D06FI - HONEYWELL - Free user manual and instructions

USER MANUAL D06FI HONEYWELL

D06F, D06FH, D06FN, D06F-1/4ZA, D06FI EB-D06F Rev. H D06F, FH, FN-... B =

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

D06FNA-1B D06FNA-11/2

2 4 1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1. Safety Guidelines

5. Scope of delivery

Follow the installation instructions.

Use the appliance according to its intended use in good condition with due regard to safety and risk of danger. Note that the appliance is exclusively for use in the applications detailed in these installation instructions. Any other use will not be considered to comply with requirements and would invalidate the warranty. 4. Please take note that any assembly, commissioning, servicing and adjustment work may only be carried out by authorized persons. 5. Immediately rectify any malfunctions which may influence safety.

The pressure reducing valve comprises:

• Housing with G1/4" pressure gauge connections on both sides • Threaded male connections (options A & B) • Valve insert complete with diaphragm and valve seat • Fine filter with 0.16 mm mesh • Spring bonnet with adjustment knob and setting scale • Filter bowl • Adjustment spring • Venturi-nozzle o D06F, D06FH, D06FI - 11/4" + 2" o D06FN - 2" • Pressure gauge not included (see accessories)

2. Functional description

With threaded male connections, clear filter bowl - up to 40°C D06F, FH, FN-... B = With threaded male connections, brass bowl - up to 70°C D06F-1/4ZA = With threaded male connections, brass bowl - up to 70°C, without scale ring D06FI-... B = With threaded male connections, stainless steel filter bowl - up to 70°C D06F, FI-... E = Without fittings, with clear filter bowl up to 40°C D06FN, FH... F =

Without fittings, with brass filter bowl up to 70°C Spring loaded pressure reducing valves operate by means of a force equalising system. The force of a diaphragm operates against the force of an adjustment spring. If the outlet pressure and therefore diaphragm force fall because water is drawn, the then greater force of the spring causes the valve to open. The outlet pressure then increases until the forces between the diaphragm and the spring are equal again.

The inlet pressure has no influence in either opening or closing of the valve. Because of this, inlet pressure fluctuation does not influence the outlet pressure, thus providing inlet pressure balancing.

7.1 Installations Guidelines

Water, compressed air* and nitrogen* in consideration of valid standards (e.g. DIN EN

12502) Inlet pressure max. 16 bar with clear filter bowl max. 25 bar with brass or stainless steel filter bowl Outlet pressure 1.5-6.0 bar - D06F, D06FI (preset to 3 bar) 0.5-2.0 bar - D06FN (preset to 1.5 bar) 1.5-12.0 bar - D06FH (preset to 5 bar) 0.5-3.0 bar - D06F-1/4ZA (preset to 1 bar) Caution ! In applications where UV radiation and solvent vapours are present, use the SM06T brass filter bowl!

• Install in horizontal pipework with filter bowl downwards.

• Install shutoff valves • The device downstream should be protected by means of a safety valve (installed downstream of the pressure reducing valve). • The installation location should be protected against frost and be easily accessible o Pressure gauge can be read off easily o With clear filter bowl, degree of contamination can be easily seen o Simplified maintenance and cleaning • For residential applications where maximum protection against dirt is required, install a fine filter upstream of the pressure reducing valve • Provide a straight section of pipework of at least five times the nominal valve size after the pressure reducing valve (in accordance with DIN 1988, Part 5)

Operating temperature

Maximum 40°C with clear filter bowl

Maximum 70°C with brass or stainless steel filter bowl Minimum pressure 1.0 bar (D06F, D06FH, D06FI, D06F-1/4ZA) drop 0.5 bar (D06FN) Connection size 1/2" - 2" (D06F, D06FH, D06FI, D06FN) 1/ " (D06F-1/4ZA) 4 *

7.2 Assembly instructions

As part of an installation being approved according to PED requirements, this product must also be certified.

1. Thoroughly flush pipework

2. Fit venturi nozzle (1 1/4" / 2" only) 3. Install pressure reducing valve o Note flow direction o Install without tension or bending stresses

Frequency: every 1-3 years (depending on local operating conditions) To be carried out by an installation company

8.1 Setting outlet pressure

Set outlet pressure min. 1 bar under inlet pressure.

Close shutoff valve on inlet

Release pressure on outlet side (e.g. through water tap) Close shutoff valve on outlet Loosen slotted screw o Do not remove slotted screw Caution ! There is a spring in the spring bonnet. It may cause injuries if the spring is derailing. • Make sure tension in compression spring is slakkened! 5. Slacken tension in compression spring o Turn control handle to the left (-) until it does not move any more 6. Unscrew spring bonnet o Use double ring wrench ZR06K 7. Remove slip ring 8. Remove valve insert with a pair of pliers 9. Unscrew filter bowl o Use double ring wrench ZR06K 10.Remove slotted ring 11.Check that sealing ring, edge of nozzle and slotted ring are in good condition, and if necessary replace the entire valve insert 12.Remove filter, clean and reinsert 13.Place O-ring onto filter bowl 14.Reassemble in reverse order Press in diaphragm with finger before inserting slip ring Screw in filter cup hand-tight (without tools)

Close shutoff valve on inlet

Release pressure on outlet side (e.g. through water tap) Close shutoff valve on outlet Loosen slotted screw o Do not remove slotted screw Slacken tension in compression spring o Turn control handle to the left (-) until it does not move any more Slowly open shutoff valve on inlet Turn control handle until the setting scale shows the desired value Retighten slotted screw Slowly open shutoff valve on outlet

We recommend a planned maintenance contract with an installation company

In accordance with DIN 1988, part 8, the following measures must be taken:

Frequency: once annually To be carried out by an installation company or the operator. 1. Close shutoff valve on outlet 2. Check back pressure using a pressure meter when there is zero through-flow o If the pressure is increasing slowly, the valve may be dirty or defective. In this instance, carry out servicing and cleaning 3. Slowly open shutoff valve on outlet

9.3 Adjusting the setting scale

If the adjustment knob is removed, this setting is lost. A new setting can be achieved using a pressure gauge. 1. Close shutoff valve on inlet 2. Release pressure on outlet side (e.g. through water tap) 3. Close shutoff valve on outlet 4. Loosen slotted screw o Do not remove slotted screw 5. Fit manometer 6. Slowly open shutoff valve on inlet 7. Set desired outlet pressure (e.g. 4 bar) 8. Align scale (e.g. 4) in middle of viewing window 9. Retighten slotted screw 10.Slowly open shutoff valve on outlet

Caution ! Do not use any cleaning agents containing solvents and/or alcohol to clean the plastic parts! Cleaning agents can lead to water damage!

The pressure reducing valve comprises:

• Stainless steel • Steel • Plastic Observe the local requirements regarding correct waste recycling/disposal!

If necessary, the filter bowl and the filter can be cleaned.

To be carried out by an installation company or the operator. Detergents must not be allowed to enter the environment or the sewerage system! 1. 2. 3. 4. 5. 6. 7. 8. 9.

Close shutoff valve on inlet

Release pressure on outlet side (e.g. through water tap) Close shutoff valve on outlet Unscrew filter bowl o Use double ring wrench ZR06K Remove filter, clean and reinsert Place O-ring onto filter bowl Screw in filter cup hand-tight (without tools) Slowly open shutoff valve on inlet Slowly open shutoff valve on outlet

Pressure reducing valve is too large

Call our Technical Customer Services

Water is escaping from the spring bonnet

Diaphragm in valve insert is faulty

Too little or no water pressure

Shutoff valves up- or downstream of the Open the shutoff valves fully pressure reducing valve are not fully open

Pressure reducing valve is not set to the desired outlet pressure

Filter in pressure reducing valve is conta- Clean or replace filter minated

Pressure reducing valve is not fitted in flow Fit pressure reducing valve in flow direction direction (note direction of arrow on housing) The outlet pressure set does not remain constant

Filter in pressure reducing valve is conta- Clean or replace filter minated or worn

Valve insert, sealing ring or edge of nozzle Replace valve insert is contaminated or worn Rising pressure on outlet (e.g. in boiler)

Check check valve, safety group etc.

Spring bonnet complete 1/2" + 3/4" with setting scale

1" + 11/4" D06F, D06FI 11/2" + 2"

Spring bonnet complete 1/2" + 3/4"

1" + 11/4" with setting scale 11/2" + 2" D06FH, D06F-1/4ZA

Spring bonnet complete 1/2" + 3/4"

1" + 11/4" with setting scale 11/2" + 2" D06FN

Valve insert complete

D06F, D06FH (without filter)

1" + 11/4" 11/2" + 2"

Valve insert complete

D06FN (without filter)

2" + /4" 1" + 11/4" 11/2" + 2"

D06FNA-1B D06FNA-11/2

Valve insert complete

D06FI (without filter)

O-ring R1/4" (5 pcs.)

Replacement filter insert 1/2" + 3/4"

D06F, D06FI 1" + 11/4" 11/2" + 2"

Replacement filter insert 1/2" + 3/4"

D06FH, D06FN 1" + 11/4" 11/2" + 2"

ES06F-1/2A Clear filter bowl with O-ring

2" + /4" 1" + 11/4" 11/2" + 2"

Brass filter bowl with O-ring

Stainless steel filter bowl 1/2" + 3/4" with O-ring

1" + 11/4" D06FI 11/2" + 2" MU1H-1002GE23 R0108

HABEDO ® Retrofit filter

Reverse-rinsing filter for retro-conversion to a filter combination unit of pressure reducing valves M07M Pressure gauge Housing diameter 63 mm, rear connection thread G1/4". Ranges: 0 - 4, 0 - 10, 0 - 16 or 0 - 25 bar. Please indicate upper value of pressure range when ordering ZR06K Double ring wrench For removal of spring bonnet and filter bowl RV277 Inlet check valve Available in sizes R1/2" - 2" VST06-A Connection set Threaded connections VST06-B Connection set Solder connections VST06I-A Connection set With stainless steel threaded connections

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

Ensemble complet coiffe de ressort

2" + /4" 1" + 11/4" 11/2" + 2"

Ensemble complet coiffe de ressort

1" + 11/4" 11/2" + 2"

2 Jeu de rechange complet 1/2" + 3/4"

D06F, D06FH 1" + 11/4" (sans tamis filtrant) 11/2" + 2"

D06FNA-1B D06FNA-11/2

Jeu de rechange complet 1/2" + 3/4"

1" + 11/4" D06FI 11/2" + 2" (sans tamis filtrant)

1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

Jeu de rechange complet 1/2" + 3/4"

1" + 11/4" D06FN 11/2" + 2" (sans tamis filtrant)

D06F, FI-... A = D06F, FH, FN-... B =

D06FI-... B = D06F, FI-... E = D06FN, FH... F =

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2" 1/

2" + /4" 1" + 11/4" 11/2" + 2"

1/ " + 3/ " 2 4 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

D06FNA-1B D06FNA-11/2

2" + /4" 1" + 11/4" 11/2" + 2"

D06F, FH, FN-... B =

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

D06FNA-1B D06FNA-11/2

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2" 1/ " + 3/ " 2 4

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2" 1/ " + 3/ " 2 4 1" + 11/4" 11/2" + 2"

1" + 11/4" SK06T-1B 11/2" + 2" SK06T-11/2 + 3/4" SM06T-1/2 1" + 11/4" SM06T-1B 11/2" + 2" SM06T-11/2

D06F, FH, FN-... B =

D06F-1/4ZA = D06FI-... B = D06F, FI-... E = D06FN, FH... F =

- 2" (D06F, D06FH, D06FI, D06FN)

1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

D06FNA-1B D06FNA-11/2

2" + /4" 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2" 1/ " + 3/ " 2 4 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

D06FNA-1B D06FNA-11/2

2 " + /4 " 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

2" + /4" 1" + 11/4" 11/2" + 2"

D06F, FH, FN-... B =

D06FNA-1B D06FNA-11/2

2 " + /4 " 1" + 11/4" 11/2" + 2" 1/ " + 3/ " 2 4 1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

D06FNA-1B D06FNA-11/2

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

1" + 11/4" 11/2" + 2"

D06F, FH, FN-... B =

- 2" (D06F, D06FH, D06FI, D06FN)

1" + 11/4" D06FNA-1B

11/2" + 2" D06FNA-11/2 2"

11/2" + 2" D06FI-11/2

11/2" + 2" SK06T-11/2

11/2" + 2" ES06F-11/2A Reserve filterinnsats

11/2" + 2" ES06F-11/2A

Honeywell GmbH D06F, FI-... E =

1" + 11/4" 0901516 11/2" + 2" 0901518

2 4 1" + 11/4" 0900154 11/2" + 2" 0900155

2 4 1" + 11/4" 11/2" + 2" 1/ " + 3/ " 2 4 1" + 11/4" 11/2" + 2"

Manufactured for and on behalf of the

Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37, Switzerland by its Authorised Representative Honeywell GmbH MU1H-1002GE23 R0108 Subject to change

© 2007 Honeywell GmbH DN

D06F..-...E/F D06F..-...B D06F..-...A

VST06-A VST06I-A MU1H-1002GE23 R0108

M07M FN09S Honeywell GmbH