YT-09860 - Pneumatic tool Yato - Free user manual and instructions

USER MANUAL YT-09860 Yato

LT PNEUMATINIS RINKINYS TRYS VIENAME

LV PNEIMATISKAIS KOMPLEKTS "TRÍS VIENÃ"

CZ PNEUMATICKÁ SADA 3 V 1

SK PNEUMATICKÁ SÚPRAVA 3 V 1

HU 3 AZ 1-BEN PNEUMATIKUS KÉSZLET

RO KIT AER COMPRIMAT, 3 IN 1

ES SET NEUMÁTICO 3 EN 1

FR ENSEMBLE PNEUMATIQUE 3 EN 1

Black YATO industrial pneumatic tool with attached pipe fittings and housing (no visible text or symbols)

PL EN DE RU UA LT LV CZ SK HU RO ES FR IT NL GR

Exploded view diagram of mechanical components with numbered parts for identification

Close-up of mechanical components being handled, showing a cylindrical connector and threaded shaft (no text or symbols visible)

Close-up of a hand holding a wrench tool with a mesh handle, showing internal mechanical components (no text or symbols visible)

Technical diagram of a mechanical or fluid system with numbered components, likely a pump or valve assembly.

Close-up of a hand holding a metallic mechanical component, showing a tool interacting with a cylindrical part (no text or symbols visible)

Close-up of a mechanical tool with two views showing tip positioning (no text or symbols visible)

1. drive housing

2. air inlet

3. switch lever

4. on/off switch lock

5. fi xing ring

6. air impact wrench attachment

7. carrier

8. rotation direction switch

9. straight grinder attachment

10. angle grinder attachment

11. tool chuck

12. tool chuck wrenches

13. tool

14. hose connector

15. hose

16. hose connector

17. lubricator

18. reducer

19. fi lter

20. compressor

DE

Read the operating instruction

Wear protective goggles

Schutzbrille tragen

Wear hearing protectors

Gehörschutz tragen

Oil application spot

Öl-Anwendungsstelle

Место подачи масла

The pneumatic set 3 in 1 is a tool which uses compressed air under appropriate pressure to operate. The set consists of a drive housing to which working attachments in the form of a pneumatic ratchet, a straight tool grinder or an angle tool grinder can be attached by means of a quick coupling, without the use of any tools. If the pneumatic ratchet drill is used, screws can be screwed down and unscrewed, especially where high torque is required, with socket wrenches attached to the carrier. When using the tool grinder, it is possible to grind and cut with the appropriate accessories attached to the grinder chuck. Proper, reliable and safe operation of the tool depends on appropriate use, that is why you should

Read and keep this entire manual before the first use of the tool.

The supplier shall not be held liable for any damage or injury resulting from improper use of the tool, failure to observe the safety regulations and recommendations of this manual. Use of the tool for purposes other than those for which it was intended shall cause the loss of the user's rights to the warranty, as well as under inconsistencies with the agreement.

ACCESSORIES

The set includes a drive housing, a pneumatic ratchet drill attachment, a straight tool grinder and a tool angle grinder, a connector that allows you to connect the tool to the pneumatic system and wrenches to mount accessories in the tool grinder chuck.

TECHNICAL DATA

Parameter Unit Value
Catalogue No. YT-09860
Drive housing weight [kg] 0.63
Attachment weight: ratchet [kg] 0.74
Attachment weight: straight grinder [kg] 0.15
Attachment weight: angle grinder [kg] 0.27
Diameter of air connector (PT) [mm / ”] 6.3	1/4
Diameter of air supply hose (internal) [mm / ”]	10 / 3/8
Pneumatic ratchet drill rotations	[min ^-1 ]	180
Maximum torque	[Nm]	85
Carrier size	[mm / ”]	12.5 / 1/2
Straight grinder rotations	[min ^-1 ]	18,000
Tool chuck diameter	[mm]	6
Max.diameter of accessories	[mm]	50
Angle grinder rotations	[min ^-1 ]	15,000
Tool chuck diameter	[mm]	6
Max.diameter of accessories	[mm]	50
Max. work pressure	[MPa] 0.63
Required air flow (at 0.63 MPa)	[l/min.]	113
Sound pressure L_pA (ISO 15744)	[dB(A)]	88 ± 3
Sound power L_wA (ISO 15744)	[dB(A)]	99 ± 3
Vibrations (ISO 28927-2 / ISO 28927-12)	[m/s ^2 ] 3.95 ± 1.5

GENERAL SAFETY CONDITIONS

WARNING! When operating a pneumatic tool, it is recom-

EN

mended that you always observe basic safety principles, including those listed below, in order to reduce the risk of fire, electric shock and injury.

Please read and keep the entirety of this instruction manual before using the tool.

CAUTION! Read all of the following instructions. Failure to do so may result in electric shock, fire, or personal injury. The term "pneumatic tool" used in these instructions refers to all tools operating by means of a compressed air stream at the correct pressure.

PLEASE OBSERVE THE FOLLOWING INSTRUCTIONS

General safety conditions

Due to multiple hazards, read and understand the safety instructions before starting installation, operation, repair, maintenance and alteration of accessories or when working in the vicinity of a pneumatic tool. Failure to do so may result in serious injury. Pneumatic tools may only be installed, adjusted and assembled by qualified and trained personnel. Do not modify the pneumatic tool. Modifications can reduce efficiency and safety, and increase the risk for the tool operator. Do not throw away the safety instructions, they should be handed over to the tool operator. Do not use the pneumatic tool if it is damaged. The tool must be periodically inspected for the visibility of information required by the ISO 11148 standard. The employer/user should contact the manufacturer to replace the rating plate whenever necessary.

Hazards connected with ejected parts

Damage to the workpiece, accessories or even to the tool to be inserted can result in parts being ejected at high speeds. Always use impact-resistant eye protection. The degree of protection must be selected according to the works carried out. Make sure that the workpiece is securely clamped. Check regularly that the tool speed does not exceed the value shown on the nameplate. The inspection should be carried out without the installed tool and in accordance with the manufacturer's recommendations. Make sure that sparks and chips produced during operation are not hazardous. Disconnect the tool from the power supply before replacing the tool to be inserted or before maintenance. The risk to bystanders must be taken into account at all times.

Hazards connected with entanglement

The Hazards connected with entanglement may cause choking, scalping and/or cutting if loose clothing, jewellery, hair or gloves are not kept away from the tool or accessories. Gloves may be entangled by a rotating carrier and may cut off or break fingers. Gloves covered with rubber or metal reinforced gloves can easily get tangled in the attachments installed on the tool carrier. Do not wear loose-fitting gloves or gloves with cut or frayed fingers. Never hold the carrier, attachment or extension cord. Keep your hands away from rotating carriers.

Hazards related to air impact wrench.

Using the tool can expose the operator's hands to hazards such as crushing, impact, cutting, abrasion and heat. Wear suitable gloves to protect your hands. The operator and the maintenance personnel should be physically able to cope with the quantity, weight and power of the tool. Hold the tool correctly. Be prepared to withstand normal or unexpected movements and always keep both hands at the ready. Where torque absorbing equipment is required, it is recommended to use a support arm where possible. However, if this is not possible, it is recommended to use side grips for straight tools and tools with a pistol grip. The use of lateral control rods for offset screwdrivers is recommended. In any case, it is recommended to use torque absorbing equipment above: 4 Nm for straight tools, 10 Nm for pistol grip tools, 60 Nm for offset screwdrivers. The pressure on the start and stop device should be released in the event of a power failure. Use only the lubricants recommended by the manufacturer. Fingers may be crushed in screwdrivers with open grippers. Do not use tools in confined spaces and avoid placing hands between tool and workpiece, especially when unscrewing.

Hazards related to tool grinder.

To prevent cutting hands and other parts of the body, avoid contact with the rotating spindle and the tool to be inserted. Using the tool can expose the operator's hands to hazards such as crushing, impact, cutting, abrasion and heat. Wear suitable gloves to protect your hands. The operator and the maintenance personnel should be physically able to cope with the quantity, weight and power of the tool. Hold the tool correctly. Be prepared to withstand normal or unexpected movements and always keep both hands at the ready. Keep your feet in balance and in a safe position. Protective goggles must be worn, and we recommend wearing suitable gloves and protective clothing. Do not use a rotary file at speeds exceeding the rated speed. Use a safety helmet when working over the head. Be careful because the tool to be inserted spins for some time after the actuator is released. Depending on the material to be processed, the risk of explosion or fire must be taken into account.

Hazards related to repetitive movements

When using a pneumatic tool for work entailing repetitive movements, the operator is exposed to the discomfort of hands, arms, shoulders, neck or other parts of the body. When using a pneumatic tool, the operator should take a comfortable posture to ensure the feet are correctly positioned, and avoid strange or unbalanced postures. The operator should change the posture over a long period of time to avoid discomfort and fatigue. If the operator experiences symptoms such as persistent or repeated discomfort, pain, pulsating pain, tingling, numbness, burning or stiff ness, they should not ignore them, inform the employer and consult a physician.

Hazards caused by accessories for air impact wrenches

Disconnect the tool from the power supply before replacing the tool to be inserted or accessory. Do not touch the attachments and accessories while the tool is running as this increases the risk of injury, burns due to vibrations. Use accessories and consumables only in the sizes and types recommended by the manufacturer. Use only impact attachments in good condition; bad condition or non-impact attachment used in impact tools can disintegrate and become a bullet.

Hazards related to tool grinder attachments

EN

Disconnect the tool from the power supply before replacing the tool to be inserted or accessory.

Use accessories and consumables only in the sizes and types recommended by the manufacturer. Do not use accessories in other sizes and types. Avoid direct contact with the tool to be inserted during and after work, it can be hot or sharp. Check that the maximum working speed of the tool to be inserted is higher than the rated speed of the grinder or polisher. Check that the maximum cutting speed of the tool to be inserted is higher than the rated tool speed. Never mount an abrasive wheel, a cutting wheel or a cutter on the grinder. A damaged abrasive wheel may cause very serious injuries or death. Do not use cracked or broken wheels or wheels that have been dropped. Use only permitted tools to be inserted with the correct mandrel diameter. Note that the rotational speed of the mounting point must be reduced due to the increased shaft length between the end of the sleeve and the mounting point. Make sure that the minimum length of the mandrel clamped in the tool chuck is at least 10 mm (also take into account the tools to be inserted manufacturer's recommendations). Avoid mistakes when adjusting the diameter of the mandrel of the tool to be inserted and the clamp of the pneumatic tool.

Hazards connected with the workplace

Slips, stumbles and falls are the main causes of injury. Beware of slippery surfaces caused by using the tool, as well as tripping hazards caused by the air system. Proceed with caution in an unfamiliar environment. Hidden hazards may exist, such as electricity or other utility lines. The pneumatic tool is not intended for use in potentially explosive zones and is not insulated from contact with electricity. Make sure that there are no electric cables, gas pipes, etc. which could pose a risk in the case of damage with the tool.

Fumes and dust hazards

Dust and fumes from pneumatic tools can cause ill health (e.g. cancer, congenital malformations, asthma and/or dermatitis), it is necessary to: assess the risks and implement appropriate control measures with regard to these risks. The risk assessment shall include the impact of the dust generated by the tool and the possibility of existing dust disruption. The air outlet shall be so directed as to minimise the disruption of dust in a dusty environment. Where dust or fumes are generated, priority should be given to controlling them at the source of the emission. All integrated functions and accessories for collecting, extracting or reducing dust or fumes should be properly operated and maintained according to the manufacturer's recommendations. Use respiratory protection in accordance with the employer's instructions and in accordance with hygiene and safety requirements. The operation and maintenance of the pneumatic tool must be carried out in accordance with the instructions in the instructions manual in order to minimise the emission of fumes and dust. Select, maintain and replace tools to be inserted in accordance with the instructions in order to prevent the increase of fumes and dust. Treatment of certain materials may result in fumes and dusts that may create an explosion hazard.

Noise hazard

Exposure to high levels of noise can cause permanent and irreversible hearing loss and other problems such as tinnitus (ringing, buzzing, whistling or humming in ears). A risk assessment and the implementation of appropriate control measures for these hazards are necessary. Appropriate controls to reduce the risk may include measures such as silencing materials to prevent the workpiece from “ringing”. Use hearing protection in accordance with the employer’s instructions and in accordance with hygiene and safety requirements. The operation and maintenance of the pneumatic tool must be carried out in accordance with the instructions in the manual in order to avoid an unnecessary increase in noise levels. If the pneumatic tool has a silencer, always make sure that it is installed correctly when using the tool. Select, maintain and replace worn tools to be inserted in accordance with the instructions in the manual. This will help avoid an unnecessary increase in noise.

Vibration hazard

Vibration exposure may result permanent damage to the nerves and the blood circulation in the hands and the arms. Keep your hands away from screwdriver sockets. Wear warm clothes when working at low temperatures and keep the hands warm and dry. If numbness, tingling, pain or bleaching occurs in your fingers or hands, stop using the pneumatic tool, then inform your employer and consult your doctor. The operation and maintenance of the pneumatic tool must be carried out in accordance with the instructions in the manual in order to avoid an unnecessary increase in vibration levels. Do not use worn or badly fitted attachments, as they may cause a significant increase in vibration levels. Select, maintain and replace worn tools to be inserted in accordance with the instructions in the manual. This will help avoid an unnecessary increase in vibrations. Wherever possible, a protective assembly should be used. If possible, support the weight of the tool in a rack, tensioner or balancer. Maintain a light and sure grip on the power tool and mind the reaction forces from processing with the power tool. The risk of vibration is higher the higher is the force of your grip on the power tool. Incorrectly installed or defective tool to be inserted can increase the vibration level.

Additional safety instructions for pneumatic tools Pressurised air can cause serious injury:

- always disconnect the air supply, release the air pressure from the hose and disconnect the tool from the air supply when not in use, before changing accessories or carrying out repairs; - never point the air stream at yourself or anyone else.

Hitting with the hose can cause serious injury. Always check for damaged or loose hoses and connectors. Direct cold air away from hands. Do not use the quick coupling at the inlet of an impact tool or air-hydraulic tool. Use threaded couplings made of hardened steel (or material of similar strength). Whenever universal screwed connections (dog connections) are used, safety pins and safety connectors must be used to prevent damage to the connections between the hoses and between the hose and the tool. Do not exceed the maximum air pressure specified for the tool. Air pressure is critical to safety and affects performance in torque-controlled systems and continuous speed tools. In this case, the length and diameter of the hoses must be observed. Never carry the tool holding it by the hose.

OPERATING CONDITIONS

Make sure that the compressed air source generates the correct working pressure and provides the required airflow. If the

EN

supply air pressure is too high, a pressure reducer with a safety valve must be used. The pneumatic tool must be fed through the filter and lubricator system. This will ensure that the air is both clean and moistened with oil. Check the condition of the filter and lubricator before each use and clean the filter if necessary or make up for oil shortage in the lubricator. This will ensure the correct operation of the tool and extend its service life. When using additional chucks or support racks, make sure that the tool is correctly and securely attached.

Stand in a correct position to prevent normal or unexpected movement of the tool due to torque.

The socket wrenches and other tools used must be suitable for use with pneumatic tools. The tools to be inserted must be efficient, clean and undamaged and their size must be adapted to the size of the carrier. It is forbidden to modify the wrench or carrier sockets.

Pay attention to the working environment, the grinder can easily cut the nearby obstacles.

Do not use grinding wheels and tools intended for lateral grinding for cutting.

Do not use cutting or milling wheels.

Self-locking abrasive wheels should be placed concentrically on the grinder pad.

After switching off the grinder, wait until the rotating tool has come to a complete standstill before setting it down.

Before installing any additional equipment, make sure that the maximum equipment rotation speed is higher than that of the grinder. Do not use equipment with chuck dimensions other than that specified in the manual. The tool to be inserted must be firmly and securely attached to the tool chuck. Do not use sleeves or reduction rings to adjust the spindle diameter of the tool and the grinding wheel.

Store and use the grinding component according to the equipment manufacturer instructions. Do not use damaged equipment. Equipment with any defects must be immediately replaced with new, functional one. Check the condition of the spindle and tool chucks for wear or damage.

Do not operate the grinder in a potentially explosive environment. Sparks generated during operation may cause fire. After mounting the wheel, switch the tool on for approx. 30 seconds in a safe position. Stop the machine immediately if you notice high vibrations or other defects in the functioning of the grinder. Any irregularities must be rectified before the next start of the grinder. Make sure that the rotation speed of the grinder is not greater than the speed indicated on the nameplate.

Some materials may produce poisonous or combustible dusts and vapours during machining. Work in well-ventilated areas and use personal protective equipment.

When selecting protective equipment, the type of material to be treated must be taken into account.

Make sure that sparks and waste generated during operation are not hazardous.

Wear personal protective equipment such as gloves, aprons and helmets.

If the tool with the mounted grinding wheel is dropped, the condition of the grinding wheel must be carefully examined before switching the grinding wheel on again.

USING THE TOOL

Before each use of the tool, make sure that no parts of the pneumatic system are damaged. If you notice damage, immediately replace the components with new, undamaged ones.

Dry the condensed moisture inside the tool, compressor and hose before each use of the pneumatic system.

Installation of the working attachment (II)

Warning! Before disconnecting, installing and replacing a working attachment, make sure that the drive housing is disconnected from the pneumatic system.

Pull the attachment locking ring towards the back of the housing and hold it in this position. Push the selected working attachment into the housing socket and release the locking ring. It should return automatically to its home position and block the possibility of unintentional disassembly of the attachment. Ensure the assembly has been correct. A correctly mounted attachment is in line with the drive housing and can only be removed by pulling and holding the locking ring. The connection of the drive housing to the working attachment may have a slight working clearance that does not affect the correct operation.

The housing socket is hexagonal, meaning that the attachment can be mounted in six different positions, allowing the final shape of the tool to be adapted to the conditions and ergonomics of the work.

Connecting the tool to the pneumatic system

The figure shows the recommended manner of connecting the tool to the pneumatic system. This will ensure the most efficient use of the tool and also prolong the tool's service life.

Apply a few drops of SAE 10 viscous oil into the air inlet.

Screw a suitable nozzle to the air inlet thread firmly and securely to connect the air supply hose. (III)

Secure a suitable nozzle to the tool driver. Only use accessories which are suitable for use with impact tools when working with pneumatic tools.

Connect the tool to the pneumatic system using a hose with an internal diameter of 1/2". Make sure the hose has a durability of at least 1.38 MPa. (IV)

Start the tool for a few seconds, making sure that there are no strange sounds or vibrations.

Starting and stopping the tool

Caution! After each replacement of the working attachment, a test run should be carried out without the tool to be inserted. Carry out a test run for about 30 seconds, checking that the tool does not show excessive vibration or increased noise. Before starting the pneumatic tool, make sure that the carrier (tool chuck) does not come into contact with any object or any body part.

The tool is operated by means of a lever which opens the air valve and thus ensures the supply of compressed air to the tool drive. The lever is equipped with a lock that prevents the lever from being accidentally pressed. Turn the lock, so that it is parallel to the lever, and then pull the lever towards the tool housing. This will start the tool. Allow the tool to reach its rated speed and only then start working.

The device is switched off by releasing the lever. The lever automatically returns to the rest position and the lock secures the lever. Please note that the tool to be inserted can still move for some time after. Do not put the tool away until the tool to be inserted has come to a complete standstill.

EN

Working with impact socket wrenches

Install the bolt or nut by hand onto the thread (at least two turns) before you start to screw in the bolt or nut with a wrench. Make sure that the size of the socket wrench has been chosen correctly in relation to the component to be unscrewed or screwed down. Improper sizing can result in damage to both the wrench and the nut or bolt.

Unscrewing and screwing down

Adjust the pressure in the pneumatic system so that it does not exceed the maximum value for the tool.

Set the correct direction of rotation. F - screwing down clockwise screws, R - unscrewing clockwise screws.

Mount a suitable socket wrench on the tool carrier. (V)

Connect the wrench to the pneumatic system.

Insert the wrench with the socket on the element to be un-screwed or screwed on.

Gradually pull the tool trigger.

After the work is finished, dismantle the pneumatic system and carry out the tool maintenance.

Installing and replacing tool grinder equipment (VI)

Make sure that the maximum equipment rotation speed is higher than that of the grinder. It is necessary to follow the recommendations of grinding wheel manufacturers with regard to rotational speed and mandrel length to be found in the spindle. Grasp the spindle and unscrew the clamping nut until the chuck makes i possible to clamp the equipment.

Install the accessories so that the mandrel is inserted at least 10 mm in the spindle.

Using a wrench, securely and firmly screw down the clamping nut on the spindle.

Sander operation

Select the right tool for your operating mode. Allow the wheel to run at full speed before starting work. Apply only the rotating wheel to the material.

Apply pressure to the tool only as required for the material to be machined. Excessive pressure can damage the grinding wheel, which increases the risk of injury.

During operation, sparks can form and fragments of the workpiece can tear off. Make sure that sparks and loose parts do not endanger the workplace.

MAINTENANCE

Never use petrol, solvent, or any other fl ammable liquid to clean the tool. Vapours may ignite, causing the explosion of the tool and serious injury.

The solvents used to clean the tool chuck and the body may soften the seals. Thoroughly dry the tool before starting work. If you notice any malfunction of the tool, immediately disconnect the tool from the pneumatic system.

All components of the pneumatic system shall be protected against dirt. Dirt entering the pneumatic system can damage the tool and other components of the pneumatic system.

Tool maintenance before each use

Disconnect the tool from the pneumatic system.

Before each use, introduce a small amount of storage fluid

(e.g. WD-40) through the air inlet.

Connect the tool to the pneumatic system and run it for approx. 30 seconds. This will allow the preservative to be spread inside the tool and will clean it.

Disconnect the tool from the compressed air system again.

Insert a small amount of SAE 10 lubricant into the tool via the air inlet opening and the openings designed for that purpose.

The use of SAE 10 lubricant is recommended for the maintenance of pneumatic tools. Connect the tool and run it for a few seconds.

Caution! WD-40 cannot be used as a proper lubricating oil.

Wipe off any excess oil which may have escaped through the outlet openings. The oil left can damage the tool seals.

Other maintenance activities

Before each use of the tool, make sure that there are no signs of damage to the tool. Keep drivers, tool chucks and spindles clean.

Have the tool inspected by a qualified workshop personnel every 6 months or after 100 operating hours. If the tool has been used without the recommended air supply, increase the inspection intervals of the tool.

Removing defects

Stop using the tool as soon as you detect any defect. Use of a defective tool may result in injury. Any repairs or replacements to the tool components must be carried out by qualified personnel at an authorised repair shop.

Defect Possible solution
The tool rotation is too slow or does not start up.	Apply a small amount of WD-40 through the air inlet opening. Activate the tool for a few seconds. The blades could stick to the rotor. Switch on the tool for approx. 30 seconds. Lubricate the tool with a small amount of lubricant. Caution! Excessive amount of lubricant can cause the tool to lose power. In this case, clean the drive.
The tool starts up and then slows down	The compressor does not provide an adequate supply of air. The tool is activated by the air accumulated in the compressor tank. As the tank empties, the compressor does not keep up with filling in the air shortages. Connect the device to a more efficient compressor.
Insufficient power	Make sure that the hoses have an internal diameter as specified in the table in item 3. Check the pressure setting to ensure that it is set to the maximum value. Make sure that the tool is properly cleaned and lubricated. If there are no results, have the tool repaired.

Spare parts

For a detailed list of spare parts for the appliance go to the "Download" section in the Product tab on the TOYA SA website: www.toya.pl.

Having finished your work, clean the housing, the vents, all switches, all handles and guards with compressed air (at 0.3 MPa maximum), a brush or a dry cloth. Do not use any chemicals or cleaners. Clean the tools and chucks with a clean, dry cloth.

Used tools are recyclable materials - they cannot be thrown into household waste containers as they contain substances dangerous to human health and the environment! Please actively help us in using the natural resources responsibly and protecting the environment by handing over the used tool to a used tool storage point. In order to reduce the amount of disposed waste, it is necessary to reuse or recycle it in another form.

DE

GERÄTEBESCHREIBUNG

CONDITIONS D'EXPLOITATION

DEKLARACJA ZGODNOŚCI DECLARATION OF CONFORMITY DECLARATIE DE CONFORMITATE

0425/YT-09860/EC/2025

We declare and guarantee with full responsibility that the following products:

meet requirements of the following European Standards / Technical Specifications:

and fulfill requirements of the following European Directives:

2006/42/EC Machinery and safety elements

Serial number: concern all serials numbers of item(s) mentioned in this declaration

The person authorized to compile the technical file: