GCB 18V-5 Professional - Saw BOSCH - Free user manual and instructions

USER MANUAL GCB 18V-5 Professional BOSCH

IMPORTANT Read Before Using

IMPORTANT Lire avant usage

IMPORTANTE Leer antes de usar

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Operating / Safety Instructions Consignes d'utilisation / de sécurité Instrucciones de funcionamiento y seguridad

GCB18V-5

3D rendering of a mechanical robotic device with articulated joints and control panels (no visible text or symbols)

BOSCH

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1-877-BOSCH99 (1-877-267-2499) www.boschtools.com

For English Version See page 2

Safety SymbolsThe definitions below describe the level of severity for each signal word.Please read the manual and pay attention to these symbols.
	This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
	DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
	WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
	CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

General Power Tool Safety Warnings

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result

in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

2 SAVE THESE INSTRUCTIONS

General Power Tool Safety Warnings

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or

SAVE THESE INSTRUCTIONS 3

storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Battery tool use and care

a. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
c. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d. Under abusive conditions, liquid may be ejected from the battery; avoid contact.

General Power Tool Safety Warnings

If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

e. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
f. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F may cause explosion.
g. Follow all charging instructions and do not charge the battery pack or tool outside the

temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

6. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
b. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Rules for Cordless Band Saws

a. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
b. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
c. Secure material before cutting. Never hold it in your hand or across legs. Small or thin material may flex or vibrate with the blade, causing loss of control.
d. Do not use a damaged blade. Before each use inspect the blade for cracks, chips or other damage. Replace a damaged blade immediately.
e. Do not apply cutting lubricants or oil to the blade of this tool. Lubrication will cause blade to slip within tool.
f. Wipe excess oil from workpiece before cutting. Lubrication will cause blade to slip within tool.
g. Hold the saw firmly to prevent loss of control. Figures in this manual illustrate typical hand support of the saw.

h. Keep hands away from cutting area. Do not reach under the material being cut. The proximity of the blade to your hand is hidden from your sight.
i. Keep hands from between the blade and material guide. Always start cut with workpiece on the material guide. When tool starts work will be pulled to the material guide and can pinch your fingers.
j. Before starting to cut, turn tool "ON" and allow the blade to come to full desired speed. Tool can chatter or vibrate if blade speed is too slow at beginning of cut.
k. Do not touch the blade or the workpiece immediately after operation. Blade and workpiece will be hot.
1. When removing the blade from the tool avoid contact with skin and use proper protective gloves when grasping the blade or accessory. Accessories may be hot after prolonged use.
m. Do not "jam" the blade or apply excessive pressure to the tool when cutting. Over-stressing the blade increases the loading and susceptibility to twisting or binding of the blade in the cut and the possibility of blade breakage.
n. Do not operate saw without cover plate secured on the saw. Contact with moving parts may result in serious personal injury.

4 SAVE THESE INSTRUCTIONS

Additional Safety Warnings

GFCI and personal protection devices like electrician's rubber gloves and footwear will further enhance your personal safety.

Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely control the power tool.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.

WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Intended Use

The power tool is intended for making cuts in plastic, metal and rubber while resting firmly against the material being sawn.

Specifications

Model Number GCB18V-5
Voltage rating 18 V	---
No load speed 100-380 ft/min (SFPM)
Blade Size 44 78 x 12 " x 0.02" (1140 x 13 x 0.5 mm)
Permitted battery temperature during charging +32...+113°F (0...+45°C)
Permitted ambient temperature during operation and storage	-4...+122°F (-20...+50°C)
Recommended ambient temperature during charging	+32...+95°F (0...+35°C)
Capacities
Round stock .∅5" (∅127 mm)
Rectangular 5 x 5" (127 x 127 mm)

Battery Packs / Chargers:

Please refer to the battery/charger list, included with your tool.

NOTE: For tool specifications refer to the nameplate on your tool.

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Symbols

Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol Designation/Explanation
V Volts (voltage)
A Amperes (current)
Hz Hertz (frequency, cycles per second)
W Watt (power)
kg Kilograms (weight)
min Minutes (time)
s Seconds (time)
ft Feet (length)
∅	Diameter (size of drill bits, grinding wheels, etc.)
n_o	No load speed (rotational speed, at no load)
n Rated	speed (Maximum attainable speed)
.../min	Revolutions or reciprocation per minute (revolutions, strokes, surface speed, orbits etc. per minute)
0 Off position (zero speed, zero torque...)
1, 2, 3, ...I, II, III,	Selector settings (speed, torque or position settings. Higher number means greater speed)
	Infinitely variable selector with off (speed is increasing from 0 setting)
[AKDA]	Arrow (action in the direction of arrow)
---	Type or a characteristic of current
$	This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
	Designates Li-ion battery recycling program.

Getting to Know Your Product

Bosch Cordless Band Saw GCB18V-5

Fig. 1

Fig. 2 1314 15 1 2 3 4 16 5 6 7 8 9 10 18 6 11 12 17

1 Lock-Off Button
2 Variable Speed Trigger Switch
3 Main Handle (insulated gripping surface)
4 Auxiliary Handle
5 Blade tension lock lever
6 Cover Plate Latch
7 Blade Tracking Lock Nut
8 Blade Tracking Screw
9 Blade
10 Material Guide

11 Material Guide Wrench
12 Wrench Holder
13 Battery Pack Release Button*
14 Battery Pack*
15 Speed Dial
16 LED Work Light
17 Socket Wrench
18 Blade Guides

* sold separately

Assembly

WARNING

Disconnect battery pack from tool before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of

starting the tool accidentally.

WARNING

For all work or when changing blade always wear pro-

tective gloves. Such preventive safety measures reduce the risk of injury from sharp teeth of the blade. The blade can become very hot while working. Danger of burns!

Removing the Blade

(Fig. 2, 3, 4)

1. Place the saw on a flat sturdy surface. Turn the Blade Tension Lock Lever 5 180° clockwise to release blade tension (Fig. 2).
2. Release the Cover Plate Latches 6 and open the Cover Plate 19 completely. (Fig. 3).
3. Pull Blade 9 out of the Blade Guides 16 and remove blade from the Pulleys 20 (Fig. 4).

Fig. 2 TO LOOSEN TO TIGHTEN 5

Installing the Blade

(Fig. 2, 3, 4)

1. Firmly press the Blade 9 between the Blade Guides 18 and route the blade around the Pulleys 20. Note: be sure teeth face up and point in the same direction as the rotation arrow. (Fig. 4).

2. Turn Blade Tension Lock Lever 5 180° counter-clockwise to tighten the Blade 9 on the Pulleys 20 (Fig. 2).

3. Be sure the Blade 9 lies freely within the blade track before starting the saw.

4. Close the Cover Plate 19 (Fig. 3).

BE SURE THAT THE BLADE IS PROPERLY SEATED ON THE PULLEYS BEFORE STARTING THE CUT.

Fig. 3 6 19 6

Assembly

Fig. 4 BLADE ROTATION BLADE ROTATION DIRECTION OF ROTATION 20 18 18 209 CORRECT

Blades and Blade Selection

The blade dimensions required for this saw is: .020" thickness, 1/2" wide and 44-7/8" in length. The .020" thickness reduces blade fatigue and provide maximum tooth life. To maximize cutting life, use a blade with correct pitch (teeth per inch) for the specific cutting job.

To select the proper blade, three factors should be considered: The size, shape, and type of material to be cut.

Generally, soft materials require coarse pitch blade and hard materials require fine pitch blades. Use coarse pitch blades for thick work and fine pitch blades for thin work. It is important to keep at least three teeth in the cut (see "Typical Application".)

Saw Hook

(Fig. 5)

Your band saw features a Saw Hook 22 for hanging the saw when not in use.

When using the saw hook always be aware that the blade is exposed. Always hang the tool in an area where yourself and bystanders cannot accidentally make contact with the blade.

WARNING To reduce the risk of injury, use care in selecting the location for hanging the tool.

- Select a suitably sized and shaped object that will provide adequate hanging stability. An unstable hanging surface could result in the tool unexpectedly falling.

- Ensure that the tool is hung out of the way of walkways and working areas with bystanders. The tool could be bumped causing the tool to unexpectedly fall.

Assembly

WARNING

To reduce the risk of injury, Do not use the saw hook if it

appears damaged or deformed. This could result in unstable hanging and the tool unexpectedly falling.

To attach the Saw Hook 22:

Place the saw hook on the base as shown and secure it in place with the screws S. Observe the order of the washers W and lock washers L (Fig. 5).

To remove the Saw Hook 22:

Remove the screws S, washers W, and lock washers L (two of each) using a phillips head screwdriver (not included). Store the parts in a safe place (Fig. 5).

Fig. 5 S L W 22

Inserting and Removing Battery Pack

WARNING

Use only Bosch or AMPShare batteries recommended in

the battery/charger list, included with your tool. Use of any other types of batteries may result in personal injury or property damage.

WARNING

Ensure the switch is in the off position before inserting

battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.

(Fig. 6, 12)

To insert the battery pack:

1. Set Lock-Off Button 1 to the locked position. See "LockOff Button" on page 12.

2. Slide charged Battery Pack 14 into the housing until the battery pack locks into position (Fig. 6).

Your tool is equipped with a secondary locking latch to prevent the battery pack from completely falling out of the handle, should it become loose due to vibration.

To remove the battery pack:

1. Press the Battery Pack Release Button 13 and slide the Battery Pack 14 from the housing.

2. Press the Battery Pack Release Button 13 again and slide the Battery Pack 14 completely out of tool housing.

Fig. 6 14 13 BOSCH

Adjustments

WARNING

Disconnect battery pack from tool before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of

starting the tool accidentally.

Blade Tracking Adjustment

(Fig. 7, 8, 9, 10)

Over time the blade may go "off track" - raise too far above or drop well below the rim of the pulley. Periodically check the blade alignment on the pulley.

If the blade is more than 1/8" (3mm) above the rim of the pulley (Fig. 7) or 1/8" (3mm) below the rim (Fig. 8), the tracking needs to be adjusted.

1. Use the Socket Wrench 17 (included) to loosen the Blade Tracking Lock Nut 7. Turn the wrench counterclockwise to loosen the nut (Fig. 9).
2. Use a flat head screwdriver (not included) to adjust the Blade Tracking Screw 8 (Fig. 10). You can also use a coin instead of screwdriver. Turn the screwdriver clockwise

to lower the blade, and counterclockwise to raise the blade. Start with just one full turn of the tracking screw.

1. Set the speed dial to setting 1 (Fig. 1).
2. Insert Battery Pack.
3. Pull the trigger and allow the blade to make one complete turn.
4. Remove Battery Pack.
5. Observe the height of the blade in relation to the rim of the pulley. Repeat steps 2 and 5 until the blade is aligned.
6. Securely tighten the Blade Tracking Lock Nut 7 by turning the socket wrench clockwise (Fig. 9).

NOTE: Only the driven pulley is adjustable and affects the function of the whole system.

Fig. 7 >1/8" (3mm) above the rim of the pulley, tracking needs to be adjusted

>1/8" (3mm) below the rim of the pulley, tracking needs to be adjusted

Fig. 9 7 17

Fig. 10 8

Operating Instructions

WARNING

Disconnect battery pack from tool before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of

starting the tool accidentally.

LED Work Light

(Fig. 1)

Your tool is equipped with an LED Work Light 16 for better visibility during operation. The LED work light turns on automatically when the switch is activated.

Speed Dial

(Fig. 1)

The speed of your tool can be adjusted based on the type of blade you are using and the material you are cutting. Refer to tables below. Turn the Speed Dial 15 to desired setting.

Material	Number of teeth per inch on blade
	10 14	18 24
	Speed Dial Setting
Soft steel, aluminium, copper, stainless steel, high carbon steel	6 6 5	-6 <5
Cables 6 6 6 6

Speed Dial Setting	Speed in SFPM(Surface feet per minute)
1 100
2 150
3 215
4 275
5 330
6 380

LockOff Button

(Fig. 11, 12)

The LockOff Button is designed to prevent accidental starts. To operate switch, press the LockOff Button 1 with your thumb to the unlock symbol 📋. To lock the switch, press the LockOff Button 1 to the lock symbol 🔒.

Variable Speed Trigger Switch

WARNING

When starting the tool, hold it with both hands. The torque

from the motor can cause the tool to twist.

(Fig. 11, 12)

To turn the tool ON, first unlocked the Variable Speed Trigger Switch 2 by pushing the LockOff Button 1 (Fig. 11). Then squeeze the variable speed trigger switch. Increase or decrease pressure on the variable speed trigger to vary the speed. The further the trigger is depressed, the greater the speed.

To turn the tool OFF, release the Variable Speed Trigger Switch 2, which is spring loaded and will return to the off position automatically. To lock the Variable Speed Trigger Switch 2, push the LockOff Button 1 (Fig. 12).

Fig. 11 2 1

Fig. 12 1 2

Operating Instructions

Overload Protection

Your saw is equipped with Electronic Motor Protection (EMP), which shuts the tool off under overload conditions that could damage the tool. This feature can be reset by simply releasing the trigger and re-engaging the trigger again to restart the tool.

General Cuts

(Fig. 13)

Always hold the saw handle with one hand and the auxiliary handle with the other.

Maintain a firm grip and operate the switch with a decisive action. Never force the saw. Use light and continuous pressure.

Material Guide

(Fig. 14)

For safe and accurate cuts always use the material guide. Note: the material guide is shipped in fully retracted position.

For ordinary cut, the material guide shall be fully extended.

Use the Material Guide Wrench 11 to loosen the two screws securing the Material Guide 10. Turn counter-clockwise to loosen. Note: it only takes a fraction of a turn to loosen the screws to adjust the material guide.

Slide the material guide to fully extended position and tighten the two screws firmly to secure the material guide. Turn clockwise to tighten.

If the material guide is interfering with the cutting operation, loosen screws and adjust material guide as needed. After adjusting the material guide, tighten the two screws firmly to secure the material guide.

Typical Application

1. Keep the blade off the workpiece until the motor has reached full desired speed.
2. Start cutting on a surface where the greatest number of teeth will be in contact with the workpiece at one time (Fig. 15).
3. Place the material guide against the workpiece and lower the moving saw blade into the cut.

Illustration of hands operating a mechanical device with a vise (no text or symbols visible)

Fig. 14 10 11

BLADE DIRECTION CORRECT INCORRECT Fig. 15

1. Do not apply pressure when cutting. The weight of the tool will supply adequate pressure for the fastest cutting.
2. When completing a cut, hold the tool firmly so it will not fall against the workpiece.

Maintenance

WARNING

To avoid accidents, always disconnect the battery pack from tool before servicing or cleaning.

Storage

When storing the tool for a long period of time, turn the blade tension lock lever 180^ clockwise to release blade tension (Chapter “REMOVING BLADE”). This will extend the life of the blade.

When returning the saw to operating mode, remember to turn blade tension lock lever 180° counter-clockwise to tighten the blade on the pulleys. Open the cover plate to inspect and make sure that the blade lies freely within the blade track before starting the saw. Close the cover plate. See chapter “INSTALLING BLADE” for more information.

Service

WARNING

NO USER SERVICEABLE

PARTS INSIDE. Preventive

maintenance performed by un au thorized personnel may result in misplacing of internal wires and components which could cause serious hazard. We recommend that all tool service be performed by a Bosch Factory Service Center or Authorized Bosch Service Station.

Batteries

Be alert for battery packs that are nearing their end of life. If you notice decreased tool performance or significantly shorter running

time between charges then it is time to replace the battery pack. Failure to do so can cause the tool to operate improperly or damage the charger.

Tool Lubrication

Your Bosch tool has been properly lubricated and is ready for use.

Motors

The motor in your tool has been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend it be examined every six months. Only a genuine Bosch replacement motor specially designed for your tool should be used.

Cleaning

CAUTION

Certain cleaning agents and solvents damage plastic

parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.

Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through opening.

Accessories and Attachments

WARNING

The use of any other attachments or accessories not specified in this manual may create a hazard.

Store accessories in a dry and temperate environment to avoid corrosion and deterioration.

Fig. 5 S L W 22

Fig. 6 14 13 BOSCH

Réglages

AVERTISSEMENT

Illustration of hands operating a mechanical device with a vise, no text or symbols present

Fig. 14 10 11

SENS DE LA LAME CORRECT INCORRECT Fig. 15

Fig. 5 S L W 22

Fig. 6 14 13 BOSCH

Illustration of hands operating a mechanical device with a vise, no text or symbols present

Fig. 14 10 11

SENTIDO DE AVANCE DE LA HOJA CORRECT INCORRECT Fig. 15

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For details on the terms of the limited warranty for this product, go to https://rb-pt.io/PowerToolWarranty or call 1-877-BOSCH99.

GARANTIE LIMITÉE

© Robert Bosch Tool Corporation

1800 W. Central Road

Mt. Prospect, IL 60056-2230

160992A8P6 09/2023

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160992A8P6