CR 13VA - Saw HITACHI - Free user manual and instructions

USER MANUAL CR 13VA HITACHI

INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS

WARNING Improper and unsafe use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual before operating the power tool. Please keep this manual available for others before they use the power tool. MANUAL DE INSTRUCCIONES E INSTRUCCIONES DE SEGURIDAD ADVERTENCIA ¡La utilización inapropiada e insegura de esta herramienta eléctrica puede resultar en lesiones serias o en la muerte! Este manual contiene información importante sobre la seguridad del producto. Lea y comprenda este manual antes de utilizar la herramienta eléctrica. Guarde este manual para que puedan leerlo otras personas antes de que utilicen la herramienta eléctrica.

MODEL RECIPROCATING SAW

HOW TO USE THE RECIPROCATING

IMPORTANT INFORMATION Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this power tool. Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures. Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions. Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual. Never use this power tool in a manner that has not been specifically recommended by HITACHI, unless you first confirm that the planned use will be safe for you and others.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in serious personal injury. CAUTION indicates a hazardous situations which, if ignored, could result in moderate personal injury, or could cause machine damage. NOTE emphasizes essential information.English

WARNING: Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

(1) Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. (2) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust of fumes. (3) Keep bystanders children, and visitors away while operating a power tool. Distractions can cause you to lose control.

2. Electrical Safety

(1) Double Insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system. (2) Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. (3) Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. (4) Do not abuse the cord. Never use the cord to carry the tools or pull the plug from a receptacle. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. (5) When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

(1) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. (2) Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. (3) Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.English

(4) Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. (5) Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. (6) Use safety equipment. Always wear protective glasses. Dust mask, nonskid safety shoes, hard hat, or ear plugs must be used for appropriate conditions.

4. Tool Use and Care

(1) Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. (2) Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. (3) Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired. (4) Disconnect the plug form the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. (5) Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. (6) Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control. (7) Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. (8) Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.

(1) Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. (2) When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instruction may create a risk of electric shock or injury.English

1. Hold tools by insulated gripping surfaces when performing an operation where the tool

may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

2. Wear ear plugs when using the tool for extended periods. Prolonged exposure to high

intensity noise can cause hearing loss.

3. Never touch moving parts.

Never place your hands, fingers or other body parts near the tool’s moving parts.

4. Never operate without all guards in place.

Never operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

Don’t force small tool or attachment to do the job of a heavy-duty tool. Don’t use tool for purpose not intended —for example— don’t use circular saw for cutting tree limbs or logs.

6. Never use a power tool for applications other than those specified.

Never use a power tool for applications other than those specified in the Instruction Manual.

7. Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw the tool. Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

8. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

9. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not be used until repaired.

10. Blades and accessories must be securely mounted to the tool.

Prevent potential injuries to youself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.

11. Keep motor air vent clean.

The tool’s motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

12. Operate power tools at the rated voltage.

Operate the power tool at voltages specified on its nameplate. If using the power tool at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and the motor may burn out.

13. Never use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.

14. Never leave tool running unattended. Turn power off.

Don’t leave tool until it comes to a complete stop.English

15. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

16. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

17. ALWAYS wear eye protectors during operation.

18. ALWAYS be careful with buried objict such as an underground wiring.

Touching these active wiring or electric cable with this tool, you may receive an electric shock. Comfirm if there are any buried object such as electric cable within the wall, floor or ceiling where you are going to operate here after.

To ensure safer operation of this power tool, HITACHI has adopted a double insulation design. “Double insulation “ means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator. Therefore, either the symbol “ ” or the words “Double insulation” appear on the power tool or on the nameplate. Although this system has no external grounding, you must still follow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments. To keep the double insulation system effective, follow these precautions: 䡬 Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble this power tool, and only genuine HITACHI replacement parts should be installed. 䡬 Clean the exterior of the power tool only with a soft cloth moistened with soapy water, and dry thoroughly. Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.

SAVE THESE INSTRUCTIONS

OTHER USERS OF THIS TOOL!English

FUNCTIONAL DESCRIPTION NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool. Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool

APPLICATIONS 䡬 Cutting metal and stainless steel pipe. 䡬 Cutting various lumber. 䡬 Cutting mild steel, aluminum and copper plate. 䡬 Cutting synthetic resins, such as phenol resin and vinyl chloride.

Ensure that the power source to be utilized conforms to the power source requirements specified on the product nameplate.

Ensure that the switch is in the OFF position. If the plug is connected to a receptacle while the switch is in the ON position, the power tool will start operating immediately and can cause serious injury.

When the work area is far away from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

WARNING: Damaged cord must be replaced or repaired.

4. Check the receptacle

If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact a licensed electrician to make appropriate repairs. If such a fautly receptacle is used, it may cause overheating, resulting in a serious hazard.

5. Confirming condition of the environment:

Confirm that the work site is placed under appropriate conditions conforming to prescribed precautions.

6. Mounting the blade

This unit employs a detachable mechanism that enables mounting and removal of saw blades without the use of a wrench or other tools. (1) Turn on and off the switching trigger several times so that the holder sleeve can jump out of the front cover completely. Thereafter, turn off the switch and unplug the power cord. (Fig. 2) CAUTION: Be absolutely sure to keep the switch turned off and the power cord unplugged to prevent any accident. Holder Sleeve Front Cover Fig. 2English

(2) Turn the holder sleeve in the direction of the arrow mark shown in Fig. 3 marked on the holder sleeve. If you turn the holder sleeve halfway you will be able to secure it automatically. (Fig. 3) (3) Insert the saw blade all the way into the small slit of the plunger tip. You can mount this blade either in the upward or downward direction. (Fig. 4, Fig.

(4) Pull the holder sleeve back slightly in the direction of the arrow mark shown in Fig. 6 (in the direction opposite to the arrow marked on the holder sleeve). When you do this, the spring force will return the holder sleeve to the correct position automatically. There is no need to fasten the holder sleeve at this time. (Fig. 6) (5) Pull the back of the saw blade two or three times by hand and check that the blade is securely mounted. When pulling the blade, you will know it is properly mounted if it clicks and the holder sleeve moves slightly. (Fig. 7) CAUTION: When pulling the saw blade, be absolutely sure to pull it from the back. Pulling other parts of the blade will result in an injury.

7. Dismounting the blade

(1) Turn on and off the switching trigger several times so that the holder sleeve can jump out of the front cover completely. Thereafter, turn off the switch and unplug the power cord. (Fig. 2) CAUTION: Be absolutely sure to keep the switch turned off and the power cord unplugged to prevent any accident. (2) After you have turned the holder sleeve in the direction of the arrow mark shown in Fig. 3 and secured it, turn the blade so it faces downward. The blade should fall out by itself. If the blade does't fall out, pull it out by hand. CAUTION: Never touch the saw blade immediately after use. The metal is hot and can easily burn your skin. Holder Sleeve Fig. 3 Fig. 4 Slit of Plunger Blade Blade Fig. 5 Holder Sleeve Fig. 6 Blade Holder Sleeve Fig. 7 Slit of PlungerEnglish

Even when the saw blade is broken and remains inside the small slit of the plunger, it should fall out if you turn the holder sleeve in the direction of the arrow mark, secure the holder sleeve, and face the blade downward. If it doesn’t fall out itself, take it out using the procedures explained below. (1) If a part of the broken saw blade is sticking out of the small slit of the plunger, pull out the protruding part and take the blade out. (2) If the broken saw blade is hidden inside the small slit, hook the broken blade using a tip of another saw blade and take it out. (Fig. 8)

MAINTENANCE AND INSPECTION OF SAW

BLADE MOUNT (1) After use, blow away sawdust, earth, sand, moisture, etc., with air or brush them away with a brush, etc., to ensure that the blade mount can function smoothly. (2) Periodically lubricate the saw blade mount with machine oil through the semicircular slit at a state where the holder sleeve is turned in the direction of the arrow mark shown in Fig. 3. (Fig.

NOTE: If the saw blade mount is used without proper cleaning and lubrication, the rotation of the holder sleeve may be hampered by sawdust and particles of dust, disabling you to remove the saw blade with your fingers. In such a case, hold the periphery of the holder sleeve lightly using a pair of pliers and the like, and turn the holder sleeve to left and right little by little. After the saw blade has been successfully removed, be absolutely sure to clean it up with air, etc., carry out proper lubrication, and then check and see if the saw blade mount can function smoothly.

8. Adjusting the base

This unit employs a mechanism that can adjust the base mounting position in three stages without the use of a wrench or other tools. (1) Press a pushbutton. When you do this, a base lever will jump out to prepare the base for adjustment (Fig. 10) Another Blade Fig. 8 Holder Sleeve Semicircular slit Machine Oil Fig. 9 Push Button Base Lever Fig. 10English

(2) Push up the base tip and jog the base back and forth. (Fig. 11) (3) You can adjust the base position in three stages. Move the base at an interval of about 15 mm, find the position where the base hooks, and press in the base lever with your fingers. The base is secured when you hear the clicking sound. (Fig. 12)

9. Adjusting the blade reciprocating speed

This unit has a built-in electronic control circuit that makes it possible to adjust the variable speed of the saw blade either both by pulling a switching trigger or turning a dial. (Fig. 13) (1) If you pull the trigger further in, the speed of the blade accelerates. Begin cutting at a low speed to ensure the accuracy of your target cut position. Once you’ve obtained a sufficient cutting depth, increase the cutting speed. (2) On the dial scale, “5” is the maximum speed and “1” the minimum. The high speed is generally suitable for soft materials such as wood, and the low speed is suitable for hard materials such as metal. We recommend that you use the following as a rough guide in selecting the suitable speed for the materials you are cutting. CAUTION: 䡬 When cutting at low speed (scale of 1 – 2), never cut a wooden board more than 25/64" (10 mm) thick or a mild steel plate more than 5/64" (2 mm) thick. The load on the motor can result in overheating and damage. 䡬 Although this unit employs a powerful motor, prolonged use at a low speed will increase the load unduly and may lead to overheating. Properly adjust the saw blade to allow steady, smooth cutting operation, avoiding any unreasonable use such as sudden stops during cutting operation. Example of materials Recommended to be cut dial scale Mild steel pipes / cast-iron tubes / 2 – 4 L-shaped angle steel Wood / wood with nails driven in

Adjusting the swing cutting operation Two cutting systems can be selected with this unit. The first is straight cutting, in which the saw blade is moved linearly, and the second is the swing cutting, in which the saw blade is swung like a pendulum. (Fig. 14, Fig. 15) (1) Straight cutting You can perform straight cutting by setting the change lever widthwise. Straight cutting should normally be performed when cutting hard materials such as metal, etc. (Fig. 14) (2) Swing cutting You can perform swing cutting by setting the change lever lengthways. Swing cutting should normally be performed when cutting soft materials such as wood, etc. Swing cutting is efficient since the saw blade forcibly bites into the material. (Fig. 15) CAUTION: 䡬 Even for soft materials, you should perform straight cutting if you wish to make curved or clean cuts. 䡬 Dust and dirt accumulated on the change lever section can degrade the function of the change lever. Periodically clean the change lever section.

HOW TO USE THE RECIPROCATING SAW

CAUTION: 䡬 Avoid carrying it plugged to the outlet with your finger on the switch. A sudden startup can result in an unexpected injury. 䡬 Be careful not to let sawdust, earth, moisture, etc., enter the inside of the machine through the plunger section during operation. If sawdust and the like accumulate in the plunger section, always clean it before use. 䡬 Do not remove the front cover (refer to Fig. 2). Be sure to hold the body from the top of the front cover. 䡬 During use, press the base against the material while cutting. Vibration can damage the saw blade if the base is not pressed firmly against the workpiece. Furthermore, a tip of the saw blade can sometimes contact the inner wall of the pipe, damaging the saw blade. Fig. 15 Swing Cutting Change Lever Fig. 14 Straight Cutting Change LeverEnglish

䡬 Select a saw blade of the most appropriate length. Ideally, the length protruding from the base of the saw blade after subtracting the stroke should be larger than the material (see Fig. 16 and Fig. 18). If you cut a large pipe, large block of wood, etc., that exceeds the cutting capacity of a blade; there is a risk that the blade may contact with the inner wall of the pipe, wood, etc., resulting in damage. (Fig. 17, Fig. 19) 䡬 To maximize cutting efficiency for the materials you are using and working conditions, adjust the speed of the saw blade and the switching to swing cutting.

(1) When cutting lumber, make sure that the workpiece is fastened firmly before beginning. (Fig. 21) (2) You can cut efficiently if the speed of the saw blade is set to dial scale “5”. (3) You can cut efficiently if the change lever position is set to swing cutting (Fig. 15). Alternatively, you can cut cleanly if the change lever position is set to straight cutting (Fig. 14). CAUTION: Never apply any unreasonable force to the saw blade when cutting. Also remember to press the base against the lumber firmly.

3. Sawing curved lines

We recommend that you use the BIMETAL blade mentioned in Page 19 for the saw blade since it is tough and hardly breaks. CAUTION: Delay the feed speed when cutting the material into small circular arcs. An unreasonably fast feed may break the blade.

With this tool, you can perform pocket cutting on plywood panels and thin board materials. You can carry out pocket cutting quite easily with the saw blade installed in reverse as illustrated in Fig. 23, Fig. 25, and Fig. 27. Use the saw blade that is as short and thick as possible. We recommend for this purpose that you use BI-METAL Blade No. 132 mentioned in Page 19. Be sure to use caution during the cutting operation and observe the following procedures. (1) Press the lower part (or the upper part) of the base against the material. Pull the switch trigger while keeping the tip of the saw blade apart from the material. (Fig. 22, Fig. 23) (2) Raise the handle slowly and cut in with the saw blade little by little. (Fig. 24, Fig. 25) (3) Hold the body firmly until the saw blade completely cuts into the material. (Fig. 26, Fig. 27) Fig. 22 Fig. 23 Fig. 24 Fig. 25 Fig. 21English

CAUTION: 䡬 Avoid plunge cutting for metallic materials. This can easily damage the blade. 䡬 Never pull the switch trigger while the tip of the saw blade tip is pressed against the material. If you do so, the blade can easily be damaged when it collides with the material. 䡬 Make absolutely sure that you cut slowly while holding the body firmly. If you apply any unreasonable force to the saw blade during the cutting operation, the blade can easily be damaged. Fig. 27 Fig. 26English

WARNING: Be sure to switch power OFF and disconnect the plug from the receptacle

during maintenance and inspection.

1. Inspecting the blade

Continued use of a dull or damaged blade will result in reduced cutting efficiency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted.

2. Inspecting the mounting screws

Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loosened, retighten them immediately.

WARNING: Using this reciprocating saw with loosen screws is extremely dangerous.

3. Maintenance of the motor

The motor unit winding is the very “heart“ of the power tool. Exercise due care to ensure the winding does noto become damaged and/or wet with oil or water.

4. Inspecting the carbon brushes (Fig. 28)

The Motor employs carbon brushes which are consumable parts. When they become worn to or near the “wear limit”, it could result in motor trouble. When an auto-stop carbon brush is equipped, the motor will stop automatically. At that time, replace both carbon brushes with new ones which have the same carbon brush Numbers shown in the figure. In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders. NOTE: Use HITACHI carbon brush No. 43 indicated in Fig. 28.

5. Replacing carbon brushes

Disassemble the brush caps with a slotted-head screwdriver. The carbon brushes can then be easily removed.

6. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a HITACHI AUTHORIZED SERVICE CENTER, ONLY.

7. Service parts list

CAUTION: Repair, modification and inspection of Hitachi Power Tools must be carried out by an Hitachi Authorized Service Center. This Parts List will be helpful if presented with the tool to the Hitachi Fig. 28 Wear limit 0.24" (6 mm) No. of carbon brush 0.67” (17 mm) 43English

Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed. MODIFICATIONS: Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements. Accordingly, some parts (i.e. code numbers and/or design) may be changed without prior notice.English

WARNING: Accessories for this power tool are mentioned in this Instruction

68 302-435 1 69 949-321 2 M4×8 70 360-514U 1 “60, 67” 71 318-467 1 72 961-501 2 D5×60 73 340-459G 1 110V-115V 74 318-508 1 75 318-504 1 76 318-499 1 77 984-750 2 D4×16 78 937-631 1 79 981-373 4 80 318-509 1 81 318-472 1 84 953-327 1 85 500-434Z 1 501 725-362 1 502 312-831 1 English A: Item No. B: Code No. C: No. Used D: Remarks Français A: No. élément B: No. code C: No. utilisé D: Remarques Español A: Nº. îtem B: Nº. codigo C: Nº. usado D: ObservacionesWARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construc- tion activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ● Lead from lead-based paints, ● Crystalline silica from bricks and cement and other masonry products, and ● Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Code No. C99100763 N Printed in Japan