PDEXS 150 B2 - Grinder PARKSIDE - Free user manual and instructions

USER MANUAL PDEXS 150 B2 PARKSIDE

RANDOM ORBITAL AIR SANDER PDEXS 150 B2

GB IE

RANDOM ORBITAL AIR SANDER

Translation of the original instructions

FR BE

PONCEUSE ORBITALE SPECIALE A AIR

Before reading, unfold the page containing the illustrations and familiarise yourself with all functions of the device.

DK

GB/IE Translation of the original instructions Page 1

General safety instructions for compressed air tools 3

Hazards caused by flying parts 3
Hazards caused by entanglement 4
Hazards during operation 4
Risks due to repetitive movements. 4
Hazards caused by accessories 4
Hazards in the workplace 5
Risks due to dust and vapours 5
Risks due to noise 5
Risks due to vibrations 6
Additional safety instructions for pneumatic machines 6
Appliance-specific safety instructions for sanders 6

Before use 7

Fitting the connector nipple 7
Fitting the sanding disc 7
Selecting a sandpaper disc 7
Fitting the sandpaper disc 8
Lubrication 8
Refilling oil 8
Connecting to a compressed air source 8

Operation 9

Switching on and off 9
Regulation of vibration output 9
Sanding 9
Working procedures 9

Maintenance and cleaning 10

Troubleshooting 10

Disposal 11

Warranty. 11

Service 11

Importer 11

Translation of the original Conformity Declaration 12

RANDOM ORBITAL AIR SANDER PDEXS 150 B2

Introduction

Congratulations on the purchase of your new appliance. You have selected a high-quality product. The operating instructions are part of this product. They contain important information about safety, usage and disposal. Before using the product, please familiarise yourself with all operating and safety instructions. Use the product only as described and for the specified areas of application. Please also pass on these operating instructions to any future owner.

Intended use

This compressed air-powered random orbital sander is suitable for sanding, polishing and for the preparation of various surfaces. Any other usage of or modification to the appliance is deemed to be improper and carries a significant risk of accidents. The manufacturer accepts no responsibility for damage(s) resulting from improper usage. This appliance in intended only for domestic use.

Symbols on the compressed air tool

WARNING!	Read the instruction manual before use.
	Wearing of protective gloves and safety clothing is recommended.
	Always wear eye protection when using or maintaining the sander.
	Always wear respiratory protection in the presence of dust.
	Always wear hearing protection.

	Oil daily
	Rotation direction

Features

Housing
Blocking device
3 Trigger
4 Handle
5 Connector nipple
Speed controller
Spindle lock
Eccentric spindle with sanding disc socket
9 Sanding disc
10 Protective cuff
1 Sandpaper disc
12 Oil container
13 Teflon tape

Package contents

1 random orbital air sander
1m Teflon tape
1 oil container
1 connector nipple 6.35mm (1 / 4^ )
1 sanding disc 150mm (with Velcro)
5 sanding sheets (P60/P80/P100/P120/P150)
1 operating manual

Technical data

Rated speed: max. 10000 rpm

Rated air pressure: max. 6.3 bar

Sanding disc: 150mm

Weight (without accessories) approx. 1.65kg

Noise emission values:

Noise measurement determined in accordance with ISO 15744.

Sound pressure level: L pA = 90.4 dB (A)

Uncertainty: K_pA = 3 dB

Sound power level: L WA = 101.4 dB (A)

Uncertainty: WA = 3 dB K

Wear ear protection!

Vibration emission value:

Vibration emission value determined in accordance with ISO 28927-3 and EN 12096:

$$ a _ {h} = 8. 2 7 \mathrm {m} / \mathrm {s} ^ {2} $$

Uncertainty K = 0.82m / s^2

WARNING!

The noise emission levels specified in these instructions have been measured in accordance with the standardised measuring procedure specified in ISO 15744 and can be used to make equipment comparisons. The noise emission values vary in accordance with the use of the compressed air tool and may be higher than the values specified in these instructions in some cases. It is easy to underestimate the noise emission load if the compressed air tool is used regularly in a certain manner.

NOTE

For an accurate estimate of the noise emission load during a certain working period, the times during which the appliance is switched off or is running but not actually being used must also be taken into consideration. This can significantly reduce the noise emission load over the total working period.

Generalsafety instructions for compressed air tools

WARNING!

For multiple hazards: Please ensure that you have read and understood the safety instructions before adjusting, operating, repairing, maintaining or replacing accessories on the sander or working in the vicinity of the machine. Failure to do this can result in serious bodily injury.

The sanding machine for sanding sheets or the polisher should only be adjusted, set or used by adequately qualified and trained operators.

This sanding machine for sanding sheets or the polisher may not be modified. Modifications can reduce the effectiveness of the safety measures and increase the risks for the operator.

The safety instructions should not be lost - give them to the operator.

Never use damaged sanding machines for sanding sheets or polishers.

The appliance must be inspected regularly to ensure that it is labelled with the required rated values and markings given in this manual. The user must contact the manufacturer to obtain replacement labels if necessary.

Hazards caused by flying parts

If a workpiece or accessory or even part of the machine tool itself breaks, parts can be flung out at high speeds.

When operating the sanding machine for sand-ing sheets or the polisher or when exchanging accessories on the device, always wear eye protection. The degree of necessary protection must be evaluated separately for each individual task.

Wear a safety helmet if working above head height. In this case, the risks for others should also be assessed.

You must ensure that the workpiece has been securely fixed.

Hazards caused by entanglement

Suffocation, scalping or and/or cut wounds can occur if loose clothing, jewellery, necklaces, hair or gloves are not kept away from the machine and its accessories.

Hazards during operation

When using the machine, the operator's hands can be subject to hazards such as cuts, grazing and heat. Wear suitable gloves to protect your hands.

The operator and maintenance personnel must be physically capable of handling the size, mass and power of the machine.

Hold the machine correctly: be ready to counteract any normal or sudden movements - have both hands ready.

■ Ensure that your body is balanced and that you have a secure standing position.

Release the start/stop control in case of a disruption to the electricity supply.

Use only lubricants recommended by the manufacturer.

Avoid direct contact with the movable grinding disc to avoid squashing or cutting your hands or other parts of the body. Always wear suitable gloves to protect your hands.

Check the sanding disc before every use. Do not use if this is cracked, broken or has been dropped.

Avoid direct contact with the movable sanding disc to avoid squashing or cutting your hands or other parts of the body. Always wear suitable gloves to protect your hands.

Never use the machine without an abrasive attachment.

There is a risk of electrostatic discharge if the machine is used on plastic and other non-conductive materials.

Dust and vapours created by the sanding and sanding can cause a potentially explosive atmosphere. Always use a dust extraction or suppression system suitable for the material being worked.

Risks due to repetitive movements

When using a sanding machine for sanding sheets or a polisher to perform work-related activities, operators may experience uncomfortable sensations in their hands and arms, as well as in the neck and shoulders or other parts of the body.

When using a sanding machine for sanding sheets or a polisher, the operator should adopt a comfortable posture whilst ensuring a secure hold and avoiding awkward postures or positions in which it is difficult to maintain balance. The operator should change positions during the course of long-lasting tasks. This can be helpful in the prevention of discomfort and fatigue.

If the operator notices symptoms such as persistent or recurring illness, discomfort, throbbing, pain, tingling, burning or stiffness, these indications should not be ignored. In this case, the operator should consult a suitably qualified physician.

Hazards caused by accessories

• Disconnect the sanding machine for sanding sheets or the polisher from the power supply before fitting or replacing the machine tools or accessories.

Avoid direct contact with the machine tool during and after use, since this can have heated up or have become sharp.

Only machine tools which were designed by the manufacturer for sanding machines with sanding sheets and polishers may be used for sanding machines for sanding sheets and polishers.

Cutting discs and machines for cutting may not be used.

Check whether the maximum operational speed of the machine tool (buffs, sanding sheets, fibre discs etc.) is higher than the rated speed of the machine:

Self-adhesive sanding discs must be applied concentrically on the mounting plate.

Hazards in the workplace

Slipping, tripping up and falling are the main causes of injuries at the workplace. Take note of surfaces which could have become slippery through use of the machine, and also any tripping hazards caused by air or hydraulic hoses.

These sanding machines for sanding sheets or polishers are not intended for use in explosion-capable atmospheres and is not insulated against contact with electrical power sources.

Ensure that no electrical service lines, gas pipes, etc. that could cause a hazard if damaged by use of the machine are present.

Risks due to dust and vapours

The dust and vapours produced by using the sanding machine for abrasive media and polishing can be hazardous to health (e.g. cause cancer, birth defects, asthma and/or dermatitis); it is essential to carry out a risk assessment in respect of these risks and to implement corresponding regulatory mechanisms.

The risk assessment should include all dust caused by the use of the machine and any existing dust that may be whirled up at the same time.

The sanding machine for sanding sheets or polisher is to be operated and maintained in accordance with the recommendations contained in this manual to keep the release of dust and vapours to a minimum.

The exhaust air should be routed so that the raising of dust in already dusty environments is kept to a minimum.

If dusts or vapours are created, the main priority must be to control these at the site of their release.

All inserts or accessories of the machine intended for collecting, extracting or suppressing airborne dust or vapours or should be used and serviced in accordance with the manufacturer's instructions.

Consumables/machine tools should be selected, maintained and replaced in accordance with the recommendations in this guide in order to avoid unnecessary intensification of dust or vapour production.

Use breathing equipment as per the instructions provided by your employer or as required by health and safety regulations.

Risks due to noise

Exposure to high noise levels can result in permanent hearing damage, loss of hearing and other problems such as tinnitus (ringing, rushing, whistling or buzzing in the ear) if sufficient hearing protection is not worn. It is essential that a risk assessment with regard to these hazards is carried out and that appropriate regulating mechanisms are implemented.

Suitable regulatory mechanisms include the use of insulation materials to avoid pinging occurring on the workpieces and similar measures.

Use ear protection equipment as per the instructions provided by your employer or as required by health and safety regulations.

The sanding machine for sanding sheets or polisher is to be operated and maintained in accordance with the recommendations contained in this manual to reduce any unnecessary increase of the noise levels.

Consumables/machine tools should be selected, maintained and replaced in accordance with the recommendations in this guide in order to avoid unnecessary increase of the noise levels.

If the sanding machine for sanding sheets or the polisher is equipped with a silencer, always ensure that this in its place and is operational while the machine is in operation.

Risks due to vibrations

Vibrations can damage the nerves and cause malfunctions to the blood circulation in the hands and arms.
When working in a cold environment, wear warm clothing and keep your hands warm and dry.
If you notice numbness, tingling or pain in your fingers or hands or notice that the skin of your fingers or hands has become pale, stop working with the sanding machine for sanding sheets or the polisher, inform your employer and consult a doctor.
The sanding machine for sanding sheets or polisher is to be operated and maintained in accordance with the recommendations contained in this manual to reduce any unnecessary increase in vibration levels.
Hold the machine securely but not too firmly while maintaining the necessary hand-reaction force, as the vibration risk generally increases the harder the machine is held.

Additional safety instructions for pneumatic machines

Compressed air can cause serious injury.

• Ensure that the air supply is switched off, the hose is not under pressure and that the machine is disconnected from the air supply when not in us, and also before exchanging accessories or carrying out repairs.
• Never aim the airflow towards yourself or any other person.

Thrashing hoses can cause serious injury. Therefore, always check that the hoses and their fixings are not damaged or have not come loose.
If universal rotary joints (claw couplings) are used, locking pins must be used to provide protection; Whipchek air hose restraints must be used to provide protection in case of a failure of the connection of the hose to the machine.
Ensure that the maximum permissible pressure stated on the machine is not exceeded.
Never carry compressed air-powered machines by the hose.

Appliance-specific safety instructions for sanders

WARNING!

Dusts from materials such as leaded paint, some types of wood and metal can be harmful to your health.
- Contact with or inhalation of these dusts can represent a health hazard for the person operating the appliance and other people in the vicinity.
Wear safety goggles and a protective dust mask!

Before use

NOTE

The sander may only be operated on cleaned, oil-atomised compressed air and may not exceed the maximum operating pressure of 6.3 bar at the appliance. The compressor must be fitted with a pressure reducer to regulate the working pressure.

Wind the Teflon tape supplied around all threaded connectors.

Fitting the connector nipple

Remove the plastic protective cap from the appliance's air inlet.
Wrap the threads on the connector nipple 5 with the Teflon tape supplied.
Screw the connector nipple into the air inlet.

Fitting the sanding disc

The compressed air-powered random orbital sander is equipped with a protective cuff 10

Rotation direction indicator of the sanding disc 9

To fit or replace the sanding dis invert the protective cuff (see Fig. 1).

Fig. 1

WARNING!

• Never operate the compressed air-powered random orbital sander without the protective cuff 10.
  Never operate the compressed air-powered random orbital sander with an inverted protective cuff 10
  A damaged protective cuff should be replaced immediately.

Turn the spindle loc with the knurled bulge towards the flat side of the eccentric spindle (see Fig. 2).

Fig. 2

Remove the protective cap from the threaded rod of the sanding disc and screw it clockwise into the eccentric spindle far as the stop.
Undo the spindle loc so that the eccentric spindle an turn freely on its own axis.

CAUTION!

• Never operate the compressed air-powered random orbital sander with a locked drive spindle. This is dangerous and can result in serious injuries.
  Evert the protective cui0 again (see Fig. 3).

Fig. 3

Selecting a sandpaper disc

Removal and surface:

The material removal rate and surface quality are determined by the grain strength of the sandpaper.

Please note that you can use sandpapers with various grain sizes for working the different materials.

Fitting the sandpaper disc

CAUTION!

• Ensure that the appliance is disconnected from the compressed air source before you fit or remove a sandpaper disc ①.

The sanding discs and the supplied sandpaper discs 1re equipped with matching Velcro fasteners.
Select the sandpaper dis with the desired grain and press it onto the sanding disc 9 Ensure that it is centred.
To change the sandpaper dis, lift it from the side and pull it off the sanding disc Clean the sanding disc s required with compressed air.

Lubrication

NOTE

To avoid friction and corrosion damage, regular lubrication is particularly important. We recommend using a suitable special oil for compressed air appliances (e.g. Liqui Moly compressor oil).

-Lubrication with mist oiler
-A mist oiler (not supplied) continuously and optimally lubricates the appliance as a preparation stage after the pressure reducer. A mist oiler gives off fine drops of oil into the air flow and thus guarantees a regular lubrication.
- Manual lubrication
-If you do not have a mist oiler, lubricate the appliance before every use or longer work sessions by dripping 3-4 drops of special oil for compressed air appliances into the connector nipple.

Refilling oil

To ensure that the compressed air-powered random orbital sander remains operational for as long as possible, make sure that there is sufficient pneumatic oil in the appliance.

The following options are available:

Attach a maintenance unit with an oiler to the compressor.
Install a fitted oiler into the compressed air line or the compressor.
Add 3-5 drops of pneumatic oil into the connector nipple 5 every 15 minutes of operation.

Connecting to a compressed air source

NOTE

Before connecting the compressed air source -the correct working pressure (3-6 bar) must be fully reached make sure that the trigger is in the upper position
Attach the appliance to a compressor by connecting the connector nipple 5 with the supply hose of the compressed air source.
To ensure that you can regulate the air pressure, the compressed air source must be equipped with a pressure reducer.

Operation

Switching on and off

Switching on:

First press the locking mechanism forwards and then the trigger 3 to switch the appliance on.

Switching off:

Let go of the trigg

When you have finished working, disconnect the appliance from the compressed air source.

Regulation of vibration output

Use the speed controller to control the airflow and thus the vibration output (also during operation).
The ideal speed depends on the material being worked and can be determined through practical tests.

Use the pressure reducer to set the correct working pressure.

Sanding

Switch on the compressed air source and allow it to run until the maximum tank pressure has been reached.
Use the pressure reducer on the compressed air source to set the optimum working pressure. Note that the maximum working pressure may not be exceeded. An excessive working pressure does not mean increased output; it merely increases the air consumption and accelerates appliance wear. Always comply with the technical information.
Switch on the compressed air-powered random orbital sander.
Allow the device to reach the required speed and adjust as necessary.
Guide the compressed air-powered random orbital sander parallel onto the workpiece.
Move the appliance parallel and in flat circles or alternatively lengthwise and across the surface. Use the housing 1 as a handle to guide the appliance in the desired direction.

Do not press the compressed air-powered random orbital sander down. Pressing down hard does not increase the working efficiency!
When you have finished working, let go of the trigger 3 to switch off the appliance.
When you have finished working, disconnect the appliance from the compressed air source.

CAUTION!

• Sanding creates dust. Always wear protective gloves, a suitable mask and clean the sand-paper and workpiece at regular intervals with a vacuum cleaner or compressed air.
• Suitable safety precautions must be taken depending on the size and nature of the workpiece. Use suitable clamping devices to prevent the workpiece from slipping.
  In the event of an interruption to the air supply, release the trigger 3 immediately.

Working procedures

The most important thing to remember when sand-ing is to use successively finer grained paper.

With a coarse grain, the surface will not become smooth, but rather rougher. If the grain is too fine, you will hardly achieve any noticeable result.

The material removal rate is determined by the speed and grain size of the sandpaper.

The sandpaper used should be appropriate to the substance being worked and the amount of material to be removed.

CAUTION!

• Ensure that the appliance is disconnected from the compressed air source before you fit or remove a sandpaper disc.

Material Grain
Paintwork: rubbing	60-80
	hardwood 60
	plywood 240
Metal: aluminium	80
	steel 60

Maintenance and cleaning

Disconnect the appliance from the compressed air supply.

CAUTION!

Before maintenance, clean off any hazardous substances that may (due to working processes) have accumulated on the appliance. Avoid all skin contact with these substances. If the skin comes into contact with hazardous dusts, this can lead to severe dermatitis. If dust is produced or swirled up during maintenance, it can be inhaled.

NOTE

To ensure correct functioning and long-term durability of the sander, pay attention to the following points:

Sufficient and continuously intact oil lubrication is highly important for optimum functioning.
Check the speed and vibration levels after each use.
Check the idle speed regularly and after any maintenance is performed:

use a rev counter and perform the measurement without any clamped tools. The idle speed may not be exceeded under any circumstances at a residual pressure of 6.3 bar.

If the appliance is exhibiting excessive vibration levels, the cause of the vibrations must be identified and repaired.
Use only the genuine replacement parts recommended by the manufacturer, otherwise you could put users at danger. In doubt, contact the Service Centre.
Check the sanding dis regularly for damage.
Clean the appliance with a soft, dry cloth only.
Never use sharp or scratchy cleaning agents under any circumstances.

Troubleshooting

Fault	Possible cause	Remedy
Speed too slow, air escapes from the outlet.	Motor parts jamming due to dirt.	Check the pressure supply filter for contamination.
	Pressure supply too low.	Check the pressure supply filter for contamination.
		Lubricate appliance as described in the instructions.
		If necessary, repeat the steps outlined above.
Appliance does not move; compressed air escapes completely through the outlet.	Motor is jammed due to material build-up.	Lubricate appliance as described in the instructions.

Disposal

The packaging consists of enviro friendly material. It can be disposed of in the local recycling containers.

Do not dispose of the appliance in the normal domestic waste!

Your local community or municipal authorities can provide information on how to dispose of the worn-out appliance.

Warranty

This appliance is provided with a 3-year warranty valid from the date of purchase. The appliance has been manufactured with care and inspected meticulously prior to delivery. Please retain your receipt as proof of purchase. In the event of a warranty claim, please contact your Customer Service unit by telephone. This is the only way to guarantee free return of your goods.

The warranty only covers claims for material and manufacturing defects, not for damage sustained during carriage, components subject to wear and tear or damage to fragile components such as switches or batteries. This appliance is intended solely for private use and not for commercial purposes. The warranty shall be deemed void in cases of misuse or improper handling, use of force and modifications/repairs which have not been carried out by one of our authorised Service centres. Your statutory rights are not restricted by this warranty. The warranty period is not prolonged by repairs effected under the warranty. This also applies to replaced and repaired components. Any damage and defects present at the time of purchase must be reported immediately after unpacking, but no later than two days after the date of purchase. Repairs carried out after expiry of the warranty period shall be subject to charge.

Service

ntGly Service Great Britain

Tel.: [phone] (£ 0.10/Min.)

E-Mail: [e-mail]

IAN275679

IE Service Ireland

Tel.: [phone]

(0,08 EUR/Min., (peak))

(0,06 EUR/Min., (off peak))

E-Mail: [e-mail]

IAN 275679

Importer

KOMPERNASS HANDELS GMBH

BURGSTRASSE 21

44867 BOCHUM

GERMANY

www.kompernass.com

GBIE

Translation of the original Conformity Declaration

We, KOMPERNASS HANDELS GMBH, documents officer: Mr. Semi Uguzlu, BURGSTR. 21, 44867 BOCHUM, GERMANY, hereby declare that this product complies with the following standards, normative documents and EC directives:

Machinery Directive (2006/42/EC)

Applied harmonised standards:

EN ISO 11148-8:2011

Type designation of machine: Random orbital air sander PDEXS 150 B2

Year of manufacture: 03 - 2016

Serial number: IAN 275679

Bochum, 29/01/2016

C E

Semi Uguzlu - Quality Manager -

The right to effect technical changes in the context of further development is reserved.

Indholdsfortegnelse

Indledning 14

Anvendelsesomrade 14
Udstyr 14
Pakkens indhold 14
Tekniske data 14

KOMPERNASS HANDELS GMBH

BURGSTRASSE 21

44867 BOCHUM

GERMANY

www.kompernass.com

Incertitude: WA = 3 dB K

KOMPERNASS HANDELS GMBH

BURGSTRASSE 21

44867 BOCHUM

GERMANY

www.kompernass.com

Directive Machines (2006/42/EC)

• Responsible qualite -

KOMPERNASS HANDELS GMBH

BURGSTRASSE 21

44867 BOCHUM

GERMANY

www.kompernass.com

KOMPERNASS HANDELS GMBH

BURGSTRASSE 21

44867 BOCHUM

GERMANY

www.kompernass.com

KOMPERNASS HANDELS GMBH

BURGSTRASSE 21

44867 BOCHUM

DEUTSCHLAND/GERMANY

www.kompernass.com

Last Information Update · Tilstand af information · Version des informations

Stand van de informatie · Stand der Informationen:

01/2016·Ident-No.:PDEXS150B2-012016-1