CTL 36 E LE - Industrial vacuum cleaner FESTOOL - Free user manual and instructions
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USER MANUAL CTL 36 E LE FESTOOL
Original operating manual/Spare parts list
CLEANTEX CTL/ CTL AC
Abmessung L x B x H CTL 26 E, CTL 26 E AC, CTL 26 E SD CTL 36 E, CTL 36 E LE, CTL 36 E AC, CTL 36 E LE AC,
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E SD
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
AC, CTL 36 E LE AC, CTL
CTL/ CTL AC CLEANTEX
Original operating manual
Symbols Warning of general danger Risk of electric shock Warning! The machine may contain hazardous dust!
Machine features [1-1] Intake opening [1-2] Module slot Hose store Handle SysDoc Automatic cleaning (only with AutoClean) [1-8] Switch [1-9] Suction power adjuster [1-10] Locking clip [1-11] Dust container versions [1-13] Brake Read the Operating Instructions/ Notes!
Technical data Mobile dust extractors Power consumption Maximum appliance socket connected load
CLEANTEX CTL/ CTL AC
Mobile dust extractors Weight
CTL 26 E, CTL 26 E SD
CTL 36 E, CTL 36 E LE
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
Intended use The mobile dust extractors are designed for extracting hazardous dusts with values up to 1 mg/m³ corresponding to dust class ’L’ in accordance with IEC 60335-2-69. The extractors are designed to extract water. The extractors are designed for heavy-duty applications and industrial use in accordance with EN 60335-1 and EN 60335-2-69. The user bears the responsibility for damage and accidents caused by improper use.
Safety instructions Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. – The machine is not intended for use by persons (including children) with limited physical, sensory or mental ability or without sufficient experience and/or knowledge, unless they are supervised by a person responsible for their safety or have been instructed on how to use the machine. Children should always be supervised to ensure that they do not play with the machine. – Warning:the machine may contain hazardous dust. Only authorised and qualified personnel with suitable protective equipment may perform maintenance work, including emptying the container and changing the filter. Do not operate the machine without a fully fitted filter system. – When handling and extracting dusts that are hazardous to health, the safety regulations applicable in your country as well as the specifications of the material manufacturer must be observed without fail.
– When extracting hazardous dust or large quantities of oak or beech dust, only use the machine in combination with a single electric or pneumatic tool. – Risk of explosion and fire hazard: do not extract sparks or hot dust, flammable or explosive dust (e.g. magnesium, aluminium), flammable or explosive fluids (e.g. petrol, thinner), aggressive fluids/ solids (e.g. acid, leach, solvent). The extraction of wood dust is permitted. This mobile dust extractor is suitable for extracting paint dust. Operate the machine in a well-ventilated room (observe national industrial safety regulations). – Do not damage the mains power cable (e.g. by driving over, dragging, etc.). Protect from heat, oil and sharp edges. Do not pull the plug from the socket by the cable. – Check the plug and the cable regularly and have them replaced by an authorised service workshop should either become damaged cable with the type specified in the spare parts list. Always replace the mains power cable with the type specified in the spare parts list. – Do not expose the machine to rain. – The machine should only be used by appointed persons instructed in correct machine handling. – Before use, operators shall be provided with information, instruction and training for the use of the machine and the substances for which it is to be used, including the safe method of removal and disposal of the material collected. – For reasons of safety, never operate the machine from an unearthed socket. – Always use the machine socket for the purpose specified in the manual. – Always use original Festool accessories. – Pull the plug from the socket when the machine is not in use and prior to maintenance and cleaning work. – Do not lift or transport the machine by the handle using a crane or lifting gear.
CTL/ CTL AC CLEANTEX
Operation WARNING Unauthorised voltage or frequency! Risk of accident X The mains voltage and the frequency of the power source must correspond with the specifications on the machine's name plate. X In North America, only Festool machines with the voltage specifications 120 V/60 Hz may be used. Initial operation X Open the locking clips [2-2] and remove the top section of the machine[2-1]. X Remove the accessories from the dust container [2-3] and the packaging! X Insert a filter or disposal bag in the dirt trap (see chapter 7.6 and 7.7). X Replace the top section [2-1] and close the locking clips [2-2]. X Attach the cable holder to the rear of the mobile dust extractor (see Fig. [3]). X Connect the suction hose to the machine. Switch on/off X Insert the plug into an earthed socket. WARNING Risk of injury from tools starting up unexpectedly X Before setting the switch to the "AUTO" or "MAN" position, make sure that the connected tool is switched off. The switch [1-8] serves as an on/off switch. Switch position "0" Appliance socket [1-3] is disconnected from the power, mobile dust extractor is switched off. "MAN" switch position Appliance socket [1-3] is connected to the power, the mobile dust extractor starts. "Auto" switch position Appliance socket [1-3] is connected to the power, the mobile dust extractor starts when the connected tool is switched on.
Connecting electric power tools WARNING Risk of injury X Observe the maximum connected loads for the appliance socket (see chapter "Technical data"). X Make sure that the power tool is switched off before connecting or disconnecting.
Connect the electric power tool to the appliance socket [1-3]. Following installation of the socket module (included in the scope of delivery of the CTL 26 E SD), you can use the mobile dust extractor as follows: – CTL 26 E SD E/A: Socket module with automatic switch-on function for the use of two electric power tools: e.g. 2 sanders, 1 jigsaw + 1 sander – CTL 26 E SD: Socket module with permanent power supply for use as extension cable: e.g. charger, lamp, etc. L The total power drawn, independently of the socket type, must not exceed the printed value. Connecting pneumatic tools WARNING Risk of injury X Make sure that the pneumatic tool is switched off before connecting or disconnecting. If the compressed air module [1-2] (496141; included in scope of delivery of CTL 36 E LE, CTL 36 E LE AC) is installed, the automatic switch-on function of the mobile dust extractor also works in combination with air tools. We also recommend installing the VE service unit (495886). The service unit filters and lubricates the compressed air and enables an adjustment of the air pressure. An IAS adapter (454757) is available to connect Festool air tools to the IAS system. The operating pressure of the tool must be 6 bar for the automatic switch-on unit to function correctly.
CLEANTEX CTL/ CTL AC
Adjusting the suction power You can use the suction power adjuster [1-9] to adapt the machine suction power to different applications. Applying the brake Folding out the black brake lever [1-13] prevents the mobile dust extractor from rolling. To achieve this, lift the front end of the mobile dust extractor slightly and push the black brake lever downwards until it latches into place. Push the green lever [1-12] again to release. Temperature cut-out To prevent overheating, a temperature cutout switches the mobile dust extractor off when it reaches a critical temperature. X Switch off the mobile dust extractor and allow to cool for about 5 minutes. L If the mobile dust extractor will not switch on again, please contact a Festool service workshop.
Changing the filter bag Removing the filter bag [4] X Open the locking clips [2-2] and remove the top section of the machine[2-1]. X Remove the filter bag. X Dispose of the used filter bag in accordance with statutory regulations. X Clean the dust container [2-3]. Inserting the filter bag [5] X Insert a new filter bag (FIS-CT 26/36) in the inlet port of the dust container and interlock it. Important: be aware that the locking engages. X Replace the top section [2-1] and close the locking clips [2-2]. L Make sure that the filter bag is not pinched between the top and bottom sections.
Changing the disposal bag Removing the disposal bag [6] X Open the locking clips [2-2] and remove the top section of the machine[2-1]. X Close the disposal bag. X Remove the disposal bag. X Dispose of the used disposal bag in accordance with statutory regulations. X Clean the dust container [2-3].
Inserting the disposal bag [7] X Insert a new disposal bag (ENS-CT26/36) on the inlet nozzle of the container and lock in position. Important: The lateral openings on the disposal bag must be positioned inside the container. Make sure that the bolt engages. X Place the disposal bag over the edge of the container. Make sure that the contacts [10-2] are free. X Replace the top section [2-1] and close the locking clips [2-2].
Handling Hose store: after finishing work, you can feed the suction hose through the recess [83] and place it in the hose store. You can do the same with the mains cable through the other recess [8-2]. SysDoc Systainer attachment system: a Systainer can be attached to the storage area via the two slides [8-1]. AUTOClean - Cleaning the main filter (only versions with AutoClean) To maintain a constant suction power when extracting fine dust, you can adjust the frequency of the automatic [1-7] cleaning system in infinite variables using the rotary knob. Always use the automatic cleaning system in combination with a disposal bag (in line with dust class 'L' requirements). Before performing wet extraction tasks or working with a filter bag, set the [17] rotary knob to position 0. X Set the automatic cleaning function to the highest setting when [1-7] extracting large quantities of dust. Manual cleaning If the suction power decreases, cleaning can be started manually by turning the switch [1-8] to the AC symbol positioned on either side of the switch. We recommend cleaning the main filter completely if severely clogged: X Set the suction power adjuster [1-9] to the maximum setting. X Cover the end of the nozzle or suction hose with your hand for 10 seconds.
CTL/ CTL AC CLEANTEX
Turn the switch to the [1-8] AC symbol. L When the CT-VS closing slide is used (order no.: 497926), the filter can be cleaned fully without removing the connected electric power tools. In intensive applications that generate adherent dust, it may be necessary to clean the filter element mechanically under certain circumstances (extract). Wear a dust mask! Special features of the CTL 36 E AC- LHS To use the mobile dust extractor in combination with the PLANEX: X Use the accompanying kink-resistant suction hose D 36 mm x 3.5 m-AS. X Use the accompanying special suction sleeve to connect the PLANEX. X Insert the accompanying CT-VS closing slide between the intake opening [1-1] and the suction hose. X Fit the tool holder as described in the accompanying installation instructions. X When performing extraction work with the PLANEX, always use disposal bags to prevent dust from escaping into the surrounding area. Extracting dry materials CAUTION Hazardous dust Damage to the respiratory passage X Use a filter or disposal bag when extracting hazardous materials! Observe the following when extracting dust generated by operating electric power tools: If the exhaust air is discharged back into the room, the air renewal rate L within the room must be sufficient. The volume of air discharged back into the room must not exceed 50% of the fresh air volume flow (room volume VR x air renewal rate LW). Observe all the relevant regional regulations. Remember: A moist main filter clogs more quickly when extracting dry materials. Therefore, dry the main filter before extracting dust or replace the damp filter with a dry one.
Extracting fluids Before extracting fluids, remove the filter or disposal bag (see chapter 7.6). We recommend using a special wet filter. The dust extractor stops automatically when the maximum level is reached. CAUTION Escaping foam and fluids X Switch off the machine immediately and empty the dirt trap. The antistatic system Friction inside the extraction hose causes static electricity to develop during extraction. Operating personnel may receive unpleasant electric shocks while working. The mobile dust extractor is fitted with an antistatic system as standard to discharge any static electricity that may develop. However, always use the enclosed antistatic extraction hose. After finishing work X Only versions with AutoClean: Clean the main filter automatically or manually (see chapter 8.2). X Switch off the mobile dust extractor and disconnect the plug. X Wind up the mains power cable. X Empty the dust container. X Place the mobile dust extractor in a dry room inaccessible to unauthorised users.
Service and maintenance WARNING Risk of injury, electric shock X Always disconnect the mains plug from the socket before performing maintenance work on the machine! X All maintenance and repair work which requires the motor housing to be opened must only be carried out by an authorised service workshop. Damaged safety devices and components must be repaired or replaced in a recognised specialist workshop, unless otherwise indicated in the operating manual.
CLEANTEX CTL/ CTL AC
Observe the following instructions: – A dust test must be performed at least once a year by the manufacturer or an instructed person. This test may include checks to determine whether the filter is damaged, the machine is sealed properly and the monitoring features are functioning correctly. – During maintenance and repair work, all components that cannot be cleaned satisfactorily must be replaced. The old components must be sealed in impermeable plastic bags prior to disposal in compliance with applicable regulations for this type of waste.
Changing the filter element NOTE Motor damage X Never operate the extractor without a filter element fitted as the motor may become damaged.
Open the locking clips [2-2] and remove the top section of the machine[2-1]. Turn the top section of the machine so that the main filter is facing upwards (Fig.[9]). Fold over the lever [9-1] and remove the retainer. [9-2] Remove the used main filter and replace [9-3] with a new one. Dispose of the used filter in accordance with statutory regulations. Insert the retainer [9-2] and fold over the lever [9-1] until it engages. Replace the top section [2-1] and close the locking clips [2-2].
Emptying the dust container The dust container [2-3] can be emptied once the top section has been removed. X After extracting fluids, clean the fill level sensors [10-1] regularly with a soft cloth and inspect for damage.
Accessories Use only original Festool accessories and Festool consumable material intended for this machine because these components are designed specifically for the machine. Using accessories and consumable material from other suppliers will most likely affect the
quality of your working results and limit any warranty claims. Machine wear or your own personal workload may increase depending on the application. Protect yourself and your machine, and preserve your warranty claims by always using original Festool accessories and Festool consumable material! The order numbers for the accessories and filters can be found in the Festool catalogue or on the Internet at "www.festool.com". Modules The following modules for upgrading the mobile dust extractor are available in the accessories programme. Modules must be fitted to the module slot [1-2] by an authorised service workshop: – Compressed air module, – Socket module with permanent power supply, – Socket module with automatic switch-on unit (not suitable for GB 110 V version), – Energy box module (EAA) for using the automatic switch-on unit on the EAA. You can find more detailed information on the modules at "www.festool.com".
Disposal Do not throw the power tool in your household waste!! Dispose of machines, accessories and packaging at an environmentally responsible recycling centre. Observe the valid national regulations.
Warranty We offer a warranty for material and production defects for all our tools in accordance with the locally applicable legal provisions, but for a minimum of 12 months. Within the EU member states, the warranty period is 24 months (verification through invoice or delivery note). Damage caused by the operator, natural wear, overloading, incorrect handling or through the use of the equipment not specified in the operating manual, or damage which was known at the time of purchase, is not covered by the warranty. Furthermore, damage caused by the use of non-original accessories and consumable materials (e.g. sanding pads) is also excluded. Complaints can only be accepted if the tool is returned while still assembled to the supplier or an authorised Festool Customer Service workshop. Keep the operating manual, safe-
CTL/ CTL AC CLEANTEX
ty instructions, spare parts list and purchase receipt in a safe place. Otherwise the current warranty conditions of the manufacturer shall apply. 2006/42/EG, 2004/108/EG, EN 60335-1, EN 60335-2-69, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3. Note Due to continuous research and development work, we reserve the right to make changes to the technical content of this documentation. Festool GmbH Wertstr. 20, D-73240 Wendlingen, Germany
EU Declaration of Conformity Mobile dust extractor CTL 26 E CTL 26 E SD (E/A) Serial no. 495851, 495853, 495854, 497067, 497068
AC-LHS 496541, 497989, 498073
Year of CE mark: CTL 26 E, CTL 36 E,
CTL 26 E AC, CTL 36 E
AC, CTL 36 E LE AC, CTL
Dr. Johannes Steimel Head of Research, Development and Technical Documentation REACh for Festool products, its accessories and consumable materials: REACh is a European Chemical Directive that came into effect in 2007. As "downstream users" and product manufacturers, we are aware of our duty to provide our customers with information. We have set up the following website to keep you updated with all the latest news and provide you with information on all the materials used in our existing products: www.festool.com/reach We declare under sole responsibility that this product complies with the following directives and standards:
CLEANTEX CTL/ CTL AC
AC , CTL 36 E AC-LHS
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E SD
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
CLEANTEX CTL/ CTL AC
CTL 26 E AC, CTL 26 E SD
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E SD
CTL 36 E, CTL 36 E LE
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E SD
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
Dichiariamo sotto la nostra responsabilità che il presente prodotto è conforme alle seguenti direttive e norme: 2006/42/CE, 2004/108/CE, EN 60335-1, EN 60335-2-69, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3. Festool GmbH Wertstr. 20, D-73240 Wendlingen Dr. Johannes Steimel Direttore Ricerca, Sviluppo, Documentazione tecnica REACh per prodotti Festool, gli accessori e il materiale di consumo: REACh è l'ordinanza sulle sostanze chimiche valida in tutta Europa dal 2007. Noi, in quanto „utenti finali“, ovvero in quanto fabbricanti di prodotti, siamo consapevoli del nostro dovere di informazione nei confronti dei nostri clienti. Per potervi tenere sempre aggiornati e per informarvi delle possibili sostanze appartenenti alla lista di candidati e contenute nei nostri prodotti, abbiamo organizzato il seguente sito web per voi: www.festool.com/reach
CTL/ CTL AC CLEANTEX
2400 W CH, DK 1100 W GB 240 V/ 110 V 1800 W/ 500 W 234 m³/h (3900 l/min) 24000 Pa 6318 cm² D 27 mm x 3,5 m-AS 7,5 M 71 dB(A) IP X4
26 E AC, CTL 26 E SD
26 l CTL 36 E, CTL 36 E LE, CTL 36 E AC, CTL 36 E LE AC, 36 l
CTL 26 E, CTL 26 E SD
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
AC, CTL 36 E LE AC, CTL
CLEANTEX CTL/ CTL AC
CTL 36 E, CTL 36 E LE, CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E SD
CTL 36 E, CTL 36 E LE
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E SD
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
CLEANTEX CTL/ CTL AC
CTL 26 E, CTL 26 E SD
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E SD
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
AC-LHS 496541, 497989, 498073
CTL 26 E AC, CTL 36 E
AC, CTL 36 E LE AC, CTL
CLEANTEX CTL/ CTL AC
CTL 26 E, CTL 26 E SD
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E AC,
CTL 36 E, CTL 36 E LE, CTL 36 E AC, CTL 36 E LE AC,
CTL 26 E, CTL 26 E SD
CTL 36 E, CTL 36 E LE
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
CTL/ CTL AC CLEANTEX
CTL/ CTL AC CLEANTEX
CTL/ CTL AC CLEANTEX
CTL 26 E CTL 26 E SD (E/A)
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
CTL/ CTL AC CLEANTEX
26 E AC, CTL 26 E SD
CLEANTEX CTL/ CTL AC
Mobilní vysava\e Hmotnost
CTL 26 E, CTL 26 E SD
CTL 36 E, CTL 36 E LE
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CLEANTEX CTL/ CTL AC
CTL/ CTL AC CLEANTEX
CTL 36 E AC, CTL 36 E
CTL 26 E AC, CTL 36 E
CLEANTEX CTL/ CTL AC
CTL 36 E, CTL 36 E LE, CTL 36 E AC, CTL 36 E LE AC,
CTL/ CTL AC CLEANTEX
CTL 26 E, CTL 26 E SD
CTL 36 E, CTL 36 E LE
CTL 36 E AC, CTL 36 E LE AC, CTL 36 E AC-LHS
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