HL650 - Log splitter SCHEPPACH - Free user manual and instructions

Product Type	Log Splitter
Brand	Scheppach
Model	HL650
Drive Type	Electric
Rated Power	2.2 kW (3 HP)
Splitting Force	6.5 tons
Max Log Length	50 cm
Max Log Diameter	25 cm
Operating Mode	Horizontal (vertical optional)
Hydraulic Oil Capacity	3.5 L
Cycle Time	11 seconds
Weight	52 kg
Dimensions (L x W x H)	85 x 45 x 40 cm
Power Source	230 V / 50 Hz
Safety Features	Two-hand operation, emergency stop, overload protection
Maintenance	Regular oil change, check hydraulic hoses, keep clean
Spare Parts Availability	Available from Scheppach service centers
Wheel Kit	Included for mobility
Warranty	2 years

Frequently Asked Questions - HL650 SCHEPPACH

What type of oil does the Scheppach HL650 require?

The HL650 uses hydraulic oil ISO VG 46. You should check the oil level before each use and change it every 200 hours of operation.

How do I start the log splitter?

Ensure the machine is on a flat surface and the hydraulic oil is at the correct level. Connect to a 230V power supply, then press the green start button while keeping both hands on the controls.

What is the maximum log length I can split?

The HL650 can handle logs up to 50 cm in length and up to 25 cm in diameter. Larger logs may need to be cut down first.

Why is the ram not moving?

Check if the emergency stop is activated, the power cord is plugged in, and the hydraulic oil level is sufficient. If the problem persists, the pump or motor may need inspection.

Can I use the log splitter vertically?

Yes, the HL650 can be operated in vertical mode for splitting heavier logs. Refer to the manual for proper conversion instructions.

How often should I change the hydraulic oil?

It is recommended to change the hydraulic oil every 200 hours or at least once a year. Use only recommended oil to avoid damage.

What safety precautions should I take?

Always wear safety goggles and gloves. Keep hands away from the splitting wedge. Use the two-hand control system and never bypass the safety features.

The motor runs but the ram moves slowly. What's wrong?

Slow movement can be due to low hydraulic oil, air in the system, or a clogged filter. Bleed the system and check oil level and filter.

Where can I find spare parts for the HL650?

Authorized Scheppach service centers carry spare parts. You can also order online via the official Scheppach website or parts retailers.

What is the warranty period for this log splitter?

The Scheppach HL650 comes with a 2-year warranty covering manufacturing defects. Register your product for warranty validation.

USER MANUAL HL650 SCHEPPACH

HL650

H

J

K

3

2

4

Günzburger Straße 69

D-89335 Ichenhausen

VEREHRTER KUNDE,

Explanation of the symbols on the equipment

The use of symbols in this manual is intended to draw your attention to possible risks. The safety symbols and the explanations that accompany them must be perfectly understood. The warnings in themselves do not remove the risks and cannot replace correct actions for preventing accidents.

	Please read the manual before start-up
	Wear safety footwear
	Wear work gloves
	Use hearing protection and safety goggles
	No smoking in the working area
	Do not spill hydraulic oil on the floor
	Keep your workspace clean! Untidiness can cause accidents!
	Dispose of waste oil correctly (waste oil collection point on site). Do not dump waste oil in the ground or mix it with waste.
	Do not remove or modify protection and safety devices.
	Only the operator is allowed in the work area of the machine. Keep other people and animals (minimum distance 5 m) at a distance.
	Do not reach into the machine without any protection!
	Caution! Switch off the engine before repair, maintenance and cleaning. Unplug the mains plug.
	Caution moving parts!
	High-voltage, danger to life!
	Risk of injury!
⚠ Attention!	In this operating manual, we have used this sign to mark all sections that concern your safety.

Table of contents: Page:

1. Introduction 24
2. Device description (Fig. A-M) 24
3. Scope of delivery 25
4. Intended use 25
5. Safety notes 26
6. Additional safety instructions 26
7. Technical data 27
8. Unpacking 27
9. Attachment / Before starting the equipment 28
10. Initial operation 28
11. Electrical connection 30
12. Cleaning 30
13. Transport 31
14. Storage 31
15. Maintenance 31
16. Disposal and recycling 32
17. Troubleshooting 33

1. Introduction

Manufacturer:

Günzburger Straße 69

D-89335 Ichenhausen

Note:

In accordance with valid product liability laws, the manufacturer of this machine shall not be responsible for damage to and from this machine which results from:

• Improper care.
  • Noncompliance with the Operating Instructions.
  • Repairs made by unauthorized persons.
• The installation and use of any parts which are not original replacement parts.
• Improper use and application.
• Failure of the electrical system as a result of noncompliance with the legal and applicable electrical directives and VDE regulations 0100, DIN 57113 / VDE 0113.

We recommend

that you read through the entire operating instructions before putting the machine into operation. These operating instructions are to assist you in getting to know your machine and utilize its proper applications.

The operating instructions contain important notes on how you work with the machine safely, expertly, and economically, and how you can avoid hazards, save repair costs, reduce downtime and increase the reliability and service life of the machine.

In addition to the safety requirements contained in these operating instructions, you must be careful to observe your country's applicable regulations. The operating instructions must always be near the machine. Put them in a plastic folder to protect them from dirt and humidity. They must be read by every operator before beginning work and observed conscientiously. Only persons who have been trained in the use of the machine and have been informed of the various dangers may work with the machine. The required minimum age must be observed. In addition to the safety requirements in these operating instructions and your country's applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines.

2. Device description (Fig. A-M)

1. Oil Tank
2. Log Pusher
3. Work Table
4. Wedge
5. Lift Handle
6. Support Leg
7. Switch
8. Motor
9. Transport Wheel
10. Hydraulic Lever
11. Oil Drain Bolt / dipstick
12. Venting screw
13. hoist limiting ring

3. Scope of delivery

• log splitter
• manual
• accessory pack

4. Intended use

The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

To use the equipment properly you must also observe the safety information, the assembly instructions and the operating instructions to be found in this manual.

All persons who use and service the equipment have to be acquainted with this manual and must be informed about the equipment's potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of health and safety at work.

The manufacturer will not be liable for any changes made to the equipment nor for any damage resulting from such changes.

• The hydraulic log splitter is only suitable for horizontal operation. Wood may only be split while horizontal and in the direction of the grain. Dimensions of wood to be split: maximal 52 cm.
• Never split wood against the grain or while in an upright position.

- The manufacturer's safety, operation and maintenance instructions as well as the technical data given in the calibrations and dimensions must be adhered to.

- Relevant accident prevention regulations and other generally recognized safety and technical rules must also be adhered to.

- The machine may only be used, maintained or repaired by trained persons who are familiar with the machine and have been informed about the dangers. Unauthorized modifications of the machine exclude a liability of the manufacturer for damages resulting from the modifications.

- Any other use is considered to be not intended. The manufacturer excludes any liability for resulting damages, the risk is exclusively borne by the user.

- Keep work area clean and free of obstacles.

- Operate the unit only on a flat and firm surface.

- Check the proper function of the splitter before each start-up.

- Operate only in areas with a maximum altitude of 1000 m above sea level.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.

5. Safety notes

⚠ WARNING: When you use electric machines, always observe the following safety instructions in order to reduce the risk of fire, electric shock, and injuries. Please read all the instructions before you work with this machine.

• Observe all safety notes and warnings attached to the machine.
  • See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible.
• Protection and safety devices on the machine may not be removed or made useless.
• Check electrical connection leads. Do not use any faulty connection leads.
• Before putting into operation check the correct function of the two-hand control.
• Operating personnel must be at least 18 years of age. Trainees must be at least 16 years of age, but may only operate the machine under adult supervision.
  • Children may not work with this device
• Wear work and safety gloves, safety goggles, close-fitting work clothes, and hearing protection (PPE) while working.
• Caution when working: There is a danger to fingers and hands from the splitting tool.
• Before starting any conversion, setting, cleaning, maintenance or repair work, always switch off the machine and disconnect the plug from the power supply.

• Connections, repairs, or servicing work on the electrical equipment may only be carried out by an electrician.

• All protection and safety devices must be replaced after completing repair and maintenance procedures.

• When leaving the work place, switch off the machine and disconnect the plug from the power supply.
• Removing or working without guards is prohibited.
• When splitting, the properties of the wood (e.g. growths, trunk slices of irregular shape, etc.) can result in hazards such as ejecting parts, splitter blocking, and crushing.

6. Additional safety instructions

• The log splitter may only be operated by one person.
• Never split logs containing nails, wire, or other foreign objects.
• Already split wood and wood chips can be dangerous. You can stumble, slip or fall down. Keep the working area tidy.
• While the machine is switched on, never put your hands on moving parts of the machine.
• Only split logs with a maximum length of 52 cm.

⚠ WARNING! This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

Remaining hazards

The machine has been built using modern technology in accordance with recognized safety rules. Some remaining hazards, however, may still exist.

• The splitting tool can cause injuries to fingers and hands if the wood is incorrectly guided or supported.
• Thrown pieces can lead to injury if the work piece is not correctly placed or held.
• Injury through electric current if incorrect electric connection leads are used.
• Even when all safety measures are taken, some remaining hazards which are not yet evident may still be present.
• Remaining hazards can be minimized by following the safety instructions as well as the instructions in the chapter Authorized use and in the entire operating manual.
• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Release the handle button and switch off the machine prior to any operations.
• Avoid accidental starts of the machine: Do not press the start button while inserting the plug into the socket.
• Use the tools recommended in this manual to obtain the best results from your machine.
  • Always keep hands away from the work area when the machine is running.

7. Technical data

Dimensions L x W x H 950 x 270 x 500
Wood ø max 5 - 25 cm
Wood length max 52 cm
Weight 49 kg
Motor 230/50 V/Hz
Input P1	2200 W
Output P2	1700 W
Rating	S3 25%
Splitting Power	max. 6,5 t
Cylinder rise	375 mm
Cylinder speed (fast fwd.)	3,13 cm/sec
Cylinder speed (return)	4,69 cm/sec
Hydraulic fluid capacity	3,5 l
Operating pressure	225 bar
Motor speed 2840 1/min

Noise

⚠ WARNING: Noise can have serious effects on your health. If the machine noise exceeds 85 dB (A), please wear suitable hearing protection.

8. Unpacking

• Open the packaging and remove the device carefully.

• Remove the packaging material as well as the packaging and transport bracing (if available).

• Check that the delivery is complete.

• Check the device and accessory parts for transport damage.
• In case of complaints the dealer must be informed immediately. Subsequent complaints will not be accepted.
• If possible, store the packaging until the warranty period has expired.
• Read the operating manual to make yourself familiar with the device prior to using it.
• Only use original parts for accessories as well as for wearing and spare parts. Spare parts are available from your specialized dealer.
• Specify our part numbers as well as the type and year of construction of the device in your orders.

ATTENTION

The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, film and small parts! There is a risk of swallowing and suffocation!

9. Attachment / Before starting the equipment

For technical reasons of packaging, the stand must be fitted by the customer. Use the attached hexagon bolts M6 x 16 with nut Remove the hub cap and disassemble the wheels. Connect all sin-lge parts of the stand with the machine. Place the device horizontally on the floor, and put the Styropor pad of the packaging underneath the splitting wedge side. Assemble the wheels on the wheel axis of the stand. Assembly description see (fig. K)

For technical reasons of packaging, the supporting leg (6) and the handle (5) must be fitted by the customer. Supporting leg - 2 hexagon bolts M6 x 16 with nut Handle - 2 hexagon socket screws M6 x 16 with nut Place the device horizontally on the floor, and put the Styropor pad of the packaging underneath the splitting wedge side.

10. Initial operation

Make sure the machine is completely and expertly assembled. Check before every use:

• the connection cables for any defective spots (cracks, cuts etc.).
  • the machine for any possible damage.
  • the firm seat of all bolts.
  • the hydraulic system for leakage.
  • the oil level and
  • the safety devices

Before operating your scheppach machine, the bleed screw (12) (Fig. H + I) should be loosened by some rotations until air can go in and out of the oil tank smoothly. Failed to loosen the bleed screw will keep the sealed air in hydraulic system being compressed after being decompressed. Such continuous compression/decompression will blow out the seals of the hydraulic system and cause permanent damage to your scheppach machine.

Before moving your scheppach machine, make sure the bleed screw is tightened to avoid oil leaking from this point.

Splitting logs

Only split plain cut log.

• Place the log plain onto the work table (3).
• Your scheppach machine is equipped with Two-hands Control System that requires to be operated by both hands of the user – left hand controls the Hydraulic Lever (10) while right hand controls the pushbutton switch (7).
• Simultaneously push pushbutton switch (7) to start the splitting action.

The log splitter will freeze upon absence of either hand.

Never force your machine for more than 5 seconds by keeping pressure on it to split excessively hard wood. After this time interval, the oil under pressure will be overheated and the machine could be damaged. For such extremely hard log, rotate it by 90° to see whether it can be split in a different direction. In any case, if you are not able to split the log, this means that its hardness exceeds the capacity of the machine and thus should be discarded to protect the log splitter.

Hoist limiting (Fig. A)

It is reasonable to limit the hoist of the pressure plate 2 for short splitting material. Thereto press the hydraulics lever 10 and the release button 7 and let the pressure plate 2 move just in front of the splitting material.

Release the release button now and mount the hoist limiting ring (11) to the housing and tighten it. Afterwards you can release the hydraulics lever.

The pressure plate will now be resting in the selected position.

Wrongly placed log (Fig. C)

Always set logs firmly on the log retaining plates and work table. Make sure logs will not twist, rock or slip while being split. Do not force the blade by splitting logs on the upper part. This will break the blade or damage the machine.

Do not attempt to split 2 pieces of logs at the same time. One of them may fly up and hit you.

Jammed log (Fig. D + E)

Do not try to knock the jammed log off. Knocking about will damage the machine or may launch the log and cause accident.

1. Release both controls.
2. After the log pusher moves back and completely stops at its starting position, insert a wedge wood under the jammed log as shown in the figure.
3. Start the log splitter to push the wedge wood under the jammed one.
4. Repeat above procedure with sharper slope wedge woods until the log is completely freed.

11. Electrical connection

Check electrical connection cables regularly for damage. Ensure that the connecting cable is not attached to the mains when you are checking it. Electrical connecting cables must correspond to the relevant VDE and DIN regulations. Only use connecting cables with the code H 07 RN. The type designation must be printed on the connecting cable by regulation.

Faulty electrical connecting cables

Insulation damage often occurs at electrical connecting cables.

Causes include:

• Pinch points when connecting cables are run through window or door gaps.
• Kinks resulting from incorrect attachment or laying of the connection cable.
• Cuts resulting from running over the connecting cable.
• Insulation damage resulting from forcefully pulling out of the wall socket.
• Cracks through aging of insulation.

Such defective electrical connection cables must not be used as the insulation damage makes them extremely hazardous.

DIN EN 61000-3-11

• The product meets the requirements of EN 61000-3-11 and is subject to special connection conditions. This means that use of the product at any freely selectable connection point is not allowed.

• Given unfavorable conditions in the power supply the product can cause the voltage to fluctuate temporarily.

• The product is intended solely for use at connection points that
  a. do not exceed a maximum permitted supply impedance "Zmax = 0.382 Ω", or b. have a continuous current-carrying capacity of the mains of at least 100 A per phase.

• As the user, you are required to ensure, in consultation with your electric power company if necessary, that the connection point at which you wish to operate the product meets one of the two requirements, a) or b), named above.

AC motor 230 V/ 50 Hz

Mains voltage 230 Volt / 50 Hz.

The mains connection and the extension cable have to be three-core cables = P + N + SL. - (1/N/PE). Extension cables must have a minimum cross-section of 1.5 mm ² . Mains fuse protection is 16 A maximum.

12. Cleaning

Attention!

Pull out the power plug before carrying out any cleaning work on the equipment.

We recommend that you clean the equipment immediately after you use it.

Clean the equipment regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these may be aggressive to the plastic parts in the equipment. Ensure that no water can get into the interior of the equipment.

13. Transport

The log splitter is equipped with two wheels for easy transport. The machine can be transported on the wheels at an angle. Use the transport handle, lift and pull or push.

14. Storage

Store the device and its accessories in a dark, dry and frost-proof place that is inaccessible to children. The optimum storage temperature is between 5 and 30°C.

Cover the electrical tool in order to protect it from dust and moisture. Store the operating manual with the electrical tool.

15. Maintenance

Switch off the motor and pull the power supply plug before undertaking any converting, maintenance, or cleaning work.

Always pull power plug!

Skilled craftsmen can execute smaller repairs on the machine themselves.

Repair and maintenance work on the electrical system may only be carried out by an electrician.

All protection and safety devices must be replaced immediately after completing repair and maintenance procedures.

We recommend:

- The splitting wedge is a wearing part that needs to be sharpened or replaced after wear.

• The combined gripping and controlling device must remain smooth running. Lubricate with a few drops of oil when necessary.
• Keep splitting wedge drive clean of dirt, wood shavings, bark, etc.
• Lubricate slide rails with grease.

When must the oil be changed?

Change the oil after 150 working hours.

Oil change (Fig. F + G)

1. Move the log splitter into the start position and pull out the mains plug.
2. Undo the oil drain screw with dipstick (13) and put it to one side.
3. Turn the log splitter on the support leg side as shown in (Fig F) over a 4 liter capacity container to drain the hydraulic oil off. Recycle carefully! Dispose of the waste oil in an environmentally friendly manner!
4. Turn your machine on the motor side as shown in (Fig. G) to refill about 3,5 l fresh oil.
5. Clean the oil drain screw with dipstick (13) and screw it back in to the machine that is still in a vertical position. Unscrew it again; there should be an oil film between the two notches.
6. Now screw the oil drain screw with dipstick back in tightly. Afterwards start splitting without actually splitting log several times.
7. Check the oil level one last time and top up with a little oil if required.

Dispose of the used oil in a correct manner at a public collection facility. It is prohibited to drop old oil on the ground or to mix it with waste.

We recommend oil from the HLP 32 range.

Connections and repairs

Connections and repairs of electrical equipment may only be carried out by an electrician.

Please provide the following information in the event of any enquiries:

• Type of current for the motor
• Machine data - type plate
• Machine data - type plate

Service information

Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables. Wear parts*: splitting wedge guides, hydraulic oil, splitting wedge

* Not necessarily included in the scope of delivery!

16. Disposal and recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Defective components must be disposed of as special waste. Ask your dealer or your local council.

Old devices must not be disposed of with household waste

This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a designated collection point. This can occur, for example, by handing it in at an authorised collecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to potentially hazardous substances that are often contained in electrical and electronic equipment. By properly disposing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collection points for waste equipment from your municipal administration, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company.

17. Troubleshooting

The table below contains a list of error symptoms and explains what you can do to solve the problem if your tool fails to work properly. If the problem persists after working through the list, please contact your nearest service workshop.

Problem Possible Cause Remedy
Motor stops starting	Overload protection device disengaged to protect the log splitter from being damaged	Contact a qualified Electrician.
Fails to split logs	Log is improperly positioned	Refer to "operation" section to perfect log loading
	Size of log exceeds the capacity of the machine	Reduce log size before operating
	Wedge cutting edge is blunt Sharpen cutting edge
	Oil leaks	Locate leak(s) and contact your dealer
Log pusher moves jerkily, taking unfamiliar noise or vibrating a lot	Lack of hydraulic oil and excessive air in the hydraulic system	Check oil level for possible refilling. Contact your dealer
Oil leaks around the cylinder ram or from other points	Air sealed in hydraulic system while operating	Loosen bleed screw by some rotations before operating the log splitter
	Bleed screw is not tightened before moving the log splitter	Tighten bleed screw up before moving the log splitter
	Oil drain screw loose	Tighten the oil drain screw firmly
	Hydraulic control valve assembly and/or seal (s) worn	Contact your dealer

= P + N + SL. - (1 / N / PE).

Günzburger Straße 69

D-89335 Ichenhausen

ÚTMUTATÁS:

CE - Declaration of Conformity

HYDRAULIC LOG SPLITTER - HL650

FENDEUR HYDRAULIQUE - HL650

Standard references:

EN 60204-1:2006+A1:2009; EN 609-1:1999+A1:03+A2:09; EN 55014-1:2006+A1:2009+A2:2011; EN 55014-2:1997+A1:2001+A2:2008; EN 61000-3-2:2014; EN 61000-3-11:2000

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.