B 48010200 V - Uncategorized STANLEY - Free user manual and instructions

USER MANUAL B 48010200 V STANLEY

Instruction manual for owner’s use

KEY TO PRODUCT SAFETY SIGNS

An ACOUSTIC PRESSURE value of 4 m. corresponds to the ACOUSTIC POWER value stated on the yellow label located on the compressor, minus 20 dB.

● The compressor must be used in a suitable environment (well ventilated with an ambient temperature of between +5°C and +40°C) and never in places affected by dust, acids, vapors, explosive or flammable gases. ● Always maintain a safety distance of at least 4 metersbetweenthecompressorandtheworkarea. ● Any coloring of the belt guards of the compressor during painting operations indicates that the distance istooshort. ● Insert the plug of the electric cable in a socket of suitable shape, voltage and frequency complying withcurrentregulations. ● For 3-phase versions, have the plug fitted by a qualified electrician according to local regulations. When starting the compressor for the first time, check the correct direction of rotation and that this matches the direction indicated by the arrow on the beltguard(versionswithplasticprotection)oronthe motor(versionswithmetalprotection). ● Use extension cables with a maximum length of 5 metersandofsuitablecross-section. ● Theuseofextensioncablesofdifferentlengthand also of adapters and multiple sockets should be avoided. ● Always use the switch of the pressure switch to switch off the compressor or use the switch of the electricpanelformodelsequippedwiththis.Never switch off the compressor by pulling out the plug in ordertoavoidrestartwithpressureinthehead. ● Alwaysusethehandletomovethecompressor. ● When operating, the compressor must be placed on a stable, horizontal surface to guarantee correct lubrication. ● Position the compressor at least 50 cm from the wall to permit optimal circulation of fresh air and to guaranteecorrectcooling.

● Never direct the jet of air towards persons, animals oryourbody.(Alwayswearsafetygogglestoprotect your eyes against flying objects that may be lifted by thejetofair). ● Never direct the jet of liquids sprayed by tools connected to the compressor towards the compressor. ● Never use the appliance with bare feet or wet hands orfeet. ● Never pull the power cable to disconnect the plug fromthesocketortomovethecompressor. ● Never leave the appliance exposed to adverse weatherconditions. ● Never transport the compressor with the receiver underpressure. ● Donotweldormachinethereceiver.Inthecaseof faultsorrusting,replacetheentirereceiver. ● Neverallowinexpertpersonstousethecompressor. Keep children and animals at a distance from the workarea. ● This appliance is not intended for use by persons (includingchildren) with reducedphysical,sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by apersonresponsiblefortheirsafety. ● Children should be supervised to ensure that they do notplaywiththeappliance. ● Do not position flammable or nylon/fabric objects closedtoand/oronthecompressor. ● Never clean the compressor with flammable liquids or solvents. Check that you have unplugged the compressorandcleanwithadampclothonly. ● The compressor must be used only for air compression. Do not use the compressor for any othertypeofgas. ● The compressed air produced by the compressor cannot not be used for pharmaceutical, food or medical purposes except after particular treatments and cannot be used to fill the air bottles of scuba divers. ● Never use the compressor without guards (belt guard)andnevertouchmovingparts.

THINGS YOU SHOULD KNOW

● To avoid overheating of the electric motor, this compressor is designed for intermittent operation as indicated on the technical dataplate (forexample,S3-50means5minutesON,5minutes OFF).Inthecaseofoverheating,thethermalcutout of the motor trips, automatically cutting off the power Preserve this handbook for future referenceG

whenthetemperatureistoohigh.Themotorrestarts automatically when normal temperature conditions arerestored. ● To facilitate restart of the compressor, in addition to the operations indicated, it is important to return the button of the pressure switch to the OFF position and then to ON again(fig. 2). ● Onsingle-phaseversions,presstheresetbuttonon theterminalboxofthemotor(fig. 19). ● On 3-phase versions, operate manually on the button of the pressure switch, returning this to the ON position, or press the button of the thermal cutoutinsidetheboxoftheelectricpanel(figures 2b & 20). ● Thesingle-phase versions are fitted with a pressure switch equipped with a delayed closing air vent valve (or with a valve located on the check valve) that facilitates motor start-up; therefore a few-second jet of air from this, with the reservoir empty, is to be considerednormal. ● To guarantee machine safety, all the compressors are fitted with a safety valve that is activated in the caseoffailureofthepressureswitch. ● When fitting a tool, the flow of air in output must be switchedoff. ● When using compressed air, you must know and comply with the safety precautions to be adopted for eachtypeofapplication(inflation,pneumatictools, painting,washingwithwater-baseddetergentsonly, etc.).

7. Pressureregulator

The compressor is designed for generating com- pressedairfortoolsoperatedbycompressedair. Please note that our equipment has not been designed foruseincommercial,tradeorindustrialapplications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equiv- alentpurposes. Themachineistobeusedonlyforitsprescribedpur- pose.Anyotheruseisdeemedtobeacaseofmisuse. Theuser/operatorandnotthemanufacturer willbe liable for any damage or injuries of any kind caused as aresultofthis.

● Examine the machinefor signs of transit damage. Report any damage immediately to the company whichdeliveredthecompressor. ● Thecompressorshouldbesetupneartheworking consumer. ● Avoid long air lines and long supply lines (exten- sions). ● Makesuretheintakeairisdryanddust-free. ● Do not set up the compressor in damp or wet rooms. ● Thecompressormayonlybeusedinsuitablerooms (withgood ventilationandanambienttemperature from+5°Cto+40°C).Theremustbenodust,acids, vapors,explosivegasesorinammablegasesinthe room. ● Thecompressorisdesignedtobeusedindryrooms. It is prohibited to use the compressor in areas where workisconductedwithsprayedwater. ● The oil level in the compressor pump has to be checked before putting the equipment into opera- tion.

5. ASSEMBLY AND STARTING

Warning! You must fully assemble the appliance before us- ingitforthersttime.G

5.1 Fitting the wheels (Figs. 4-5)

5.2 Fitting the quick-lock coupling for

tank pressure (ref. 13) Screw the quick-lock coupling for unregulated tank pressure (ref. 13) to the pressure vessel (ref. 2) as showninFigures7and8.

5.3 Fitting the transport handle (ref. 9)

Important! Thewiresinthemainsleadfittedtothisproductare colouredinaccordancewiththecodeshowninfig.25. ● This product is double insulated and therefore does not require a connection to earth. ● The3pinplugmustcomplytoBS1363/A. ● FusemustcomplytoBS1362. If for any reason the 13 amp plug fitted to this product requires replacement it must be wired in accordance with the following instruction: Do not connect the brown (live) or blue (neutral) to the earth pin marked ‘E’ on the 3 pin plug. Connect the Blue wire to the terminal marked Neutral (N). Connect the Brown wire to the terminal marked Live (L). Ensure that the outer insulation is gripped by the cord grip and that the wires are not trapped whenreplacingtheplugcover.Themainsleadonthis productisfittedwitha13amp(BS1363/A)plug.A13 amp(BS1362)fusemustbefittedintheplug. If in doubt consult a qualified electrician Therearenouserserviceablepartsinsidethisproduct except those referred to in the manual.Always refer servicingtoqualifiedservicepersonnel.Neverremove anypartofthecasingunlessqualifiedtodoso;thisunit containsdangerousvoltages. Warning! For your protection if this product is to be used outdoors it should not be exposed to rain or used in damp locations.Donotplacetheproductondampsurfaces, useaworkbenchifavailable.Foraddedprotectionuse asuitableresidualcurrentdevice(R.C.D.)atthesocket outlet. Note: If the mains cable requires replacing it must be replaced with an identical one and fitted by a qualifiedperson.

5.5 On/Off switch (ref. 8)

5.7 Setting the pressure switch

Warning! Pull the power plug before doing any cleaning and maintenance work on the appliance. Warning! Wait until the compressor has completely cooled down. Risk of burns! Warning! Always depressurize the tank before carrying out any cleaning and maintenance work.

● Keep the safety devices free of dirt and dust as far aspossible.Wipetheequipmentwithacleancloth orblowitwithcompressedairatlowpressure. ● We recommend that you clean the appliance imme- diatelyafteryouuseit. ● Clean the appliance regularly with a damp cloth and somesoftsoap.Donotusecleaningagentsorsol- vents;thesemaybeaggressivetotheplasticparts intheappliance.Ensurethatnowatercangetinto theinterioroftheappliance.

You must disconnect the hose and any spraying tools fromthecompressorbeforecleaning.Donotclean thecompressorwithwater,solventsorthelike.

6.2 Condensation water

Thecondensationwatermustbedrainedoffeachday byopeningthedrainvalve(ref.11)(onthebottom of thepressurevessel). Warning! The condensation water from the pressure vessel will contain residual oil. Dispose of the condensa- tion water in an environmentally compatible man- ner at the appropriate collection point.

6.3 Safety valve (ref. 10)

Check the oil level at regular intervals Placethecompressoronalevelandstraightsurface. TheoillevelmustbebetweenthetwomarksMAXand MINontheoillevelwindow(Fig.12/ref.16). Changing the oil: Recommended hydraulic oil: SAE 15W/40oranalternativeofthesamequality. It should be relledfor therst timeafter 100 hours ofoperation.Thereaftertheoilshouldbedrainedand relledafterevery300hoursinservice.

6.5 Changing the oil

Switch off the engine and pull the mains plug out of the socket.After releasing any air pressure you can

100 HOURS EVERY 100 HOURS EVERY 300 HOURS Cleaning of intake filter and/or substitution of filtering element

Tightening of head tension rods Thecheckmustbecarriedoutpriortothefirstcompressorstarting. Draining tank condensate Periodicallyandattheendofwork. Checking the tension of the belts Periodically.G

unscrewtheoildrainagescrew(ref.15)fromthecom- pressorpump.Topreventtheoilfromrunningoutinan uncontrolled manner, hold a small metal chute under the opening and collect the oil in a vessel. If the oil does not drain out completely, we recommend tilting thecompressorslightly. Dispose of the old oil at a drop-off point for old oil. When the oil has drained out, re-t the oil drainage screw(ref.15).Fillnewoilthroughtheoillleropening (ref.14)untilitcomesuptotherequiredlevel.Then replacetheoilsealingplug(ref.14).

Retensioning the V-belt (Figs.13-15) ● Pull out the power plug and remove the safety guard fortheV-belt. ● Slackenthefourmotorxingscrews(A). ● Shift the motor until the V-belt is tensioned to the pointwhereitcanstillbedepressedbyapprox.1-2 cmatthelongestfreeposition. ● Retighten the motorxingscrews(A)andret the safetyguardfortheV-belt.

6.7 Tightening of head tension rods

● Checkthatallscrews(inparticularthoseofthehead oftheunit)aretightlydrawnup(g.24). ● Thecheckmustbecarriedoutpriortotherstcom- pressorstarting.

TIGHTENING OF HEAD TENSION RODS

Warning! Pull the mains plug out of the socket and ventilate the appliance and all connected pneumatic tools. Switch off the compressor and make sure that it is secured in such a way that it cannot be started up again by any unauthorized person. Warning! Store the compressor only in a dry location which is not accessible to unauthorized persons. Always store upright, never tilted!

7. DISPOSAL AND RECYCLING

Theunitanditsaccessoriesaremadeofvarioustypes ofmaterial,suchasmetalandplastic.Defectivecom- ponents must be disposed of as special waste.Ask yourdealeroryourlocalcouncil.G

Air leak from the valve of the pressureswitch. Check valve does not perform its function correctly due to wear or dirtontheseal. Unscrewthehex-shapedhead of the check valve, clean the housing and the special rubber disk(replaceifworn).Re- assembler and tighten carefully (gures 21-22). Condensate drainage cock open. Close the condensate drainage cock. Rilsan hose not inserted correctlyinpressureswitch. Insert the Rilsan hose correctly insidethepressureswitch. Reductionofefciency,frequent start-up.Lowpressurevalues. Excessivelyhighconsumption. Decrease the demand of compressedair. Leaksfromjointsand/orpipes. Changegaskets. Cloggingofthesuctionlter. Clean/replacethesuctionlter (gures 16-17-18). Slippingofthebelt. Check belt tension (g. 15). Themotorand/orthe compressoroverheatirregularly. Insufcientventilation. Improveambientconditions. Closingofairducts. Check and if necessary clean theairlter. Insufcientlubrication. Topuporchangeoil. After an attempt to start the compressor, it stops due to tripping of the thermal cutout causedbyforcingofthemotor. Start-upwithheadofthe compressorcharged. Release the compressor head by using the pressure switch pushbutton. Lowtemperature. Improveambientconditions. Voltagetoolow. Check that the mains voltage matchesthatofthedataplate. Eliminateanyextensions. Incorrectorinsufcient lubrication. Check level, top up and if necessarychangetheoil. Inefcientelectrovalve. CalltheServiceCenter.G

During operation, the compressor stops for no apparentreason. Trippingofthethermalcutoutof themotor. Checkleveloil. Single-stage, mono-phase versions: operate on the button of the pressure switch returning thistotheOFFposition(par.

Resetthethermalcutout(g. 19)andrestart(par. 5.5.1). If the fault persists, call the ServiceCenter. Versions with delta-star starter: operate on the button of the thermal cutout located inside the boxoftheelectricpanel(g. 20) andrestart(g. 2b). If the fault persists, call the ServiceCenter. Other versions: Operate on the button of the pressure switch returning this to the OFF position and then to ON again. If the fault persists, call the ServiceCenter. Electricfault. CalltheServiceCenter. When operating, the compressor vibrates and the motor emits anirregularbuzzingsound. If it stops, it does not restart although the sound of the motor ispresent. Single-phase motors: faultycapacitor. Havethecapacitorreplaced. 3-phase motors: One of the phases of the 3-phasepowersupplyismissing due probably to blowing of a fuse. Check the fuses inside the electric panel or the electric box and if necessary replace those thathavebeendamaged(g. 23). Irregular presence of oil in the network. Toomuchoilinsidetheunit. Checkoillevel. Wearonsegments. CalltheServiceCenter. Leaking of condensate from the ventcock. Presence of dirt/grit inside the cock. Cleanthecock. Any other type of operation must be carried out by authorized Service Centers, requesting original parts. Tampering with the machine may impair its safety and in any case make the warranty null and void.F

5.5 AAN/UIT-schakelaar (ref. 8)

5.5 Av/På-bryter (ref. 8)