HM140LST - Saw SCHEPPACH - Free user manual and instructions

USER MANUAL HM140LST SCHEPPACH

Industrial cutting machine with a large blade and metal frame on a metal stand (no visible text or symbols)

https://www.scheppach.com/de/service scheppach

HM140LST

DE	Kapp-, Zug- und GehrungssägeOriginalbedienungsanleitung	8
GB	Sliding cross-cut mitre sawTranslation of original instruction manual	26
FR	Scie à onglet radialeTraduction des instructions d'origine	41

1

Labeled diagram of a cutting machine with numbered parts for identification

Labeled diagram of a mechanical device with numbered parts for identification

3 26 27

Close-up of a mechanical device with labeled parts (no readable text or symbols)

5 29 19 31

6a 9

Mechanical device with perforated base and mechanical components (no visible text or symbols)

Cross-sectional view of a mechanical assembly with internal components and directional arrows (no visible text or symbols)

7 31 31 28 29

8 1 3 5 2 4 8 1 1

9 5 8 2 6

Labeled diagram of a cutting tool with numbered parts, showing mechanical components and assembly setup.

Close-up of a mechanical device with a spring and control panel, no visible text or symbols

5 6 f

13 6 C 35 32

Close-up of a mechanical component with a numbered label '4' pointing to a section (no readable text or symbols beyond the number)

15 16 SAW BLADE 05:305 x 285 A x 2.807 x 407 37 MRK

Close-up of a mechanical assembly with a black square button and a vertical arrow pointing to it (no visible text or symbols)

17 18 7 12 a c

Technical diagram of a mechanical assembly with labeled parts and measurement indicators

19

Technical diagram showing various types of metal bracket components with labeled parts A through K

20 A A E F F

21 A X1 G, H, I E

22 D A A E

23 B B D C C A E A

24 B A D G, H, I

Black metal ladder structure with labeled points B and S1, no text or symbols present

26 B J, K, L S1

Günzburger Straße 69

D-89335 Ichenhausen

Verehrter Kunde,

Homepage: https://www.scheppach.com/de/service

https://www.scheppach.com/de/service scheppach

Explanation of the symbols on the device

	Before commissioning, read and observe the operating manual and safety instructions!
	Wear safety goggles!
	Wear hearing protection!
	If dust builds up, wear respiratory protection!
	Attention! Danger of injury! Do not reach into saw blade while it is running!
	Attention! Laser beam
	Protection class II (double insulation)
	The product complies with the applicable European directives.
⚠ Attention!	We have marked points in this operating manual that impact your safety with this symbol.

Table of contents: Page:

1. Introduction....28
2. Device description (Fig. 1 - 17)....28
3. Scope of delivery 29
4. Proper use 29
5. Safety instructions 29
6. Technical data.... 33
7. Before commissioning 34
8. Attachment and operation 34
9. Transport (Fig. 1, 2) 37
10. Maintenance 37
11. Storage 38
12. Electrical connection 38
13. Disposal and recycling.... 39
14. Troubleshooting 40
15. Declaration of conformity 59

1. Introduction

Manufacturer:

Scheppach GmbH

Günzburger Straße 69

D-89335 Ichenhausen

Dear Customer,

We hope your new device brings you much enjoyment and success.

Note:

In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Improper handling,
• Failure to comply with the operating instructions,
  • Repairs carried out by third parties, unauthorised specialists.
  • Installing and replacing non-original spare parts,
  • Application other than specified,
• Failures of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE0113 not being observed.

Note:

Read through the complete text in the operating manual before installing and commissioning the device.

This operating manual should help you to familiarise yourself with your device and to use it for its intended purpose.

The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimising repair costs and downtimes, and for increasing the reliability and extending the service life of the device.

In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the device in your country.

Keep the operating manual at the device, in a plastic sleeve, protected from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work.

The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards.

The required minimum age must be observed.

In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed.

We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

2. Device description (Fig. 1 - 17)

1. Handle
2. On/off switch
3. Locking switch
4. Sawing shaft lock
5. Machine head
6. Moving saw blade guard
7. Saw blade
8. Clamping device
9. Workpiece support
10. Locking screw for workpiece support
11. Table inlay
12. Indexed position lever
13. Locking handle
14. Pointer
15. Scale
16. Rotary table
17. fixed saw table
18. Stop rail
19. Scale
20. Pointer
21. Dust bag
22. Locking screw
    22a. Locking pin
23. Locking screw for cable routing
24. Locking pin
25. Cable routing
26. Screw for cutting depth limiting
27. Stop for cutting depth limiting
28. Moveable stop rail
29. Set screw for moveable stop rail
30. Adjustment screw (90°)
31. Adjustment screw (45°)
32. Flange screw
33. Outer flange
34. Laser / LED
35. Laser ON/OFF switch
36. Screw
37. Inner flange

a. 90° engineers square (not included in the scope of delivery)

b. 45° engineers square (not included in the scope of delivery)

c. Hexagon spanner

3. Scope of delivery

• Sliding cross-cut mitre saw
• 1x Clamping device (8)
• 2x Workpiece support (9)
- Dust bag (21)
- Hexagon spanner (c)
• 1x Saw blade 48 teeth (pre-mounted)
• 1x Saw blade 24 teeth
- Operating manual

4. Proper use

The mitre and trim saw is used for the cutting of wood and plastic, according to the machine size. The saw is not suitable for the cutting of firewood.

Warning! Do not use the device to cut materials other than those described in the operating manual.

Warning! The supplied saw blade is only intended for the sawing of wood! Do not use this blade for sawing firewood!

The machine may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this.

Only suitable saw blades may be used for the machine. The use of any type of cutting wheels is prohibited.

An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual.

Persons who operate and maintain the machine must be familiar with it and must be informed about potential dangers.

In addition, the applicable accident prevention regulations must be strictly observed.

Other general occupational health and safety-related rules and regulations must be observed.

The liability of the manufacturer and resulting damages are excluded in the event of modifications of the machine.

Despite use as intended, specific risk factors cannot be entirely eliminated. Due to the design and layout of the machine, the following risks remain:

• Contact with the saw blade in the exposed sawing area.
• Reaching into the running saw blade (cutting injury).
• Kick-back of workpieces and workpiece parts.
• Saw blade breakage.
• Ejection of faulty carbide parts of the saw blade.
• Hearing damage when the necessary hearing protection is not used.
• Harmful emissions of wood dusts during use in enclosed areas.

Please note that our equipment was not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the device is used in commercial or industrial applications, or for equivalent work.

5. Safety instructions

General power tool safety warnings

⚠ WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

a) Keep your work area clean and well-lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Wear personal protective equipment and always safety goggles. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or rechargeable battery, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or screwdriver before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such precautionary measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service

a) Only have your electric tool repaired by qualified specialists and only with original spare parts. . This will ensure that the safety of the power tool is maintained.

⚠ WARNING! This power tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain circumstances. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the power tool.

Safety instructions for chop and mitre saws

a) Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as the lower protective cover to jam. Sparks from abrasive cutting will burn the lower protective cover, the kerf insert and other plastic parts.

b) Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 100 mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.

c) The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut "freehand" in any way. Unrestrained or moving workpieces could be thrown at high speeds, causing injury.

d) Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting. Start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.

e) Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece "cross handed" i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.

f) Do not reach behind the fence while the blade is spinning. Observe the 100 mm safety distance between hands and the rotating saw blade (this applies to both sides of the saw blade, e.g. also when removing waste pieces of wood). The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.

g) Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.

h) Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece.

Small debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.

i) Only cut one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.

j) Ensure the mitre saw is mounted or placed on a level, firm work surface before use. A level and firm work surface reduces the risk of the mitre saw becoming unstable.

k) Plan your work. Every time you adjust the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the protective cover. Without turning the tool "ON" and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.

I) Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces that are longer or wider than the table of the chop and mitre saw can tip if they are not properly supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.

m) Do not use another person as a substitute for a table extension or as additional support. Unstable support of the workpiece can lead to the blade becoming jammed. Also, the workpiece could shift during the cutting process, pulling you or your assistant into the rotating blade.

n) The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.

o) Always use a clamp or a fixture designed to properly support round material such as rods or tubing. Rods have a tendency to roll while being cut, causing the blade to "bite" and pull the work with your hand into the blade.

p) Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece being thrown.

q) If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts to stop and disconnect the plug from the power source and/or remove the rechargeable battery. Then, remove the jammed material. If you continue sawing with such jamming this can result in a loss of control or to the chop and mitre saw being damaged.

r) After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.

s) Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The braking action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.

Safety instructions for the use of saw blades

1. Do not use damaged or deformed saw blades.

2. Do not use saw blades with cracks. Separate cracked saw blades. Repairs are not permitted.

3. Do not use saw blades made of high speed steel.

4. Check the condition of the saw blades before using the sliding cross-cut mitre saw.

5. Make sure that a suitable saw blade for the material to be cut is selected.

6. Only use saw blades recommended by the manufacturer. Saw blades designed to cut wood and similar materials must comply with EN 847-1.

7. Do not use saw blades made of high-speed alloy steel (HSS steel).

8. Only use saw blades for which the maximum permissible speed is not lower than the maximum spindle speed of the sliding cross-cut mitre saw, and which are suitable for the material to be cut.

9. Observe the direction of rotation of the saw blade.

10. Only use saw blades if you have mastered their use.

11. Observe the maximum speed. The maximum speed specified on the saw blade may not be exceeded. If specified, observe the speed range.

12. Clean dirt, grease, oil and water off of the clamping surfaces.

13. Do not use any loose reducing rings or bushes for the reducing of holes on saw blades.

14. Make sure that fixed reducer rings for securing the saw blade have the same diameter and have at least 1/3 of the cutting diameter.

15. Make sure that fixed reducer rings are parallel to each other.

16. Handle saw blade with caution. They are ideally stored in the originally package or special containers. Wear protective gloves in order to improve grip and to further reduce the risk of injury.

17. Prior to the use of saw blades, make sure that all protective devices are properly fastened.

18. Prior to use, ensure that the saw blade meets the technical requirements of this sliding cross-cut mitre saw, and is properly fastened.

19. Only use the supplied saw blade for cutting wood, never for the processing of metals.

20. Use only a saw blade with a diameter that matches the specifications on the saw.

21. Use additional workpiece supports, if required for workpiece stability.

22. Workpiece support extensions must always be secured and used during work.

23. Replace table inlays when worn!

24. Avoid overheating the saw teeth.

25. When sawing plastic, avoid melting of the plastic.
    Use the appropriate saw blades for this purpose. Replace damaged or worn saw blades immediately.
    When the saw blade overheats, stop the machine.
    Allow the saw blade to cool down before using the machine again.

Attention: Laser beam

Do not look into the beam

Laser class 2

Protect yourself and you environment from accidents using suitable precautionary measures!

• Do not look directly into the laser beam with unprotected eyes.
• Never look into the path of the beam.
• Never point the laser beam towards reflecting surfaces and persons or animals. Even a laser beam with a low output can cause damage to the eyes.
• Caution - methods other than those specified here can result in dangerous radiation exposure.
• Never open the laser module. Unexpected exposure to the beam can occur.
• If the mitre saw is not used for an extended period of time, the batteries should be removed.
• The laser may not be replaced with a different type of laser.
  • Repairs of the laser may only be carried out by the laser manufacturer or an authorised representative.

6. Technical data

AC motor	220 - 240V~50 Hz
Power	2000 Watt / S640%*1800 Watt / S1
Idle speed	5200 rpm
Carbide saw blade	ø 305x ø 30 x3/2,8 mm
Number of teeth	24/48

Pivot range -45° / 0° / +45°
Mitre cut	0° to 45° left, right
Saw width at 90° 330 x 105 mm
Saw width at 45° 230 x 60 mm
Saw width at 2 x 45° to the right (double mitre cut)	230 x 35 mm
Saw width at 2 x 45° is on the left (double mitre cut)	230 x 60 mm
Protection class II
Weight 25 kg
Laser class 2
Laser wavelength 650 nm
Power of laser ≤ 1 mW

* Operating mode S6, uninterrupted, periodic operation. The mode comprises of a start-up period, a time with constant load and an idle time. The operating time is 5 mins, the relative duty cycle is 40% of the operating time.

The workpiece must have a minimum height of 3 mm and a minimum width of 10 mm. Make sure that the workpiece is always secured with the clamping device.

Noise and vibration

The noise and vibration levels have been determined in accordance with EN 62841.

Sound pressure level L_pA	95 dB
Uncertainty K_pA	3 dB
Sound power level L_WA	108 dB
Uncertainty K_WA	3 dB

Wear hearing protection.

Excessive noise can result in a loss of hearing. Total vibration emission values (vector sum of three directions) determined per EN 62841.

Residual risks

The power tool is state-of-the-art and has been built according to the recognised technical safety regulations. However, individual residual risks can arise during operation.

• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
- Residual risks can be minimised if the "safety instructions" and the "Proper use" are observed along with the whole of the operating instructions.
- Do not overload the machine: too much pressure when sawing quickly damages the saw blade. This results in reduced output of the machine in the processing and in cut precision.
• Always use clamps when cutting plastic material: the parts to be sawn must always be fixed between the clamps.
- Avoid accidental start-ups of the machine: The operating button may not be pressed when inserting the plug in a socket.
- Use the tool that is recommended in this manual. In doing so, your mitre saw provides optimal performance.
- Keep your hands away from the working area when the machine is in operation.
- Before performing setting or maintenance work, release the start button and pull out the power plug.

7. Before commissioning

• Open the packaging and carefully remove the device.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, keep the packaging until the expiry of the warranty period.

ATTENTION!

The device and the packaging are not children's toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

• The machine must be securely installed, i.e. bolted down on a workbench, machine stand screw tight. Use the holes in the machine frame for this.

• Prior to commissioning, all covers and safety devices must be mounted correctly.
  • The saw blade must be able to run freely.

• In case of previously machined wood, be aware of any foreign objects, such as nails or screws, etc.

• Before pressing the on/off switch, make sure that the saw blade is correctly fitted, and that moving parts run smoothly.
• Before connecting the machine, make certain that the data on the type plate matches with the mains power data.

8. Attachment and operation

8.1 Installing the machine stand (Fig. 19-26)

Before assembling / starting up, check the frame is complete

A. support feet (728mm)	4x
B. upper transverse struts (360mm) 2x
C. lower transverse struts (492mm) 2x
D. upper longitudinal struts (373mm)	2x
E. lower longitudinal struts (505mm)	2x
F. Rubber feet	4x
G. Carriage bolt M6x12	32x
H. Washer M6	32x
I. Hexagonal nut, self-locking (M6)	32x
J. Hexagonal bolt M8x40	4x
K. Washer M8	4x
L. Hexagonal nut M8	4x

Attention:

When assembling the base frame, make sure it is on a level surface.

Before each use of the machine, check the screws on the machine stand and tighten them if necessary.

• Connect the rubber feet (F) to the supporting feet (A) (Fig. 20).
• Screw the longitudinal strut (E) to supporting two feet (A) using the coach bolts (G), washers (H) and hexagon nuts (I) supplied (Fig. 20 and 21).
• Repeat this process.
• Now, screw the longitudinal strut (E) to the supporting feet (A) using the coach bolts (G), washers (H) and hexagon nuts (I) supplied (Fig. 22).
• Repeat this process.

• Screw the transverse struts (B) to the longitudinal struts (A) with the supplied coach bolts (G), washers (H) and hexagon nuts (I). Make sure that the transverse strut (B) is mounted correctly (fig. 23 and 24).

• Screw the pre-assembled kits (fig. 22 and 23) together with the supplied coach bolts (G), washers (H) and hexagon nuts (I) to form the base frame (fig. 25).

• Place the sliding cross-cut mitre saw on the machine stand and align it so that the holes in the saw are aligned with those in the machine stand. Then screw the sliding cross-cut mitre saw with the hexagonal screws (J), washers (K) and hexagon nuts (L) supplied (Fig. 26).

8.2 Assemble the saw (Fig. 1 - 6)

• To adjust the rotary table (16), push the locking lever (13) downwards and pull the lower indexed position lever (12) upwards with your index finger.
• Rotate the rotary table (16) and pointer (14) to the desired angle on the scale (15) and lock in place by folding up the locking lever (13).
• The saw is unlocked from the lower position by gently pressing down on the machine head (5) and, at the same time, pulling out the locking pin (24) from the engine mount.
  • Swivel the machine head (5) upwards.
• The clamping device (8) can be attached to both sides of the fixed saw table (17). Insert the clamping device (8) into the holes provided for them on the rear side of the stop rail (18) and secure them with the screw.
• Attach the workpiece supports (9) to the fixed saw table (17) as shown in Figure 6a,b,c and push all the way through. Secure the shafts with the retaining springs to prevent them from slipping out accidentally. The fasten in the desired position with the screw (10).
• The machine head (5) can be tilted to the left to max. 45° by loosening the locking screw (22), to tilt the machine head (5) to the right to max. 45° the locking bolt (22a) must be loosened.

8.3 Fine adjustment of the stop for 90° chop cut (Fig. 3, 5, 17)

Engineers square (a) not included in the scope of delivery.

• Lower the machine head (5) and fix it with the locking pin (24).
• Loosen the locking screw (22).
• Place the engineers square (a) between the saw blade (7) and the rotary table (16).
• Loosen the nut (c). Adjust the adjustment screw (30) until the angle between the saw blade (7) and the rotary table (16) is 90^ .

• Retighten the nut (c) to lock the setting.
- Then check the position of the angle display. If necessary, loosen the pointer (20) with a Phillips screw-driver, set the angle scale (19) to 0° position and re-tighten the retaining screw.

8.4 Fine adjustment of the stop for 45^ mitre cut (Fig. 1, 3, 5, 18)

Engineers square (b) not included in the scope of delivery.

• Lower the machine head (5) and fix it with the locking pin (24).
  • Fix the rotary table (16) in the 0° position.
• Loosen the locking screw (22) and tilt the machine head (5) to the left, to 45^ , using the handle (1).
• Place 45^ stop bracket (b) between saw blade (7) and rotary table (16).
• Loosen the nut (d). Adjust the screw (31) until the angle between the saw blade (7) and the rotary table (16) is 45°.
• Retighten the nut (d) to lock the setting.

8.5 Chop cut 90° and rotary table 0° (Fig. 1, 2, 6, 7)

In the case of cutting widths up to approx. 100 mm it is possible to fix the traction function of the saw with the locking screw (23) in the rear position. In this position the machine can be operated in chop cutting mode. If the cutting width is over 100 mm then it is necessary to ensure that the locking screw (23) is loose and the machine head (5) can move.

Attention! For 90° mitre cuts, the moveable stop rail (28) must be fixed in the inner position.

• Open the set screw (29) on the moveable stop rail (28) and push the moveable stop rail (28) inwards.
• The moveable stop rail (28) must be locked in a position far enough from the inner position that the distance between the stop rail (28) and the saw blade (7) is no more than 5 mm.
• Before making the cut, check that no collision could occur between the stop rail (28) and the saw blade (7).
• Tighten the set screw (29) again.
• Move the machine head (5) to the upper position.
• Use the handle (1) to push back the machine head (5) and fix it in this position if required (dependent on the cutting width).
• Place the wood to be cut against the stop rail (18) and on the rotary table (16).

• Secure the material with the clamping device (8) on the fixed saw table (17) to prevent it from shifting during the cutting process.

• Unlock the locking switch (3) and press the on/off switch (2) to switch the motor on.

• Press the on/off switch (2) to switch on the motor.
• With the cable routing fixed (23): Move the machine head (5) with the handle (1) evenly and with light pressure downwards until the saw blade (7) has cut through the workpiece.
• With the drag guide (23) not fixed in place: pull the machine head (5) all the way to the front. Lower the handle (1) to the very bottom by applying steady and light downward pressure. Now push the machine head (5) slowly and steadily to the very back until the saw blade (7) has completely cut through the work piece.
• When the sawing process is finished, return the machine head to the upper resting position and release the ON/OFF switch (2). Attention! The return spring automatically raises the machine. Do not let go of the handle (1) after finishing cutting but move the machine head slowly upwards with light counter-pressure.

8.6 90° chop cut and rotary table 0°-45°

(Fig. 1, 6, 7)

Angled cuts of 0^ - 45^ to the stop rail to the left and right can be carried out with the chop saw.

Attention! For 90° mitre cuts, the moveable stop rail (28) must be fixed in the inner position.

• Open the set screw (29) on the moveable stop rail (28) and push the moveable stop rail (28) inwards.
• The moveable stop rail (28) must be locked in a position far enough from the inner position that the distance between the stop rail (28) and the saw blade (7) is no more than 5 mm.

- Before making the cut, check that no collision could occur between the stop rail (28) and the saw blade (7).

- Tighten the set screw (29) again.

- Push the locking lever (13) downwards and pull the lower indexed position lever (12) upwards with your index finger.

- Use the locking handle (13) to adjust the rotary table (16) to the desired angle. The pointer (14) on the rotary table (16) must match the desired angle on the scale (15) on the fixed saw table (17).

- Tilt the locking lever (13) back up again to fix the rotary table (16) in place.

• Make a cut as described in point 8.5.

8.7 0°-45° mitre cut and rotary table 0°

(Fig. 1, 2, 6, 8)

Mitre cut of 0^ - 45^ to the stop rail to the left and right can be carried out with the chop saw.

Attention! For bevel cuts (inclined saw head), the moveable stop rail (28) must be fixed in the outer position.

• Open the set screw (29) on the moveable stop rail (28) and push the moveable stop rail (28) outwards.
• The moveable stop rail (28) must be locked in a position far enough from the inner position that the distance between the stop rail (28) and the saw blade (7) is at least 5 mm.
• Before making the cut, check that no collision could occur between the stop rail (28) and the saw blade (7).
• Tighten the set screw (29) again.
• Move the machine head (5) to the upper position.
  • Fix the rotary table (16) in the 0° position.
• Loosen the locking screw (22) and tilt the machine head (5) to the left with the handle (1) until the pointer (20) points to the desired angle on the scale (19).
  • Retighten the locking screw (22).
  • Make a cut as described in point 8.5.

8.8 0°-45° mitre cut and rotary table 0°-45°

(Fig. 1, 2, 6, 9)

The chop saw can be used for mitre cuts of 0^-45^ to the left and right of the work surface and of 0^-45^ to the stop rail (double mitre cut).

Attention! For bevel cuts (inclined saw head), the moveable stop rail (28) must be fixed in the outer position.

- Open the set screw (29) on the moveable stop rail (28) and push the moveable stop rail (28) outwards.

- The moveable stop rail (28) must be locked in a position far enough from the inner position that the distance between the stop rail (28) and the saw blade (7) is at least 5 mm.

- Before making the cut, check that no collision could occur between the stop rail (28) and the saw blade (7).

- Tighten the set screw (29) again.

- Move the machine head (5) to the upper position.

- Push the locking lever (13) downwards and pull the lower indexed position lever (12) upwards with your index finger to release the rotary table.

- Use the locking handle (13) to adjust the rotary table (16) to the desired angle (see also point 8.6).

- Tilt the locking lever (13) back up again to fix the rotary table (16) in place.

• Loosen the locking screw (22).
• Use the handle (1) to tilt the machine head (5) to the left to the desired angle (see also point 8.7).
  • Retighten the locking screw (22).
  • Make a cut as described in point 8.5.

8.9 Restricting the cutting depth (Fig. 3)

• The cutting depth can be seamlessly adjusted with the screw (26). To do so, loosen the knurled nut on the screw (26). Set the desired cutting depth by screwing in or unscrewing the screw (26). Then retighten the knurled nut on the screw (26).
• Check the setting with a test cut.

8.10 Dust bag (Fig. 2)

• The saw is equipped with a dust bag (21) for chips.
- Squeeze together the metal ring on the dust bag and attach it to the outlet opening in the motor area.
- The dust bag (21) can be emptied via the zip on the underside.

8.11 Replacing the saw blade (Fig. 12-15)

Pull out the mains plug!

Attention! Wear protective gloves when changing the saw blade! Danger of injury!

• Swivel the machine head (5) upwards.
• Loosen the screw (f) of the flange cover so that it can move freely.
• Fold the saw blade guard (5) up sufficiently that the recess in the saw blade guard (5) is above the flange screw (32).
• With one hand, fit the Hexagon spanner key (c) to the flange screw (32).
• Firmly press the saw shaft lock (4), and slowly turn the flange screw (32) clockwise. After max. one turn, the saw shaft lock (4) engages.
• Then undo the flange screw (32), by applying a slightly greater force in a clockwise direction.
• Fully unscrew the flange screw (32) and remove the outer flange (33).
• Remove the saw blade (7) from the inner flange (37) and pull it out downwards.
• Carefully clean the flange screw (32), outer flange (33) and inner flange (37).
• Insert the new saw blade (7) in the reverse sequence and tighten.
• Attention! The cutting angle of the teeth, i.e. the direction of rotation of the saw blade (7), must correspond to the direction of the arrow on the housing.

• Move the guide bar into position and tighten the screw (f) again.

• Before continuing work, check that the safety devices are functioning properly.

• Attention! After each saw blade change, check that the saw blade (7) runs freely in the table cut-out (11) in vertical position as well as when tilted to 45°.
• Attention! Changing and aligning the saw blade (7) must be carried out properly.

8.12 Laser operation / LED (fig. 16)

• Switching on: Move the laser/LED on/off switch (35) to position "1". A laser line is projected onto the workpiece to be cut, indicating the exact cutting path.
• Switching off: Move the laser/LED on/off switch (35) to position "0".

8.13 Calibrating the laser (Fig. 11)

If the laser (34) is no longer showing the correct cutting line, it can be readjusted. Open the screws (36) and adjust the laser by sliding it sideways such that the laser beam hits the cutting teeth of the saw blade (7).

9. Transport (Fig. 1, 2)

• To lock the rotary table (16), the locking lever must be in the folded-up position.
• Push the machine head (5) downwards and lock it with the locking pin (24). The saw is now locked in the lower position.
• Fix the saw's drag function with the locking screw for drag guide (23) in rear position.
• Carry the machine by the fixed saw table (17).
• To reassemble the machine, proceed as described in 8.2.

10. Maintenance

⚠ WARNING! Pull out the mains plug before carrying out any setting, servicing or repair work!

General maintenance tasks

Wipe swarf and dust off the machine from time to time with a cloth. Oil the rotating parts once monthly to extend the life of the tool. Do not oil the motor. Do not use corrosive agents for cleaning the plastic.

Brush inspection

If the machine is new, check the carbon brushes after the first 50 operating hours or if a new brush has been mounted. After the initial check, check every 10 operating hours.

If the carbon is worn down to a length of 6 mm, or the spring or the shunt wire is burnt or damaged, both brushes must be replaced. If the brushes are found to be usable after removal, they can be reinstalled.

Service information

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.

Wearing parts*: Carbon brushes, saw blade, table in-lays, dust collection bags, V-belts

* may not be included in the scope of delivery!

Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the front page.

11. Storage

• Store the device and its accessories in a dark, dry and frost-free place that is inaccessible to children.
• The optimum storage temperature is between 5 and 30^ .
• Store the power tool in its original packaging.
• Cover the power tool to protect it from dust or moisture.
• Store the operating manual with the power tool.

12. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer's mains connection as well as the extension cable used must also comply with these regulations.

• The product fulfils the requirements of EN 61000-3-11 and is subject to special connection requirements. This means that use at any freely selectable connection points is not permitted.
• The device can cause temporary voltage fluctuations in unfavourable mains conditions.
• The product is only intended for use at connection points that
  a) do not exceed a maximum permissible mains impedance of "Z" (Zmax 0.411 Ω), or
  b) have a mains constant current carrying capacity of at least 100 A per phase.

- As the user, you are required to ensure, in consultation with your electric power company if necessary, that the connection point at which you wish to operate the product meets one of the two requirements, a) or b), named above.

Important information

In the event of overloading, the motor will switch itself off. After a cool-down period (time varies) the motor can be switched back on again.

Damaged electrical connection cable.

The insulation on electrical connection cables is often damaged.

This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors.
• Kinks where the connection cable has been improperly fastened or routed.

- Places where the connection cables have been cut due to being driven over.

• Insulation damage due to being ripped out of the wall outlet.

- Cracks due to the insulation ageing.

Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.

Check the electrical connection cables for damage regularly. Ensure that the connection cables are disconnected from electrical power when checking for damage.

Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables with the designation "H05VV-F".

The printing of the type designation on the connection cable is mandatory.

Connection type X

If the mains connection cable of this product is damaged, it must be replaced by a special connection cable which can be obtained from the manufacturer or its service department.

AC motor:

• The mains voltage must be 220 - 240 V\~
• Extension cables up to 25 m long must have a cross-section of 1.5 mm ^2 .

Connections and repair work on the electrical equipment may only be carried out by electricians.

Please provide the following information in the event of any enquiries:

• Type of current for the motor
• Engine data - type plate

13. Disposal and recycling

Notes for packaging

The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

Notes on the electrical and electronic equipment act [ElektroG]

Electrical and electronic appliances do not belong in household waste, but should be collected and disposed of separately.

• Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal. Their disposal is regulated by the battery act.

• Owners or users of electrical and electronic devices are legally obliged to return them after use.
• The end user is responsible for deleting their personal data from the old device being disposed of!
• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places:

• Public disposal or collection points (e.g. municipal works yards)

• Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or offer to do so voluntarily.
• Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.
• For additional take-back conditions of the manufacturers and distributors, please contact the respective customer service.

- In the case of delivery of a new electrical device by the manufacturer to a private household, the latter may arrange for the free collection of the old electrical device upon request from the end-user.

Get in contact with the manufacturer's customer service.

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. Different provisions may apply to the disposal of electrical and electronic appliances in countries outside the European Union.

14. Troubleshooting

Fault Possible cause Remedy
Motor does not work	Engine, cable or connector defective, mains fuses blown.	Arrange for inspection of the machine by a specialist.Never repair the motor yourself.Danger!Check mains fuses and replace as necessary
The engine runs slowly and does not reach the operating speed.	Voltage too low, coils damaged, capacitor burnt.	Contact the utility provider to check the voltage. Arrange for inspection of the motor by a specialist. Arrange for replacement of the capacitor by a specialist.
Engine producing excessive noise.	Coils damaged, motor defective.	Arrange for inspection of the motor by a specialist.
The motor does not reach its full power.	Circuits in the network are overload-ed (lamps, other motors, etc.).	Do not use any other equipment or engines on the same circuit.
Motor overheats easily.	Overloading of the motor, insufficient cooling of the motor.	Avoid overloading the motor while cutting, remove dust from the motor in order to ensure optimal cooling of the motor.
Saw cut is rough or wavy.	Saw blade dull, tooth shape not appropriate for the material thickness.	Resharpen saw blade and/or use suitable saw blade.
Workpiece pulls away and/or splinters.	Excessive cutting pressure and/or saw blade not suitable for use.	Insert suitable saw blade.

Günzburger Straße 69

D-89335 Ichenhausen

Cher client,

Technical schematic diagram of a mechanical assembly with numbered components and Chinese labels

Technical diagram of a mechanical frame structure with numbered components for identification

EC Declaration of Conformity

2000/14/EG_2005/88/EG Annex V Annex VI Noise: measured LWA = xx dB; guaranteed LWA = xx dB P = xx KW; L/Ø = cm Notified Body: Notified Body No.: 2016/1628/EU Emission. No:

X 2006/42/EG
	Annex IV Notified Body: Notified Body No.: Certificate No.:

Standard references:

EN 62841-1:2015+A11:2022; EN IEC 62841-3-9:2020+A11:2020; EN IEC 55014-1:2021;

EN IEC 61000-3-2:2019+A1:2021; EN IEC 61000-3-11:2019; EN IEC 55014-2:2021;

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Subject to change without notice

Documents registrar: Matthias Herz

Günzburger Str. 69, D-89335 Ichenhausen

Garantie DE

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyer's rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Garantie FR