Bestcombi 7.0 - Woodworking machine SCHEPPACH - Free user manual and instructions

USER MANUAL Bestcombi 7.0 SCHEPPACH

Industrial machine labeled 'scheppach Bestcombi 7.0' with no visible text or symbols on the machine itself.

Bestcombi 7.0

D	KombimaschineOriginal-Anleitung
GB	Combined Wood Working MachineTranslation from the original instruction manual
FR	CombinéTraduction du manuel d'origine

D	Kombimaschine	10-17
GB	Combined Wood Working Machine	18-25
FR	Combiné	26-33

A 4 2 3 1 9 7 6 8 5 10

Close-up of a black corrugated cable being handled by a mechanical assembly (no visible text or symbols)

A1 A B

A4 H

A2 D C

A5 K

A3 E G F

A6 L M

Mechanical assembly with labeled component 'N' and part identifier 'A7' (no readable text or symbols beyond labels)

B2 N P P D

A8 R S T P O U

Mechanical assembly diagram showing a spring mechanism with labeled component 'N' (no readable text or symbols beyond label)

B 11 13 12 18 17 7 8 16 15 14

B4 E F

B1 L L A

B5 2 1

B6 3 4

C1 B F

Close-up of a mechanical assembly with labeled component '5' and part identifier 'B7' (no readable text or symbols beyond labels)

C2 2

B8 13 12 9 7 10 6

C3 7 8 6 4 3 5

C 22 23 19 21 25 20 26 24

C4 7 6

C5 8

C9 18 16 17 15

C6 F H 10 G 9

C10 19 a

C7 11 12

C11 19 b

C8 14 13

Black-and-white photo of a wall-mounted tool holder with multiple wrenches and a white tool, no visible text or symbols.

Close-up of a mechanical component with a circular hole and a labeled part (1), no readable text or symbols beyond the label 'E1' in the corner.

Close-up of a mechanical device with three bolts and a labeled component (E2), no readable text or symbols beyond labels.

E3 4

Close-up of hands operating a mechanical component with a tool, no visible text or symbols

L 16A N 16A PE L1 N1 KM1 L11 N11 M1 BENCHSAW M2 M3 MOULDING PLANNING THICKNESSING SB1 3 SQ5 5 SQ4 7 SB4 9 SB7 SQ1 SQ2 23 SQ3 25 DB1 27 SB2 31 SB3 KM1 33 KM1 SB6 DB3 KM3 SB5 DB2 KM2 11 13 19 15 SA 21 35

400 V

L1 L2 L3 N PB L11 L21 L23 KM1 L12 L22 L32 M1 BENCH M2 M3 MOULDING PLANNING THICKNESSING SB1 3 SQ5 5 SQ4 7 SB4 9 SB7 SQ1 SQ2 25 SQ3 25 DB1 27 SB3 KM1 SB2 31 SB6 DB2 17 SB5 KM2 19 KM3 KM2 15 21 35 SA KM1

Lieferumfang

Standard delivery	Milling machine	Jointer and planer
Saw	Milling stop with vernier adjustment	Stop rail 0° - 45° adjustable
HM saw blade D 300	Insertion ring	Planer shaft guard
Longitudinal stop	Distance ring	Vacuum cleaner
Trimming stop
Slide rod		Operating instructionsInstallation tool

Technical data

Product dimensions
Total length mm	2000
Total width mm	1280
Total height mm	1130
Weight kg	ca. 470

Saw
Table length mm	900
Table width mm	400
Max. cutting height mm	82
Max. cutting height at 45° mm	68
Cutting width with longitudinal stop mm	600
Saw blade swivel range Degree	0 - 45
Saw blade height adjustment mm	0 - 82
Saw blade rotary speed 1/min	4000

Milling machine
Table length mm	1145
Table width mm	300
Milling spindle ∅ mm	30
Tool ∅ max. mm	140/200
Table opening ∅ mm	150
Tool clamping height mm	100
Height adjustment of spindle mm	130
Spindle rotation speed 1/min	3500/5500/7000

Jointer and planer
Jointing table length mm	1295
Jointing table width mm	316
Planer width during jointing mm	310
Max. chip removal during jointing mm	3
Planing table length mm	600
Planing table width mm	308
Passage height during planing mm	180
Passage width during planing mm	305
Max. chip removal during planing mm	3
Feed speed m/min	8
Planer shaft rotation speed 1/min	4000

Model Bestcombi 7.0 (Art. No.: 1902403901) Bestcombi 7.0 (Art., No.: 1902403902)
Motor saw 230V±10% (50Hz±1%Hz) 400V±10% (50Hz±1%Hz)
Input power P1 3,0 kW S6 40% 3,0 kW S6 40%
Output power P2 2,3 kW S6 40% 2,35 kW S6 40%
Motor speed	2800 1/min
Nominal current	13,0 A
Motor milling machine	230V±10% (50Hz±1%Hz) 400V±10% (50Hz±1%Hz)
Input power P1	3,0 kW
Output power P2	2,3 kW
Motor speed	2820 1/min
Mode	S1
Nominal current	13,4 A
Motor planer	230V±10% (50Hz±1%Hz) 400V±10% (50Hz±1%Hz)
Input power P1	2,2 kW
Output power P2	1,6 kW
Motor speed	2800 1/min
Mode	S1
Nominal current	9,68 A

S6 40%, continuous operation periodic duty: time of one load cycle is 10 minutes, operation time at constant load is 4 minutes, operation time at no-load is 6 minutes

Machine Environmental data

Operation: Altitude <=1000m, Temperature: 5\~40Celsius Degree, Humidity: 40Celsius Degree <=50%, 20Celsius Degree <=90% Transportation & storage temperature (Celsius Degree): -25\~+50

Noise emission

Planer

Noise output level in dB (jointing)

LWA idle run = 92.8 dB(A)

LWA processing = 95.1 dB(A)

Noise pressure level at workplace in dB (jointing)

LqAeq idle run = 75.6 dB(A)

LqAeq processing = 78.5 dB(A)

Noise output level in dB (planing)

LWA idle run = 93.2 dB(A)

LWA processing = 96.6 dB(A)

Sound pressure level at workplace in dB (planing)

LqAeq idle run = 76.7 dB(A)

LqAeq processing = 79.8 dB(A)

Saw

Noise output level in dB

LWA idle run = 95.4 dB(A)

LWA processing = 99.6 dB(A)

Sound pressure level at workplace in dB

LqAeq idle run = 78.6 dB(A)

LqAeq processing = 83.2 dB(A)

Milling machine

Noise output level in dB

LWA idle run = 93.3 dB(A)

LWA processing = 96.9 dB(A)

Sound pressure level at workplace in dB

LqAeq idle run = 78.5 dB(A)

LqAeq processing = 81.2 dB(A)

Noise characteristic values / measurement conditions

The specified values are emission values and need not simultaneously represent safe labour values. Though there is a correlation between emission and immission levels, one cannot derive from this correlation reliably, whether additional precautionary measures are necessary. Factors that can influence the existing immission level at the current workplace, contain the duration of the effects, the peculiarity of the work room, other noise sources etc., e.g., the number of machines and operations in the vicinity.

The permissible labour values may also vary from country to country. This information should however enable the user to make a better assessment of the involved dangers and risks.

For the mentioned emission values, a measurement safety allowance of

K = 4 dB is applicable.

Data on dust emission

The dust emission values measured in accordance with the “principles of testing dust machines (concentration parameters) before wood processing machines” of the Wood Specialized Committee lie below 2 mg/m3. Hence, while connecting the machine to a proper and effective vacuum cleaner with min. 20 m/s air speed, one can presume a permanently safe observation of the TRK threshold for wood dust applicable in the Federal Republic of Germany. Use hearing- or ear protection.

Use protective masks and goggles.

Use eye protection.

In this operating instructions manual, we have used the following sign at places that affect you safety: △

General instructions

• Check all components for possible transport damages after unpacking. In case of complaints, the person responsible for the delivery must be contacted. Complaints made later shall not be entertained.
• Check to ensure that the delivery is complete.
• Familiarize yourself with the device with the help of the operating instructions manual before using it.
• Use only original accessories as well as consumables and spare parts. Spare parts are available at your Scheppach specialised dealer.
• Please quote our Article numbers as well as type and year of manufacture of the device in your orders.

NOTE:

According to the applicable Product Liability Law, the manufacturer of this device shall not be liable for damages to this device or damages caused by this device in case of:

• Improper handling,
• Non-observation of the operating instructions manual,
  • Repairs by third parties, unauthorized fitters,
  • Installation and use of non-original spare parts,
• Improper use of the machine,
• Failure of the electrical system due to the non-observation of the electrical specifications and VDE provisions 0100, DIN 57113 / VDE0113.

We recommend the following:

Read the entire text of the operating instructions manual before installation and start-up. This operating instructions manual is expected to help you familiarize yourself with the machine and to use it as per the manufacturer's instructions. The operating instructions manual contains important instructions about how you can work with the machine safely, economically and properly, and about how you can avoid risks, repair costs, reduce downtime and increase the reliability and life span of the machine.

In addition to the safety provisions of this operating instructions manual, you must also observe the specifications of your country applicable to the operation of the machine without fail. Keep the operating instructions manual in a plastic cover near the machine to protect it against pollution and humidity. It must be read carefully and observed by all operators before starting work on the machine. Only persons who are trained to operate the machine and have been instructed about the associated risks may work on the machine. The required minimum age must be observed. In addition to the safety instructions listed in this operating instructions manual and the special regulations of your country, the universally recognized technical rules must also be observed.

General safety instructions

• Forward the safety instructions to all persons who work on the machine.
• Use the machine only if it is in a flawless condition technically, and only after learning about its proper and safe use, as well as about the risks involved, complying with the operating instructions! Get faults that compromise safety in particular rectified immediately
• Only tools that correspond to the European Standard EN 847-1 may be used.
• All safety- and risk instructions on the machine
• Keep all safety and risk instructions on the machine in complete and readable condition.
• The circular table saw may not be used to cut firewood.
• Caution during work: Risk of physical injury to fingers and hands from the rotary cutting machine.
• Please ensure that the machine is stable and that it is installed on firm ground.
• Check the mains power cables. Do not use

any faulty cables.
- Keep children away from the machine connected to the power supply.
- The age of the operator should be minimum 18 years. Trainees must be minimum 16 years old, but they can work on the machine only under supervision.
- The attention of the persons working on the machine should not be diverted
- If a second person is working at the circular table saw to remove the cut workpieces, the machine must be equipped with a table extension. The second person should be positioned only at the pick-up end of the table extension.
- Keep the operator console of the machine free of wood shavings and chips.
- Wear tight-fitting clothes. Remove ornaments, rings and wrist-watches.
- Observe the direction of rotation of the motor – see the electrical connection.
- The safety devices on the machine are not to be dismantled or disabled.
- Conversion-, adjustment-, measurement-

and cleaning jobs are to be performed only after the motor is switched off. Disconnect the power plug and wait for the rotating tool to stop.

• For troubleshooting, switch the machine off and disconnect the power plug from the mains socket.
• The machine must be connected to a vacuum cleaner during all operations. Please observe the "Proper use according to manufacturer instructions" for this.
• When working on the machine, all safety devices and covers must be installed.
  • Install only well-sharpened, crack-free and not-deformed saw blades.
• Circular saw blades made of high-performance fast steel should not be installed.
• The safety devices on the machine are not to be dismantled or disabled.

• The splitting wedge is an important safety device which guides the workpiece and prevents the closure of the saw kerf behind the saw blade, and the rebounding of the

• workpiece. Pay attention to the splitting wedge thickness, see the numbers punched on the splitting wedge. The splitting wedge may not be thinner than the saw blade body and not thicker than its saw kerf width.

• Lower the covering hood on the workpiece during each operation
• The covering hood must be horizontal during each operation
• During longitudinal cutting of small workpieces – smaller than 120 mm - use the slide rod without fail. The slide rod must be used to prevent working with the hands in the vicinity of the saw blade.
• Switch the machine off to rectify faults or to remove jammed wood pieces. Disconnect the power plug.
• Replace the table insert in case of lined saw crevices. Disconnect the power plug.
• Conversion-, adjustment-, measurement- and cleaning jobs are to be performed only after the motor is switched off. Disconnect the power plug.
• Before start-up, the machine should be connected to a vacuum cleaner with a flexible, non-inflammable suction pipe. The vacuum cleaner must get activated automatically when the circular table saw is switched on.
• Switch the motor off while leaving the workplace. Disconnect the power plug.
  • Even if there is a slight position change,

disconnect the machine from any external power source. Reconnect the machine properly to the mains power supply again before restart.

- Only electricians should be allowed to perform installation, repair and maintenance jobs on the electrical equipment.

- All protection and safety devices must be reinstalled immediately after the repair and maintenance jobs are over.

- Do not expose electrical tools to rain.

- Do not use electrical tools in humid and wet environments.

- Ensure good illumination of the work area.

- Do not use electrical tools at places where there is risk of fire or explosion.

- Avoid body contact with earthed parts (e.g., pipes, radiators, electric stoves, cooling devices).

- Unused electric tools should be stored at a dry, elevated or sealed place outside the reach of children.

- Do not pull the cable to disconnect the power plug from the mains socket. Protect the cable from heat, oil and sharp edges.

- Use clamping devices, slide handles or a slide rod to hold the workpiece in place. It can be held safer this way than with the hand.

- Keep the handles dry, clean and free of oil and grease.

- While inserting the power plug into the mains socket, ensure that the switch is off.

- Use only an approved and appropriately

marked extension cable in the open.

- Do not use electric tools in which the switch cannot be activated and deactivated

- Circular saws should not be used for splitting (groove ending in the tool).

- Use only saw blades whose maximum permissible speed is not less than the maximum spindle rotation speed of the circular table saw and the material to be cut.

- When transporting the machine, use only transportation equipment and never use protective devices for handling or transport.

- During transportation, the topmost section of the saw blade must be covered, e.g., with the protective device. Purchase accessories only from your specialised dealer.

- The circuit breaker (16A) with RCD module (30mA) and overvoltage protection devices shall be installed for supplying electric power to this machine, in order to protect people against electrical shock due to indirect shock. If the machine is connected in TN system, Test 2 according to EN 60204-1 is to be verified under final installation.

Proper use according to manufacturer's instructions ⚠️

The machine corresponds to the applicable EC Machine Directive.

• The machine has a workplace which is located before the machine at the left of the machine table.
• To prevent accidents, the working- and surrounding area of the machine must be free of disturbing foreign bodies.
• In principle, the workpieces to be processed must be free of foreign bodies such as nails or screws.
• Before start-up, the machine should be connected to a vacuum cleaner with a flexible, non-inflammable suction pipe. The grading must be activated automatically when the circular table saw is switched on. The flow speed at the vacuum suction nozzle must be 20 m/s.

The activation automation is available as special accessory.

Type ALV 2: Art. No. 7910 4010, 230 V/50 Hz On switching the machine on, the vacuum cleaner starts automatically after a lag of 2-3 seconds. This prevents overloading of the internal fuse. On switching the machine off, the vacuum cleaner is deactivated automatically after a lag of 3-4 seconds. The residual dust is removed this way, as required by the Hazardous Substances Ordinance. This saves power and reduces the noise. The vacuum cleaner runs only when the machine is operated. For jobs in the commercial area, a suitable and approved dust filter must be used. Do not connect or disconnect vacuum cleaner or dust filter when the machine is in operation.

- The machine is designed exclusively for processing wood and similar substances. Only original tools and accessories are to be used. Depending on the section- and wood type (solid wood, plywood or particle boards) use the required saw blade according to Standard EN 847-1. Observe the tool special accessories at the end of this operating instructions manual.

• Use the machine only if it is in a flawless condition technically, and only after learning about its proper and safe use, as well as about the risks involved, complying with the operating instructions! Get faults that compromise safety in particular rectified, immediately
• The safety-, work- and maintenance specifications of the manufacturer as well as the dimensions specified in the technical data must also be observed.
• The appropriate accident prevention regulations and the other generally acknowledged safety rules must be observed.
• The machine is to be used, evaluated or repaired only by persons who are familiar with the working of the machine, and are informed about the involved risks. Unauthorized changes in the machine will release the manufacturer from any liability for the damages resulting there from.
• The machine may be used only with original accessories and original tools of the manufacturer.
• Any use going beyond this will be interpreted as improper. The manufacturer will not be liable for damages resulting there from; the risk will be borne by the user alone.

The machine is designed on the basis of the latest technology and the recognized safety-related rules. Nevertheless, individual residual risks may occur when performing jobs on the machine.

• Risk of physical injury to fingers and hands from the rotating tool, if the workpiece is not guided properly.
• Risk of injury from the departing workpiece during improper holding and guidance, such as performing jobs without stop.
• Risk to health from noise. When working, the permissible noise level is exceeded. Wear personal safety equipment such as ear guards without fail.

• Physical injuries due to defective saw blade. Check the saw blade regularly and before each use for physical integrity.
- Risk from power, the use of improper electrical connecting cables.
- When using special accessories, the attached operating instructions must be read carefully and observed.
- Nevertheless, apparent residual risks may occur despite taking all precautions.
- Residual risks can be minimized if the safety instructions and the "Proper use according to manufacturer's instructions" as well the operating instructions are observed on the whole.

Description

Saw (Fig. A)

1. Sawing/milling machine table
2. Saw - protective hood
3. Saw blade
4. Splitting wedge
5. Saw inclination setting
6. Saw height adjustment
7. Carriage
8. Table support
9. Longitudinal stop
10. Saw/milling machine switchbox

Milling machine (Fig. B)

1. (A) Saw/milling machine switchbox
2. Protection and stop attachment
3. Lateral and vertical clamping device

4. Adjustable milling stops

5. Height adjustment of milling machine

6. Blocking lever of the height adjustment
7. Emergency-stop switch

Slide carriage for sawing and trunnion cutting (Fig. B)

1. Carriage
2. Small delivery table
3. Cross-sectional stop
4. Permanently clamping lever

Jointer / planer (Fig. C)

1. Adjustable jointing table
2. Cutting depth adjusting wheel
3. Jointing delivery table

4. Detachable jointing stop, adjustable and inclinable

5. Planer shaft guard, adjustable

6. Height adjustment wheel of planer
7. Vacuum suction hood for jointer
8. Jointer and planer switchbox

Tool and resources (Fig. D)

Slide rod

Slide handle

Detaching pin for saw blade replacement

Box wrench for saw blade

Open-end wrench for milling machine change

Allan wrench 4/5/6 mm

Open-end wrench 10/13/17 mm

Residual risks ⚠️

Circular saw (A)

The circular saw is designed for operations on solid wood or derived wood materials. It is ideal for longitudinal and format as well as bevel cuts. Firewood and roundwood should not be cut. Only hard metal covered saw blades that correspond to the Directive EN 847-1 should be used. Damaged saw blades must be replaced immediately.

Table inserts with lined kerfs must be replaced immediately. Please note that moving the wood pieces on the machine table involves the risk of physical injury.

The use of tools made of HSS steel is prohibited. Connect vacuum cleaner.

Milling machine (B)

Check before each start whether the tool can rotate freely.

Always move the workpiece against the direction of rotation. Never work with free hands, always use a stop or clamping device. Use slide rod for small tools.

Do not exceed the specified rotary speed.

Connect vacuum cleaner.

Jointer and planer (C)

Adjust planer knife carefully.
Planer shaft guard must always cover the unused section of the knife shaft.
Use the slide handle for thin workpieces. Use the slide rod for short workpieces. For the jointing and planing of special workpieces, prepare a stencil which prevents the sudden rebounding of the workpiece. Do not release the wood during processing.

Do not allow your hands to get close to the tool under any circumstances. Check the rebounding lock regularly during planing. Connect vacuum cleaner.

All installation and retro-fitting jobs must be performed after disconnecting the power plug.

Residual risks may occur despite all preventive measures, such as e.g.:

Injuries due to exposed tool or during tool change.

Clothes getting entangled in moving machine parts or the tool. Getting crushed under workpiece guides and moving machine parts. Injuries due to flying tool components after a tool suffers breakage.

Injuries (suffered) due to flying workpiece parts. Risk of fire from flames or heat radiation. Risk when working on the electrical system. Inhalation of dust or poisonous vapours.

Transport

Transport protection: Wood lining

Delivery: Machine mounted on wood pallet

Caution: Collision or heavier loads must be avoided, these can lead to damages to the machine and to disturbances in the settings.

Unpacking

Unpack the machine preferably in the room in which it will be operated

Deposit the machine with a crane at the provided place

Tie ropes only at the specified positions

Caution: Do not lift the machine by the tables

Disposal of packaging material

The packing protects the machine from transport damages.

The packaging material can be recycled, and can be reused in the waste management cycle.

Packaging components such as films, plastic and plastic bags can be dangerous for children. There is risk of suffocation.

Keep the packaging components outside the reach of children and dispose of them as fast as possible

Installation / operation

Attention: Before operation, be sure to fix the machine on level concrete ground and start the dust exhaust system first.

The resistance of the hoses fixed shall be less than 1000000 ohm

Installation of the slide table

Unpack the slide table and put it on a table/workbench.

Remove the two nuts from the screws mounted on the bottom side of the slide table, and keep them at a safe place. (will be required for subsequent installation)

Fig. E1

Take the table out and remove the plastic flap (1) (do this on both sides)

Fig. E2, E3

The stops (2, 3) for the slide table are already set at the factory Just place the table on the frame of the machine (ideally with 2 persons).

Pull the Allen screw (4) softly with the help of the wrench (on both sides), move the table towards the Stop screws (2). You may now tighten the Allen screws (4).

Fig. E4

Now screw the nuts that you removed from the table at the start on the bolt of the table and tighten them uniformly

As final control, place a straight rod on the slide table, and check the surface of the machine table. Ideally, the slide table is a couple of one-tenth millimetres higher than the machine table

Installation and operation of the saw

1.0 Circular saw (A)

A Saw blade

B Splitting wedge
C Protective hood
D Longitudinal stop
E Guide bar of longitudinal stop
F Height adjustment of saw blade
G Oblique cutting adjustment
H Switchbox

For technical packaging reasons, your machine is not fully assembled.

• Open the box and remove the package components
  • Take out the attached individual parts.

Caution: Disconnect the power plug before performing adjustment and mounting jobs

Installation of splitting wedge and protective hood Fig. A1 and A2

Unlock the carriage (A) and pull it back to the stop, slide back the safety guard (B)

• Turn the wheel for the height adjustment to the highest position of the saw blade.
• Detach the screw on the terminal block (C) and insert the splitting wedge (D) between the metal plate and the terminal block
• Adjust the height of the splitting wedge such that the gap between the splitting wedge and saw teeth along the curve of the saw blade is exactly the same and is not more than 5 mm.
• Tighten the screw to keep the splitting wedge at its place and position.

Mounting and removal of the saw blade guard, Fig. A3

• Loosen the tommy screw (F) to remove the protective device (E), then pull out the guard.
• To re-install the protective device, put it on the splitting wedge such that the screw fits into the slot of the splitting wedge.
• Push the protective device such that the screw fits into the recess of the slot.
• Tighten the tommy screw adequately, so that the protective device rests on the table plate, but raises itself if the workpiece is pushed against the saw blade. Please note: After cutting the workpiece, the saw blade guard must return to its resting position.
• Connect the hose (G) between the outlet of the protective device and one of the suction nozzles.

Fastening the suction hose Fig. A 3.1

To keep the saw table free, the support of the suction hose is mounted laterally on the frame of the planing table

Caution: To avoid contact with the saw blade, the saw blade guard must always be in the working position. It should lift itself on the workpiece during the sawing operation.

Saw blade change Fig. A1, A2, A3 and A4 Disconnect the power plug.

Unlock carriage (A) and move it back up to the stop

Remove the protective hood Slide back the safety guard (B)

Turn saw blade till the locking pin (H) engages Detach screw, remove flange and saw blade Exercise caution as there is risk of physical injury

Clean the supporting surfaces before the insertion

Replace the saw blade, (pay attention to the correct running direction)

Place the flange and tighten the screw

Remove the locking pin

Readjust the splitting wedge if necessary (distance 3 - 5 mm)

Slide the safety guard on again till the limit switch engages

Place the protective hood again and tighten it.

Move the carriage back to the starting position till it engages

Adjustment of the longitudinal stop Fig. A5, A6, and A7

Introduce the guide rail (I) in the saw table (K) and fasten it with 2 tommy screws (L)

Insert the longitudinal stop (M) with the guide carriage and exact setting into the guide rail and clamp tightly. Position the stop on the saw blade and fix on "0".

The stop (N) can be installed at the left or right of the saw blade.

Comment: To ensure an exact cut, check the parallel position of the longitudinal stop and readjust if necessary.

Height adjustment of cut Fig. A8

Loosen clamping screw (U), adjust the cutting height with the handwheel (O), and tighten the clamping screw again.

Adjustment of oblique cut Fig. A8

Loosen clamping lever (P), adjust the desired degree count with the lateral handwheel (R) on the scale (S), and tighten the clamping lever again.

ON and OFF switch Fig. A8

Each activation of the switch allows the start of its own function - setting the master switch (T) to the sawing mode (see icons on switch box)

Green button Activate Red button Deactivate

In case of danger, lateral Emergency-Stop switch

Caution: To start a function, one must unlock the stop switch without fail.

Working on the circular table saw

Use only fault-free and well sharpened saw blades. Check to ensure that the splitting wedge and protective hood have stable bases. Adjust the protective hood according to the workpiece thickness

Move the workpiece with both hands, use slide rod without fail in the area of the saw blade and push the workpiece up to the rear of the splitting wedge

Lock long workpieces to prevent tilting over at the end of the cutting operation.

Installation and operation of the milling machine

2.0 Milling machine (B)

A Milling machine protection

B Stop bar

C Guide bar

D Press protection

E Height adjustment with scale

F Spindle clamping

G Carriage

H Cross sectional stop with clamping unit

I Small delivery table

K Vacuum suction nozzle

L Tommy screws

M Machine table

Caution: Disconnect the power plug before performing adjustment and retrofitting jobs.

Installation of milling machine guard Fig. B 1

Take saw blade to the lowest position. Remove the table insertion rings.

Position the milling machine guard (A) on the machine table (M) and install in the existing threaded holes with 2 tommy screws (L). Ensure that the milling machine guard is aligned parallel to the table.

Installation of the tool Fig. B 2 and B 3

Loosen the clamping screw (P) on the milling machine guard (A) and push it inwards, detach the tommy screw (N) and tilt the press protection (D) upwards. Tighten the tommy screws again to prevent toppling. (Fig. 2)

Open the spindle screw (N) with the Allen wrench and resist it with the open-end wrench (Fig. 3)

Place the tool on the spindle, keeping the distance between the tool and the bearing shell as small as possible, and pay attention to the direction of rotation of the tool.

To mount the tool effectively, the top-most ring with the pin must be inserted into the groove of the spindle. It must protrude from the spindle shaft by at least 5 mm.

Tighten the tool with the spindle screw and the Allen wrench, and resist it with the open-end wrench (Fig. 3)

Important: When the tools are lowered, keep the passage opening between the tool and the table insertion rings as narrow as possible.

Height adjustment of the spindle Fig. B 4 Loosen clamping screw (F),

Adjust the milling spindle with the hand wheel (E)

Tighten clamping screw (F) again

Note: After setting the milling spindle always clamp it to avoid vibrations and displacement of the spindle.

Adjusting speed Fig. B 5 and B 6

Loosen the knurled screw (1) on the viewing doors (2) and open the doors

Loosen the permanently clamping lever (3) and release the V-belt

Move the V-belt (4) according to rotary speed (depending on material and tool)

Stretch V-belt, tighten tommy screw

Shut the doors, turn the knurled screw up to the end (for safety)

Working with the milling machine

Correct setting up of machine saves time and is the precondition for safe jobs.

Selection of tool (feed type, material of workpiece)

Checking tool (status of cutting and contact surfaces)

Install tool in the correct direction of rotation Cutting height and depth to be installed only when machine not in operation

Bring protective device and set the operation accordingly

Tighten all connections for safe working

Always perform sample milling with the protective device on

Perform milling only with rebound protection

Always wear ear protection during stay

ON and OFF switch Fig. A 8

Each ON switch allows the start of its own function

Set master switch (T) in the milling mode (see icons on the switch box)

Green button - Activate

Red button - Deactivate

In case of danger, press lateral Emergency-Stop switch

Caution: To start a function, one must unlock the stop switch without fail.

Slide carriage Fig. B 7

The slide carriage is fully installed.

To unlock, pull out the button (5) laterally on the table, rotate 14 turn to the right and re-engage.

Delivery table Fig. B 8

Install table (6) if necessary, laterally with 2 tommy screws.

Slide carriage with clamping device and angle setting Fig. 8

Introduce angle stop (7) into the groove of the slide table with the guide bar and tighten with the turning handle (9).

For angle settings, loosen the tommy screws (10), set angle and tighten again.

Place the tool clamp (11) in the opened state over the workpiece, tighten the clamping screw (12) and clamp the workpiece with the eccentric lever (13).

Installation and operation of the jointing and planing machine

3.0 Jointer and planer (C)

A Adjustable jointing table

B Jointing support table

C Adjusting wheel for cutting depth

D Jointing stop

E Planer shaft protection

F Vacuum suction hood

G Height adjustment wheel of planing table

H Planing table

I ON and OFF switch

Caution: Disconnect the power plug before performing adjustment and retrofitting jobs.

Jointing Figure. C1

The vacuum suction hood (F) is installed permanently under the jointing table (B)

Plug in vacuum suction hose (D 100 mm)

Detach the feed rollers with the help of lever (1) to avoid unnecessary wear and tear

Setting the jointing stop Fig. C2 and C3

Remove cover plate (2) between jointing table and milling table Install guide section (3) with 2 Allen screws (3) Insert stop guide (5) and tighten with tommy screw (6)

Insert the stop bar (7) in the stop guide (5), with carriage bolt

And fasten tommy screw (8)

By loosening the tommy screw (6) the stop can be moved along the entire width of the jointing table

The stop rail can be inclined up to 45^ , to do this, loosen the clamping screw (8), adjust angle and re-tighten

Caution! Tighten all the parts well again after each setting.

Setting the planer shaft cover

The planer shaft cover must always be set such that it covers the section of the planing shaft that is not being used.

Caution: Use slide rod.

For flat workpieces, adjust the height of the cover such that the workpiece can be slid under the guard.

For strong workpieces that cannot be covered, use the slide handle.

Setting the cutting depth Fig. C4

The handle (6) can be used to change the height of the adjustable jointing table 1 increment = 1 mm

The cutting depth can be read on the scale (7)

Planing

Conversion from jointer to planer Fig. C5 and C6

Remove the jointing stop

Detach the clamping lever (8) under the adjustable jointing table

Tilt table laterally in the outer direction

Detach the clamping lever (8) under the jointing table and tilt the table with the planer shaft cover laterally in the outer direction

Fold the vacuum suction hood (F) upwards and

engage

Connect the vacuum cleaner hose.

Setting of table height Fig. C6

Set the planing table (H) with the height adjustment wheel (G) to the workpiece size with the help of the scale (9) and clamp tightly with the tommy screw (10).

Cutting depth 1 rotation = 3mm

Automatic wood feed Fig. C7

Switch on feed roller with lever (11)

In case of danger, switch the Emergency-Stop switch (12)

ON and OFF Fig. C8

Set machine to planing on the switchbox (Fig. 1.0 A) and on the

Feed side during planing

Green button (13) - Activate

Red button (14) - Deactivate

Planer knife replacement Fig.C9

Caution: Disconnect the power plug before performing adjustment and retrofitting jobs.

Fold planer knife guard down

Loosen 5 clamping screws (15) and remove planer knife (16) with holder (17)

Clean all the parts, insert a new planer knife with holder

Setting the knife

Set adjustable jointing table to 2 mm cutting thickness

Mount 2 well jointed wood strips on the pick-up table

Turn the planer shaft to bring the cutter of the knife to its highest position

Set the height with the 2 adjusting screws (18) and tighten the clamping screws.

Checking settings Fig. C10 and C11

Place a jointed bar (19) on the pick-up table and mark the position (a).

By turning the planer shaft, the cutting edge of the knife should move the bar (19) by 2-3 mm.

Position (b)

This test must be conducted for each knife on the left and right sides.

A smooth and trouble-free planing is guaranteed if the execution is accurate.

Accessoires

Cross-table with telescopic arm....Art. Nr. 1902103701

Bend milling stop....Art. Nr. 1902403702

Pin cutting device.... Art.Nr. 3300454742

HS-Planer knife .... Art.Nr. 3304000004

Swivel plates of HS-planer knife....Art.Nr. 3304200023

Failure Possible cause Remedy
Saw
Machine vibrates	Clamping lever for height adjustment is not screwed tightly	Tighten clamping lever
	Tool is not screwed tightly Tighten tool
Unclean cuts / wood burns Tool is blunt Use sharp tools only
		Tool is not installed correctly Check correct installation of the tool
Fast wear and tear fo tool	Tool is sharpened incorrectly	Have the tool re-sharpened correctly / install new tool
	Covered wood (cement, sand, nails) Use clean wood only
Motor heats up (one can no longer touch it with bare hands, it switches off constantly)	Different causes possible Get it checked by an electrician
Machine stops Feed is too fast Reduce feed
		Tool is blunt Use sharp tools only
The wood is lifted high by the rear part of the saw blade	Longitudinal stop is not parallel	Readjust longitudinal stop
	Splitting wedge not in alignment or sewing is too weak	Readjust splitting wedge
Height adjustment of the spindle is stiff	Threaded rod, toothed wheels, slide rails are polluted	Clean and lubricate components
	Clamping lever is not loosened	Check and loosen clamping lever
Milling machine
Machine vibrates	Clamping lever for height adjustment is not screwed tightly	Tighten clamping lever
	Tool is not screwed tightly Tighten tool
Unclean cuts / wood burns Tool is blunt Use sharp tools only
		Tool is not installed correctly Check correct installation of the tool
Fast wear and tear of tool	Tool is sharpened incorrectly	Have the tool re-sharpened correctly / install new tool
	Covered wood (cement, sand, nails) Use clean wood only
Motor heats up (one can no longer touch it with bare hands, it switches off constantly)	Different causes possible Get it checked by an electrician
Machine stops Feed is too fast Reduce feed
		Tool is blunt Use sharp tools only
Height adjustment of the spindle is stiff	Threaded rod, toothed wheels, slide rails are polluted	Clean and lubricate components
	Clamping lever is not loosened	Check and loosen clamping lever
Jointer and planer
Motor does not stop	Incorrect position of the control button	Check the position of the control buttons
	No power	Connect machine to the mains power supply
	Power failure	Get it checked by an electrician
	Position of vacuum suction sensor is incorrect	Check position, readjust if necessary
Machine tables are too rigid to actuate	Threaded rod, toothed wheels, slide rails are polluted	Re-lubricate components
Working speed is unusually slow	Tool is blunt Use sharp tools only
	Cut deep to big	Reduce cutting thickness
	Polluted drive rollers	Clean working rollers
	Table is not clean or is damaged	Clean table
	Belt slips	Re-stratch belt
Machine vibrates	Blunt or poorly belt tool	Install new tool / re-adjust
	Differences in the dimensions of the tool	Mark tools in sets
	Uneven base	Adjust table legs
Formation of recess or workpiece is not straight after planing	Tool is set higher than the transporting table	Set tool correctly
	Improper laying or poor support of workpiece on the machine	Place tool carefully

Technical schematic diagram of a mechanical assembly with numbered components for identification

B

Technical schematic diagram of an industrial machine with numbered components and labeled parts

C

D

Technical diagram of a mechanical assembly with numbered parts for identification

E

Technical diagram of a mechanical assembly with numbered components and labeled parts

F

Technical diagram of a mechanical assembly with numbered components for identification

Technical schematic diagram of a mechanical assembly with numbered components and labeled parts

H

Technical diagram of a mechanical device with numbered components for identification

Technical diagram of a mechanical assembly with numbered components and labeled parts

J

Technical schematic diagram of a mechanical assembly with numbered components for identification.

K

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a mechanical assembly with numbered components, likely for engineering or manufacturing documentation.

M

Technical diagram of a mechanical device with numbered components for identification

N

Technical schematic diagram with numbered components and assembly lines, likely from an engineering or mechanical drawing.

P 504 559 562 563 69 66 558 560 558 554 561 503 557 68 67 70 514 513 51 555 546 513 549 53 556 548 540 622 508 56 509 508 540 68 57 49 64 63 628 550 60 550 61 62 54 131 132 552 703 586 599 509+513+511 114 623 605+511 700 128 614 128 113 112 126 133 606 615 540 111 506 507 510 28 11 5+501

Q 591+511+595 106 100 107 503 109 572 590 99 151 105 572 109 103 152 964 102 101+589+568 706 584 621 98 125 600 608 651 650 32 526 525 19 31 521 30 24 15 515+511 514 24 516 24 23 24 24 624 25 21 12 519 625 20 31 521 35 509+540 129 509+540 22 511 28 512 35 513 35 514 517 27 517 25 620 27 628+528 33 31 521 30 24 15 515+511 514 24 516 24 23 628+528 33 18 511 512 22 17 523 27 620 35 28 13 549 512 549 513 512 514 549 512 549 513 511 28

S 529 41 42 43 40 36 532 535 37 533 623 586 50 535 37 533 531 39 504 536 702 704 705 570 569 629 83 574 82 83 573 83 565 511 568 95 94 582 560 587 583 79 629 83 624 84 574 86 575 566 622 75 78 588 76 85 44 544 46 539+540 543 540 542 613 48 47 540 539 90 579 579 577 577 89 578 623 622 92 622 91

DE

Nur für EU-Länder.

Only for EU countries.

Do not dispose of electric tools together with household waste material! In observance of European directive 2012/19/EU on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility

FR

2014/29/EU	89/686/EC_96/58/EC
X 2014/35/EU	X 2006/42/EC
2006/28/EC	Annex IVNotified Body:Notified Body No.:Reg. No.:
2005/32/EC
X 2014/30/EU	2000/14/EC_2005/88/EC
2004/22/EC	Annex V
1999/5/EC	Annex VINoise: measured L_WA = xx dB(A); guaranteed L_WA = xx dB(A)Notified Body:Notified Body No.:
2014/68/EU	2004/26/EC
90/396/EC	Emission. No:
X 2011/65/EU

Standard references: EN 848-1, EN 940, EN 60204-1, EN 1870-1, EN 861

Subject to change without notice

Documents registar: Stefan Hartinger

Günzburger Str. 69, D-89335 Ichenhausen

Garantie D

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyer's rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrica-

tion within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Garantie FR