Zipper ZI-ABH1050 - Drill

ZI-ABH1050 - Drill Zipper - Free user manual and instructions

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Type de produit Demolition hammer
Modèle ZI-ABH1050
Marque Zipper
Tension nominale 230 V, 50 Hz
Puissance du moteur 1050 W
Nombre de frappes par minute 2000 min⁻¹
Énergie de frappe individuelle 38 Joules
Poids 11 kg
Dimensions de l'outil ∅ 21 x 300 mm
Niveau de pression acoustique (LPA) 98,5 dB(A)
Niveau de puissance acoustique (LWA) 105 dB(A)
Valeur d'émission vibratoire 12,711 m/s²
Type de mandrin Hexagonal ∅ 21 mm
Utilisation prévue Burinage dans le béton, la brique et la pierre
Contenu de la livraison Marteau burineur, burin plat, burin pointu, charbons, huile, clé Allen, clé, graisse
Classe de protection II
Entretien Nettoyage après chaque utilisation, changement des charbons toutes les 100 heures
Température de fonctionnement +5 °C à +40 °C
Humidité maximale 70 %
Garantie 2 ans (usage amateur), 1 an (usage professionnel)

Frequently Asked Questions - ZI-ABH1050 Zipper

Quelle est la puissance du marteau burineur ZI-ABH1050 ?
Le marteau burineur ZI-ABH1050 a une puissance moteur de 1050 W et une énergie de frappe de 38 Joules.
Comment insérer un burin dans le ZI-ABH1050 ?
Tournez le levier d'arrêt (3) de 180° dans le sens horaire en le tirant vers vous, insérez la tige de l'outil dans le trou hexagonal, puis serrez en tournant le levier d'un demi-tour dans le sens inverse.
Quel type d'huile utiliser pour la boîte de vitesses ?
Les huiles recommandées sont 75W-80, 75W-90, 80W-90 API GL4 ou GL5. Remplissez avant la première utilisation car le moteur est livré sans huile.
Comment changer les charbons du ZI-ABH1050 ?
Dévissez le couvercle et le capuchon du porte-charbon, remplacez les deux charbons usés, puis revissez le capuchon et le couvercle. À faire toutes les 100 heures de travail.
La machine ne démarre pas, que faire ?
Vérifiez les connexions électriques, le câble d'alimentation et le disjoncteur. Laissez refroidir le moteur et réinitialisez en appuyant sur l'interrupteur.
Puis utiliser le marteau burineur pour d'autres applications que le burinage ?
Non, l'utilisation prévue est uniquement le burinage dans le béton, la brique et la pierre pour l'installation de canalisations et les travaux de démolition.
Quelles sont les précautions de sécurité importantes ?
Portez des gants, un masque anti-poussière, des protecteurs d'oreilles et des lunettes de sécurité. Ne portez pas de vêtements amples ou de bijoux. Débranchez toujours la machine avant tout entretien.
Comment nettoyer le marteau burineur ?
Nettoyez après chaque utilisation avec un chiffon humide imbibé d'une solution douce. N'utilisez pas de produits abrasifs ou de solvants agressifs.
Quelle est la garantie du ZI-ABH1050 ?
La garantie est de 2 ans pour un usage amateur et 1 an pour un usage professionnel, à compter de la date d'achat par le consommateur final.
Où puis-je trouver les pièces de rechange ?
Utilisez uniquement des pièces de rechange d'origine Zipper. Consultez le manuel pour le diagramme éclaté et les numéros de pièces. Commandez via le formulaire de service.

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USER MANUAL ZI-ABH1050 Zipper

natural_image Two green ZIPPER 1500 power tools, one with blade and handle, the other with handle and blade (no text or symbols visible on the devices themselves)

Zipper ZI-ABH1050 - 1

ZI-ABH1050 / ZI-ABH1500

CE

EAN :912003923088 7

912003923058 0

EN Read the operation manual carefully before first use.

1 INHALT / INDEX

2 VORWORT 5

11.2 Technical Details 25

12 SAFETY 26

12.1 Intended Use 26
12.2 Security instructions 27
12.3 Remaining risk factors 29

13 ASSEMBLY 30

13.1 Delivery content.... 30

13.1.1 ZI-ABH1050 30
13.1.2 ZI-ABH1500 30

14 OPERATION 31

14.1 Operation instructions 31

14.2 Operation ZI-ABH1050....32

14.2.1 Insert chisel 32
14.2.2 Switch on 32
14.2.3 Switch off 32

14.3 Operation ZI-ABH1500....34

14.3.1 Insert chisel 34
14.3.2 Switch on 34
14.3.3 Switch off 35
14.3.4 ÖL einfüllen 35

15 MAINTENANCE 36

15.1 Maintenance plan....36
15.2 Changing the carbon brushes....37
15.3 Cleaning 37
15.4 Disposal 37

16 TROUBLE SHOOTING 38

17 ERSATZTEILE / SPARE PARTS 39

ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

Zipper ZI-ABH1050 - ERSATZTEILE / SPARE PARTS 39 - 1

DE

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls n order to use the machine correctly and to avoid injuries and machine defects.

Zipper ZI-ABH1050 - DE - 1

EC-CONFORM: This product complies with EC-directives

Zipper ZI-ABH1050 - DE - 2

DE

Allgemeiner Hinweis

EN

General note

Zipper ZI-ABH1050 - EN - 1

Zipper ZI-ABH1050 - EN - 2

Zipper ZI-ABH1050 - EN - 3

DE

Protective clothing!

Zipper ZI-ABH1050 - DE - 1

DE

EN Protection class II!

Zipper ZI-ABH1050 - DE - 1

EN Operation with jewelry forbidden!

Zipper ZI-ABH1050 - DE - 2

EN Operation with tie forbidden!

Zipper ZI-ABH1050 - DE - 3

EN Operation with long hair forbidden!

Zipper ZI-ABH1050 - DE - 4

Zipper ZI-ABH1050 - DE - 5

EN Stop and pull out the power plug before any break and engine maintenance!

Zipper ZI-ABH1050 - DE - 6

EN Warning of rotating parts!

Zipper ZI-ABH1050 - DE - 7

EN Protect from moisture!

Zipper ZI-ABH1050 - DE - 8

EN ATTENTION! For transport oil has been drained. Fill up with lubrication oil before first operation! Failure to do so will result in permanent engine damage and void guarantee.

4 TECHNIK

4.1 Komponenten

4.1.1 ZI-ABH1050
Labeled diagram of a green power tool with numbered parts, including blade, handle, and side view

4.1.2 ZI-ABH1500
ZIPPER ZI-ASM1500 1 2 3 4 5 6 7

6.1.2 ZI-ABH1500
1 2 3 4 5 6 7 ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIPPER ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO ZIABHTONIO 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000

natural_image Close-up of a hand holding a green spray gun and black textured object against a concrete wall (no text or symbols visible)

Zipper ZI-ABH1050 - Komponenten - 4

natural_image Close-up of a hand holding a green and black plastic device against a textured wall (no visible text or symbols)

7.2.3 Ausschalten

natural_image Close-up of a metallic mechanical component with bolts and a hexagonal nut, held by gloved hands (no visible text or symbols)

Zipper ZI-ABH1050 - Ausschalten - 1

natural_image Close-up of a mechanical component with bolts and a central hub, partially covered by gloved hands (no visible text or symbols)
natural_image Close-up of a mechanical component with a metallic shaft and flange (no visible text or symbols)

7.3.2 Einschalten

natural_image Close-up of a hand holding a green spray gun and black textured object against a concrete wall (no text or symbols visible)

Zipper ZI-ABH1050 - Einschalten - 1

natural_image Close-up of a hand holding a green and black handheld device against a textured wall (no visible text or symbols)

7.3.3 Ausschalten

natural_image Close-up of a mechanical device with a metallic bolt and green base, showing a hand holding a transparent tube (no visible text or symbols)

Zipper ZI-ABH1050 - Ausschalten - 1

natural_image Close-up of a mechanical component with a green base and metallic housing, no visible text or symbols
natural_image Close-up of a green and black industrial machine with a yellow screwdriver inserted, no visible text or symbols.

Zipper ZI-ABH1050 - Ausschalten - 2

natural_image Close-up of a green industrial machine component with a metal clamp, no visible text or symbols

Zipper ZI-ABH1050 - Ausschalten - 3

natural_image Close-up of a green electric water heater with a screwdriver inserted, showing internal components and no visible text or symbols.
natural_image Symbol of a trash bin with crossed lines indicating no waste, and a solid black rectangle below (no text or labels)

9 FEHLERBEHEBUNG

This manual contains important information and advice for the correct and safe use and maintenance of the ZI-ABH1050 and ZI-ABH1500.

Following the usual commercial name of the device (see cover) is substituted in this manual with the name "machine".

The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.

Zipper ZI-ABH1050 - FEHLERBEHEBUNG - 1

Please follow the security instructions!

Please read the entire manual, to prevent misunderstandings, machine damage or even injuries!

Due to continuous development of our products illustrations, pictures might differ slightly. If you however find errors in this manual, please inform us.

Technical changes excepted!

© 2013

This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

Customer Support

11.2 Technical Details

ZI-ABH1050ZI-ABH1500
Rated voltage / frequency230V, 50 Hz230V, 50 Hz
Motor power1050 W1550 W
Hits / minute20001400
Weight11 kg18 kg
Single hit power38 Joule45 Joule
Sound-pressure level L_PA (K=3dB(A))98,5dB(A)83 dB(A)
Sound-power level L_WA (K=3dB(A))105 dB(A)105 dB(A)
Guaranteed L_WA 105 dB(A)105dB(A)
Vibrations emission (K=1,5 m/s ^2 )12,711 m/s ^2 18,981 m/s ^2
Tool dimensions∅ 21x300mm30x400mm (hexagonal)

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.

The declared vibration total value may also be used in a preliminary assessment of exposure.

Zipper ZI-ABH1050 - Technical Details - 1

W ARNI NG

The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is use!

12 SAFETY

12.1 Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse. The machine is only used for:

Chiseling in concrete, brick and stone.

For installations of pipelines, power lines and demolition work.

To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.

All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area.

The same applies for the general rules of occupational health and safety.

Any manipulation of the machine or its parts is a misuse, in this case HOLZMANN-Machines and its sales partners cannot be made liable for ANY direct or indirect damage.

Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors.

Zipper ZI-ABH1050 - Intended Use - 1

W ARNI NG

  • Use only chisels allowable for this machine!
  • Never use a damaged chisel!
  • Use the machine never with defective or without mounted guard HIGHEST RISK OF INJURY!

Ambient conditions

The machine may be operated:

humidity

max. 70%

temperature

+5^ to +40^ (+41^ to +104^)

The machine shall not be operated in areas exposed to increased fire or explosion hazard.

Prohibited use

  • The operation of the machine outside the stated technical limits described in this manual is forbidden.
  • The use of the machine not according with the required dimensions is forbidden.
  • The use of the machine not being suitable for the use of the machine and not being certified is forbidden.
  • Any manipulation of the machine and parts is forbidden.
    • The use of the machine for any purposes other than described in 12.1 is forbidden.
  • The unattended operation on the machine during the working process is forbidden!
  • It is not allowed to leave the immediate work area during the work is being performed.

12.2 Security instructions

Missing or non-readable security stickers have to be replaced immediately!

To avoid malfunction, machine defects and injuries, read the following security instructions!

The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!

Zipper ZI-ABH1050 - Security instructions - 1

  • Keep your work area dry and tidy! An untidy work area may cause accidents. Avoid slippery floor.
  • Make sure the work area is lighted sufficiently
  • Do not overload the machine
  • Provide good stability and keep balance all times
  • Avoid abnormal working postures! Make sure you stand squarely and keep balance at all times.
  • Keep away from the running tool!
  • Always stay focused when working. Reduce distortion sources in your working environment. The operation of the machine when being tired, as well as under the influence of alcohol, drugs or concentration influencing medicaments is forbidden.

Zipper ZI-ABH1050 - Security instructions - 2

  • Respectively trained people only and only one person shall operate the machine.
  • Do not allow other people, particularly children, to touch the machine or the cable. Keep them away from your work area.
    • Make your workshop childproof.
  • Make sure there is nobody present in the dangerous area. The minimum safety distance is 2m

Zipper ZI-ABH1050 - Security instructions - 3

Zipper ZI-ABH1050 - Security instructions - 4

Zipper ZI-ABH1050 - Security instructions - 5

- Wear suitable work clothes! Do not wear loose clothing or jewellery as they might get caught in moving parts and cause severe accidents! Wear a hair net if you have long hair.

Zipper ZI-ABH1050 - Security instructions - 6

- Use personal safety equipment: safety gloves, dust musk, ear protectors and safety goggles when working with the machine.

Zipper ZI-ABH1050 - Security instructions - 7

  • Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops.
  • Always disconnect the machine prior to any actions performed at the machine.
  • Avoid unintentional starting
  • Do not use the machine with damaged switch

Three yellow warning signs with Chinese characters: lightning bolt, flame with flames, and umbrella with raindrops.

  • The plug of an electrical tool must strictly correspond to the socket. Do not use any adapters together with earthed electric tools
    • Each time you work with an electrically operated machine, caution is advised! There is a risk of electric shock, fire, cutting injury;
  • Protect the machine from dampness (causing a short circuit)
  • Use power tools and machines never in the vicinity of flammable liquids and gases (danger of explosion)
  • Check the cable regularly for damage
  • When working with the machine outdoors, use extension cables suitable for outdoor use
  • Do not use the cable to carry the machine or to fix the work piece
  • Protect the cable from heat, oil and sharp edges
  • Avoid body contact with earthed

Zipper ZI-ABH1050 - Security instructions - 9

  • Before starting the machine remove any adjusting wrenches and screwdrivers
  • Parts can cause severe cut injuries
  • Keep the chisels sharp and clean, so they get stuck less often and are easier to guide
  • Keep any machine that is not being used out of reach of children

Zipper ZI-ABH1050 - Security instructions - 10

NO TI CE

Emergency procedure

A first aid kit in accordance with DIN 13164 should always be read available for a possible accident. Initiate the violation in accordance with the necessary first aid measures. When requesting support, provide the following details:

1. Place of accident2. Type of accident
3. Number of injured people4. Injury type(s)

12.3 Remaining risk factors

Zipper ZI-ABH1050 - Remaining risk factors - 1

W ARNI NG

It is important to ensure that each machine has remaining risks. In the execution of all work (even the simplest) greatest attention is required. A safe working depends on you!

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine's construction and design:

Despite of correct and proper use and maintenance there remain some residual risk factors:

- Hazard of injury or machine damage due to undetected machine defect

To minimize this risk, check the machine prior to every operation for loose screws and connections. Check the motor noise, the spindle, the drill chuck, etc. for eventual damage. Damaged parts have to be replaced immediately, no operation of the machine in the meantime!

- Hazard of electric shock

Undetected malfunctions in the power supply and/or the connected wood working machine might result in electric shock when touching the machine. Ensure proper electric installation, and let it check periodically by a trained electrician.

• Danger due to unintended machine start-up

Eliminate this risk by disconnecting the machine before you perform any checks or activities on the machine.

- Hazard of inhaling toxic dust

Especially wood dust arising from chemically treated wood and/or lacquer/paint are harmful when inhaled. Therefore wear a suitable breathing mask if required.

These risk factors can be minimized through obeying all security and operation instructions, proper machine maintenance, proficient and appropriate operation by persons with technical knowledge and experience.

Zipper ZI-ABH1050 - - Hazard of inhaling toxic dust - 1

WARNING

This machine produces an electromagnetic field during operation. The field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine!

13 ASSEMBLY

13.1 Delivery content

Please check the product contents (see capture 11.1) immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

13.1.1 ZI-ABH1050
Zipper ZI-ABH1050 - Delivery content - 1

natural_image Green power tool with black handle and labeled component (no visible text or symbols)

Labeled diagram of mechanical tools and components, including a cutting tool, weights, and a red circular component.

13.1.2 ZI-ABH1500
Zipper ZI-ABH1050 - Delivery content - 3

natural_image Green ZIPPER-branded power tool with black handle and labeled parts (1 and 2), no visible text or symbols beyond labels

Labeled diagram of a mechanical tool set with numbered parts for identification

1 Demolition hammer2 Flat chisel3 Point chisel
4 Carbon brushes5 Oil filler6 Allen key
7 Spanner8 Grease

The range of accessories may differ depending on the model.

14 OPERATION

Device to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

14.1 Operation instructions

Zipper ZI-ABH1050 - Operation instructions - 1

WARNING

Perform all machine settings with the machine being disconnected from the power supply!

Zipper ZI-ABH1050 - WARNING - 1

Zipper ZI-ABH1050 - WARNING - 2

ATTENTION

Excessive pressure may cause material damage!

  • When chiseling only slight pressure is required
  • Too much pressure unnecessarily overload the motor and cause damage!

Zipper ZI-ABH1050 - ATTENTION - 1

NOT I CE

  • Use auxiliary handles supplied with the tool
    Loss of control can cause personal injury
  • Hold the machine by insulated gripping surface
    The contact with a live wire can cause electric shock
  • Prior to chiseling into walls, ceilings or floors, ensure there are no electric cables or conduits inside.
  • Checking the mains, whether they comply with the relevant national standards and guidelines (especially Assemblies for Construction Sites)
  • Use only clean working tool. Lightly lubricate the chisel shank before use with a grease.

14.2 Operation ZI-ABH1050

14.2.1 Insert chisel

(1) Rotate the stop lever (3) 180^ clockwise while pulling it toward you.

Next insert the tool shank (1) in the hexagonal hole on the front cover (pic. 1)

(2) Clamp the tool by turning the stop lever (3) half a turn in the opposite direction. (Bild 2)

Technical diagram showing mechanical assembly steps with numbered components and directional arrows indicating motion or movement.

(3) When removing the tool. Follow the above procedure in reverse order.

14.2.2 Switch on

  • Press the Power push button to the start the engine and set the stroke to move.
  • By pressing the locking button can be switched to continuous operation.

Zipper ZI-ABH1050 - Switch on - 1

natural_image Close-up of a hand holding a green spray gun and black textured object against a concrete wall (no text or symbols visible)

Zipper ZI-ABH1050 - Switch on - 2

natural_image Close-up of a hand holding a green and black plastic tool, with no visible text or symbols.

14.2.3 Switch off

• Take the pressure off switch push button to stop the stroke.
- For continuous operation, press and release the push button switch to release the fixation.

14.2.4 Filling with oil

Zipper ZI-ABH1050 - Filling with oil - 1

WARNING

• The gear motor is supplied without oil!
- Fill gearbox-lubricating oil before starting the E-motor!

Before adding gearbox lubrication oil, disconnect the demolition hammer from the mains.

As an oil tank is installed, the demolition hammer can be used about 20 days to refill without oil. The daily use is about 3 - 4 hours.

Recommended gear oils: 75W-80 75W-90 80W-90 API GL4 API GL5

  • Add oil, if in this position (or upright) in the oil level is less than 3mm, or no oil is visible.
  • Remove the oil level. Make sure that the rubber seal on the thread fits well and is not damaged when screwing
    • After filling of oil drag the oil level again firmly.

oil lever oil filling

14.3 Operation ZI-ABH1500

14.3.1 Insert chisel

Clean the tool shank of deposits and grease it lightly one.

- The clamp bolt from the tool shaft pull and turn 90^ clockwise

Zipper ZI-ABH1050 - Insert chisel - 1

natural_image Close-up of a mechanical component with a hexagonal bolt and threaded shaft (no visible text or symbols)

Zipper ZI-ABH1050 - Insert chisel - 2

natural_image Close-up of a mechanical component with bolts and a central hub, partially covered by gloved hands (no visible text or symbols)

- Set the tool and rotate the clamp bolt back to 90 degrees and let it snap back into the tool shank.

- Check by pulling the tool if the tool is firmly held in place.

• Tool shank should always be greased before insertion.

- When removing the tool. Follow the above procedure in reverse order.

Zipper ZI-ABH1050 - Insert chisel - 3

natural_image Close-up of a metallic mechanical component with bolts and a central shaft (no visible text or symbols)

14.3.2 Switch on

- Press the Power push button to the start the engine and set the stroke to move.

- By pressing the locking button can be switched to continuous operation.

Zipper ZI-ABH1050 - Switch on - 1

natural_image Close-up of a hand holding a green spray gun and a black textured object against a concrete wall (no text or symbols visible)

Zipper ZI-ABH1050 - Switch on - 2

natural_image Close-up of a hand holding a green and black plastic tool with spherical components, against a plain wall (no text or symbols visible)

14.3.3 Switch off

• Take the pressure off switch push button to stop the stroke.

- For continuous operation, press and release the push button switch to release the fixation.

14.3.4 ÖL einfüllen

Zipper ZI-ABH1050 - ÖL einfüllen - 1

WARNING

• The gear motor is supplied without oil!

• Fill gearbox-lubricating oil before starting the E-motor!

Before adding gearbox lubrication oil, disconnect the demolition hammer from the mains.

As an oil tank is installed, the demolition hammer can be used about 20 days to refill without oil. The daily use is about 3 - 4 hours.

Recommended gear oils: 75W-80 75W-90 80W-90 API GL4 API GL5

- Add oil, if in this position (or upright) in the oil level is less than 3mm, or no oil is visible.

- Remove the oil level using the supplied Allen wrench. Make sure that the rubber seal on the thread fits well and is not damaged when screwing

Zipper ZI-ABH1050 - WARNING - 1

natural_image Close-up of a green industrial machine with a metallic bolt and screw base, no visible text or symbols

Zipper ZI-ABH1050 - WARNING - 2

natural_image Close-up of a mechanical component with a metallic housing and a small cylindrical part, surrounded by hands (no visible text or symbols)

- To check, insert the oil level indicator and pull easily fixed.

3mm ⑤

- Oil level should be around 3 mm from the lower edge

• After filling of oil drag the oil level again firmly

Amergy, my electrical shock to be affected by solarizing the 1st NCE shock. No. 001-002-003 wavelength to 250 nm water during water absorption after NCE shock. No. 001-002-003 is known as NCE shock.

15 MAINTENANCE

Zipper ZI-ABH1050 - MAINTENANCE - 1

ATTENTION

Don't clean or do maintenance on the machine while it is still connected to the power supply:

Damages to machine and injuries might occur due to unintended switching on of the machine!

Therefore: Switch the machine off and disconnect it from the power supply be-fore any maintenance works or cleaning is carried out

The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by trained persons only.

Before first operation as well as later on every 100 operation hours you should lubricate all connecting parts (if required, remove beforehand with a brush all swarfs and dust).

Check regularly the condition of the security stickers. Replace them if required.

Check regularly the condition of the machine.

The good condition and perfect adjustment of the guiding rollers is essential for a smooth band guidance and a clean cut.

Store the machine in a closed, dry location.

NOTICE

Clean your machine regularly after every usage – it prolongs the machines lifespan and is a pre-requisite for a safe working environment.

Repair jobs shall be performed by respectively trained professionals only!

15.1 Maintenance plan

Inspections for the maintenance of the machine
Loose or missing screwsDaily before starting
Damage to any partDaily before starting
Clean the machineDaily before starting
Check tool mount to wear ofEvery 100 working hours
Change carbon brushesEvery 100 working hours

15.2 Changing the carbon brushes

If the carbon brushes are worn down to the wear limit may result in engine damage. Both carbon brushes should be replaced together. The procedure is ident in both models.

  • Loosen the screws of the cover M4X12.
    • Take off the cover and unscrew the brush cap.
  • Remove the carbon brushes.

Zipper ZI-ABH1050 - Changing the carbon brushes - 1

natural_image Close-up of a green industrial machine with a yellow screwdriver inserted, showing internal components (no visible text or symbols)

Zipper ZI-ABH1050 - Changing the carbon brushes - 2

natural_image Close-up of a green industrial machine component with a metallic screw and central hub (no visible text or symbols)

Zipper ZI-ABH1050 - Changing the carbon brushes - 3

natural_image Close-up of a green electric water heater with a screwdriver inserted, no visible text or symbols on the body.

• After replacing the carbon brushes rotate the brush cap back on.
- Screw the cover back on.

15.3 Cleaning

After each workshift the machine has to be cleaned. Remove chips etc. with a suitable tool. Do not remove them by hand (cutting injury!). Remove dust as well.

Zipper ZI-ABH1050 - Cleaning - 1

NOTICE

The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface!

Clean the machine surface with a wet cloth soaked in a mild solution

15.4 Disposal

Do not dispose the machine in residual waste. Contact your local authorities information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

Zipper ZI-ABH1050 - Disposal - 1

16 TROUBLE SHOOTING

Disconnect the machine from the power supply prior to any checks performed at the ma-chine itself!

TroublePossible causeSolution
Machine stops or will not startMachine unpluggedCord damagedOverload trippedCheck all power connectionsChange cableAllow motor to cool and reset by pushing off switch
Impact system blocksHigh fat friction due to low temperaturesMoving parts are blockedWarm up the machine in a warm environmentChange damaged parts
Drill stucksDisruptive reinforced steelFix new hole

MANY MALFUNCTIONS AND DEFECTS CAN BE AVOIDED BY LETTING THE MACHINE BE CONNECTED TO YOUR POWER SUPPLY BY A CERTIFIED ELECTRICIAN

17 ERSATZTEILE / SPARE PARTS

With original ZIPPER spare parts you use parts that are attuned to each other shorten the installation time and elongate your machines lifespan.

IMPORTANT

The installation of other than original spare parts voids the warranty!

So you always have to use original spare parts

When you place a spare parts order please use the service formular you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number and partname. We recommend to copy the spare parts diagram and mark the spare part you need.

You find the order address in the preface of this operation manual.

NO.NameQtyNO.NameQty
1spring cylindrical pin 3X12152chassis1
2pin shaft153steel ring 251
3pin spring154brush holder safety cover2
4steel ball 8155bearing seat1
5bolt M8X35456bearing 6203 2RS1
6spring washer 8457wava washer 401
7the camping seat158cylinder sealing pad1
8cylinder case159armature1
9intermediate cover gasket160motor shell1
10side handle161stator4
11six hexagon-head belt M8X130162cross pan head screws M4X52
12side handle connecying piece263brush holder plate1
13hoop164cross head tapping screws ST2.9X106
14cylinder165shock absorber spring2
15scaling ring 29.5X36.5X3.5266sliding sleeve2
16piston167guide pillar2
17connecting rod168screw ST4X183
18needle bearing HK1210169left handle1
19flat washer 10170right handle1
20cirlip for shaft171switch1
21big gear172terminal1
22cylindrical pin 4X8273inner wire1
23eccentiec shaft174fiberglass pipe Φ71
24cirdio for shaft 45175rear cover1
25washer276back cover1
26thrust needle roller bearing277back cover board1
27needle bearing HK1716278bearing 6201 2RS1
28supporting seat179brush holder cover2
29spring washer 5680carbon brush2
30bolt M5X20681brush holder cover2
31gear box182brush holder rock1
32the oil cap183ring1
33cross pan head screws M4X12884wava washer2
34piston pin185power cord1
350-ring 2X24186capacity1
36bolt M6X50687switch mounting box1
37spring washer 61788signs1
38washer 61689binding post2
390-ring 18.5X28.5X51
40the intermediate lid1
41nut 81
420-ring 20.5X34.5X71
43knob1
44knob cap1
45anril1
46impact piston1
470-ring Φ4X282
48stop lever1
49the opening sleeve1
50the impact cylinder1
51bolt M6X2511
90cable clamp1
91self tapping screw ST3.9x152
92cable sheath1
93screw M5x252
94switch mounting box1
95crossrecessed countersunk head screws M5X102

17.2.3 ZI-ABH1500

Exploded view diagram of a mechanical assembly with labeled components in Chinese

Hereby we declare that the above mentioned machines meet the essential safety and health requirements of the above stated EC directives. Any manipulation or change of the machine not being explicitly authorized by us in advance renders this document null and void.

Q.E.D.K.

Christian Eckerstorfer

Techn. Dokumentation / techn. documentation

HOLZMANN-MASCHINEN

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

Product experience form

We observe the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

  • Impressions and suggestions for improvement.
  • experiences that may be useful for other users and for product design
  • Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down you experiences and observations and send them to us via FAX, E-Mail or by post:

Name / name:
Produkt / product:
Kaufdatum / purchase date:
Erworben von / purchased from:
E-Mail/ e-mail: 

Please describe amongst others in the problem:

What has cause the problem/defect, what was the last activity before you noticed the problem/defect?

For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL- LERATES THE HANDLING OF YOUR INQUIRY.

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Product information

Brand : Zipper

Model : ZI-ABH1050

Category : Drill