD cHaTOrO BO3dyxa (6bICTpOpa3bEMHnA Myo7Ka), 6e3 npedBaHTeNBoHO MOtHaTa), HepeyunpyEmb CxHaTb Bo3dyx
14 3aunTHa peWetKa KInHOBNHOro pemHra
15 PyuKa IaI TaPcHcnpTIpOBKn
16 HamoTKa Ka6eJr
17ФильТр-рedyКтор
18 MaclopaCbIInTeIb
19 PdKJIuOeHne CKaTOrO Bo3DyXa (6bICTpOpa3BeMHaMyΦTa),peYJInpyEmbI, OTcMbTPoBaHhbI, He coedePkaun Macla CKaTbI Bo3DyX
20 PdJIuHcHHe CHaTOrO Bo3DyXa (6bICTPora3eMnA MyfTa),peYJInpyeMbI, OTfNtlbTPOBaHnhB, codepKaun MacIo CKaTb BO3DyX
B 3aBNCMHOCTH OT MOeJIH KOMJIIEKTAUIN

6. BbOaB 3KcnnyatauHIO

6.1 C6opka(B3aBNCMOCNTO MOneJIH)

  1. YCTaHOBtE KOJlca, KaK NOKa3aHo Ha pncyHKe (cm.pnc.A, cTp.3).
    2.YctaHOBtne natoy60nOdaHcKaTOro BO3dyxa,(13)KanIOKa3aHoHa pncyHKe (cm. PNC.B,CTp.3).

6.2 PpOBepka OTbOda KOHDeHcata

y6eHNTecb,yTOOTBOKoHNHeHCata (3)3aKnpyT.

6.3 PpOBePHa yPoBHaMaCla

IpoBepntb ypOBeHb Macna B KOMnPeccepeo nMacnoyKa3aTeJIIO (11).PnI Heo6xOAnMocTnDoJIbMb MacNoIeOeHb MaCNOyKa3aTeJIa(11).KaeCTBO MacNo - cm. rIaby

  1. TexHHueckne daHHbIe.
  2. OTHpyTntb pe3b6obyI np6ky MacNoHAnBHOrO OTBepCTn (10).
    2.3aINTbMaCNo Do cepeHbMaCloyKa3aTeJI 11nDo MapKnipOBKn.
  3. CHOba 3aBHTnTb pe3b6OByIO npo6Ky MACHOHAJIINBHOrO OTBepCTnA (10).

6.4 3aINbHa Macna IJIg INHEBMATNuecHx CnCTEM

CM.pnc.C,ctp.3.

  1. HABHHTb (18) MacIopacnbInTeNb.
    2.ДОЛNTьMACLOДIЯNHEBMaTHHcEckNCHCTEM:уроBERbMaJlaДОЛЖeH HxOДNTbCЯMeHДу DBYIMr OTMETKAMi.
  2. ChOBA 3aBHTb (18) MaclopacbnInTeIb.

6.5 YctaHOBka

MeTo yCTaHOBKn npH6opa DoJIHKo COOTBETCTBOBaTb CNeIyIOUIM Tpe6OBAHnM:

-CyxoE n 3aunuHnHOe OT MOpO3a

-Почhoe,rOpHOTaJIbHoeиpoBHOOCHOBAHNE

METABO Mega 59090 D - YctaHOBka - 1

Onachoctb!

HepaBbHO BbINOHeHHa YcTaHOBa MoKeT CTaTb npuHNO cepbe3hix abapn.
-HeDonyckaIteOTkata,ONpOKnDbIBaHnna nCKoJIbKeHn np6opa.
HeoDxmo 06eChnTb NocToHHbIy yOoHbIOCTUKN PneOxoPaHntEJIbHM UycPoIHCTBAM nJElMeHTaM yPnBaJIeHn.
-He Klaactb np6op Ha 6ok.Bo3moKHO BblTeKaHne Macla!

6.6 TpaHcIopTnpOBbHa

-He Klaactb np6op Ha 6ok.Bo3moHHO BbITeKaHHe MaCJa!
He TnHtE npH6Op 3a WnaHr Nnn 3a cTeBcO HaeJIb. NpeMeuAte np6Op 3a pyKU dIra TpaHcNopTIPOBKN (15).

7.3Kcnnyataun

7.1 PoiKIOUoyHHe H cetn 3/NTaHna

METABO Mega 59090 D - PoiKIOUoyHHe H cetn 3/NTaHna - 1

Onachoctb!3neKtpnueckoe

HanpaKeHne.

HcnoB3yIe np6op TOnbKO B cyxN X NOMeueHHX.

IpoKluOaHTe np6Op ToIbKO K NCTOCHNY
HITAHN, COOTBeTCTBkyOuEMy CLeyIOUIM
Tpe6oBaHnM: PO3ETKN HADJIeKaUHM O6pa3OM
YctaHOBLeHbI, 3a3EmLeHbI IN P0BepeHbI;
PpeoXpAHnTeJbHoye TcPoTICTBO DOLKnHO
COOTBeTCTBOBaTbTexNHueCkHm DaHbIM.

CeteboHae6bIbeHoobxOdMIO npOHJaIbIaTbTaKHM 06pa3OM,HTObIbHO He MeMaJ IHe 6blNoPBKeHNBeX OXe3KcNlYatauN.

PpeKdEeH BCTaBtB UTenCeBHyIO BVNIky Bpo3eHTy, Heo6xoDmIO BCERda pnoBeprtb, BByIIOUeH nnPi6Op.

CneyeT npdoxpaHrtb cTeBOB Ka6eIb ot HArpeBa,Bo3eCTBnA arpeccBNbIX KINKoCTe N KOHTaTa C OCTpbIMN KPMOKAMi.

B KaeeCTBe ydHnHHeIbHoro Ka6eIaNcNOb3ObaTb ToJIbKO Ka6eJIc CIOCTaTOUHbIMceEHnEM Hnbl (cm. rnaby 12. TexHuueChne daHHbe).

He pa6oTaet Homnpeccop:

Cetéboe HapnpxkHeH OTCyTCTByET.
-IpOBePntb KaBebIb, BnIHy, po3eTKy n npedoxpaHHTeIb.
- CTeTBeO HAnpRKeHneCJIuKOM Hn3Koe.
-B KaueCTBe ydInHInTeNbHO Ka6eJn NcNoJIb3O8aTb ToIbIb KOabeN C DoCTaTOUHbIM CeEHHeM KINblc (cm. rAby 12. TexHnueCHeN daHHble). PnI HnporpTeOM npIn6ope: N36eRaTb NcNoJIb3O8aHnRy ydInHInTeNbHO Ka6eJn PnI HnporpTeOM npIn6ope: CtpaBnTb DaBLeHne B HAnOpHOM pe3epByape.
KOMnpeccop6blIbIKJIuOeHBOBVPaBoTbIOncPeDCTBOM3BNEueHHeNHTeNCJIbHOBIHKIN3PO3EKN.
- Chayana OTKHIOHTb KOMPpeCCOP C NOMOuBb BbIKIOHaTeIg (8), 3aTEM CHOBA BKIOUHTb.
- PerperB BnHrataTeIa, HApHmep, BCJeCTBHe HeoctaTOHOrO OxlaJXDeHnA (OxlaJXDaIOUnepe6pa 3aKpbTbI).
-OTKIOHTb KOMPpeccop c NMOUbBO BbIKIOHaTeIa (8).
-YctpaHNTpe npMHHy nepepeBa. DaTb DBnIaTeHIO OXlaNtBCaB TteHHe npMmepHO DecrTH MHNyT.
-ПОТOPНО BКЛIOHHTbKOMПpeCCOp C NOMOJIbO BbIKIHOHaTeJIa (8).

Komnpeccop pa6oTaet, He harHeTae DOCTATOUHoe DaBJeHne

  • HerepmetnHocb tObOda KOHdeHcata.
  • y6eHntecb, yTO OTBOJ KOHdeHcata (3) 3aKpbT.
    -Поберпь уллтэнне pe3бовою побкИНТБСТДАЛСЛВА KOHDсАТ; риНEOБXODMOCHT 3aMeHNTb.
    HapyeHne repMeTHuHocTn 6paTHoro KlaanaHa.
  • BbINOJIHNTb KAnITaJIbHbI PEMOH T O6paTHOrO
    KJanaHa B CneuaIIN3NpOBaHHo
    MaCTepCKoI.

B INHEBMATHueChn HNCTpyMeHT He NOaetc DOctatoouhoe daBJeHne.

HeoctatoHauPkoO tKpbIT peryIaTOp daBHeHn.
-Örkpbblbpeyntop daBneHn6 (6) Wnpe.
Hapuhe repMeTHnOCTbIaHROBOro CoeINHeHn MekJy KOMPpeCCOPOM INHEBMATNUeCKHM NHTCPYMEHOTM.
-Повернть Шанговoe coedинен; npn Heo6xOДМOCTH 3aMeHHTb NOBpeHDeHHbIe DeTalN.

12. TexHHueChne xapaKTepeNCTHn

NORCHEHINKdaHHbIM,npBBeDEHHbIMHa cTp.3. OctabJrAeM 3a cOobI npABo HaTexHueCKeN N3MeHENH.

A = npOn3BODInTeIbHOCTB BCAcbIBaHnF = npOn3BODInTeIbHOCTb HanoJIHeHH

Loff =3ΦΦKTHBnPON3BOnTeJbHObCTPn80%OTMAKc.DaBHeNIA

Tmax = MAkC. TemnepaTpaNoDshnHnKa/pa6oohar TemnepaTpya*

Tmin =MnH.TemepaTypa noDunHnHa/pa6o7aTeMnpaypa

Oel =KOLINHECTBO H KAHCECTBO MACNA pNIM 3aMEHe (B 3aBNCMOCHTN OT MODEJIH) m =BEC

*CpOK CnyKbI HeKOTOpBIX KOMNOHEHTOB, HAnPnHME, yNtNoTHENB I B6paTHOM HnAnaHe, 3HaNHTeBHO COKpaTaETcR, ECIN KOMPpeCCOP 3KcNlyaTnpyeTcR pN BiCOKHX TemNEpaTypax (MaKcMnAbHO NII BoJee BlicOKOI TEMNEpatype NIOuHNHka/paBooye TEMNEpatype).

** PnTempepatyeNouunHnka/paboeTemepaType HNKe MHmAbHo DOnyCTMHbIX3HaueHHoB3HnKaet OAnCHcTb3AmeP3aHHKOHdEHCATA B HanOPHOM pe3ePByape.

Ha ykaa3HbIe TExHHueCHe XapaKTepHCTHN KaPnOcTpaHrOToCdoNpyChn, npEydCMOTpeHHbIe DeHCTBvUoIMC TcHAnDpAMi.

3aHnEHN 3MnCnN yMa

cpaBnBaTb 3MnCCH0 Wyma pa3nnHbX np6obop.B 3abncmoctn OYcNoBn 3KcNlyaataun, COCToHHa Pnp6opa HnNCN0JIy3eMOH INCHPMeHTaBHOIN OCHACTKn faHTnueckar Harpz3Ka MoKeT 6bITb BbIe HnHnne. JnU NcepehnpnmupeHoro yOpBHO 3MnCCNN yuHTbBaIte nepepbbl B paboTe nFa3bpaObTb C noHNHeHHO (WymoBO) Harpz3KO. OnpeJeNTe nepeyeHbOprAHHaUMHOHbX Mep no 3aunnte NoJb3ObaTey CyETOM Tex HnHbIX 3HaHeHn 3MnCCN Wyma.

TINHnHbI amNITyHO-B3BeeHHbI yPOBHeB

3BYKOBORO DaBHeHnA
LpA =ypoBHeH 3ByKOBOrO daBneHH
LWA =ypoBHeH 3ByKOBoMouHOCTH
LWA(M) =3aMepeHnBb ypoBeB 3bYkoBoi MoUHOchCoTgAeNo/2004/1EG

LWA(G) = rapaHTnpOBaHbIyypoBeH3ByKOBO MOUHOCn corlacho 2000/14/EG

METABO Mega 59090 D - 3aHnEHN 3MnCnN yMa - 1

KpA, KwA=Ko3ΦΦnHnENT nORpeWHOCTN

METABO Mega 59090 D - 3aHnEHN 3MnCnN yMa - 2

HcnoIb3yIte cpeCTBa 3aunTbI opraHOB cnYxa!

AaHbIe Ha 3aBOdCHO Ta6nUHe:

METABO Mega 59090 D - AaHbIe Ha 3aBOdCHO Ta6nUHe: - 1

A PON3BOJNTeJIb
B Homep apTnKyla, MoeJIn, cepIN
C HaMeHOBaHHe npbOpa
D HanpKaHeHne nHTaIOueI cETn /yAcToTa
E HomnHaJIbHaNoTpe6IReMaJ MoUHOCtB
F HOMHaJIbHbI ToK/Knacc 3aunTbI
G MaKc. HcNo 06oPoTOB
H MaKc. daBHeHne
1 MapKnpoBkCA CE -dAnhbl npn6Op COOTBeTCTByET Tpe6OBAHnM dIpeKTHB EC, COraHcho DeHaapauu COOTBeTCTBnA
JToI3rTOBJIeHn
K MoHOCb BCaCbBAHH
L PpOIN3BOaNTeJIbHOCTb HAnOJIHeHHA
M Yactota BpaueHnKOMnpccopa
N KoiHecTBO uHHApOB
OObempecnBepa
P CmB0J yTnIn3aun (CM. rnaBy 10.)

EAC

HΦopMaunn nnoynateJr:

Ceptnuikat COOTBETCTBnA:

DeKnapauncooBtCTBn:NcTNCRU DDE.5J08.B.00754,cpOndJeCTBnC23.09.2016 no 19.09.2021,3apeHcTpnpoBaHa opraHOM no ceptnHuau npOdyuKnn «IBAHOBOCPTNUHAT»OO«IbAHOBckmФoHd CepTnHkaun»;Adepoc(lop.nΦaT.).153032, PocchckanFaPeapau,NbAHOBcknObl.r.IbAHOBQyU.LcTahKOcTPOnteB.D1.TeJ. (4932)23-97-48;ΦaCc(4932)23-97-48;E-mail: ivfs@mail.ru;ATTectat aKKpeDHTaun NRe RA.RU.115J08OT24.03.16r.BvDaH FepepaBhoClyXboNo aKKpeDHTaun

CtpaHa n3roToBnEHH:HTaHn

Пожибовиел: "Metabowerke GmbH", Metaboallee 1, D-72622 Nuertingen, Германь

HmnpTeB PocCn:

OOO"MeTa6oEBypa3n

Pocn,127273,MockBa

yI. Bepesozab aIJIe, I5 a, cTp 7, oIc 106 TEL.:+74959807841

Data npo3BodCTBa 3aHfpoBaHa B 10- HcHOM CepHHOM Home HeNCTpyMeHTA, yKa3AHHom Haero hInbDiNe. 1 aHpda
O603Hauaet rO, HanpImep «4» o603HauaET, YTO
n3JeIne npo3BedeHO B 2014 roy. 2 n 3 J
uHpbl o603HauaOT HoMep MecraB a RoY
npo3BODCTBA, HanpImep «05» - MaJ

Cpok Cnyk6bln3dennna coctabnreT 7 let. H peKOMHdyETcK hKCNpyatauIN NO nCTeHEN5 5 let xpaHEnr C DaTb N3rTOBnEHN6e3 npEdBaPHTeHbNO pOBepKn (DaTy N3rTOBnEHN cM. Ha 3TNKETKe).

Metabowerke GmbH

Metabo-Allee 1

72622 Nuertingen

Germany

www.metabo.com

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Product information

Brand : METABO

Model : Mega 59090 D

Category : Compressor