Molda 5.0f - Milling machine SCHEPPACH - Free user manual and instructions

USER MANUAL Molda 5.0f SCHEPPACH

scheppach

Tischfräsmaschine

Translation from original manual

Toupie

Technical line drawing of a mechanical machine assembly (no text or symbols visible)

Hersteller:

Günzburger Straße 69

Blue circular sign with white safety helmet and mask icon (no text)

Technical diagram of a mechanical assembly with numbered components for identification

[mm] 2x 15, 4x 10, 4x 5, 4x 0,5

[1/min] 1800/3000/6000/9000

[mm] 200

[mm] 75/115; 105/155; 145/200

Close-up of a hand holding a screwdriver inserted into a small mechanical component (no text or symbols visible)

Green mechanical device with labeled parts, showing a cutting tool and base plate (no text or symbols visible)

Abb.: „C“

Close-up of a mechanical device with a paper strip attached, no visible text or symbols

Abb.: „D“

Abb.: „D“

Close-up of a mechanical assembly with metal components and bolts, no visible text or symbols

Technical line drawing of a mechanical clamp assembly with a wrench and spring (no text or symbols)

Fräsanschlag

Abb."H"

Technical diagram showing three mechanical assembly steps with 2 mm dimension annotations and component views.

Abb."J"

X" ③ ② ①

Dokumentation

Abb."K"

Schleifarbeiten

Technical line drawing of a mechanical component with threaded ports and mounting base (no text or symbols)

Drehzahleinstellung

Abb. "L"

Diagram of a mechanical testing setup with labeled components and directional arrows indicating motion or movement.

Close-up of a green mechanical device with labeled components and transparent base (no readable text or symbols)

Green laboratory instrument with labeled component '6' and transparent housing (no readable text or symbols)

Industrial machine with layered material and labeled components (no readable text or symbols)

Richtiges Rüsten

Person using a green mechanical device to adjust or install a blue liquid in a circular chamber (no visible text or symbols)

Close-up of a mechanical assembly with green and black components, no visible text or symbols

Person operating a green cutting machine on a wooden cutting board in a workshop (no visible text or symbols)

Line drawing of two wooden beams or supports, one with a U-shaped groove and the other flat (no text or symbols)

Simple line drawing of a wooden beam joint with a flat support (no text or symbols)

halbe Nutung

Technical line drawing of a wooden plank and support structure (no text or symbols)

Simple line drawing of a wooden L-shaped bracket with visible grain texture (no text or symbols)

halbe Überblattung

Simple line drawing of a wooden plank with visible grain and texture (no text or symbols)

ganze Nutzung

Line drawing of a wooden beam joint (no text or symbols)

Simple line drawing of a wooden L-shaped bracket with visible grain texture (no text or symbols)

Technical line drawing of a wooden beam joint with visible grain and fasteners (no text or symbols)

Technical line drawing of a wooden joint or bracket assembly (no text or symbols)

Überblattung

Technical line drawing of wooden joint fasteners (no text or symbols)

Technical line drawing of wooden joint fasteners (no text or symbols)

Simple line drawing of two wooden beams with connectors, no text or symbols present

Technical line drawing of two mechanical components: a wooden bracket and a vertical wooden bracket (no text or symbols)

Illustration of wooden door and shelf, showing a side profile and a close-up of the shelf (no text or symbols)

einfacher Zapfen

Technical line drawing of a wooden post with two clamps (no text or symbols)

Blatt und Zapfen

Wartung

scheppach

Spindle Moulder

Manufacturer:

Günzburger Straße 69

We wish you a pleasant and successful working experience with your new spindle moulder.

NOTE:

In accordance with the applicable product liability law, the manufacturer of this machine is not liable for damage which arises on or in connection with this machine in case of:

⇒ Improper handling
→ Non-compliance with the operating instructions
⇒ Repairs by third-party, non-authorised technicians
→ Installation and replacement of “non-original spare parts”
→ Non-compliance with the "intended use"
⇒ Outages of the electrical system due to non-compliance with the electrical specifications and VDE regulations EN 60204-1

Recommendations:

Read the entire text of the operating instructions prior to assembly and operation of the machine.

These operating instructions are intended to familiarise you with the machine and help you utilise it for its intended purpose.

The operating instructions contain important notes on how to work safely, correctly and economically with your machine and how to avoid dangers, save on repair costs, reduce downtime and increase the reliability and working life of the machine.

In addition to the safety regulations contained within the operating instructions, you must ensure that you comply with the applicable regulations of your country with respect to the operation of the machine.

Put the operating instructions in a clear plastic folder to protect them from dirt and humidity and store them near the machine. The instructions must be read by each operator prior to starting work and closely complied with. Only persons who have been trained in the use of the machine and have been instructed about the related dangers and risks are allowed to use the machine. The required minimum age must be met.

In addition to the safety notes contained in these operating instructions and the special regulations of your country, the generally recognized technical rules for the operation of wood-working machines must be observed.

Contents

GENERAL NOTES 33

PROPER USE 34

RESIDUAL RISKS 35

SCOPE OF DELIVERY 35

SPECIFICATIONS 36

INSTALLATION AND ADJUSTMENT 39

OVERHEAD ROLLER GUARD ASSEMBLY (SUPPLIED AS STANDARD) 39

CURVED MOULDING GUARD (STANDARD) 39

ELECTRICAL CONNECTION 40

FORWARD AND REVERSE DRIVE SWITCH 41

CONNECTION DIAGRAM FOR 380-420V / 50Hz 43

CONNECTION DIAGRAM FOR 220-240V / 50Hz 44

OPERATION 45

SPEED SETTING 47

TIPS FOR WORKING 49

CORRECT SET-UP 50

DIFFERENT APPLICATIONS FOR THE SPINDLE MOULDER 51

MAINTENANCE 55

TENSIONING THE BELT 55

TROUBLESHOOTING 56

ACCESSORIES: 56

EC DECLARATION OF CONFORMITY 57

WARRANTY 57

General notes

When you unpack the machine, check all parts for possible transport damage. Inform the supplier immediately in case of complaints.

→ Complaints received at a later date will not be recognised.
→ Check that the delivery is complete.
Only use original Scheppach parts for accessories and for worn and spare parts. Spare parts are available from your specialist dealer.
Specify our part numbers and the type and year of construction of the machine in your orders.
→ This symbol indicates safety-related information in these operating instructions.

Check the mains connecting cables. Do not use defective cables. See "Electrical connection".
→ Keep away children from the machine when it is connected to the mains.
⇒ The operator must be at least 18 years old. Trainees must be at least 16 years old, but may only use the machine under supervision.
Do not distract the attention of persons operating the machine.
Keep the operator's area free from chips and waste wood.
Do not wear loose clothing. Remove jewellery, rings and wristwatches.
→ Installation, repair and maintenance work relating to the electric installation may only be performed by qualified specialists.
⇒ Turn off the machine before you repair malfunctions. Disconnect the mains plug.
→ Use a suction device to remove wood shavings and sawdust.
⇒ Turn off the motor when you leave the workplace. Disconnect the mains plug.
Disconnect the machine from the external energy supply, even when moving it only a short distance! Properly reconnect the machine to the mains before you turn it on again!
⇒ The machine should be disposed of in accordance with relevant local regulations.
→ Operator training

Read the operating instructions to familiarise yourself with the machine prior to using it.
→ Circulate the safety instructions to all persons working with the machine.
Observe all safety instructions and warnings on the machine.
⇒ Make sure that all safety instructions and warnings on the machine are always in a readable state.
⇒ Be careful when working with the machine – the rotating cutting tool may cause injury to fingers and hands.

Stability: Make sure the machine is installed on firm ground with sufficient stability.

→ Set-up and adjustment of the machine

→ Only work with sharpened cutting tools.
→ Use the insert rings to adjust the table opening to the tool diameter.
→ Immediately replace defective tools (if cracked etc.). See the section on replacing tools!
→ Only use tools that comply with the European standard EN 847-1.
→ Only use authorised manual-feed tools.
Observe the tool manufacturer's recommendations when clamping the tool.
Only perform retooling, measuring and cleaning work when the motor is turned off. Disconnect the mains plug and wait until the rotating tool comes to a halt.
When undertaking moulding tasks, always ensure that the tool is protected by the prescribed safety devices.
→ Remove the insert ring from the table plate before inserting the facing cutter.

Workpiece guidance

→ Use devices for safe workpiece guidance for all moulding tasks.
→ Use a sliding stick to support manual feed or use a power feed device (accessory).
In the case of shorter workpieces, bridge the opening between the fence halves to enable constant workpiece guidance.

When tooling longer workpieces, use the Scheppach table extension or sliding table carriage (accessory).

→ Rotation direction and speed selection

Rotation direction

→ Down milling is not a permissible procedure.
Do not start work until full speed has been reached.
Pay attention to the direction of rotation of the motor and the tools. See "Electrical connection".

→ Speed selection

⇒ The maximum speed specified on the moulding tool used should not be exceeded/ under run. Select the appropriate speed in accordance with the speed chart on the machine.
→ Maximum spindle speed: 8500 rpm

⇒ Machine operation, selection and adjustment of separating safety devices

⇒ The safety devices on the machine must not be dismantled or rendered unusable.
When working on the machine, all safety devices and covers for the relevant moulding procedure must be in place.
All protection and safety devices must be immediately reinstalled once the repair and maintenance work is completed.

Moulding at the fence where the workpiece is being tooled along its full length

Moulding the long side and front side

Use the moulding fence, overhead roller guard assembly or the power feed device (accessory).

→ Curved moulding

→ Used the curved moulding fence for curved moulding tasks.

→ Insert moulding

→ Use the moulding fence and overhead roller guard assembly.
→ Use the table extension with the cross stop.
→ You are recommended to use a holding device for smaller workpieces.

→ Tenon cutting and grooves

During grooving and tenon work, a sliding table carriage with groove cutter guard, clamping device and moulding fence with cover should be used for workpiece guidance.

Proper use

⇒ The spindle moulder is built to be used exclusively with the supplied tools and accessories for wood working.
The machine meets the currently valid EU machine directive.
⇒ The machine has been designed for a one-shift operation, operating factor S6 – 40%.
→ Observe all safety instructions and warnings on the machine.
⇒ Make sure that all safety instructions and warnings on the machine are always in a readable state.
A suction device with a flexible, non-flammable suction pipe should be connected before operating the machine.
⇒ The automatic switch-on is available as an accessory.

Type ALV 2, article no. 79104010 230V /50Hz

Type ALV 10, article no. 79104020 400V /230 /50Hz

When the machine is switched on, the suction system starts automatically after a delay of 2-3 seconds. This prevents the main fuse from being overloaded.
When the machine is switched off, the suction system continues to run for 3-4 seconds before it is turned off automatically.
⇒ Any remaining dust is extracted, as provided for by the Hazardous Substances Ordinance. This saves electricity and reduces noise. The suction device only runs when the machine is in operation.
A deduster must be used if the machine is operated for commercial purposes.
Do not switch off or remove suction devices or dedusters when the machine is in operation.
→ Only one person may work at the machine at any one time.

Only use the machine if it is in a technically fully functional state. Pay attention to the intended use, safety and potential dangers and comply with the operating instructions! Immediately repair any malfunctions that may affect safety, or have them repaired.
⇒ The safety, working and maintenance instructions and the dimensions stipulated in the specifications must be observed.
⇒ The applicable regulations for the prevention of accidents and other generally recognized safety rules must be observed.
The machine may only be used, maintained or repaired by trained persons who are familiar with the machine and have been instructed about the dangers. The manufacturer shall not be liable for any damage resulting from unauthorized modifications of the machine.
⇒ The machine may only be used with original accessories of the manufacturer.
Any other use is considered to be not intended. The manufacturer shall not be liable for any damages that may result from such use. Such risk is borne exclusively by the user.

Residual risks

The machine has been constructed according to current technical standards and recognised safety rules. Nevertheless, single residual risks may occur during operation.

⇒ The rotating cutting tool may cause injury to fingers and hands if the workpiece is not guided in the proper manner.
⇒ Injury may be caused by a spinning workpiece if you work using inadequate support or guidance, for instance by working without a fence.
→ Danger to health from sawdust or wood shavings.
⇒ Always wear personal protection equipment as well as goggles and a dust mask. Use the suction device!
⇒ Health hazard from excessive noise. The permissible noise level is exceeded when working with the machine. Always wear personal protection equipment such as ear protection.
→ Danger from electric current if incorrect electrical connecting cables are used.
⇒ Only machine selected wood without flaws such as: knots, lateral cracks, surface cracks.
⇒ Wood that contains flaws can pose a risk when worked.
⇒ Risk of injury from defective cutting tools. Check the tools regularly to ensure they are intact.
Additionally, non-obvious residual risks may exist in spite of all measures taken.
Residual risks can be minimised by carefully observing the "Safety instructions" and the "Intended use" as well as the entire operating instructions.

Scope of delivery

Molda 5.0f Spindle Moulder

Curved moulding guard complete

with suction connector

Moulding fence complete with

overhead roller guard assembly

Spindle bushing, 2 pcs 0,5mm long

Spindle bushing, 2 pc. 5 mm long

Spindle bushings, 2 pc. 10 mm long

Spindle bushing, 1 pc. 15 mm long

Single-head wrenches, 1pc. SW 41

Allen key SW10

Suction connector

Accessory bag

Operating instructions

Accessories: page 28

Article no. 7231 0019

Article no. 7210 5000

Article no. 3301429011

Article no. 3301429010

Article no. 3301429009

Article no. 3301429008

Article no. 0108 9413

Article no.

Article no. 7500 3800

Specifications

Drive:
Machine article no.		7231 0903	7231 0904
Electric motor	[V]	220-240/50Hz	380-420/50Hz
Input P1	[kW]	2,8	2,8
Output P2	[kW]	2,09	2,2
Motor speed	[rpm]	2762	2820
Operating mode S6/40%		S6/40%
Current rating	[A]	12.2	7,7
Weight gross/net	[kg]	220	220
Suction system:
Suction connector ∅	[mm]	100
Flow speed	[m/s]	20
Vacuum at suction connector	[Pa]	350
Flow rate	[m3/h]	565

Technical diagram of a mechanical assembly with numbered components for identification

Working area: 1800 x 1150

1800 1150

Structural dimensions:

Overall length [mm] 1000

Overall width [mm] 600

Overall height [mm] 1230

Table height [mm] 930

Table length [mm] 1000

Table width [mm] 600

Table opening max. ∅ [mm] 185

Moulding spindle:

Spindle ∅ [mm] 30

Spindle bushings ∅ [mm] 50

Spindle bushing height [mm] 2x 15, 4x 10, 4x 5, 4x 0,5

Height-adjustable area [mm] 100

Spindle speed [rpm] 1800/3000/6000/9000

Tool max. ∅ [mm] 200

Insert ring ∅ [mm] 75/115; 105/155; 145/200

Dimensions of machinable workpieces:

Min. dimensions W/H [mm] 8x8

Max. dimensions H [mm] 120

Operating conditions:

Temperature [°C] +5 to +40

Humidity (non-condensing) [%] 30 to 95

Storage conditions:

Temperature [°C] -20 to +55

Humidity (non-condensing) [%] 30 to 95

! Subject to technical modifications!

Noise parameters

The noise emission values determined in accordance with DIN EN ISO 3746 for the sound power level and EN ISO 11202 for the sound pressure level at the workplace are based on the working conditions listed in Appendix A of ISO 7904.

Sound power level in dB

Idle running L_WA = 96,4 dB(A) – Operation L_WA = 99,7 dB(A)

Sound pressure level at the workplace in dB

Idle running L_pAeq = 80,5 dB(A) – Operation L_pAeq = 83,7 dB(A)

A uncertainty allowance of K=4dB is made for the emission values listed

Note

The values specified here are emission values and do not therefore necessarily represent definite workplace values. As there is no correlation between emission values and workplace values, they cannot be reliably used to determine whether any further precautions need to be implemented. Factors that may influence the current workplace value include the duration of exposure, the nature of the workroom, other noise sources, the number of machines and other related influences. The reliable workplace values may also vary from place to place. This information is intended to enable users to make a better assessment of danger and risk.

Installation and adjustment

Height compensation

Figure A

The machine is supported by four adjustable rubber feet.

Compensating for uneven floors: undo the lower hexagonal nuts using a spanner and screw the rubber feet in or out as required.

Retighten the hexagonal nuts.

Caution!

Use a spirit level to align the machine.

If the rubber feet are removed, the machine can be screwed to the floor via the threaded drill holes.

Figure A

Close-up of a hand holding a screwdriver next to a small mechanical component (no visible text or symbols)

Overhead roller guard assembly (supplied as standard)

Figure B

⇒ Mount the overhead roller guard assembly at right angles to the table plate using two knurled screws and discs (1).
Use the set screw (2) to adjust the overhead roller guard assembly.

Figure B

Mechanical device with green frame and labeled parts (1, 2), no visible text or symbols on the main subject

Figure C

Curved moulding guard (optional)

Bearing ring

Affix the curved moulding guard to the table plate using two knurled screws and discs.

The bonded wood guide rail can be mounted on the moulding table on both sides at a tangent to the bearing ring. (M 8 x 45 hexagonal nut and disk ∅ 8)

Figure C

Close-up of a mechanical component with a paper strip and tool, no visible text or symbols

Figure D

Figure D

Mounting the complete curved moulding fence to the machine table:

Supplementary set for curved moulding fence (optional)

• First affix the adjustment device for the curved moulding fence to the guard.
• Then affix this unit to the table plate using three hexagonal screws and discs.

Curved fence plates

⇒ The R 90 curved fence plate is fitted.
⇒ The R 60 curved fence plate may have to be fitted instead of the R 90 as required.

Close-up of a mechanical assembly with metal components and bolts, no visible text or symbols

Electrical connection

When operating for the first time, th

Figure E

en operating for the first time, th re E L2 L1 L3 N

Connect the machine to the mains supply using the CEE plug. The supply cable must be fused with 16A.
The standard rotation direction is left (counter clockwise). The rotation direction selection switch should be set to "forward". If not, the polarity should be switched using a screwdriver. See Figure E. The rotation direction needs to be rechecked whenever the mains connection and machine location is changed.

Forward and reverse drive switch

⇒ The rotation direction switch can be used to switch the spindle to reverse drive.
To turn the rotation direction to "reverse", the press and turn the safety button to the right. In reverse mode (clockwise), the control lamp lights up.
→ The speed display lamps indicate the speed currently set.
→ Press the green button on the operating switch and the moulding spindle starts up.
⇒ The power feed device can be connected to the additional socket.
⇒ Press the red button to switch off. The moulding spindle will come to a halt within 10 seconds.
In an emergency, the red knob (EMERGENCY STOP) can be used to turn off the machine. This also brings the moulding spindle to a halt within 10 seconds.

Figure F

1800 / 3000 / 6000 / 9000 min 9000 0 - 9 9

For safety reasons, it is not possible to switch the rotation direction when the motor is running. The motor needs to be switched back on whenever the direction is switched.
If the reverse direction is chosen, the working direction changes from left to right. The moulding tool needs to be mounted revolved through 180°.

The installed electric motor is connected and is ready to work. The connection complies with the relevant VDE and DIN regulations. The connection to the mains supply on the customer side and the extension cable used must meet these regulations or the provisions of the local power supply company.

Motor brake

If the machine is switched off, an automatically operated counter-current brake ensures secure braking. The brake reduces the speed of the machine's drive motor within 10 seconds. The electrical braking is interrupted after a maximum of 10 seconds. If the braking operation takes longer than 10 seconds, the machine must no longer be operated as the brake is defective. The machine must be disconnected from the power supply. Only qualified electricians may undertake troubleshooting.

Operating mode/operating time

The electric motor has been dimensioned for the S6 - 40% operating mode.

S6 = Continuous operation duty type

40% = refers to 10 min - 4 min. operation; 6 min. idle running.

If the motor is overloaded, it automatically switches off due to the winding thermostat inserted in the motor winding. After a (variable) cooling period, the motor can be turned on again.

Defective electrical connection cables

Insulation damage can often occur on electrical connection cables.

Possible causes are:

⇒ Pressure points if connection cables have been run through window or door openings.
Kinks due to improper attachment or routing of the connection cable.
→ Cuts caused by running over the connection cable.
→ Insulation damage caused by pulling the connection cable out of the wall socket.
⇒ Cracks caused by the aging of the insulation. Such defective electrical connection cables must not be used and the insulation damage means they pose danger of death!

Regularly check the electrical connection cables for damage. Please make sure that the connection cables are disconnected from the mains supply during the check. Electrical connection cables must meet the applicable VDE and DIN regulations and the provisions of the local power supply company. Only use connection cables labelled with H 07 RN. Labelling of the connection cable with the type specification is mandatory.

Extension cables up to a length of 25m must have a cross section of 1.5mm^2 , and cables with a length exceeding 25m must have a minimum cross section of 2.5mm^2 .
⇒ The mains connection is protected with a 16A delay-action fuse.

Three-phase current motor

→ The supply voltage must be 380-420V 50Hz.
⇒ The connection to the mains supply and the extension cables must be of a five-core type (3 P + N + SL).
⇒ The extension cables must have a minimum cross section of 1.5 mm ^4 .
⇒ The mains connection should be fused with a maximum of 16A.
⇒ The rotation direction needs to be rechecked whenever the mains connection and machine location is changed. The polarity may also have to be switched.

Connections and repairs to the electrical equipment may only be performed by a qualified electrician. If you have further questions, please specify the following:

→ Motor manufacturer and type
→ Motor current type
⇒ Data from the machine type plate
→ Data of the electric control

If you return the motor, always return the complete drive unit with the electrical control.

Connection diagram for 380-420V / 50Hz

L1 FU L2 L3 PE KJD11 SQ KA MOTOR

Connection diagram for 220-240V / 50Hz

FU L N PE KJD11 SQ KA MOTOR

peration

All protection and safety devices must be installed.
Only perform retooling, measuring and cleaning work when the motor is turned off. Wait until the rotating tool comes to a halt before disconnecting the mains plug.

Moulding tool and insert ring

Figure G

Note the application of the various moulding tools. Insert the corresponding insert ring (∅115mm or Insert ring ∅65mm: 7231 0739. The Insert ring must be used when working withmoulding tool greater than 110 mm. Observe the rotation direction of the moulding tool! Place the moulding tool and the spindle bushings on the moulding spindle and secure them using the safety disc and M 18x1.5 hexagonal nut. Firmly tighten the spindle nut. (SW 41 single-head wrench)

Caution! Always insert the moulding tool in the lower position.

FigureG

Technical line drawing of a mechanical assembly with a wrench, spring, and screw (no text or symbols)

oulding fence

Figure H

Undo the two handles (1a) and align the fence guard parallel to the front edge of the table.

(2) Fine adjustment of the moulding depth

Tighten the handles (1a), ensuring that the parallel alignment of the moulding fence to the workpiece is not altered.

Undo both handles (2a) and perform the fine adjustment on handle (2). One scale mark on the handle corresponds to 0.1mm.

Retighten the handles (2a) to their working position.

(3) Setting the fence profile

Undo the two handles (3) and set the two fence profiles in accordance with the tool.

Align the fence profiles as closely to the moulding tool as possible and tighten the handles.

A positioning pin in each of the fence profiles prevents unintended removal of the fence profiles. Unscrew the handles to replace the fence profiles.

Figure H

1a 2 3 2a

Curved moulding fence

Inserting the curved fence plates

Moulding tool ∅

Curved fence plate

∅100-120mm

R 60mm

Up to ∅140mm

R 90mm

The correct setting of the curved fence depends on the diameter of the moulding tool and the thickness of the respective workpiece and the desired moulding depth.

Figure I

Settings

As a general rule, the moulding tool should be in the lower position whenever possible. The curved fence plate is positioned above it.

• Set the moulding tool to the working height.
• Set the curved fence plate (R60 or R90) in accordance with the workpiece thickness and working depth.
• Lower the guard plate to 2mm above the workpiece.
• Align the brushes on both sides of the workpiece so that moulding shavings are brushed away during work.

Figure J

External radii

To mould external radii, guide the workpiece along the curved fence plate. The optimum moulding depth is achieved in position 3 (X).

Illustrations with Supplementary set: 7231 1746 (Accessories)

Figure I

Technical diagram showing three mechanical assembly steps with 2 mm dimension annotations and component views.

Figure J

X" ③ ② ①

Figure K Sanding tasks

For sanding operations tasks with the drum sanding attachments (accessory, article no. 7930 3500 or 7930 3000), the curved moulding guard (supplied as standard) is used as a cover. The curved moulding fence plate is not required and should be removed.

Figure K

Technical line drawing of a mechanical device with multiple adjustment knobs and a central cylindrical component (no text or symbols)

Speed setting

Figure L

Note the maximum rotation speed specified on the moulding tool and the sticker on the side of the switch: "Optimum speed range for moulding tools on spindle moulders."

Your spindle moulder is equipped with the speeds 3000/6000/8200 rpm.

- Open the cover on the rear side.

The electrical circuit to the motor is interrupted when the cover is opened

- Undo the belt tensioning device

The belt is detensioned

- Select speed

Undo the ball knob screw, set the required speed, the corresponding display lamp (3000/6000/8200) lights up on the switch housing. Tighten the ball knob screw.

- Move the belt

- Clamp the belt-tensioning device and close the cover as per the regulations to remove the electrical motor lock.

Figure L

1 2 3 4-

Speed chart

Maximum speed depending on the moulding tool diameter or moulding thickness

Mot. speed	∅ 200	∅ 180	∅ 160	∅ 140	∅ 120	∅ 100	Moulder ∅
9.000	14	18	30	50	100	120	Moulding thickness / cutting width [mm]
6.000	28	45	70	120	120	120
3.000	120	120	120	120	120	120
1.800	120	120	120	120	120	120

9000 rpm 6000 rpm 3000 rpm 1800 rpm

Moulding spindle adjustment

Figure M

!! Caution!

The moulding spindle should only be adjusted when the motor is switched off and the moulding tool is at a standstill!

Spindle height adjustment: 95mm

• T he handwheel (1) is used to adjust the height.
• D isengage the spindle brake at the clampi ng handle (2) and adjust the height using the handwheel.
• O ne scale mark on the scale plate corresponds to 0.1mm. One turn of the handwheel corresponds to 2mm.
• W hen the tool height has been successfully adjusted, firmly tighten the clamping handle.

Always perform a test moulding and remeasure the workpiece!

Figure M

a 2s 15° 40° 35° 30° 25° 20° 15° 10° 2 3

0 - 45° 3

- 5° 4

Note

Figure N

• T he machine door on the front side must be closed as per the regulations for the machine to be operated.
• C onnect the main cable
• T urn the direction switch to "left or right".
• S witch on the motor switch using the green button of the operating switch.
• T o switch the machine off normally, use the red button of the operating switch.
• T he "emergency stop" can be used to stop the machine in an emergency.

Figure N

1800 / 3000 / 6000 / 9000 min 9000 0 1

Tips for working

Only perform retooling, measuring and cleaning work when the motor is turned off and the moulding tool is at a standstill. Secure the machine from being switched on unintentionally!

Disconnect the mains plug!

Workpiece guidance, figure O

The feed direction of the workpiece always depends on the motor direction.

When the motor direction is “forwards”, the workpiece feed direction is “right” to “left”. When the motor direction is “reverse”, the workpiece feed direction is “left” to “right”.

(1) Workpiece feed direction

• Pay attention to the workpiece guidance. Use aids such as push handles (accessory, article no. 7963 1000) for small workpieces.
• The table extension no.7324 0170 (accessory) should be affixed for long workpieces.

(2) Workpiece – pushing from above

- Use the push shoe to push the workpiece on to the table plate from above.

(3) Workpiece – pushing from the side

• As well as applying pressure from above, push the workpiece against the moulding fence from the side.
• Place the push plate at the side of the workpiece.
• Adjust guard "A" to the workpiece height.

(4) Moulding tool – direction

• The feed direction of the workpiece (1) always depends on the motor direction (4).
• The rotation direction can be changed from "forward" to "reverse" for specific tasks using the reversing switch.

Overhead roller guard assembly, figure P

Green mechanical device with labeled components and transparent base, no visible text or symbols

Loosen the two clamp screws (5) by a maximum of two turns and pull them back with the clamp flaps.

Figure O

Diagram of a mechanical testing setup with labeled components and directional arrows indicating movement or force

Safety distance when using the power feed device

When using the power feed device, the distance from the last feed roller and the wall should be at least 55cm longer than the workpiece.

Green laboratory instrument with labeled parts, no visible text or symbols

The entire overhead roller guard assembly can now be folded upwards

Figure Q

Inserting the guide rail

The guide rail is inserted into the moulding fence at the right height to safely bridge the moulding fence distance when working with short workpieces. The guide rail is clamped by pushing the two aluminium fence profiles together.

Industrial machine with layered material and labeled components (no readable text or symbols)

Correct set-up

The requirement for working safely!

• Select the moulding tool and appropriate insert ring.
• Check the moulding tool. Replace damaged moulding blades. Select the speed in accordance with the moulding tool and required procedure. Note the "Optimum speed range for moulding tools on spindle moulders" sticker on your machine.
• Set the working height and depth and the incline of the moulding spindle with the motor turned off.
• Set the moulding fence and safety device in accordance with the required procedure.
• To ensure safe working, check the important securing screws of the moulding fence or the table extension and tighten if necessary.
• Perform a test moulding – never work without a safety device.

Replacing the moulding tool

Figure R

When replacing the moulding tool, pay attention to the insert ring. Depending on the moulding tool, the insert ring may have to be replaced or removed completely.

Caution!

Switch off the motor and disconnect the mains plug.

Replace the moulding tool!

Firmly tighten the spindle nut with the two SW 41 single-head wrenches.

• When changing the tool, only touch the moulding tool with gloves – danger of injury!
• Set the moulding tool and safety devices (see "Correct set-up" chapter)
• Reversing switch – selecting the rotation direction
• Switch the motor back on.

Person using a green mechanical device to adjust or install a blue cylindrical component (no visible text or symbols)

Different applications for the spindle moulder

Caution!

The correct insert ring must be used when inserting the moulding tools.

The following images are depicted with no protective devices for improved visibility.

Use the prescribed protective devices when working!

Moulding the long side

Figure S

Guide the workpiece along the moulding fence using the overhead roller guard assembly.

- Use the power feed device if possible (accessory: article no.: 6807 0000).

Safety note:

When using the power feed device, the distance from the last feed roller and the wall should be at least 55cm longer than the workpiece.

Moulding the front end

Figure T

Guide the workpiece along the moulding fence using the overhead roller guard assembly and the guide rails.

- With the sliding table can be used to machine a surface exactly perpendicular to the long side.

Insert moulding

Figure U

The moulding fence and the miter gauge with the clamping device should be used for insert moulding tasks.

Cover the moulding tool with the overhead roller guard assembly.

Place the workpiece at the anti-kickback device, swivel it inwards and feed it forwards.

Figure S

Close-up of a hand pressing down on a wooden plank in a machine shop (no visible text or symbols)

Figure T

Person operating a green cutting machine on a wooden board, no visible text or symbols

Figure U

Mechanical setup with green clamps and wooden components, no visible text or symbols

Corrosion protection: (accessory) article no.: 6100 9800

If the machine is not used for a period of time, the table surface should be sprayed with an anti-corrosion spray.

H Fig. 1 B A C B D

Application of various moulding tools

1 Rebating tasks with safety moulding head "A" – straight blade – various spindle bushings "B" for course setting. Tool aligned countersunk in table plate "C".

Fig. 2 H B A C B D

2 Safety moulding head "A" and same tool alignment as 1 when moulding a groove.

Fig. 4 H B E A E C B

4 Safety moulding head "A" with profile cutters "E", spindle ring "D". Moulding cutter minimally countersunk in table plate.

Fig. 5 G C E A E B

5 Safety moulding head "A" with profile cutters "E" (countersunk in table plate). For moulding curved pieces with bearing ring "F" aligned in upper position

Fig. 6 G E A E B C B F

Caution! Only work with moulding guard "G" when moulding fence "H" has been removed.

6 Safety moulding head "A" with profile cutters "E" aligned in upper position and bearing ring "F" aligned in lower position for moulding curved pieces.

Caution! Only work with moulding guard "G" when moulding fence "H" has been removed.

H Fig. 7 B J C B D

7 Groove cutter "J" aligned in upper position with spindle bushings "B" and inlaid spindle ring "D" for moulding a groove.

H Fig. 8 B K J J B

8 Groove cutter "J" aligned in pairs with spindle bushings "B" and intermediate rings "K" for moulding a groove. Spindle ring "D" removed – lower groove cutter minimally inset into Table plate "C". Insert the groove cutters at 90° offset to each other.

H Fig. 9 B L B C D B

9 Saw blade "L" for grooving or as initial operation for cutting a deep rebate. Spindle ring "D" inlaid.

Fig. 10 H B L B C D B

10 As 9 but as second operation for groove cutting.

Fig. 13 H B N B

13 Facing cutter "N" aligned in upper position, spindle ring "D" removed.

Fig. 14 H B N

Caution! Remove spindle ring before inserting the facing cutter.

14 Facing cutter "N" aligned in upper position – mounted revolved through 180°. Spindle ring "D" removed.

Caution! Pay attention to spindle direction. Set reversing switch to "reverse drive".

Wood joints

Line drawing of two wooden beams or supports, one with a flat beam and the other with a flat beam (no text or symbols)

One-sided covered rebate

Simple line drawing of a wooden beam supported by a vertical rod (no text or symbols)

Half notch

Technical line drawing of a wooden plank and support structure (no text or symbols)

Corner joint with two grooves

Notches with insert grooves

Simple line drawing of a wooden L-shaped bracket with visible grain texture (no text or symbols)

Half scarph

Pure mechanical cross-section diagram without any text, numbers, or symbols

Full notch

Line drawing of a wooden plank with visible grain and texture (no text or symbols)

Opposite downward deflexion of tongue with moulded groove

Line drawing of a wooden plank with visible grain texture (no text or symbols)

Scarp with groove

Technical line drawing of a wooden beam joint (no text or symbols)

Single scarp

Technical line drawing of a wooden beam joint with visible grain and wear (no text or symbols)

Scarp

Technical line drawing of wooden joint fasteners (no text or symbols)

Mortise and tenon connection, single

Technical line drawing of wooden joint fasteners (no text or symbols)

Double mortise and tenon connection

Simple line drawing of wooden beams and joints (no text or symbols)

Scarp with rebate

Technical line drawing of two mechanical components: a wooden bracket and a U-shaped bracket (no text or symbols)

Double tenon with one-sided mitre joint

Illustration of wooden door and shelf assembly (no text or symbols)

Single tenon

Technical line drawing of a wooden joint with a bracket (no text or symbols)

Scarp and tenon

Maintenance

Only perform maintenance, repair and cleaning work when the motor is switched off.

Disconnect the mains plug!

All protection and safety devices must be immediately reinstalled once the repair and maintenance work is completed.
The machine tables should be kept free of resin. Contact your Scheppach dealer for Pharmol concentrated resin remover, article no. 6100 9700.
Occasionally clean and oil the regulating spindle of the height adjustment system, its bearings and drive shaft.

Tensioning the belt

Figure Z

• Open the front-side machine cover.
• Undo the belt-tensioning device.
• Remove the belt from the motor belt disc.
• Remove the upper safety disc from the joint bolt and remove the bolt.
• Turn the tensioning lever (2) one or two turns outwards.
• Refit in the reverse sequence.

Figure Z

1 2 5 6 3 4-

Troubleshooting

Turn off the machine before you repair malfunctions. Disconnect the mains plug.

The workpiece becomes soiled

Cause	Remedy
Blunt toolIncorrect speedBad quality woodWrong rotation direction	Replace toolSet the speed as per the operating instructionsOnly process good quality wood without knotsSwitch the reversing switch around

Incorrect motor direction

Cause	Remedy
Left-turning network	Switch the polarity of the main switch (see the chapter on rotation direction)

Machine does not run

Cause	Remedy
Moulding spindle motor does not start	⇒ Check the power supply from the operating network⇒ Check the fuses (16A factory-fitted)⇒ Close the rear-side cover properly to switch the limit switch⇒ Winding thermostat brake interrupted => replace the braking board

Moulding spindle does not stop when switched off

Cause	Remedy
Microfuse on braking board is defective	⇒ Check the microfuse on the 10A braking board in the control housing within the machine
Braking board is defective	⇒ Replace the braking board

Electrotechnical maintenance work should only be performed by a qualified electrician!

Please comply with the local statutory regulations when disposing of the machine. (Contact your local waste disposal authority for further details)

Accessories:

	Order number:
Sliding table carriage 7938	0100
Fence rail, 1350mm 5320	8180
Table extension 7324 0170
Insert stop for table extension 7244 0715
Table insert ring, 65mm 7240 0110
Power feed device, va 220 6808 0000
Power feed device, va 320 6807 0000
Wheel base 7937	0000
Supplementary set for curved moulding fence 7231 0746
Drum sanding attachment, 60x100 7930 3000
PlanoRex drum sanding attachment, 60x100 7930 3500
PlanoRex drum sanding attachment, 80x100 7930 3000
Bearing ring 7923 3000
Various tools

EC Declaration of Conformity

We, S

herewith declare that the machine described below complies with the relevant provisions of the following EC Directives in its construction and design and in the version delivered by us.

Any modification of the machine renders this declaration invalid.

The machine corresponds to the checked sample.

Machine description:

Spindle moulder

Machine type:

Molda 5.0f

Proper

For the working/moulding of wood only

use:

Applicable EC Directives:

EC machine directive 2006/42/EG,

EC Low voltage directive 2014/35/EU,

EC-EMV directive 2014/30/EU.

Applied harmonised

European standards

EN 55014, EN 55104, , EN 848-1, EN 847-1, EN 60204-1

Other standards:

ISO 7960

Notified body in accordance with

Appendix VII:

TÜV Rheinland LGA Products GmbH

TUV Rheinland Group

Am Grauen Stein 29

D-51105 51105 Köln

Called in for:

EC type examination, certificate number:

Place, date:

Obvious defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyer's rights to a claim resulting from such defects are invalidated. We guarantee our machines in case of proper treatment for the time of the statutory warranty period from delivery such that we will replace any machine part that becomes unusable due to material or production defects free of charge within such period of time. We guarantee parts not manufactured by us only insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Molda 5.0f

1902103901 220-240 V/50 Hz 2,8 kW

1902103902 380-420 V/50 Hz 2,8 kW

scheppach

Toupie

Technical line drawing of a mechanical machine assembly (no text or symbols visible)

Fabricant :

Günzburger Straße 69

0-89335 Ichenhausen / BRD

Cher client,

Blue circular sign with white safety helmet and glasses (no text)

Technical diagram of a mechanical assembly with numbered components for identification

[mm] (2 x) 15,0 ; (4 x) 10,0 ; (5 x) 5,0 ; (4 x) 0,5

[t/min] 1800/3000/6000/9000

[mm] 200

[mm] 75/115; 105/155; 145/200

Close-up of a hand holding a screwdriver next to a small mechanical component (no visible text or symbols)

Fig.: 'B'

Mechanical device with green frame and labeled parts (1 and 2), no visible text or symbols on the main body.

Fig.: 'C'

Close-up of a mechanical testing setup with a metallic component and paper clip (no visible text or symbols)

Fig.: 'D'

Close-up of a mechanical assembly with metal components and bolts, no visible text or symbols

Technical line drawing of a mechanical clamp assembly with no text or symbols

Fig. 'H'

1a 2 3 2a

Technical diagram showing three mechanical assembly steps with 2 mm dimension annotations and component views.

Fig. 'J'

X" ③ ② ①

Fig. 'K'

Rectification

Technical line drawing of a mechanical component with threaded ports and mounting base (no text or symbols)

Green mechanical device with labeled components and transparent base, no visible text or symbols

Diagram of a mechanical device with numbered components and directional arrows indicating motion or assembly.

Green laboratory instrument with labeled parts, no visible text or symbols

Industrial machine with layered material and control components, no visible text or symbols

Outillage correct

Person using a green mechanical testing machine to adjust a blue liquid in a circular chamber (no visible text or symbols)

Close-up of a green mechanical device with black clamping mechanism and metallic components (no visible text or symbols)

Person operating a green cutting machine on a wooden workbench, no visible text or symbols

Mechanical setup with green clamps and wooden components, no visible text or symbols

Green industrial machine with labeled components (1, 2, 3, 4) showing wood grain and tool handle (no text or symbols beyond labels)

Close-up of a glass container with a small object inside, placed on a wooden surface (no visible text or symbols)

Technical line drawing of two wooden beams or supports, one with visible grain and the other with texture (no text or symbols)

Simple line drawing of a wooden beam supported by a vertical rod (no text or symbols)

Technical line drawing of two wooden beams or clamps, showing different structural layers (no text or symbols)

Simple line drawing of a wooden L-shaped bracket with visible grain texture and no text or symbols

Simple line drawing of a wooden plank with visible grain and texture (no text or symbols)

Line drawing of a wooden beam joint or bracket (no text or symbols)

Simple line drawing of a wooden plank with visible grain texture (no text or symbols)

Technical line drawing of a wooden beam joint with visible grain and fasteners (no text or symbols)

Technical line drawing of a wooden joint or bracket with no visible text or symbols

Technical line drawing of wooden joint fasteners (no text or symbols)

Technical line drawing of a wooden post with two notches (no text or symbols)

Simple line drawing of two wooden beams with a separate support bracket (no text or symbols)

Technical line drawing of two mechanical components: a wooden bracket and a wooden bracket with a triangular cutout (no text or symbols)

Illustration of wooden door and shelf, showing a side profile and a close-up of the shelf (no text or symbols)

Technical line drawing of a wooden joint with clamps (no text or symbols)

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a mechanical assembly with numbered components for identification

88 81 78 79 80 73 74 75 76 77 82 83 84 85 86 87

Technical diagram of a mechanical assembly with numbered components for identification

114 117 118 120 115 116 119 121 122 111 112 113

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a mechanical device with numbered components for identification

Technical diagram of an optical or mechanical system with numbered components and labeled parts

Technical diagram of a mechanical assembly with numbered components and labeled parts

Technical diagram with numbered mechanical components and assembly lines, likely from an engineering or manufacturing context.

297 298 299 300 301 302 303 304 305 306 307 308 309

Technical diagram of a mechanical assembly with numbered components and labeled parts

341 342 343

344 345

346 347 348 349 350 351 352 353

Three-panel image showing a green industrial machine with directional arrows indicating motion, internal components, and a close-up of a mechanical component inside a circular opening (no visible text or symbols)

Achtung!

Fence system in the machine

Screw the cover back!

Achtung!

Screws for the fence system in headstock