HS116 - Saw SCHEPPACH - Free user manual and instructions

Product type	Table circular saw
Brand	Scheppach
Model	HS116
Power supply	220-240 V~, 2000 W
No-load speed	4500 min⁻¹
Saw blade	Ø 255 x 30 x 2.8 mm, 24 teeth
Blade body thickness	1.8 mm
Riving knife thickness	1.8 mm
Max. cutting height (0°)	83 mm
Max. cutting height (45°)	58 mm
Blade tilt	0° to 45°
Table surface (min.)	742 x 640 mm
Table surface (max.)	1195 x 640 mm
Min. workpiece dimension	10 x 50 x 1 mm
Dust extraction connection	Ø 35 mm
Weight	approx. 29 kg
Sound pressure level	94 dB(A) (uncertainty 3 dB)
Sound power level	107 dB(A) (uncertainty 3 dB)
Protection class	II (double insulation)
Duty type	S1 (continuous)
Main functions	Rip cuts, cross cuts, mitre cuts; sliding carriage; table extensions
Maintenance and cleaning	Clean after each use; use brush and damp cloth; compressed air max. 2 bar
Safety	Blade guard, riving knife, overload switch, parallel and cross stop
Spare parts and repairability	Saw blade, carbon brushes, table insert, push stick; repairs by specialist

Frequently Asked Questions - HS116 SCHEPPACH

How to change the saw blade of the Scheppach HS116?

Unplug the machine. Remove the blade guard and the table insert. Use the supplied wrenches (10/13 mm and 10/21 mm) to loosen the hex screw and the outer flange. Replace the blade respecting the rotation direction (teeth forward). Reinstall the flange, tighten the screw, then reinstall the table insert and guard.

What is the maximum cutting height?

At 0° tilt, the maximum cutting height is 83 mm. At 45°, it is 58 mm.

How to adjust the cutting depth?

Turn the crank wheel (16): clockwise to increase depth, counterclockwise to decrease. Check the adjustment with a test cut.

Can I use the saw to cut metal?

No, the saw is designed only for wood and plastics. Never use HSS blades or cutting discs.

How to maintain the circular saw?

Clean the device after each use with a brush and damp cloth. Lubricate rotating parts once a month. Have the carbon brushes checked by an electrician if excessive sparks occur.

What protective equipment should I wear?

Always wear safety goggles, hearing protection, a dust mask, and protective gloves when handling blades.

How to adjust the parallel stop?

Loosen the eccentric lever (8b) and move the stop along the rails (7a/7b). The cutting width is read on the front rail scale. For fine adjustment, loosen the screws (8c) and align the stop rail parallel to the blade.

What to do if the blade gets stuck in the workpiece?

Immediately turn off the saw and unplug it. Wear gloves, remove the stuck workpiece. Check that the blade is sharp and the parallel stop is correctly aligned.

How to use the sliding carriage?

Unlock the carriage by pulling and turning the wing nut (21a) 90°. Push the carriage forward for cutting. To lock it, return it to the starting position and turn the nut 90° in the opposite direction.

Where can I find spare parts?

Use only original Scheppach spare parts. You can order them from your dealer or on the manufacturer's website. Wear parts include carbon brushes, table insert, push stick, and saw blade.

USER MANUAL HS116 SCHEPPACH

Industrial machine with metal frame and wheels, no visible text or symbols

HS116

DE	TischkreissägeOriginalbetriebsanleitung	8
GB	Table sawTranslation of original instruction manual	28
FR	Scie de tableTraduction des instructions d'origine	46

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Line drawing of a mechanical device with internal components (no text or symbols)

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The image is too blurry to recognize any text content.

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1 3 max.3-5mm

m = 311
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Close-up of a transparent plastic device with a coiled cable, mounted on a workbench (no visible text or symbols)

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m = 311

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Mechanical device with labeled components and directional arrows, no readable text or symbols

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Person operating a mechanical device with a lever and wheels (no visible text or symbols)

1c 1 1b1a

Günzburger Straße 69

D-89335 Ichenhausen

Verehrter Kunde

1. Explanation of the symbols on the device

Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompanying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures.

	Read the operating and safety instructions before start-up and follow them!
	Wear hearing protection.
	Wear a dust protection mask.
	Wear eye protection.
	Wear protective gloves.
	ATTENTION: Danger of injury! Do not reach into saw blade while it is running.
	Protection class II (double insulation)
△ Attention!	We have marked points in these operating instructions that impact your safety with this symbol

Table of contents: Page:

1. Explanation of the symbols on the device....28
2. Introduction....30
3. Device description 30
4. Scope of delivery....31
5. Proper use....31
6. Safety instructions.... 31
7. Technical data 36
8. Unpacking 36
9. Assembly....36
10. Before commissioning....38
11. Operation....39
12. Sawing....40
13. Cleaning 42
14. Transport 42
15. Maintenance....42
16. Storage 43
17. Electrical connection 44
18. Disposal and recycling 44
19. Troubleshooting....45

2. Introduction

Manufacturer:

scheppach

Günzburger Straße 69

D-89335 Ichenhausen

Dear Customer

We hope your new tool brings you much enjoyment and success.

Note:

In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Improper handling
• Failure to comply with the operating instructions.
• Repairs carried out by third parties, unauthorised specialists.
• Installing and replacing non-original spare parts,
• Improper use
• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 13 / VDE0113 not being observed

Please consider:

Read the whole text of the operating manual before assembly and commissioning.

This operating manual should help you to familiarise yourself with your device and to use it for its intended purpose.

The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimising repair costs and downtimes, and for increasing the reliability and extending the service life of the device.

In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the machine in your country. Keep the operating manual at the device, in a plastic sleeve, protected from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work.

The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards. The required minimum age must be observed.

In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed.

We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

3. Device description (fig. 1 - 3, 16 - 17, 19, 20, 23, 27, 29, 31, 36, 39)

1. Saw blade
   1a. Hexagon screw
   1b. Outer saw blade flange
   1c. Inner saw blade flange
2. Saw blade guard
   2a. Fixing screw
3. Riving knife
   3a. Fixing screw
4. Table inlay
   4a. Fixing screw
5. Saw table
6. Extraction hose
   7a. Rear guide rail
   7b. Front guide rail
7. Parallel stop
   8a. Guide rail
   8b. Eccentric lever
   8c. Hexagon screw
8. Right table width extension
9. Push stick
10. Locking lever right table width extension
11. Scale
12. Wheel
13. Locking latch
14. On/off switch
15. Crank wheel
16. Overload switch
17. Locking lever
18. Transverse stop
    19a. Screw clamp
    19b. Guide rail
    19c. Clamping handle
    19d. Knurled nuts
    19e. Wing nut for screw clamp
    19f. Wing nut for transverse stop
19. Left table width extension
    20a. Wing nuts
20. Sliding carrier plate
    21a. Wing nut
21. Extraction port
22. Hose clamp for extraction hose
23. Machine stand
    25a. Machine stand part 1
    25b. Machine stand part 2
    25c. Machine stand part 3
    25d. Machine stand part 4
    25e. Machine stand part 5
    25f. Machine stand part 6
24. Ring spanner 10 / 13 mm
25. Ring spanner 10 / 21 mm
26. Groove
27. Sight glass
28. Wooden push block (not included in the scope of delivery)

4. Scope of delivery

• Operating manual
• Saw blade
• Saw blade guard
• Parallel stop
• Stop rail for parallel stop
• Transverse stop
• Stop rail for transverse stop
• Clamping handle for transverse stop
• Push stick
• Hose clamp for extraction hose
  • Machine stand part 1
• Machine stand part 2
  • Machine stand part 3
  • Machine stand part 4
  • Machine stand part 5
  • Machine stand part 6
  • Ring spanner 10 / 13 mm
• Ring spanner 10 / 21 mm

Assembly material

A. Coach bolt M8 x 78 mm (8x)
B. Allen screw M6 x 53 mm (4x)
C. Phillips screw M5 x 50 mm (2x)
D. Phillips screw M5 x 40 mm (4x)
E. Coach bolt M6 x 55 mm (2x)
F. Phillips screw M5 x 10 mm (1x)
G. Knurled nut (2x)
H. Small washer (2x)
I. Large washer (4x)
J. Spacer (8x)
K. Nut M8 (8x)
L. Nut M6 (4x)
M. Nut M5 (7x)
N. Flat end cap (6x)
O. Round end cap (2x)
P. Wheel screw (2x)

5. Proper use

The circular table saw is used for the longitudinal and transverse cutting (only with the transverse stop) of all types of timbers and plastic, in accordance with the machine size. It is not permitted to cut any type of round timber.

Only suitable saw blades (HM or CV saw blades) may be used for the machine. The use of HSS saw blades and any type of cutting wheels is prohibited.

Notes:

Compliance with the regulations, safety instructions, descriptions and notes in this operating manual are part of proper use.

The safety, operating and maintenance specifications of the manufacturer, as well as the dimensions specified in the operating manual, must be observed.

Working on or with the product may only be carried out as described in this operating manual. All other maintenance and repair work not described in this operating manual must be carried out by a customer service centre.

Please observe that our equipment was not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the equipment is used in commercial or industrial applications, or for equivalent work.

Other general occupational health and safety-related rules and regulations must be observed.

ATTENTION

When using the product, several safety warnings must be observed to prevent injuries and damage. For this reason, carefully read the operating and safety instructions. Keep them in a safe place so that the information is available at all times. If the product is handed over to another person, hand over the operating and safety instructions with it. We accept no liability for accidents or damage that occur due to a failure to observe this operating manual and the safety instructions.

The liability of the manufacturer and resulting damages are excluded in the event of modifications of the machine.

Despite use as intended, specific risk factors cannot be entirely eliminated. Due to the design and layout of the machine, the following risks remain:

• Contact with the saw blade in the exposed sawing area.
• Reaching into the running saw blade (cutting injury)
• Kick-back of workpieces and workpiece parts
• Saw blade breakage
• Ejection of faulty carbide parts of the saw blade
• Hearing damage when the necessary hearing protection is not used.
• Harmful emissions of wood dusts during use in enclosed areas.

6. Safety instructions

General power tool safety warnings

⚠ WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

c) Avoid unintentional startup. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

WARNING

Danger due to electromagnetic field

This power tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions.

- In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the power tool.

Safety instructions for table saws

Guarding related warnings

a) Keep guards in place. Guards must be in working order and be properly mounted. A guard that is loose, damaged, or is not functioning correctly must be repaired or replaced.
b) Always use saw blade guard and riving knife for every through-cutting operation. For through-cutting operations where the saw blade cuts completely through the thickness of the workpiece, the guard and other safety devices help reduce the risk of injury.
c) Immediately reattach the guarding system after completing an operation (such as rabbeting, dadoing or resawing cuts) which requires removal of the saw blade guard and/or riving knife. The guard and riving knife help to reduce the risk of injury.
d) Make sure the saw blade is not contacting the guard, riving knife or the workpiece before the switch is turned on. Inadvertent contact of these items with the saw blade could cause a hazardous condition.

e) Adjust the riving knife as described in this instruction manual. Incorrect spacing, positioning and alignment can make the riving knife ineffective in reducing the likelihood of kickback.
f) For the riving knife to work, they must be engaged in the workpiece. The riving knife is ineffective when cutting workpieces that are too short to be engaged with the riving knife. Under these conditions a kickback cannot be prevented by the riving knife.
g) Use the appropriate saw blade for the riving knife. For the riving knife to function properly, the saw blade diameter must match the appropriate riving knife and the body of the saw blade must be thinner than the thickness of the riving knife and the cutting width of the saw blade must be wider than the thickness of the riving knife.

Cutting procedures warnings

a) △ DANGER: Never place your fingers or hands in the vicinity or in line with the saw blade. A moment of inattention or a slip could direct your hand towards the saw blade and result in serious personal injury.
b) Feed the workpiece into the saw blade or cutter only against the direction of rotation. Feeding the workpiece in the same direction that the saw blade is rotating above the table may result in the workpiece, and your hand, being pulled into the saw blade.
c) Never use the mitre gauge to feed the workpiece when ripping and do not use the rip fence as a length stop when cross cutting with the mitre gauge. Guiding the workpiece with the rip fence and the mitre gauge at the same time increases the likelihood of saw blade binding and kickback.
d) When ripping, always apply the workpiece feeding force between the fence and the saw blade. Use a push stick when the distance between the fence and the saw blade is less than 150 mm, and use a push block when this distance is less than 50 mm. "Work helping" devices will keep your hand at a safe distance from the saw blade.
e) Use only the push stick provided by the manufacturer or constructed in accordance with the instructions. This push stick provides sufficient distance of the hand from the saw blade.
f) Never use a damaged or cut push stick. A damaged push stick may break causing your hand to slip into the saw blade.

g) Do not perform any operation “freehand”. Always use either the rip fence or the mitre gauge to position and guide the workpiece. “Freehand” means using your hands to support or guide the workpiece, in lieu of a rip fence or mitre gauge. Freehand sawing leads to misalignment, binding and kickback.
h) Never reach around or over a rotating saw blade. Reaching for a workpiece may lead to accidental contact with the moving saw blade.
i) Provide auxiliary workpiece support to the rear and/or sides of the saw table for long and/or wide workpieces to keep them level. A long and/or wide workpiece has a tendency to pivot on the table's edge, causing loss of control, saw blade binding and kickback.
j) Feed workpiece at an even pace. Do not bend or twist the workpiece. If jamming occurs, turn the tool off immediately, unplug the tool then clear the jam. Jamming the saw blade by the workpiece can cause kickback or stall the motor.
k) Do not remove pieces of cut-off material while the saw is running. The material may become trapped between the fence or inside the saw blade guard and the saw blade pulling your fingers into the saw blade. Turn the saw off and wait until the saw blade stops before removing material.
I) Use an auxiliary fence in contact with the table top when ripping workpieces less than 2 mm thick. A thin workpiece may wedge under the rip fence and create a kickback.

Kickback causes and related warnings

Kickback is a sudden reaction of the workpiece due to a pinched, jammed saw blade or misaligned line of cut in the workpiece with respect to the saw blade or when a part of the workpiece binds between the saw blade and the rip fence or other fixed object.

Most frequently during kickback, the workpiece is lifted from the table by the rear portion of the saw blade and is propelled towards the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions. And can be avoided by taking proper precautions as given below.

a) Never stand directly in line with the saw blade. Always position your body on the same side of the saw blade as the fence. Kickback may propel the workpiece at high velocity towards anyone standing in front and in line with the saw blade.
b) Never reach over or in back of the saw blade to pull or to support the workpiece. Accidental contact with the saw blade may occur or kickback may drag your fingers into the saw blade.
c) Never hold and press the workpiece that is being cut off against the rotating saw blade. Pressing the workpiece being cut off against the saw blade will create a binding condition and kickback.
d) Align the fence to be parallel with the saw blade. A misaligned fence will pinch the workpiece against the saw blade and create kickback.
e) Use a featherboard to guide the workpiece against the table and fence when making non-through cuts such as rabbeting, dadoing or re-sawing cuts. A featherboard helps to control the workpiece in the event of a kickback.
f) Use extra caution when making a cut into blind areas of assembled workpieces. The protruding saw blade may cut objects that can cause kickback.
g) Support large panels to minimise the risk of saw blade pinching and kickback. Large panels tend to sag under their own weight. Support(s) must be placed under all portions of the panel overhanging the table top.
h) Use extra caution when cutting a workpiece that is twisted, knotted, warped or does not have a straight edge to guide it with a mitre gauge or along the fence. A warped, knotted, or twisted workpiece is unstable and causes misalignment of the kerf with the saw blade, binding and kickback.
i) Never cut more than one workpiece, stacked vertically or horizontally. The saw blade could pick up one or more pieces and cause kickback.
j) When restarting the saw with the saw blade in the workpiece, centre the saw blade in the kerf so that the saw teeth are not engaged in the material. If the saw blade binds, it may lift up the workpiece and cause kickback when the saw is restarted.
k) Keep saw blades clean, sharp, and with sufficient set. Never use warped saw blades or saw blades with cracked or broken teeth. Sharp and properly set saw blades minimise binding, stalling and kickback.

Table saw operating procedure warnings

a) Turn off the table saw and disconnect the power cord when removing the table insert, changing the saw blade or making adjustments to the riving knife or saw blade guard, and when the machine is left unattended. Precautionary measures will avoid accidents.
b) Never leave the table saw running unattended. Turn it off and don't leave the tool until it comes to a complete stop. An unattended running saw is an uncontrolled hazard.
c) Locate the table saw in a well-lit and level area where you can maintain good footing and balance. It should be installed in an area that provides enough room to easily handle the size of your workpiece. Cramped, dark areas, and uneven slippery floors invite accidents.
d) Frequently clean and remove sawdust from under the saw table and/or the dust collection device. Accumulated sawdust is combustible and may self-ignite.
e) The table saw must be secured. A table saw that is not properly secured may move or tip over.
f) Remove tools, wood scraps, etc. from the table before the table saw is turned on. Distraction or a potential jam can be dangerous.
g) Always use saw blades with correct size and shape (diamond versus round) of arbour holes. Saw blades that do not match the mounting hardware of the saw will run off-centre, causing loss of control.
h) Never use damaged or incorrect saw blade mounting means such as flanges, saw blade washers, bolts or nuts. These mounting means were specially designed for your saw, for safe operation and optimum performance.
i) Never stand on the table saw, do not use it as a stepping stool. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
j) Make sure that the saw blade is installed to rotate in the proper direction. Do not use grinding wheels, wire brushes, or abrasive wheels on a table saw.
Improper saw blade installation or use of accessories not recommended may cause serious injury.

Safety instructions for the handling of saw blades

1. Only use insertion tools if you have mastered their use.
2. Observe the maximum speed. The maximum speed specified on the insertion tool may not be exceeded. If specified, observe the speed range.

3. Observe the motor / saw blade direction of rotation.

4. Do not use any insertion tools with cracks. Sort out cracked insertion tools. Repairs are not permitted.

5. Clean dirt, grease, oil and water off of the clamping surfaces.
6. Do not use any loose reducing rings or bushes to reduce holes on circular saw blades.
7. Make sure that fixed reducer rings for securing the insertion tool have the same diameter and have at least 1/3 of the cutting diameter.
8. Make sure that fixed reducer rings are parallel to each other.
9. Handle insertion tools with caution. They are ideally stored in the originally package or special containers. Wear protective gloves in order to improve grip and to further reduce the risk of injury.
10. Prior to the use of insertion tools, make sure that all protective devices are properly fastened.
11. Prior to use, make sure that the insertion tool meets the technical requirements of this electric tool and is properly fastened.
12. Only use the supplied saw blade for cutting wood, never for the processing of metals.
13. Use the correct saw blade for the material to be processed.
14. Use only a saw blade with a diameter that matches the specifications on the saw.
15. Use only saw blades that are marked with an equal or higher rotational speed than that marked on the power tool.
16. Use only saw blades recommended by the manufacturer which conform to EN 847-1, if intended for cutting wood or similar materials.
17. Wear suitable personal protective equipment, such as:
18. Hearing protection;
19. Protective gloves when handling saw blades.
20. Only use saw blades recommended by the manufacturer which conform to EN 847-1. Warning! When changing the saw blade, ensure that the cutting width is not smaller and the width of the saw blade disc is not greater than the thickness of the riving knife!
21. When sawing wood and plastics, avoid the saw teeth overheating. Reduce the feed speed in order to avoid the plastic melting.
22. Please note that complex non-through cutting operations and tapered cuts are not permitted.
23. Avoid bevel ripping on bevelling side of the saw blade.
24. Make sure when mounting or when installing the parallel stop that it should be aligned parallel to the saw blade.

7. Technical data

AC motor 220 - 240 V\~

Power consumption	2000 W
Operating mode	S1
Idle speed	4500 min ^1
Carbide saw blade	255 x 30 x 2,8 mm
Thickness of saw blade disc	1,8 mm
Number of teeth (pre-mounted saw blade)	24
Riving knife thickness	1,8 mm
Min. size of workpiece W x L x H	10 x 50 x 1 mm
Min. table size	742 x 640 mm
Max. table size	1195 x 640 mm
Cutting height max. 45°	58 mm
Cutting height max. 0°	83 mm
Tilting saw blade	0 - 45°
Extraction connection	∅ 35 mm
Weight	approx. 29 kg

Technical changes reserved!

*S1:Continuous operation with constant load

Noise

The noise values have been determined in accordance with EN 62841.

Sound pressure level L_pA .....94 dB(A)

Uncertainty K_pA 3 dB

Sound power level L_WA 107 dB(A)

Uncertainty K_WA 3 dB

⚠ WARNING

Excessive and frequent exposure to noise can lead to hearing damage or hearing loss.

• Wear hearing protection.
• Take breaks.

Total vibration values (vector sum of three directions) determined according to EN 62841.

NOTE: The specified noise emission values have been measured in accordance with a standardised test procedure and can be used to compare one power tool with another.

The specified noise emission values can also be used for an initial estimation of the exposure.

WARNING: The noise emission values can vary from the specified values during the actual use of the power tool, depending on the type and the manner in which the power tool is used, and in particular the type of workpiece being processed.

Implement measures to protect against noise nuisance.

In doing so, take into account the complete working process, including the times when the power tool is working without load or switched off.

Suitable measures include regular maintenance and care of the power tool and the insertion tools, regular breaks as well as proper planning of the working process.

It is necessary to define safety measures to protect the operator which are based on an estimate of vibration exposure during the actual operating conditions (for this, all parts of the operating cycle have to be considered, e.g. times during which the power tool is switched off and times during which it is switched on but runs in no-load mode).

8. Unpacking

⚠️ DANGER

Danger of choking or suffocating

The packaging material, packaging and transport safety devices are not children's toys. Plastic bags, foils and small parts can be swallowed and lead to choking.

- Keep packaging material, packaging and transport safety devices away from children.

• Open the packaging and carefully remove the product.
• Remove the packaging material, packaging and transport safety devices (if applicable).
• Check the completeness of the scope of delivery. The customer service must be notified immediately of any complaints. Later claims will not be recognised.
• Check the scope of delivery for transport damage. The transport company must be notified immediately of any complaints. Later claims will not be recognised.
• Keep the packaging until the end of the warranty period.
• Read through the operating manual completely.
• Only use original spare parts or accessories. Original spare parts or accessories can be obtained from your dealer.
• Check that the data on the type plate matches with the mains power data.

9. Assembly

⚠ WARNING: Remove the mains plug before maintaining, modifying or assembling the circular table saw.

⚠ Attention!

Always make sure the device is fully assembled before commissioning!

You require the following for assembly:

1x open-ended spanner 10/13 mm (26)

1x ring spanner 10/21 mm (27)

(included in the scope of delivery)

1x Phillips screwdriver

1x Allen key 5 mm

(not included in the scope of delivery)

- Place all supplied parts on a flat surface.

- Group equal parts.

NOTE:

• If connections are secured with a screw (roundhead or hexagon), hexagon nuts and washers, the washer must be fitted under the nut.
• Insert screws each from outside to inside. Secure connections with nuts on the inside.
• Tighten the nuts and screws during assembly only until they are unable to fall off. If you tighten the nuts and screws fully before final assembly, it is not possible to complete the assembly.

9.1 Fitting the machine stand (fig. 5 - 15)

1. Turn the machine over and place it on a clean surface. (fig. 5)
2. Fasten the two machine stand parts (24f) on the machine housing using two Allen screws M6 x 53 mm (B), two large washers (I) and two nuts M6 (L) each. (fig. 6)
3. Fit both round end caps (O) on the ends of the machine stand parts (24f). (fig. 6)
4. On the other side, fit both flat end caps (N) on the ends of the machine stand parts (24f). (fig. 6)
5. Connect the machine stand part 4 (24d) with the machine stand part 5 (24e) using two Phillips screws M5 x 50 mm (C) and two nuts M5 (M). (fig. 7)
6. Connect the machine stand part 4 (24d) with the machine stand part 1 (24a) using two coach bolts M8 x 78 mm (A), two spacers (J) and two nuts M8 (K). (fig. 8)
   NOTE: Do not over-tighten the screws. The parts must be able to move freely.
   NOTE: Make sure that the locking latch (14) on machine stand part 4 (24d) is on the same side as the locking pin on machine stand part 1 (24a). (fig. 9)
7. Fit two flat end caps (N) on the ends of machine stand part 4 (24d). (fig. 9)

8. Connect the machine stand part 4 (24d) with the machine stand part 6 (24a) using two coach bolts M8 x 78 mm (A), two spacers (J) and two nuts M8 (K). (fig. 10 + 11)
   NOTE: Do not over-tighten the screws. The parts must be able to move freely.
   NOTE: Make sure that the locking latch (14) is on the same side as the on/off switch (15).

9. Connect the machine stand part 2 (24b) with the machine stand part 3 (24c) using two Phillips screws M5 x 40 mm (D) and two nuts M5 (M) on each side. (fig. 12)

10. Fit two flat end caps (N) on the ends of machine stand part 3 (24c).
11. Connect the machine stand part 3 (24c) with the machine stand part 6 (24f) using one coach bolt M8 x 78 mm (A), one spacer (J) and one nut M8 (K) on each side. (fig. 13) NOTE: Do not over-tighten the screws. The parts must be able to move freely.
12. Connect the machine stand part 4 (24d) with the machine stand part 3 (24c) using one coach bolt M8 x 78mm (A), one spacer (J) and one nut M8 (K) on each side. (fig. 14)
13. Now connect both wheels (13) with the machine stand part 4 (24d) using the wheel screws (P) as shown in fig. 15.
14. Turn the machine so that it rests on the machine stand (24).
15. Release the locking latch (14) and fold up the machine stand until the locking pin engages into the locking latch (14).

9.2 Removing the table inlay (fig. 16)

1. Set the saw blade (1) to the max. cutting depth, move to the 0^ position and lock in place (see 11.2).
2. Loosen the fixing screw (4a) by turning it a quarter turn counterclockwise.
3. Remove the table inlay (4) from the saw table (5).

9.3 Riving knife

⚠ WARNING

Danger of injury due to unexpected start-up of the machine

- Remove the mains plug from the socket.

You need to remove the table inlay (4) before you can install and adjust the riving knife (3).

9.3.1 Inserting and adjusting the riving knife (fig. 17 + 18)

1. Loosen the fixing screw (3a). (fig. 17)
2. Push the riving knife (3) into the holder. NOTE: This step is not necessary if the riving knife (3) is already inserted.
3. Align the riving knife (3) such that a) the distance between the saw blade (1) and the riving knife (3) is max. 5 mm (fig. 18) and b) the saw blade (1) is parallel to the riving knife (3).
4. Tighten the fixing screw (3a) again.

9.4 Fitting the table inlay (fig. 16)

1. Place the table inlay (4) in the recess.
2. Tighten the fixing screw (4a) by turning it a quarter turn clockwise.

9.5 Fitting the saw blade guard (fig. 19)

1. Place the saw blade guard (2) onto the riving knife (3) from above.so that the fixing screw (2a) fits through the hole in the riving knife.
2. Tighten the fixing screw (2a).
   Attention! The saw blade guard (2) must remain free to move.
3. Ensure that the saw blade guard (2) can move freely.
4. Disassembly takes place in reverse order.

WARNING

Danger of injury due to incorrect fitted saw blade guard

- Before starting sawing, ensure that the saw blade guard (2) automatically lowers onto the material to be sawn.

9.5.1 Checking the saw blade guard

After fitting, check that the saw blade guard (2) is functioning properly.

1. Lift the saw blade guard (2) and then release it.
2. The saw blade guard (2) should automatically move back to its starting position.

9.6 Fitting the parallel stop (fig. 20)

1. First place the parallel stop (8) with open eccentric lever (8b) on the rear guide rail (7a), then on the front guide rail (7b) on the saw table (5).
2. To change the position of the parallel stop (1), slide the parallel stop (1) with open eccentric lever (8b) along the front and rear guide rail (7a/7b).
3. To secure the parallel stop (1) in the desired position, press the eccentric lever (8b) fully downwards.

9.6.1 Attaching the stop rail to the parallel stop (fig. 21 + 22)

1. Insert the two coach bolts M6 x 55 mm (E) from the inside into the parallel stop (8) and secure them with the two knurled nuts (G). Attention! Do not tighten the knurled nuts (G) yet. (fig. 21)
2. Push the stop rail (8a) through the two coach bolts (E) into the desired position and tighten the knurled nuts (G). (fig. 22)

9.7 Fitting the transverse stop (fig. 23)

1. Push the transverse stop (19) into the groove (28) of the sliding carrier plate (21).
2. Now place the guide rail (19b) including the screws into the marked grooves of the transverse stop (19) (fig. 23).
3. Move the guide rail (19b) into the desired position and tighten the knurled nut (19d).
4. Screw the clamping handle (19c) into the transverse stop (19) by turning it clockwise.

To change the angle of the transverse stop (19), proceed as follows:

1. Loosen the clamping handle (19c) by turning it counterclockwise.
2. Turn the transverse stop (19) until the arrow points to the desired angle.
3. Secure this position by turning the clamping handle (19c) clockwise.

9.8 Connecting an extraction device (fig. 24 + 25) ⚠ WARNING

Danger of injury for eyes due to swirling chips

• Wear eye protection.

• Only operate the product with a suitable chip extraction system. Do not use a common household vacuum cleaner.

• Screw the hose clamp for the extraction hose (23) into the right table width extension (9) using a Phillips screw M5 x 10mm (F), two small washers (H) and a nut M5 (M). (fig. 24)

• Place the extraction hose (6) on the extraction port (22) at the rear of the machine, push the extraction hose (23) through the hose clamp and attach it to the extraction port of the saw blade guard (2). (fig. 25)
• Connect a suitable chip extraction system (not included in the scope of delivery) to the extraction port (22).

ATTENTION

Check and clean the extraction channels at regular intervals.

10. Before commissioning

10.1 General notes

• Check that the product is fully assembled.
• Check that the safety covers are present, installed and functional.
• Check that the switches work as intended.
• Check that the product is on a firm footing.
• Check that the labels on the product are present and legible. Missing or damaged labels must be replaced or exchanged.
• Check that the mains voltage and the operating voltage match, see Technical data.
• Check that the supply lines, extensions, cable drum, etc. are not too long. Otherwise there may be a drop in voltage or delay in motor start-up.
• Check that the ambient temperature is observed.

10.2 Product-specific notes

• The machine must be securely installed.
• It must be possible for the saw blade to run freely.

• In case of previously machined wood, be aware of any foreign bodies, such as nails or screws, etc.

• Before pressing the on/off switch (15), make sure that the saw blade (1) is correctly fitted, and that moving parts run smoothly.

• Only connect the machine to a correctly installed protective contact socket, with fuse protection of at least 16 A.

11. Operation

11.1 Switch

11.1.1 On/off switch (fig. 1)

• To switch on the saw, push the green button "I" (15). Before you start sawing, wait until the saw blade (1) has reached its maximum speed.
• To switch off the saw, push the red button "0" (15).

11.1.2 Overload protection (fig. 1)

In the event of overloading, the motor will switch itself off. After a cool-down period (time varies) the motor can be switched back on again.

1. Allow the product to cool.
2. Press the overload switch (17).
3. Switch on the machine as described in 11.1.1.

11.2 Setting the cutting depth (fig. 1)

The saw blade (1) can be adjusted to the required cutting depth by turning the crank wheel (16).

• Counterclockwise: Smaller cutting depth

- Clockwise: Greater cutting depth

Check the setting with a test cut.

11.3 Setting the cutting angle (fig. 1)

With the circular table saw, angled cuts from 0^ to -45^ to the left of the parallel stop (8) can be carried out.

Before each cut, check that no collision can occur between the parallel stop (8), the transverse stop (19) and the saw blade (1).

1. Loosen the locking lever (18).
2. Set the desired angle on the scale (12) by simultaneously pushing in and turning the crank wheel (16).
3. Lock the locking lever (18) at the desired angle setting.

11.4 Using the parallel stop

11.4.1 Stop heights (fig. 26)

• The stop rail (8a) of the parallel stop (8) has two guide surfaces at different heights.
• Depending on the thickness of the material to be cut, the stop rail (8a) must be used for thick material (workpiece thickness exceeding 25 mm) and for thin material (workpiece thickness below 25 mm).

11.4.2 Setting the stop rail (fig. 22 + 26)

1. To move the stop rail (8a) to the lower guide surface, loosen the two knurled nuts (G) to release the stop rail (8a) from parallel stop (8).
2. Pull out the stop rail (8a) along the groove.
3. Turn the stop rail (8a) and slide it along the second groove.
4. Tighten the knurled nuts again (G).
5. Shifting to the higher guide surface must be carried out in the same way.

11.4.3 Changing the side of the parallel stop (fig. 22)

1. Fully unscrew the knurled nuts (G).
2. Remove the stop rail (8a) and insert the two coach bolts M6 x 55 mm (E) on the opposite side of the parallel stop (8) again.

11.4.4 Setting the cutting width (fig. 27)

• The parallel stop (8) must be used when cutting sections of wood lengthways.
• The parallel stop (8) can be mounted on both sides of the saw table (5).
• Two scales are printed on the front guide rail (7b), which show the distance between the stop rail (8a) and the saw blade (1) (cutting width):
• Use the black scale, if you have mounted the stop rail (8a) flat (for thin material).
• Use the orange scale, if you use the parallel stop (8) without stop rail (8a).

To set the parallel stop (8) to the desired dimension, proceed as follows:

1. Raise the eccentric lever (8b).
2. Slide the parallel stop (8) until you see the desired dimension on the scale of the front guide rail (7b) in the sight glass (29).
3. To secure it in place, press the eccentric lever (8b) fully downwards.

11.4.5 Setting the stop length (fig. 28)

To avoid the material to be cut becoming jammed, the stop rail (8a) can slide in a longitudinal direction.

Rule of thumb: The rear edge of the stop should intersect an imaginary line that starts roughly at the centre of the saw blade and runs to the rear at 45°.

1. Set the required cutting width.
2. Loosen the knurled nuts (G).

3. Slide the stop rail (8a) far enough forward that it touches the imaginary 45^ line.

4. Tighten the knurled nuts (G) again.

11.4.6 Adjusting the parallel stop (fig. 27)

If the parallel stop (8) including stop rail (8a) is not parallel to the saw blade (1), it must be readjusted. Proceed as follows:

1. Remove the saw blade guard (2). (see 15.4.1)

2. Set the saw blade (1) to the maximum cutting depth. (see 11.2)

3. Position the parallel stop (8) such that the stop rail (8a) makes contact with the saw blade (1).
4. If the stop rail (8a) is not in line with the saw blade (1), loosen the hexagon screws (8c) in the parallel stop (8) with a hexagon spanner and align the stop rail (8a) parallel to the saw blade (1).
5. Tighten the hexagon screws (8c) again.
6. Again, position the parallel stop (8) away from the saw blade (1).

11.5 Using the transverse stop (Fig. 23)

Do not push the stop rail (19b) too far towards the saw blade (1). The distance between the stop rail (19b) and the saw blade (1) needs to be approx. 2 cm.

11.5.1 Setting the transverse stop (fig. 23)

1. Secure the stop rail (19b) on the transverse stop (19) by tightening the knurled nuts (19d).
2. Slide the transverse stop (19) into one of the two guide grooves of the saw table (5).
3. Loosen the clamping handle (19c) and turn the transverse stop (19) until the desired angle has been set.
4. Tighten the clamping handle (19c) again.
5. To secure the transverse stop (19) on the sliding carrier plate (21), tighten the wing nut for the transverse stop (19f).

11.5.2 Using the screw clamp on the transverse stop (fig. 23)

1. Fit the screw clamp (19a) on the transverse stop (19).
2. Secure the screw clamp (19a) on the required height by tightening the wing nut for the screw clamp (19e).

11.6 Table width extensions

11.6.1 Pulling out the left table width extension (fig. 29)

1. To pull out the left table width extension (20), loosen the two wing nuts (20a) on the front and rear of the machine.
2. Pull out the left table width extension (20) to the desired length.
3. Secure this position by tightening the two wing nuts (20a) again.

11.6.2 Pulling out the right table width extension (fig. 1 + 30)

1. To pull out the right table width extension (20), loosen the locking lever for the right table width extension (11). (fig. 1)
2. Pull out the right table width extension (9) to the desired length. (fig. 30)
3. Secure this position by tightening the locking lever for the right table width extension (11) again.

11.7 Using the sliding carrier plate (fig. 31)

1. To use the sliding carrier plate (21), pull down the wing nut (21a) and turn it 90°.
2. Release the wing nut (21a) again so that it engages again.
3. The sliding carrier plate (21) is unlocked and you can freely move it forwards and backwards.
4. To lock the sliding carrier plate (21), bring it back to its starting position.
5. Pull the wing nut (21a) down and turn it 90° again.
6. Release it so that it engages again.
7. The sliding carrier plate (21) is locked.

12. Sawing

⚠ WARNING

Danger of injury due to incorrect mounting

• Check that the product is properly assembled.
• Check the saw blade for mobility and the moving parts for ease of movement.

ATTENTION

Wait after the saw has been switched on, until the saw blade (1) has reached full speed, before starting the cutting process.

12.1 Working instructions

⚠ WARNING

Danger of injury!

Improper handling may result in serious injury.

- Observe and follow the safety and working instructions.

- When making longitudinal cuts, do not stand in front of the circular table saw, but position yourself at an angle to the cut.

- Always use the parallel stop for angled cuts.

- Use a push stick or wooden push block in order to guide the workpiece past the saw blade. Replace a damaged or worn push stick.

- Secure larger workpieces against tipping after the cutting process. To do so, use for example a reel-off stand.

• After the circular table saw has been switched on, wait until the saw blade has reached full speed, before starting the cutting process.

- Only operate the table saw with an extraction system.

• After every new setting, we recommend performing a test cut, in order to check the dimensional settings.

- Check and clean the extraction channels at regular intervals.

12.2 Performing longitudinal cuts (fig. 32)

With a longitudinal cut, you cut a workpiece in its longitudinal direction. Hold the edge of the workpiece against the parallel stop (8), whilst the flat side lies on the saw table (5).

1. Adjust the parallel stop (8) according to the workpiece height and the desired width (see 11.4).

2. When sawing, the saw blade guard (2) is pushed by the workpiece.

3. Switch on the extraction system and then the circular table saw.
4. Place your hands flat on the workpiece with your fingers closed and slide it along the parallel stop (8) into the saw blade (1).
5. Guide the workpiece sideways by holding it only with the left hand up to the front edge of the saw blade guard (2).
6. Always push the workpiece through to the end of the riving knife (3) with the push stick (10).

12.2.1 Performing angled cuts (fig. 33)

Angled cuts are always made using the parallel stop (8). The parallel stop (8) must always be fitted to the right of the saw blade (1) (not shown). Otherwise, workpieces can become jammed between the parallel stop (8) and the saw blade (1) during sawing and ejected at speed.

1. Set the saw blade (1) to the desired angle (see 11.3).
2. Adjust the parallel stop (8) according to the workpiece height and the desired width (see 11.4).
3. Lower the saw blade guard (2) onto the saw table (5).
4. Make the cut according to the workpiece width (see 12.2).

12.3 Performing longitudinal cuts (fig. 34) ⚠ WARNING

Risk of injury from rotating parts and sharp edges
- Hold the workpiece firmly.
- Push the workpiece with the transverse stop until it is completely cut through.

1. Set the transverse stop (19) as required (see fig. 11.5.1). If the saw blade (1) is also inclined, push the transverse stop (19) into the right guide groove. This will prevent your hand and the transverse stop (19) from coming into contact with the saw blade guard (2).

2. Lower the saw blade guard (2) onto the saw table (5). When sawing, the saw blade guard (2) is pushed by the workpiece.

3. Firmly press the workpiece against the transverse stop (19).

4. Switch on the extraction system and then the circular table saw.

5. To make the cut, slide the transverse stop (19) and the workpiece in the direction of the saw blade (1).

12.4 Cutting narrow workpieces (fig. 35)

Be sure to use a push stick (10) when making longitudinal cuts in workpieces smaller than 120 mm in width. With short workpieces, use the push stick (10) from the beginning.

1. Adjust the parallel stop (8) according to the workpiece height and the desired width (see 11.4).
2. Place your hands flat on the workpiece with your fingers closed and slide it along the parallel stop (1) into the saw blade (8).
3. Always push the workpiece through to the end of the riving knife (3) with the push stick (10).

12.5 Cutting extremely narrow workpieces (fig. 36)

Be sure to use a wooden push block (30) when making longitudinal cuts in very narrow workpieces with a width of 50 mm and less.

The wooden push block (30) is not included in the scope of delivery! (Available from your specialist dealer) Replace the wooden push block (30) without delay when it becomes worn.

During sawing, workpieces can become jammed between the parallel stop (8) and the saw blade (1), caught by the saw blade (1) and then ejected at speed. For this reason, the lower guide surface of the parallel stop (8) should be favoured (see fig. 26). Shift the stop rail (8a) if required (see 11.4.2).

1. Adjust the parallel stop (8) according to the workpiece height and the desired width (see 11.4).
2. Use the wooden push block (30) to press the workpiece against the stop rail (8a) and use the push stick (10) to push the workpiece through to the end of the riving knife (3).

12.6 Cutting chipboard

To prevent the cutting edges from breaking when cutting chipboard, proceed as follows: The saw blade (1) must not be set higher than 5 mm above the thickness of the workpiece (see also 11.2).

12.7 After sawing

1. Switch off the circular table saw first and then the extraction system. The saw blade continues to run for a longer time.
2. Disconnect the circular table saw from the mains by pulling the mains plug out of the power socket.
3. Do not remove the cut waste on the saw table until the saw blade has returned to its resting position.
4. Allow the circular table saw to cool down completely

12.8 Removing trapped material △ WARNING

Danger of injury for fingers and hands due to sharp edges

- Wear protective gloves.

- If the saw blade is jammed in the workpiece or other blockages occur, proceed as follows: Switch the circular table saw off immediately and remove the mains plug from the socket.

- Use protective gloves and do not touch the saw blade with your bare hands.

13. Cleaning

⚠️ DANGER

Risk of electric shock due to water entering into the machine.

- Do not splash the product with water.

⚠ WARNING

Danger of injury due to unexpected start-up of the machine

- Remove the mains plug from the socket.

13.1 Cleaning the product and saw blade guard ATTENTION

Product damage due to insufficient cleaning

- Clean the product thoroughly after each use.

ATTENTION

Product damage due to aggressive solvents or cleaning agents.

- Use a brush to remove course dirt.

- Clean the product with a damp, clean, lint-free cloth and soft soap.

1. Remove dust and chips with a brush after each working operation.
2. Clean the ventilation holes with a lint-free cloth.

13.2 Clean the product with compressed air ATTENTION

Product damage due to use of a compressed air device with too high of a pressure

By cleaning the product with highly compressed air, electrical components may become damaged.

- Use a compressed air device with a low pressure of max. 2 bar.

1. Always keep enough distance to the product.

2. Remove dirt with a compressed air device (max. 2 bar).

13.3 Cleaning the chip extraction system

A chip extraction system is not included in the scope of delivery. Follow the manufacturer's operating instructions to properly clean the extraction system.

14. Transport

⚠ WARNING

Danger of injury due to unexpected start-up of the machine

- Remove the mains plug from the socket.

14.1 General notes

- Only lift the product by the machine housing.

• Package the product to prevent transport damage. Use the original packaging.
• Protect the product from vibrations and shocks, in particular during vehicular transport.
• Ensure adequate load securing when transporting in a vehicle.

14.2 Product-specific notes

⚠ WARNING

Danger of injury due to excessive product weight.

- Ask a second person to help you mounting the product.

1. When lifting the product, note its weight see technical data.
2. Always switch off the electrical tool before transport and disconnect it from the power supply.
3. Always carry the power tool with at least one other person, do not carry by the table extensions. To transport the power tool, lift it by the machine housing.
4. Protect the power tool from impacts, shocks and severe vibrations, e.g. during vehicular transport.
5. Secure the electric tool against toppling and slipping.
6. Never use protective devices for handling or transport.

14.3 Transporting the device using the machine stand (fig. 37)

• Lift the device by the machine stand as shown in fig. 37.
• Move the device to the desired location.

14.4 Folding the machine stand in and out (fig. 37)

• To fold in the machine stand (24), release the locking latch (14) and fold in the machine stand (24).
• To fold out the machine stand (24), lift the machine and ensure that the locking latch (14) engages.

15. Maintenance

⚠ WARNING

Danger of injury due to unexpected start-up of the machine

- Remove the mains plug from the socket.

⚠ WARNING

Warning against unexpected hazards and damages to the product

• Never carry out unauthorized changes or repairs to the product that are not described in the operating manual.
• Do not carry out work on the product described for a specialist workshop.

15.1 General notes

- Check the product for loose, worn or damaged components.

• Check the nuts, pins and screws for firm seating.
• Check the covers and protective equipment for damage and correct seating.
• Check the electrical connections. Repairs to the electrical connections may only be carried out by a specialist workshop.

15.2 Oiling the product

1. Oil the rotating parts once monthly to extend the life of the tool.
2. Do not oil the motor.

15.3 Servicing carbon brushes

ATTENTION

Product damage

- The carbon brushes must only be replaced by an electrician.

If excessive sparks are generated, have an electrician check the carbon brushes.

15.4 Replacing the saw blade

WARNING

Danger of injury! Improper handling of the circular table saw may result in serious injury.

⚠ WARNING

Danger of injury due to unexpected start-up of the machine

- Remove the mains plug from the socket.

⚠ WARNING

Danger of injury for fingers and hands due to sharp edges

- Wear protective gloves.

15.4.1 Removing the saw blade guard (fig. 19)

1. Turn the saw blade (1) to the maximum position out of the saw table (5) by turning the crank wheel (16) clockwise until it reaches the stop.
2. Loosen the fixing screw (2a).
3. Carefully slide the saw blade guard (2) over the riving knife (3).

15.4.2 Removing the table inlay (fig. 16)

1. Loosen the fixing screw (4a).
2. Remove the table inlay (4).
3. Check the table inlay (4) for damage. Replace the table inlay if it is damaged or no longer connects flush with the saw table.

15.4.3 Removing the saw blade guard (fig. 38 + 39)

PREREQUISITE: The saw blade (1) has been set to the maximum cutting depth (see 11.2).

1. Place the ring spanner 10/21 mm (27) on the outer saw blade flange (1b) and secure the drive shaft in this way.

2. Turn the hexagon screw (1a) counterclockwise with the ring spanner 10/13 mm (26) to undo the hexagon screw (1a).

3. Hold the saw blade (1) carefully with one hand
4. Remove the hexagon screw (1a) and outer saw blade flange (1b) from the drive shaft.
5. Now remove the saw blade (1) from the drive shaft and carefully draw it up and out of the saw table (5).

15.4.4 Fitting the saw blade (fig. 38 + 39)

1. Clean the external and internal saw blade flange (1c/1b) carefully, before fitting a new saw blade (1).
2. Place a new saw blade (1) on the drive shaft. Observe the rotational direction: The cutting angle of the teeth must point in the running direction (forwards). The running direction is usually also marked on the saw blade.
3. Fit the outer saw blade flange (1b) back on the drive shaft. Ensure the correct alignment of the outer saw blade flange (1b).
4. Screw the hexagon screw (1a) tight onto the drive shaft with the hand.
5. Carefully turn the saw blade (1) in the running direction: It must be precisely centred and must not "wobble". Check that the saw blade (1) and outer saw blade flange (1b) are seated correctly. Align the parts once more, if the saw blade is not precisely centred.

⚠ WARNING

Warning against unexpected hazards and damages to the product

- Check the setting of the saw blade after every saw blade replacement.

1. Hold the outer saw blade flange (1d) in position with the open-ended spanner 10/21 mm (27).
2. Turn the hexagon screw (1a) tight in a clockwise direction with the open-ended spanner 10/13 mm (26).
3. Mount the table inlay (4) and the saw blade guard (2) (see 9.3.3 and 9.4.1).
4. Check the correct setting of the riving knife (see 9.3.2).

15.5 Service information

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.

Wearing parts*:Carbon brushes, table inlay, push stick, saw blade

* May not be included in the scope of delivery!

16. Storage

⚠ WARNING

Danger of injury due to unexpected start-up of the machine

- Remove the mains plug from the socket.

ATTENTION

Product damage due to incorrect storage

• Store the product protected against dirt, dust and moisture.

• Store the product in its original packaging.

• Store the product in a dark, dry and frost-free place that is inaccessible to unauthorised persons.

• The optimum storage temperature lies between 5 and 30 °C.
• Store the operating manual with the product.

17. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer's mains connection as well as the extension cables used must also comply with these regulations.

• The product fulfils the requirements of EN 61000-3-11 and is subject to special connection requirements. This means that use at any freely selectable connection points is not permitted.
• The device can cause temporary voltage fluctuations in unfavourable mains conditions.
• The product is only intended for use at connection points that

a) do not exceed a maximum permissible mains impedance "Z" (Zmax = 0.345 Ω), or
b) have a continuous current-carrying capacity of the mains of at least 100 A per phase.

- As the user, you are required to ensure that the connection point at which you wish to operate the product fulfils one of the requirements mentioned,

a) or b). If necessary, consult with your energy supplier in this regard.

Important information

In the event of overloading, the motor will switch itself off. After a cool-down period (time varies) the motor can be switched back on again.

17.1 Damaged electrical connection cable

The insulation on electrical connection cables is often damaged.

This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors
• Kinks where the connection cable has been improperly fastened or routed
• Places where the connection cables have been cut due to being driven over
• Insulation damage due to being ripped out of the wall outlet
• Cracks due to the insulation ageing

Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.

Check the electrical connection cables for damage regularly. Ensure that the connection cables are disconnected from electrical power when checking for damage.

Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables of the same designation.

The printing of the type designation on the connection cable is mandatory.

Connections and repair work on the electrical equipment may only be carried out by electricians.

If the power cord of this device is damaged, it must be replaced by the manufacturer, their service department or a similarly qualified person to avoid dangers.

17.2 AC motor

• The mains voltage must be 220–240 V\~.
• Extension cables up to 25 m long must have a cross-section of 1.5 mm ^2 .
• Extension cables over 25 m long must have a cross-section of 2.5 ~mm^2 .

Connections and repair work on the electrical equipment may only be carried out by electricians.

Please provide the following information in the event of any enquiries:

• Type of current for the motor
• Data of machine type plate
• Data of motor type plate

18. Disposal and recycling

The device is supplied in packaging to avoid transport damages. This packaging is raw material and can thus be used again or can be reintegrated into the raw material cycle.

The device and its accessories are made of different materials, such as metals and plastics. Take defective components to special waste disposal sites.

Check with your specialist dealer or municipal administration!

Do not throw old equipment away with household waste!

This symbol indicates that this product must not be disposed of in household waste as per Waste Electrical and Electronic Equipment directive (2012/19/EU) and national laws.

This product must be handed over at the intended collection point. This can be done, for example, by returning it when purchasing a similar product or delivering it to an authorised collection point for the recycling of old electrical and electronic devices. Improper handling of old devices can have negative effects on the environment and on human health due to potential hazardous materials which are often contained in old electrical and electronic devices. By disposing of this product properly, you are also contributing to the effective use of natural resources. Information about collection points for old devices can be found at your municipal authority, the local disposal provider, an authorised location for the disposal of old electrical and electronic devices or your waste collection service.

19. Troubleshooting

The following table shows fault symptoms and describes remedial measures in the event of your machine failing to work properly. If you cannot localise and rectify the problem with this, please contact your service workshop.

Fault Possible cause Remedy
Saw blade is loose after the motor is switched off	Fixing nut not tight enough Tighten fixing nut, right-hand thread
Motor does not start Mains fuse	blown Check mains fuse
	Extension cable defective Replace the extension cable
	Connection to the motor or switch not OK	Have this checked by an electrician
	Motor or switch faulty Have this checked by an electrician
Motor not supplying power, fuse tripping	Cross section of the extension cable insufficient	see “Electrical connection”
	Overload due to blunt saw blade Replacing the saw blade
Burnt areas on the cutting surface	Blunt saw blade Sharpen saw blade (only by an authorised sharpening service) or replace
	Incorrect saw blade Replace saw blade
Incorrect motor rotational direction	Capacitor defective	Have this checked by an electrician
	Incorrect connection	Have an electrician transpose the wall plug poles

Günzburger Straße 69

D-89335 Ichenhausen

Cher client,

- Protection auditive ;

Technical diagram of a mechanical assembly with numbered components and labeled parts

Technical schematic diagram with labeled components and numerical annotations, likely from an engineering or mechanical drawing.

Technical diagram of a mechanical assembly with numbered components for identification

Technical schematic diagram of a mechanical assembly with numbered components and exploded views

CE - Declaration of Conformity

Standard references:

EN 62841-1:2015; EN 62841-3-1:2014/A11:2017;

EN 55014-1:2017/A11:2020; EN 55014-2:2015; EN IEC 61000-3-2:2019; EN 61000-3-11:2000

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyer's rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabri-

cation within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Garantie FR