ROYAL 49 S - Lawn mower HUSQVARNA - Free user manual and instructions

USER MANUAL ROYAL 49 S HUSQVARNA

R O YA L 4 9 S R O YA L 4 9 S E R O YA L 4 9 S / B B C Operator’s Manual

Read the operator’s manual carefully and make sure that you understand the contents before using the lawnmower. Betriebsanleitung

Briggs & Stratton XTL55 + CAT Briggs & Stratton XTL55 + CAT

ROYAL 49S/BBC

Briggs & Stratton XTL55

2.5 - 5 km/h

2.5 - 5 km/h

2.5 - 5 km/h

35.5 kg

39.5 kg

39.5 kg

17 - 65 mm

17 - 65 mm

17 - 65 mm

82.4 dB(A)

82.4 dB(A)

82.4 dB(A)

7.03 m/s2

7.03 m/s2

7.03 m/s2

- CONTENTS Handle Assembly Grassbox Bottle of oil Instruction Manual Mulching Plug Key Start (Royal 49SE) BBC Lever (Royal 49S/BBC) Warning Label Rating Label Battery Charger (Royal 49SE)

(A) ROYAL 49S/BBC

SAFETY PRECAUTIONS If not used properly this lawnmower can be dangerous! This lawnmower can cause serious injury to the operator and others, the warnings and safety instructions must be followed to ensure reasonable safety and efficiency in using this lawnmower. The operator is responsible for following the warning and safety instructions in this manual and on the lawnmower. Never use the mower unless the grassbox or guards provided by the manufacturer are in position. Explanation of Symbols on your Husqvarna Royal 49S, 49SE & 49SBBC Warning Read the user instructions carefully to make sure you understand all the controls and what they do. Always keep the lawnmower on the ground when mowing. Tilting or lifting the lawnmower may cause stones to be thrown out Keep bystanders away. Do not mow whilst people especially children or pets are in the mowing area Beware or severing toes or hands. Do not put hands or feet near a rotating blade. Disconnect the spark plug before attempting any maintenance, cleaning or adjustment, or if you are going to leave the lawnmower unattended for any period. STOP Blade continues to rotate after the machine is switched off. Wait until all machine components have completely stopped before touching them. General

1. Never allow children or people unfamiliar

with these instructions to use the mower. Local regulations may restrict the age of the operator.

2. Only use the lawnmower in the manner and

for the functions described in these instructions.

3. Never operate the lawnmower when you are

tired, ill or under the influence of alcohol, drugs or medicine.

4. The operator or user is responsible for

accidents or hazards occurring to other people or their property. English - 1 Fuel Safety WARNING - Petrol is highly flammable Store fuel in a cool place in a container specifically designed for the purpose. In general plastic containers are unsuitable refuel outdoors only and do not smoke while refuelling add fuel BEFORE starting the engine. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated replace all fuel tanks and container caps securely move the product away from the fuelling area before starting Safety Procedures when Charging the Battery (ROYAL 49SE)

1. Check the charger cable regularly for

damage or deterioration due to age.

2. Do not use the lawnmower if the charging

cable is not in good condition.

3. Do not attempt to charge other products

with the charger from this unit.

4. Do not attempt to use this battery with any

5. Charging should only be carried out in a

safe location where neither battery nor cord cable can be trodden on or tripped over.

6. Location should be well-ventilated.

7. During charging, the battery charger

becomes warm. This is normal and means the charger is operating properly.

8. Do not cover the battery charger with

anything during charging.

9. Ensure that neither the charger nor the

battery are exposed to moisture.

10. Avoid extreme temperatures.

11. The charger will not operate below freezing

point nor above 40oC.

12. Do not short circuit the battery terminals.

SAFETY PRECAUTIONS Preparation

1. Do not mow barefoot or in open sandals.

Always wear suitable clothing, gloves, and stout shoes.

2. The use of ear protection is recommended.

3. Make sure the lawn is clear of sticks,

stones, bones, wire and debris; they could be thrown by the blade.

4. Before using always visually inspect to see

that blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades together with their fixings in sets to preserve balance.

5. Replace faulty silencers.

1. Do not operate the engine in a confined

space where exhaust fumes (carbon monoxide) can collect.

2. Use the lawnmower only in daylight or good

3. Avoid operating your lawnmower in wet

grass, where feasible.

4. Take care in wet grass, you may lose your

5. On slopes, be extra careful of your footing

and wear non-slip footwear.

6. Mow across the face of slopes, never up

7. Exercise extreme caution when changing

direction on slopes.

8. Mowing on banks and slopes can be

dangerous. Do not mow on banks or steep slopes.

9. Do not walk backwards when mowing, you

could trip. Walk never run.

10. Never cut grass by pulling the mower

11. Stop the engine before pushing the mower

across surfaces other than grass and when transporting the lawnmower to and from the area to be mowed.

12. Never operate the lawnmower with

damaged guards or without guards in place.

13. Do not overspeed the engine or alter

governor settings. Excessive speed is dangerous and shortens lawnmower life.

14. Disengage all blade and drive clutches

15. Always start the lawnmower carefully with

feet well away from the blades.

16. Do not tilt lawnmower when starting the

17. Do not put hands near the grass discharge

chute whilst engine is running.

18. Never pick up or carry a lawnmower while

the engine is running

19. Spark plug wire may be hot - handle with

20. Do not attempt any maintenance on your

lawnmower when the engine is hot.

21. Stop the engine, and wait until the blade

has stopped:before leaving the mower unattended for any period; before refuelling

22. Stop the engine, wait until the blade has

stopped and disconnect the spark plug lead:before clearing a blockage; before checking, cleaning or working on the appliance; if you hit an object. Do not use your lawnmower until you are sure that the entire lawnmower is in a safe operating condition.; if the lawnmower starts to vibrate abnormally. Check immediately. Excessive vibration can cause injury.

23. Reduce the throttle setting during engine

shut down and, if the engine is provided with a shut-off valve, turn the fuel off at the conclusion of mowing. Maintenance and storage

1. Keep all nuts, bolts and screws tight to be

sure the lawnmower is in safe working condition.

2. Check the grassbox/grassbag frequently for

wear or deterioration. 3 Replace worn or damaged parts for safety.

4. Only use the replacement blade, blade bolt,

spacer and impeller specified for this product.

5. Never store the lawnmower with fuel in the

tank inside a building where fumes can reach an open flame or spark.

6. Allow the engine to cool before storing in

7. To reduce fire hazard, keep the engine,

silencer, battery compartment and fuel storage area free of grass, leaves or excessive grease.

8. If the fuel tank has to be drained, this

should be done outdoors.

9. Be careful during adjustment of the machine

to prevent entrapment of the fingers between moving blades and fixed parts of the machine.

2 - English

Your product is uniquely identified by a silver and black product rating label. To ensure you have full product information when obtaining spares or advice from one of our approved service centres or if you need to contact our customer service department you should make a note in the space provided of the information shown in Fig B

• PLEASE KEEP PROOF OF PURCHASE• ASSEMBLY INSTRUCTIONS Handle Assembly

1. Your product is supplied

with the handles folded over the product. (C1)

2. Loosen handle

adjusters (C2) on both sides of the product and lift handle assembly up.

3. Adjust handle assembly

to the most comfortable operating position (C3) and tighten handle adjusters (C2) on both sides of the product Recoil Starter

1. Disconnect the spark

3. Locate cord in the pull

cord guide on the lower handle. (D2)

ROYAL 49S AND

ROYAL 49S/BBC

4. Locate cord in the pull

cord guide on the upper handle. (D3) handle adjuster

Fitting the Grassbox 1.Lift safety flap. (E1)

2. Locate grassbox to

3. Locate safety flap onto

the top of the grassbox. (E3). Ensure the grassbox is securely located.

2. Pull the Operator

Presence Control (D1) to release the brake on the engine.

ROYAL 49S AND

ROYAL 49SE ONLY

You must release the brake by pulling the OPC lever to the handle before pulling out the cord. English - 3 Please Note :- Ensure no gap remains between the safety flap and the grassbox Where grass collection is not required you can use the lawnmower without the grassbox. Ensure the safety flap is fully closed ENGINE NOTES Oil

1. Check oil level periodically and after every

five hours of operation.

2. Add oil as necessary to keep the level to

the FULL mark on the dipstick.

3. Use a good quality SAE 30 four stroke oil.

4. To fill with oil:F1

a) Remove oil filler cap. (F1) b) Fill to the FULL mark on the dipstick. (F2)

5. Change the oil after

the first five hours operation and thereafter every 25 working hours.

6. Always change the oil

while the engine is warm - but not hot never attempt any maintenance on a hot engine. Petrol

1. Use fresh regular grade lead free petrol.

2. Do not fill the fuel tank when the engine is

3. Do not fill the fuel tank while smoking.

4. Do not fill the fuel tank while the engine is

5. To avoid introducing

dirt into the fuel system, wipe all grass and dirt from the petrol filler cap before unscrewing it. (G1)

6. It is recommended

that you fill the tank through a funnel with G2 a filter. (G2)

7. Wipe away spillages

before starting. Please Note :- move the product away from the fuelling area before starting

STARTING - PRIMING THE ENGINE

Please Note:- When starting the engine for the first time, fill with oil and petrol as described above in the Oil and Petrol section. Priming is usually unnecessary when restarting a warm engine. However, cool weather may require priming to be repeated. Starting engine thereafter Starting the engine for the first time

Advance engine speed control to FAST

as illustrated in the Use - starting and stopping section.

Follow instructions in the Use - starting and stopping section.

If engine fails to start after three pulls of the pull cord, push primer bulb three times and repeat step 3.

Move engine speed control to FAST

position and push primer bulb firmly three times before starting engine. (if engine stopped because it ran out of fuel, refuel engine - push primer bulb three times.

4 - English

USE - STARTING AND STOPPING

Starting & Stopping Royal 49S Starting

1. Connect the spark plug J1

2. Move the Engine

Speed Control to the FAST ‘+’ position before starting. (J1)

3. Pull the operator

presence control (OPC) to release the brake on the engine and the blade.(J2)

4. Pull the recoil starter

fully towards you until you feel the full resistance, return the handle slowly then pull the handle firmly towards you to its full extent. (J3)

5. After the engine has

started, allow to run for 30 seconds before commencing to use. Engaging the Drive

1. Forward drive is

engaged and disengaged with the Powerdrive lever at the top of the handle (J4).

2. Drive speed can be

altered with the drive speed control. (J5)

3. Releasing the

Powerdrive Lever stops the forward drive automatically. Stopping

1. Release the

2. Release the OPC

Please note:- Your Royal 49SE can be started manually by following steps 1-5 in Starting & Stopping Royal 49S Key Start Only - During mowing, your engine will recharge the battery Engaging the Drive - See Royal 49S Stopping - See Royal 49S recoil starter

Starting & Stopping Royal 49SE Starting

1. Follow steps 1-3 for the K1

2. Turn the key and hold

until the engine starts (K1). The key will return to the original position when released.

3. If the engine fails to

start when you turn the key your battery may need charging. drive speed control engine speed control Starting & Stopping Royal 49S/BBC (BBC - Blade, Brake , Clutch)

1. Follow steps 1 - 2 - 4 and 5 for the Royal

2. Pull the BBC arm to the handle (L1).

3. While holding the BBC L1

arm, push forward BBC control lever until a click is heard (L2).

4. Release the BBC

control lever which will return to its original position.

5. Releasing the BBC arm

will stop the blade from rotating. Please Note: Leaving the engine running without the blade rotating for an extended length of time could lead to the engine overheating. Engaging the Drive - See Royal 49S Stopping

1. Release the powerdrive lever.

2. Release the BBC arm.

3. Move Engine Speed Control to the ‘-’

position. English - 5

USE - MOWING

1. Always use the correct

mowing position (M1).

2. Start mowing from the

outside edge of the lawn, mowing in strips in alternate directions (M2).

3. Mow twice a week in

the growing season, your lawn will suffer if more that one third of its length is cut at one time and this may also result in poor collection.

1. Release the latch on

2. Release collection bag

from grassbox frame. (M7)

3. Empty grassbox. (M8)

Please Note:Do not overload your Lawnmower When mowing in long thick grass a first cut with the cutting height adjusted to its highest setting, see Cutting Height, will help reduce engine overload and will help prevent damage to your lawnmower. Cutting Height Adjustment

1. The height of cut is

altered by pulling the adjustment lever away from the location slots and moving to the selected position (M3). Grass Collection Indicator

1. Your lawnmower has a

grass collection indicator which tells you when the grassbox needs emptying. (M4)

2. When the indicator is

at the top of the tube, grass is being collected.

3. When the indicator

starts to drop, it’s time to empty the grassbox. Adopt a stationary position, keeping the lawnmower running for 10 seconds. Release the OPC lever or BBC arm and remove the grassbox for emptying.(M5) Emptying the Grassbox

1. Your lawnmower is

supplied with a mulching plug. (M9)

2. Stop your lawnmower

as described in Use starting and stopping, and disconnect the spark plug.

3. Lift safety flap. Twist

and slide mulching plug into rear discharge chute. (M10)

4. Ensure mulching plug

is securely fitted. (M11)

5. The mulching plug

prevents grass from being collected by blocking the collection chute on the underside of the deck. (M12)

6. Ensure the safety

flap is positioned correctly. (M13) M12 M10 M11 M13

6 - English

MAINTENANCE IMPORTANT Do not attempt any maintenance on your lawnmower when the engine is hot. Cleaning IMPORTANT Never use water for cleaning your lawnmower. Do not clean with chemical, including petrol, or solvents - some can destroy critical plastic parts.

1. Remove grass from under the deck with a brush (N1

2. Using a soft brush N3

remove grass clippings from the engine air intakes and exhaust (N3), cutting height adjustment area. (N4), around the wheels (N5) and the grassbox (N6 & N7).

3. Wipe over the surface of your lawnmower with a dry cloth.

Cutting System P1- 49S/49SE Removing the Blade P1 or P2 BBC Only

• Disconnect the spark plug lead.

1. Use spanner to loosen

blade bolt by turning anti-clockwise.

2. Remove the blade bolt,

P2 - BBC Only blade and spacer washer.

3. Inspect for damage and

clean as necessary. Fitting the Blade P1 or P2 BBC Only

1. Fit the blade to the

machine with the sharp edges pointing away from the machine.

2. Re-assemble blade bolt through blade and spacer

3. Hold firmly and tighten blade bolt firmly with a

spanner. Do not over tighten. English - 7 Please note If you have a machine fitted with BBC then you must remove both blade bolts with a hexagonal drive key. Always handle the blade with care - sharp edges could cause injury. USE GLOVES Renew your metal blade after 50 hours mowing or 2 years whichever is the sooner - regardless of condition. If the blade is cracked or damaged replace it with a new one. How to Charge the Battery (49SE ONLY)

1. Stop your lawnmower.

2. Disconnect the spark plug.

3. Remove the cap from the

Wiring Loom charging point at the bottom of the wiring loom (Q).

4. Plug charger lead into

connection on battery charging cap loom point

5. Plug the battery charger

into a domestic electric socket.

6. Charging will then commence.

7. Charge for 24 hours.

8. After charging, disconnect the charger from the

socket and charging point.

9. Replace the cap on the charging point.

10.The unit is now ready for use. ENVIRONMENTAL INFORMATION Electrolux Outdoor Products are manufactured under an Environmental Management System (ISO 14001) using, where practical, components manufactured in the most environmentally responsible manner, according to company procedures, and with the potential for recycling at the end of the products’ life.

• Packaging is recyclable and plastic components have been labelled (where practical) for categorised recycling.
• Awareness of the environment must be considered when disposing of ‘end-of-life’ product.
• If necessary, contact your local authority for disposal information. BATTERY DISPOSAL
• The battery should be taken to an Approved Service Centre or your local Recycling Station.
• Do NOT dispose of used battery with household waste
• Lead/Acid batteries can be harmful and should be disposed of through the recognised recycling facility in accordance with European Regulation
• Do NOT dispose of battery to water.

DISPOSAL OF FUELS AND LUBRICATING OILS

• Wear protective clothing when handling any fuels and lubricants.
• Avoid contact with skin.
• Remove petrol and engine oil before transporting the product.
• Contact your local authority for information of your nearest Recycling/Disposal Station.
• Do NOT dispose of used fuels/oils with household waste
• Waste fuels/oils are harmful, but can be recycled and should be disposed of through the recognised facilities.
• Do NOT dispose of used fuels/oils to water.
• Do NOT incinerate MAINTENANCE Battery Replacement

1. The battery is located underneath a cover behind

2. Stop the lawnmower and disconnect the spark plug.

3. Remove the screws from the cover.

4. Remove cover to gain access to the battery.

IMPORTANT:-Replacement batteries will need to be charged before use. Ensure that neither the charger nor the battery are exposed to moisture The battery pack can be replaced by unclipping the battery from its housing and disconnecting the battery pack from the battery leads. General Guidance on Rechargeable Battery

1. Charging time is 24 hours.

2. Under normal usage the battery will be charged

during the running of the engine.

3. To keep in prime condition the battery should be

charged at least once every six months.

4. Exceeding the charging period may shorten the

5. Protect electric cable. Never carry the battery

charger by the electric cable only.

6. If after an extended usage period the battery

quickly runs down after a full 24 hour charging period, a replacement battery is probably needed.

7. Do not attempt to open the main body casing.

8. Clean only with a dry soft cloth.

9. Never use a damp cloth or flammable liquids such

as petrol, white spirits, thinners etc.

10. Dispose of old batteries safely.

The engine brake cable should always be adjusted to stop the engine within 3 sec. CAUTION! For adjustment contact your authorized service dealer. At the End of the Mowing Season

1. Replace blade, bolts, nuts or screws, if necessary.

2. Clean your lawnmower thoroughly.

3. Ask your local Service Centre to clean the air filter

thoroughly and carry out any service or repairs required.

4. Drain engine of oil and petrol.

Storing your Lawnmower

1. Do not store your lawnmower immediately after use.

2. Wait until the engine has cooled to avoid a potential

3. Clean your lawnmower

4. Store in a cool, dry place where your lawnmower is

protected from damage. Service Recommendations We strongly recommend that your product is serviced at least every twelve months, more often in a professional application. Engine Maintenance Schedule Follow the hourly or calendar intervals, whichever occur first. More frequent service is required when operating in adverse conditions First 5 hours - Change oil. Every 5 hours or daily - Check oil lever. Clean finger guard. Clean around muffler. Every 25 hours or every season - Change oil if operating under heavy load or high ambient temperature. Service air cleaner. Every 50 hours or every season - Change oil. Inspect spark arrester, if equipped. Every 100 hours or every season - Clean cooling system*. Replace spark plug.

• Clean more often under dusty conditions, or when airborne debris is present or after prolonged operation cutting tall, dry grass. Engine Servicing & Guarantee The engine fitted to your lawnmower is guaranteed by the Engine Manufacturer. To obtain further information contact your dealer. Fault Finding Engine Will Not Start

1. Ensure OPC Lever /BBC arm is in the start position.

2. Check that the control lever is in the '+' position

3. Check that there is sufficient fuel in the tank and the

cap air vent is clear.

4. Remove and dry the spark plug.

5. Petrol may be stale. Replace.

6. Check that the blade bolt is tight. A loose bolt could

cause difficult starting.

7. If the engine will still not start, immediately

disconnect the spark plug lead.

8. CONSULT YOUR LOCAL APPROVED SERVICE

CENTRE. Engine Will Not Turn Over (49SE only)

1. Ensure OPC Lever /BBC arm is in the start position.

2. Battery flat - start your lawnmower manually.

3. If the engine will still not turn over, immediately

disconnect the spark plug lead.

4. CONSULT YOUR LOCAL APPROVED SERVICE

CENTRE. Lack of Engine Power and/or Overheating

1. Check that the control lever is in the 'normal' position.

2. Disconnect the spark plug lead and allow the engine

3. Clean grass clippings and debris from around the

engine and air inlets and the underside of the deck including the chute.

4. Clean the engine air filter (Ask your local Approved

Service Centre to clean the engine air filter thoroughly).

5. Petrol may be stale replace.

6. If the engine still lacks power and/or is overheating,

immediately disconnect the spark plug lead.

7. CONSULT YOUR LOCAL APPROVED SERVICE

CENTRE. Excessive Vibration

1. Disconnect the spark plug lead.

2. Check that the blade is correctly fitted see page 7.

3. If the blade is damaged or worn replace it with a new one.

4. If vibration persists, immediately disconnect the

5. CONSULT YOUR LOCAL APPROVED SERVICE

8 - English

I, the undersigned P. Howells of Electrolux Outdoor Products, Aycliffe Industrial Estate, NEWTON AYCLIFFE, Co. Durham. DL5 6UP. Certify that a sample of the above product has been tested and found to comply with directives: 89/392/EEC, 89/336/EEC I, the undersigned P. Howells of Electrolux Outdoor Products, Aycliffe Industrial Estate, NEWTON AYCLIFFE, Co. Durham. DL5 6UP Certify that a sample of the above product has been tested using directive 81/1051/EEC as a guide. The maximum A-weighted sound pressure level recorded at operator position under free field semi anechoic chamber conditions was :- I, the undersigned P. Howells of Electrolux Outdoor Products, Aycliffe Industrial Estate, NEWTON AYCLIFFE, Co. Durham. DL5 6UP Certify that a sample of the above product has been tested using ISO 5349 as a guide. The maximum weighted root mean square value of vibration recorded at operator’s hand position was:-

K - SEE PRODUCT RATING LABEL

K - ZIE PRODUCTLABEL

G - SERIEIDENTIFIKASJON

H - NIVÅ

J - VERDI

K - SE PRODUKTETS

KLASSIFISERINGSETIKETT F -TYYPPI

K - SE PRODUKTMÆRKAT

F - TIPO

Certificate of Conformity / Certificat de Comformite I, THE UNDERSIGNED/JE SOUSSIGNÉ:P. HOWELLS OF ELECTROLUX OUTDOOR PRODUCTS, AYCLIFFE INDUSTRIAL ESTATE, NEWTON AYCLIFFE, COUNTY DURHAM DL5 6UP ENGLAND Certify that the Lawnmower/Atteste que la tondeuse à gazon

1. Category/Categorie...........................................................Petrol Wheeled Rotary

2. Make/Marque....................................................................Electrolux Outdoor Products

Conforms to the specifications of Directive 84/538/EEC/ Conforme aux specifications de la directive 84/538/CEE Type of Cutting Device/ Genre du dispositif de coupe......Rotary Blade Briggs & Stratton XTL55 + CAT

Briggs & Stratton XTL55 + CAT

Briggs & Stratton XTL55

96 dB(A) Electrolux Outdoor Products Aycliffe Industrial Estate NEWTON AYCLIFFE Co.Durham DL5 6UP ENGLAND Telephone - (00) 44 1325 300303 Fax - (00) 44 1325 310339 UK Telephone - 01325 300303 Fax - 01325 310339

Our policy of continuous improvement means that the specification of products may be altered from time to time without prior notice. Electrolux Outdoor Products manufacture products for a number of well known brands under various registered patents, designs and trademarks in several countries. © Electrolux Outdoor Products Ltd. Registered Office, Electrolux Works, Oakley Road, Luton LU4 9QQ Registered number 974979 England