AH-3665 - DOLMAR - Free user manual and instructions

USER MANUAL AH-3665 DOLMAR

Cordless Hedge Trimmer

Explanation of general view

1. Red part 15. Holder 29. Grooves 2. Button 16. Extension cord (Battery adapter) 30. Press the hooks on both sides 3. Battery cartridge 17. Adapter (Battery adapier) 31. Unlock the hooks 4. Housing 18. Trimming direction 32. Blade cover 5. Knob 19. Hedge surface to be trimmed 33. Screws 6. Hande 20. Tiltthe blades. 34. Under cover 7. Switch trigger B 21. Sting 35. Plate 8. Switch trigger À 22. Press 36. Crank 9. Adjusting dial 23. Chip receiver 37. Oval hole of shear blade 10. Adapter 24. Nut 38. Limit mark 11. Hook 25. Shear blade 39. Holder cap cover 12. Tool 26. Branch catcher 40. Screwdriver 13. Belt 27. Hooks 41. Brush holder cap 14. Arm cord hook 28. Fit the hooks into groove SPECIFICATIONS Model AH-3655 AH-3665 Blade length 550 mm 650 mm Strokes per minute (min?) 1,000 - 1,800 Overall length 1,070 mm 1,150 mm Net weight 5.1kg 52kg Rated voltage D.C.36V

notice. Specifications may differ from country to country. Weight according to EPTA-Procedure 01/2003

Symbol ENDO13-2 The following show the symbols used for the equipment. Be sure that you understand their meaning before use.

Read instruction manual

Do not expose to rain

Only for EU countries

Do not dispose of electric equipment or battery pack together with household waste material!

In observance of European Directive 2002/96/EC on waste electric and electronic equipment, 2006/68/EC on batteries and accumulators and waste batteries and accumulators and their implementation in accordance with national laws, electric equipment and battery pack that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Intended use The tool is intended for trimming hedges:

Due to our continuing programme of research and development, the specifications herein are subject to change without

General Power Tool Safety Warnings

Â\ WARNING Read all safety warnings and all instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

CORDLESS HEDGE TRIMMER SAFETY WARNINGS

1. Hold the power tool by insulated gripping surfaces only, because the cutter blade may contact hidden wiring. Cutter blades contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2. Keep all parts of the body away from the cutter blade. Do not remove cut material or hold material to be cut when blades are moving. Make sure the switch is off when clearing jammed material. À moment of inattention while operating the hedge timmer may result in serious personal injury.

3. Carry the hedge trimmer by the handle with the cutter blade stopped. When transporting or Storing the hedge trimmer always fit the cutting device cover. Proper handling of the hedge trimmer

will reduce possible personal injury from the cutter blades.

Do not use the hedge timmer in the rain or in wet or very damp conditions. The electric motor is not waterproof.

First-time users should have an experienced hedge trimmer user show them how to use the trimmer.

The hedge trimmer must not be used by children or young persons under 18 years of age. Young persons over 16 years of age may be exempted from this restriction if they are undergoing training under the supervision of an expert.

Use the hedge trimmer only if you are in good physical condition. If you are tired, your attention will be reduced. Be especially careful at the end of a working day. Perform all work calmly and carefully. The user is responsible for all damages to third parties:

Never use the trimmer when under the influence of alcohol, drugs or medication.

Check to make sure that the voltage and frequency of the power supply correspond to the specifications given on the identification plate. We recommend the use of a residual-current-operated circuit breaker (ground-fault circuit interrupter) with a tripping current of 30 mA or less, or an earth leakage current protector.

. Work gloves of stout leather are part of the basic

equipment of the hedge trimmer and must always be worn when working with it. Also wear sturdy shoes with anti-skid soles.

Before starting work check to make sure that the

trimmer is in good and safe working order. Ensure guards are fitted propeny. The hedge trimmer must not be used unless fully assembled.

. Make sure you have a secure footing before starting

. Hold the tool firmly when using the tool. : Do not operate the tool at no-load unnecessarily. . immediately switch off the motor and remove the

battery cartridge if he cutter should come into contact with a fence or other hard object. Check the cutter for damage, and if damaged repair immediately.

. Before checking the cutter, taking care of faults, or

removing material caught in the cutter, always switch off the trimmer and remove the battery cartridge.

. Switch off the trimmer and remove the battery

cartridge before doing any maintenance work.

. When moving the hedge trimmer to another location,

including during work, always remove the battery cartridge. Never carry or transport the trimmer with the

cutter running. Never grasp the cutter with your hands. . Clean the hedge trimmer and especially the cutter

after use, and before putting the timmer into storage for extended periods. Lightly oil the cutter and put on the cover. The cover supplied with the unit can be hung on the wall, providing a safe and practical way to store the hedge trimmer.

. Store the hedge trimmer with the cover on, in a dry

room. Keep it out of reach of children. Never store the trimmer outdoors.

SAVE THESE INSTRUCTIONS.

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

Do not disassemble battery cartridge.

3. If operating time has become excessively shorter, Stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any conductive material.

(2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.

(8) Do not expose battery cartridge to water or rain.

A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50°C (122°F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

SAVE THESE INSTRUCTIONS.

ps for maintaining maximum battery life Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge.

Overcharging shortens the battery service life.

3. Charge the battery cartridge with room

temperature at 10°C - 40°C (50°F - 104°F).

Let a hot battery cartridge cool down before charging it.

+ Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

+ Hold the tool and the battery cartridge firmiy when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury. (Fig. 1) Always switch off the tool before insertion or removal of the battery cartridge.

To remove the battery cartridge, withdraw it from the tool while sliding the button on the front of the cartridge. To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If you can see the red part on the upper side of the button, it is not locked completely. Insert it fully until the red part cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

Do not use force when inserting the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.

Battery protection system

The battery cartridge is equipped with the protection system, which automatically cuts off the output power for its long service life.

The tool may stop during operation when the tool and/or battery are placed under the following situation. This is caused by the activation of protection system and does not show the tool trouble.

When the tool is overloaded

At this time, release the switch trigger and remove causes of overload and then pull the switch trigger again to restart. When the tool does not work even after pullng the switch trigger, the battery power auto- Stop is still at work. Charge the battery cartridge before use.

When the remaining battery capacity becomes low: Recharge the battery cartridge.

Handle mounting positions (Fig. 2)

The handle can be rotated to either 90° left or right and mounted either 45° or 90° position Lo fit your work needs. First, pull the knob and rotate the handle clockwise or counterclockwise in the direction of arrow as shown in the figure. The handle will be locked in 45° position. The pull the knob and rotate more. The handle wil be locked in 90° position.

+ Always make sure that the handle is locked in the desired position before operation

+ Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released. (Fig. 3)

For your safety, this tool is equipped with a dual switching

system. To turn on the tool, press triggers À and B.

Release either one of the two pressed triggers to turn of.

The sequence of switching is unimportant as the tool only

starts when both switches are activated.

Speed change (Fig. 4)

The strokes per minute can be adjusted just by turning the adjusting dial. This can be done even while the tool is running. The dial is marked 1 (lowest speed) to 6 (full speed)

Refer to the table below for the relationship between the number settings on the adjusting dial and the strokes per minute.

Number on adjusting dial | Strokes per minute (min) 6 1,800

+ _ The speed adjusting dial can be turned only as far as 6 and back to 1. Do not force it past 6 or 1, or the speed adjusting function may no longer work.

The strokes per minute vary by the conditions of battery cartridge and shear blades.

+ Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Battery adapter (Accessory) (Fig. 5 & 6)

+ _ Before using battery adapter, read all instructions on tools using battery.

+ When charging a battery cartridge, first remove it from the battery adapter and then charge it. It is not allowed to charge the battery cartridge while using battery adapter.

Installing or removing battery adapter

+_ Always switch off the tool before insertion or removal of the battery adapter.

+_ To remove the battery adapter, withdraw it from the tool while sliding the button on the adapter.

+_ To insert the battery adapter, align the tongue on the battery adapter with the groove in the housing and slip itinto place. Always insert it all the way until it locks in place with a litle click. If you can see the red part on the upper side of the button, it is not locked completely.

Insert it fully until the red part cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

Do not use force when inserting the battery adapter. If the adapter does not slide in easily, it is not being inserted correctly.

The way of removing or installing a battery cartridge from or on the battery adapter is the same as that of removing or installing it from or on the tools.

Press down the hook securely as far as it will go when the battery adapter is hooked on the waist belt and Similar objects:

Arm cord hook (Accessory)

Do not attach the holder of arm cord hook to other than the extension cord. Do not attach it in a position closer to the tool beyond the hook complete hooks. Failure to do so may cause an accident or personal injury. Attach firmly one hook of the hook complete to the tool's cord and the other hook of hook complete to the extension cord. Working with the tool with a sole hook only attached may cause an accident and injury.

Using the arm cord hook helps to minimize a risk of cutting off the extension cord unexpectedly caused by the loose extension cord. (Fig. 7)

Attach firmly the arm cord hook placing around your arm and pass the extension cord through the holder. The length of the arm cord hook band is adjustable.

+ Do not pass the extension cord through the band.

+ Do not force the opening of the holder. Failure to do so may cause deflection and damage to it.

Be careful not to accidentally contact a metal fence or other hard objects while trimming. The blade will break and may cause serious injury.

Overreaching with a hedge trimmer, particularly from a ladder, is extremely dangerous. Do not work from anything wobbly or infirm. (Fig. 8)

Do not attempt to cut branches thicker than 10 mm diameter with this trimmer. These should first be cut with shears down to the hedge trimming level.

+ Do not cut off dead trees or similar hard objects. Failure to do so may damage the tool. (Fig. 9)

Hold the trimmer with both hands and pull the switch

trigger À or B and then move it in front of your body.

As a basic operation, tilt the blades towards the trimming

direction and move it calmly and slowly at the speed rate

of 3 - 4 seconds per meter. (Fig. 11)

To cut a hedge top evenly, it helps to tie a string at the

desired hedge height and to trim along it, using it as a

reference line. (Fig. 12)

Attaching the chip receive (accessory) on the tool when

trimming the hedge straight can avoid cut off leaves’ being

thrown away. (Fig. 13)

Rotate the handle for your easy handling before operation. Refer to the section titled “Handle mounting position”

To eut a hedge side evenly, it helps to cut from the bottom upwards. (Fig. 14)

Trim boxwood or rhododendron from the base toward the top for a nice appearance and good job.

Installing or remo: (accessory)

+ Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing chip receiver.

When replacing the chip receiver, always wear gloves So that hands and face does not directly contact the blade. Failure to do so may cause personal injury. Always be sure to remove the blade cover before installing the chip receiver.

The chip receiver receives cut-off leaves and alleviates collecting thrown-away leaves. This can be installed on either side of the tool. (Fig. 15)

Press the chip receiver on the shear blades so that its slits overlap with the nuts on the shear blades. At this time, make sure that the chip receiver does not contact branch catcher at the top of the shear blades. (Fig. 16)

At this time, the chip receiver needs to be installed so that its hooks fit into grooves in the shear blade unit. (Fig. 17) To remove the chip receiver, press its lever on both sides So that the hooks are unlocked. (Fig. 18)

+ _ The blade cover (standard equipment) cannot be installed on the tool with the chip receiver being installed. Before carrying or storing, uninstall the chip receiver and then install the blade cover to avoid blade exposure.

+ Check the chip receiver for secure installment before use.

Never try to uninstall the chip receiver by an excessive force with its hooks locked in the blade unit grooves. Using the excessive force may damage it.

+ Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

Clean out the tool by wiping off dust with a dry or soap-

+ Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result

Blade maintenance Smear the blade before and once per hour during operation using machine oil or similars.

+_ Before smearing the blade, remove the chip receiver. After operation, remove dust from both sides of the blade with wired brush, wipe off it with a rag and then apply enough low-viscosity oil, such as machine oil etc. and spray-type lubricating oil.

AN CAUTION: + Do not wash the blades in water. Failure to do so may cause rust or damage on the tool.

+ _ Before removing or installing shear blade, always be sure that the tool is switched off and the battery cartridge is removed.

When replacing the shear blade, always wear gloves without removing blade cover so that hands and face does not directly contact the blade. Failure to do so may cause personal injury.

NOTE: + Do not wipe off grease from the gear and crank. Failure to do so may cause damage to the tool

For specific way of removing and installing shear blades refer to the reverse of a package for accessory Shear blades.

stalling shear blade

Removing the shear blades Reverse the tool and loosen four screws. (Fig. 19)

+_ Be careful not to get your hands dirty as grease is applied in the shear blade driving area.

Remove the under cover. (Fig. 20)

Remove the plate. (Fig. 21)

Set the crank at the angle as shown in the figure with a

slotted bit screwdriver. (Fig. 22)

Remove two screws from he shear blades and the shear

blade unit will be taken out. (Fig. 23)

+ Return the gear to the original position in such a manner as it was installed if it should be taken away by mistake.

Installing the shear blade

Prepare 4 removed screws (For under cover), 2 screws {For shear blade), plate, under cover, and new shear blades.

Adjust the crank position as shown in the figure. At this time, apply some grease provided with new shear blades to the periphery of the crank. (Fig. 24)

Overlap the oval hole in the upper blade with that in the lower one. (Fig. 25)

Take out the blade cover from the old shear blades and fit it onto the new ones for easy handling during the replacement of blades. (Fig. 26)

Place the new shear blades on the tool so that the oval holes in the shear blades fit onto the crank. Overlap the holes in the shear blades with the screw holes in the tool and then secure them with two screws. (Fig. 27)

Check the crank for smooth turn with a slotted bit screwdriver. (Fig. 28)

Install the plate, under cover on the tool. Tighten the screw firmly.

+_ There is no distinction between the lop and bottom of the plate

Remove the blade cover and then turn on the tool to

check it for proper movement.

+ When the shear blades does not operate properly, there is a poor fit between the blades and crank. Redo from the beginning

Remove and check the carbon brushes regularly. Replace when they wear dou to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. (Fig. 30)

Insert the top end of slotted bit screwdriver into the notch in the tool and remove the holder cap cover by lifting it up. (Fig. 31)

Use a screwdriver to remove the brush holder caps. Take out the wom carbon brushes, insert the new ones and secure the brush holder caps.

Reinstall the holder cap cover on the tool.

The hook hole in the bottom of the blade cover is convenient for hanging the tool from a nail or screw on the wall. (Fig. 32)

Remove the battery cartridge and put the blade cover on the shear blades so that the blades are not exposed. Store the tool out of the reach of children carefully.

Store the tool in the place not exposed to water and rain To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Dolmar Authorized Service Centers, always using Dolmar replacement parts.

+ These accessories or attachments are recommended for use with your Dolmar tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding

these accessories, ask your local Dolmar Service Center.

Shear blade assembly

Dolmar genuine battery and charger

Arm cord hook (to be used together with the battery

Uncertainty (K): 2.5 dB (A)

Model AH-3665 Sound pressure level (L,a): 84.3 dB (A) Sound power level (La): 92.3 dB (A) Uncertainty (K): 2.5 dB (A) Wear ear protection. Vibration ENG900-1 The vibration total value (Ii-axial vector sum) determined according to EN60745: Model AH-3655 Work mode: impact tightening of fasteners of the maximum capacity of the tool Vibration emission (a,): 2.5 m/s? Uncertainty (K): 1.5 m/s? Model AH-3665 Work mode: impact tightening of fasteners of the maximum capacity of the tool Vibration emission (a,): 3.0 m/s? Uncertainty (K): 1.5 m/s? ENG901-1 The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another. The declared vibration emission value may also be used in a preliminary assessment of exposure.

A\ WARNING: + The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.

Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is Switched off and when itis running ide in addition to the trigger time).

For European countries only EC Declaration of Conformity The undersigned, Tamiro Kishima and Rainer Bergfeld, as authorized by Dolmar GmbH, declare that the DOLMAR machine(s): Designation of Machine: Cordless Hedge Trimmer Model No./ Type: AH-3655, AH-3665 Specifications: see *SPECIFICATIONS" table. are of series production and Conforms to the following European Directives: 2000/4/EC, 2006/42/EC And are manufactured in accordance with the following standards or standardised documents: EN60745 The technical documentation is on file at: Dolmar GmbH, Jenfelder StraRe 38, Abteilung FZ, D-22045 Hamburg The conformity assessment procedure required by Directive 2000/14/EC was in Accordance with annex V. Model AH-3655 Measured Sound Power Level Guaranteed Sound Power Lev

Tamiro Kishima Rainer Bergfeld Managing Director Managing Director

BEWAAR DEZE INSTRUCTIES A\ WAARSCHUWING:

Accuadapter (accessoire) (:

Trilingsemissie (a,): 3,0 m/s?

30.11.2009 Tamiro Kishima Rainer Bergfeld Director general Director general

Incerteza (K): 1.5 m/s?

TILBEHOR A\FORSIGTIG: