SB 401-1 - Drill EINHELL - Free user manual and instructions

USER MANUAL SB 401-1 EINHELL

Operating Instructions Pillar Drill

Please fold out page 2 - 5.

1.0. Layout (Fig. 1/2) the rating plate.

Use a socket-outlet with earthing contact Machine base Pillar Fixing screw Drill table Clamping screw Machine head V-belt Motor Grip knobs Scroll chuck Spindle Mounting holes Hinged chip guard Depth stop (only SB 401/1) Tightening screw Screw Clamping screw (only SB 501/1) On switch Off switch Grub screw 2.0. Items supplied

Pillar drill Ring gear drill chuck Drill chuck key Hinged chip guard Drill table 3.0. Proper use This pillar drill is designed for drilling metal, plastic, wood and similar materials. It is intended for use in the private sector only. Food and harmful materials may not be processed with the machine. The drill chuck is designed solely for the use of drill bits and tools which have the stipulated shaft diameter and for cylindrical tool shanks. The machine is intended for use by adults only. It is designed for temporary operation (S2 15 min). Any use of the machine other than that which is cited in these operating instructions releases the manufacturer from all liability and renders every warranty claim null and void. 4.0. Safety information The pillar drill was designed in such a way so as to all but eliminate potential hazards when the machine is properly used. However, there are a few safety precautions to observe in order to ensure that all residual hazards are ruled out. Ensure proper voltage The voltage must comply with the specifications on

The device may only be operated from an outlet with the properly installed earthing contact. Extension cable The cord cross section of an extension cable must measure at least 1.0 mm_. Always completely unwind a cable reel prior to use. Check the cable for defects. Protection against electrical shock Keep the device away from moisture. The device must neither be damp nor be operated in a humid environment. Prior to every use, check the device and the mains cable with plug for damage. Avoid bodily contact with earthed parts e.g. pipes, hot elements, etc. Protection against fire and explosion There are spark producing components inside the device. Do not use the device in the vicinity of combustible liquids or gases. Otherwise there is a risk of fire or explosion. Handle the device with care Do not use the cable to pull the plug out of the socket. Protect the cable from heat, oil and sharp edges. Keep your tools sharp and clean so that you can work efficiently and safely. Follow the maintenance regulations and the instructions for changing tools. Wear suitable work clothes and personal protection equipment Loose clothing is not suitable, as it can be caught by moving parts, causing you to become entangled. Wear a hair net if you have long hair. As a general rule, jewelry should not be worn when working with machine tools. Ensure that you wear safety goggles. Not doing so could result in eye injury. Keep your work area neat and tidy Disorder in the work area can easily lead to accidents. Do not leave any tools, objects, or cable in the direct vicinity of the work area, as this poses a tripping hazard! Ensure that there is sufficient lighting. Watch out for other persons Watch out for other persons (especially children) when using the device, and keep them away from your work area. Do not let anyone touch the device Anleitung SB 401-1-501-1 SKP 1

or the power cable. Store the tools in a safe location Now, please read and follow all steps and procedures included in the operating instructions. Store unused devices in a dry, locked location that is out of the reach of children. 5.0. Technical data Avoid overloading the device Operate the device only within the specified output range. Do not use any low-powered machines for heavy duty work. Do not use tools to perform work for which they were not intended. Maintain a steady foothold Ensure that you maintain a steady foothold while working. Avoid abnormal body positions and always keep your balance. Pull out the mains plug Pull out the mains plug when not using the tool, prior to maintenance, and when changing the drill bit. Avoid unintentional start-up Ensure that switch is turned off when plugging the plug into the socket. Keep an eye on your work Always keep an eye on your machine and the object you are working on. Never use the machine when you are not concentrating or are distracted. Never use the machine when you are under the influence of alcohol or are taking medication. Check the tool for damage Before using the tool, safety devices and any slightly damaged parts must be carefully checked to ensure that they are in good working order. Visually examine the tool’s power cable on a regular basis. All parts must be correctly assembled and meet all the conditions required to ensure proper operation. Unless otherwise specified in the operating instructions, any damaged safety devices and parts must be properly repaired or replaced by a professionally recognized workshop. Never use tools with defective On/Off switches. SB 401/1 Nominal input voltage 230V ~/ 50 Hz Power rating 350 W Operating mode S2 15 min. Motor speed 1400 min-1 Output speed 580 – 2.650 min-1 Speed levels Drill chuck mount B 16 Scroll chuck Ø 1.5 - 13 mm Max. shaft diameter 13 mm Throat 104 mm Drill depth 50 mm Pillar diameter 46 mm Height 590 mm Weight 18 kg LPA sound pressure level in idle mode 61,5 dB(A) LWA sound power level in idle mode 74,5 dB(A) SB 501/1 Nominal input voltage 230V ~/ 50 Hz Power rating 500 W Operating mode S2 15 min. Motor speed 1400 min-1 Output speed 280 – 2.350 min-1 Speed levels Drill chuck mount B 16 Scroll chuck Ø 3-16 mm Max. shaft diameter 16 mm Throat 115 mm Drill depth 50 mm Pillar diameter 46 mm Height 650 mm Weight 21,5 kg LPA sound pressure level in idle mode 61,5 dB(A) LPA sound pressure level in operating mode 74,5 dB(A) Warning! Using any plug-in tools and accessories other than those specified in these operating instructions can lead to injury. Technical and visual enhancements may be made without prior notice. All dimensions, notes and specifications contained in these operating instructions are therefore subject to change. Maximum workpiece size Workpieces (max. 20 x 20 cm) may only be processed if they can be clamped securely on the drill table or in the vise. Hand/arm vibration is typically less than 2.5 m/s2. Noise and vibration were determined in accordance with EN 61029-1 requirements.

6.0. Set-up 6.1. Assembly (Fig. 1-4) Assemble the machine as follows: Position the machine base (1). Fasten the mounting flange with pillar (2) to machine base (1) using three screws (3) and washers. Push the drill table (4) with drill table clamp shaft onto the pillar (2) (Fig. 4). Lock the drill table into the desired position using the clamping screw (5). Place the drill head (6) with V-belt cover (7) and motor (8) onto the drill pillar and fasten using the grub screw (20). Screw the three ball-shaped handles (9) onto the feeder cross handle. Note: All bare parts are greased in order to protect them from corrosion. Before mounting the drill chuck (10) onto the spindle (11), both parts must be completely degreased using an environmentally friendly solvent. This ensures optimal transmission of power. Mount the drill chuck onto the spindle. 6.2. Installing the machine (Fig. 1/2) Before the drill is started for the first time, it must be solidly and fully mounted on the work area of a stable workbench. Use both mounting holes (12) in the base plate to do this. Ensure that the machine is freely accessible for operation, adjustment and maintenance. Note: The fixing screws may only be tightened to a point where they do not distort or deform the base plate. Excessive tension can lead to fracture. 6.3. Hinged chip guard (Fig. 5 Unscrew the three recessed head screws (21). Push the transparent cover (23) into the groove of the red mounting frame (24) and fasten it again with the recessed head screws (21). The height of the cover (23) is infinitely adjustable and can be locked using the two thumb screws (22). The chip guard (13) can be flipped upwards to change drill bits; ensure, however, that the chip guard (13) is back in its initial position before restarting the machine. 6.4. Prior to starting Ensure that the voltage of the mains supply complies with the specifications on the rating plate. Connect the machine only to a socket with the properly installed earthing contact.

The table drill is equipped with a no-volt trip that is designed to protect the operator from an undesired restart following a drop in voltage. Should this occur, the machine must be manually restarted. 7.0. Operation Wear suitable, protective clothing (i.e. rugged and tight-fitting) when working with the table drill. Always wear safety goggles! Long hair should always be bound back with a hair net or a cap! 7.1. General (Fig. 3) To switch on the machine, push in the green On button „I“ (18); the machine starts up. To switch off, press the red Off button „O“ (19); the device shuts down. Ensure that you do not overload the device. If the sound of the motor drops in pitch during operation, it is being overloaded. Do not overload the device to the point where the motor comes to a standstill. The machine is designed for continuous operation with intermittent load (S2 15 min.). The machine may be operated under a full load for a maximum of 15 minutes, at which time the machine needs to idle for 15 minutes. This prevents the motor from overheating. 7.2. Inserting the tool (Fig. 1/2) Make sure that the power plug is removed from the socket-outlet before changing tools. Only cylindrical tools with the stipulated maximum shaft diameter may be clamped in the scroll chuck (10). Only use a tool that is sharp and free of defects. Do not use tools whose shaft is damaged or which are deformed or flawed in any other way. Use only accessories and attachments that are specified in the operating instructions or have been approved by the manufacturer. 7.3. Handling the drill chuck (Fig. 1/2) Your table drill is equipped with a scroll chuck (10). In order to insert a drill bit, flip up the chip guard (13), insert the drill bit, then tighten down the drill chuck using the supplied chuck key. Pull out the chuck key. Ensure that the clamped in tool is firmly seated. Caution! Do not leave the chuck key in the clamp Anleitung SB 401-1-501-1 SKP 1

hole. Doing so will cause it to shoot out, which could cause injury. 7.4. Setting the speed (Fig. 1/2/7/8/10/11) First switch the machine off, then pull out the mains plug. The various spindle speeds can be set by moving the V-belt. Proceed as follows: Remove the screw (16) in order to open the Vbelt cover (7). Slacken the tightening screw (15) and push the motor (8) in the direction of the machine head. Move the V-belt to the desired position. Refer to the table for the recommended speeds for different drill bit materials (Fig. 7/10). Tighten the V-belt by pushing the motor (8) back from the machine head (6). Screw the tightening screw (16) back down again. The tension is properly set when the V-belt flexes in the middle by approx. 1 cm when pressed. Close the V-belt cover and screw down using the screw (16). The V-belt cover (7) must always be locked tight, as the machine is equipped with a safety switch that only allows the machine to be turned on when the Vbelt cover (7) is closed. Caution! Never let the pillar drill run when the V-belt cover is open. Always pull the mains plug before opening the cover. Never touch the V-belt when it is rotating.

7.5.1 Drill depth stop SB 401/1 (Fig. 9)

The drill depth can be set exactly by means of the depth stop (14) and a scale (a) on the front side of the machine head. The machine must be switched off in order to set the depth stop. Insert the required bit (7.2) and turn the setting screws up. Using the handle, move the bit so that its tip just touches the surface of the workpiece and read the value indicated on the scale. Remove the workpiece. Add the required drill depth to the value you read off the scale and use the handle to lower the bit until the value you calculated is indicated on the scale. Turn down the lower setting screw as far as it will go. Secure the setting by turning the upper setting screw against the lower setting screw. Important! When setting the drill depth of a cylindrical hole you must add the length of the drill tip

7.5.2 Drill depth stop point SB 501/1 (Fig. 12)

The drilling spindle has a swiveling scale ring for setting the drill depth. Only adjust the setting when the machine is at a standstill. -Lower the drilling spindle (11) until the tip of the drill bit touches the workpiece. -Slacken the clamping screw (17) and turn the scale ring (25) forwards until it stops. -Turn the scale ring (25) back to the desired drill depth, then lock this setting into place using the clamping screw (17). 7.6. Setting the angle of the drill table (Fig. 6)

Slacken the carriage bolt (26) under the drill table (4). Set the drill table (4) to the desired angle (which can be read off the scale on the top side of the drill table). Tighten down the carriage bolt (26) in order to lock the drill table (4) into this position. 7.7. Setting the height of the drill table (Fig. 1/2)

Slacken the tightening screw (5). Set the drill table (4) to the desired height by pressing down or lifting up and simultaneously (gently) pushing to the left or right. Screw the tightening screw (5) back down again. 7.8. Locking the workpiece into position (Fig. 1) As a general rule, use a machine vice (14) or another suitable clamping device to lock a workpiece into position. Never hold the workpiece in place with your hand! When drilling, the workpiece should be able to travel on the drill table (4) for self-centering purposes. Ensure that the workpiece cannot rotate. This is best achieved by placing the workpiece/machine vice on a sturdy block. Caution! Sheet metal parts must be clamped in to prevent them from being torn up. Properly set the height and angle of the drill table for each workpiece. There must be enough distance between the upper edge of the workpiece and the tip of the drill bit. 7.9. Drilling wood Please note that sawdust must be properly evacuated when working with wood, as it can pose a health hazard. Ensure that you wear a suitable dust mask when performing work that generates dust. 7.10. Working speeds Ensure that you drill at the proper speed. Drill speed is dependent on the diameter of the drill bit and the

material in question. The table below acts as a guide for selecting the proper speed for various materials. Note: The drill speeds specified are merely suggested values. Drill bit Ø Cast iron Steel Iron Aluminium Bronze

7.11. Countersinking and center-drilling With this table drill, you can also countersink and center-drill. Please observe that countersinking should be performed at the lowest speed, while a high speed is required for center-drilling. 8.0. Care and maintenance The table drill is to a large extent maintenance-free. Keep the device clean. Pull out the mains plug before doing any cleaning and maintenance work on the machine. Do not use any harsh, abrasive cleaning solvents. Ensure that no liquid seeps into the device. Regrease all bare parts when the work is finished. The drill pillar, blank parts of the column, and the drill table especially should be regreased at regular intervals. Use a standard, acid-free lubricating grease to do this. Caution: Do not use your household refuse bin as a receptacle for oil and grease-soaked cleaning rags or grease and oil sludge. Dispose of these toxic materials in an environmentally-friendly fashion. Regularly check and clean the ventilation holes. Store the device in a dry room. Should the device become damaged, do not try to repair it yourself;

leave this work to the hands of a qualified electrical technician. 9.0. Ordering replacement parts Replacement parts can be ordered through ISC GmbH (see the warranty declaration for the address). The following information should be provided when placing an order: Model/type of device Item number of device I.D. number of device Number of the required replacement part Anleitung SB 401-1-501-1 SKP 1

The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of ISC GmbH.