408401 - Measuring equipment Jumo - Free user manual and instructions

USER MANUAL 408401 Jumo

Close-up of a metallic JUMO connector with threaded shaft and green/NYB connectors (no text or symbols on body)

Close-up of a Jumo mechanical component with blue threaded cap and threaded shaft (no visible text or symbols)

Close-up of a JUMO engine component with threaded shaft and blue cap (no visible text or symbols beyond branding)

Betriebsanleitung

Operating Manual

V1.00/DE-EN-FR-ES/00768300/2023-08-24

JUMO ZELOS

Product comparison of JUMO engine components, showing a cylindrical tool and three metallic cylindrical plugs with blue and green connectors (no text or symbols visible)

Betriebsanleitung

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qr-408401-de.jumo.info

7 Installation....28

Diagram of a U-shaped water tank with labeled ports A, B, and C, showing internal fluid flow and valve positions.

A B C

Three technical illustrations of a DMMI engine plug assembly with no visible text or symbols

Cross-sectional illustration of a cylindrical container with liquid and a green cap, no text or symbols present

Top-down diagram of a circular container with yellow liquid and two green test tubes, no text or symbols present.

Cross-sectional diagram of a circular container with blue liquid and a probe inserted, labeled X (no text or symbols beyond labels)

5° 5° 190° X

Technical diagram of a connector with labeled pins and a magnified inset showing four pins.

L+ F1 S F2 R SPS L- -

https://ioddfinder.io-link.com/

36039 Fulda, Germany

Telefon: [phone]

Telefax: [phone]

E-Mail: [e-mail]

Internet: www.jumo.net

Lieferadresse:

Mackenrodtstraße 14

36039 Fulda, Germany

Postadresse:

36035 Fulda, Germany

8712 Stäfa, Switzerland

Telefon: [phone]

Telefax: [phone]

E-Mail: [e-mail]

Series of capacitive level switches

Close-up of a metallic JUMO sensor component with threaded shaft and green/NYB connectors (no text or symbols on body)

Close-up of a JUMO mechanical component with blue threaded cap and threaded shaft (no visible text or symbols)

Close-up of a JUMO engine component with threaded shaft and blue cap (no visible text or symbols beyond branding)

Operating Manual

JUMO

40840100T90Z000K000

EN/2023-08-24

Further information and downloads

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1 About this documentation ....5

1.1 Purpose....5

1.2 Target group 5

1.3 Definition of terms....5

1.4 Symbols 5

2 Safety 6

2.1 Intended use....6

2.2 Qualification of personnel 6

2.3 Risk assessment....6

2.4 Hot surface 7

2.5 Hazardous materials....7

2.6 Mechanical load 7

2.7 Hybrid mixtures....7

2.8 Transport and storage damage....7

3 Description....8

3.1 Structure....8

3.2 Function 9

3.3 Nameplate....10

3.4 Scope of delivery 11

4 Technical data ....12

4.1 Electrical data....12

4.2 Inputs 12

4.3 Outputs....12

4.4 Interface 13

4.5 Display 13

4.6 Environmental influences 13

4.7 Mechanical features 14

4.8 Dimensions....15

4.8.1 Device....15

4.8.2 Process connections....16

4.8.3 Cable....18

5 Mounting ....19

6 Electrical connection ..... 22

6.1 Connection elements ..... 25

6.1.1 Terminal assignment....25

6.2 Connection examples....26

Table of contents

7 Installation....28

7.1 Functions .....28

7.1.1 Structure of the operating menu ..... 28

7.1.2 Preparation and structure of IO-Link communication .....28

7.1.3 Teach-In function....29

7.1.4 Switching point and switching function 30

7.1.5 Window function, media detection, and media differentiation....32

7.1.6 Switching delay....33

7.1.7 Pulse-width modulation....33

7.1.8 Detection of pollution degree 34

7.1.9 Auto-calibration....34

8 Parameterization....35

9 Troubleshooting ....39

9.1 Diagnostic events 41

10 Maintenance and cleaning ....43

11 Shutdown....44

11.1 Dismounting 44

11.2 Decontamination....44

11.3 Returns 44

11.4 Disposal 44

12 Accessories....45

1.1 Purpose

This documentation is part of the device and includes all information to ensure that it is used safely and as intended across all phases of the product lifecycle.

If you do not follow the documentation and safety information, this may result in risk to life and damage to property due to improper use.

• Read and follow the documentation and the safety information and warnings.
• Store the document in its entirety, in an easily accessible location, and so that it can be read in full at all times.
• Contact the manufacturer if you have any questions about the device and documentation.

1.2 Target group

This documentation is intended to be used by personnel trained in electrical, mechanical, and plant engineering across all phases of the product lifecycle.

1.3 Definition of terms

Use in document Definition
Device, product Capacitive level switch
Medium Liquids or solids

1.4 Symbols

WARNING!

The signal word "WARNING" indicates an imminent danger.

Non-observance can lead to death or serious injury.

The instructions in the warning notice must be observed and followed!

NOTICE!

The signal word "NOTICE" indicates possible damage to property.

Non-observance can lead to damage to devices, systems or the environment.

▶ Observe the instructions in the note for avoiding damage!

REFERENCE!

This symbol refers to further information in other sections, chapters, or other manuals.

2 Safety

2.1 Intended use

The capacitive level switch measures the point level of solid and liquid media in applications with requirements for overfill and dry run protection and can also be used for media detection, e.g. in separation and cleaning processes.

The device is suitable for installation in pressurized tanks, pipelines, containers, in hygienic areas and as part of overfill protection systems according to WHG and can be used in explosion-proof areas.

Container for liquids Container for bulk material

Diagram of a U-shaped water tank with labeled ports A, B, and C, showing internal fluid flow and valve positions.

A B C

A Overfill safeguard, full indicator A Overfill safeguard, full indicator
B Process limit level B Process limit level
C Dry-run protection, empty indicator
C Dry-run protection, empty indicator

When connecting to intrinsically safe electrical circuits, the intrinsically safe version of the device [Ex i] fulfils the requirements for explosion group II of categories 1 G and 1 D, as well as 2 G and 2 D. It is therefore suitable for use in the potentially explosive area of zone 0, 1, and 2 for gas (G) and zone 20, 21, and 22 for dust (D). Here, a certified, intrinsically safe isolation amplifier [Ex ia] must be used.

The Ex approval becomes null and void if the device is used contrary to its intended use or if the safety requirements in this operating manual are not complied with.

The operating manual is part of the device. The device is only intended for use according to this operating manual.

2.2 Qualification of personnel

The personnel deployed must meet the following requirements in all phases of the product lifecycle:

• Trained electrical, mechanical, and plant engineering personnel.
• Members of personnel are familiar with this documentation and the safety information and warnings it contains.

2.3 Risk assessment

For explosion-proof versions, the operator must create the Ex-protection document for the system and carry out the zoning and risk assessment (e.g. based on ATEX 0137).

2.4 Hot surface

Hot media may result in the device surfaces becoming hot and presenting a risk of injury.

• Allow the device and plant to cool down.
• Wear suitable protective equipment.
• If required, install contact protection.

2.5 Hazardous materials

Using hazardous materials as a medium may result in abrasive and corrosive damage to components of the product that come into contact with the medium. The medium may leak and present a fire hazard and a risk to health.

Carry out a risk assessment taking into consideration the safety data sheet for the relevant hazardous substance for mounting, operation, maintenance, cleaning, and disposal:

• Comparison and systematic checking of the durability of the components of the product that come into contact with the medium and the admissible environmental influences.
• Assessment of the risk to people and the environment.
• Assessment of the fire hazard due to the product materials, the admissible environmental influences, and the voltage supply.

2.6 Mechanical load

Mechanical load on the device and process connections can lead to leaks.

• Do not place the device and the process connections under mechanical strain.
• Systematically check that the process connections are leak-tight.

2.7 Hybrid mixtures

Hybrid mixtures are explosive mixtures of flammable gases, vapors, or mists with flammable dusts. In particular, equipment used in potentially explosive areas where hybrid mixtures are present must be checked. The operator is responsible for checking that the equipment is suitable for such uses.

2.8 Transport and storage damage

The device can be damaged if it is insufficiently protected during transport and/or improperly stored.

• Transport the device protected from moisture and dirt in shockproof packaging.
  • Also comply with the admissible storage temperatures while the device is being transported.
• Protect all electrical and mechanical connections from damage.
• Store the device in a dry and dust-free environment.
• Observe the device storage temperature range.

3 Description

3.1 Structure

(1)

1 Connecting cable 1 M12 plug connector, 4-pole

(1) (2) (3) (4) (5)

2 H o u s i n g

3 Process connection
4 Welding socket (accessories)
5 PEEK tip

3.2 Function

The device emits an electric field from the PEEK tip. As the medium approaches, the capacitance of the capacitor is changed in the electric field. The capacitor is formed by the PEEK tip and the housing or the vessel or pipe wall. The medium must have a minimum conductivity (dielectricity, permittivity [εr]). The change in the electric field is detected by the electronics of the device, processed further and passed on as an output signal or switching signal, e.g. to a PLC.

Three technical illustrations of a mechanical component under different conditions: before, after, and after water displacement (no text or symbols present)

Fig. 3-1 Schematic representation of the change in capacitance with media detection

3 Description

3.3 Nameplate

JUMO 1 +Vs 2 Out 2 3 GND 4 Out 1 (1) JUMO GmbH & Co. KG Moritz-Juchheim-Str. I 36039 Fulde, GERMANY Type 408401/362 TN 00123456 F-No. 0123456701018010123 Medium temperature Pressure -40..115°C -1.60 bar DC 9,6..30 V / 15 W (7) PNP (11) (12) (13) (14) (8) Ex CE 0044 (15) (9) II I G Ex ia II C T4 Ga II I D Ex ta IIIC T₂₀₀ 100 °C Da SEV 22 ATEX 0634 X Ex ia II C T4 Ga Ex ta IIIC T₂₀₀ 100 °C Da IECEx SEV 22.0036X U≤30V li≤100mA Pi≤750mW (16) (10) c R US !

1 Manufacturer 9 Ex details
2 Type 10 UL marking
3 Part number (TN) 11 Pin assignment
4 Fabrication number (F-No.) 12 DMC code
5 Medium temperature 13 Pressure range
6 Input 14 TAG number
7 Output, voltage supply 15 EU marking
8 Ex marking 16 Read the operating manual!

3.4 Scope of delivery

Device in the ordered version

Operating manual

4.1 Electrical data

Voltage supply DC 24 V SELVPNP, NPN, push-pullIO - Link DC 18 to 32 VExplosion protection Ex i	DC 9.6 to 36 VDC 9.6 to 30 V
Current consumptionaIdle mode 0.45 WSwitch operation with 2 outputs 15 WIO-Link operation 0.5 WProtection class 3Overvoltage categoryIIPollution degree2
Electrical connectionConnection elements	M12 plug connector
Connecting cableTemperature resistance	≥ 90 °C
Electrical safetyRequirements	DIN EN 61010-1:2023The device must be equipped with an electrical circuit that meets the requirements with regard to "Limited-energy circuits".

a The device labeling indicates a maximum power consumption in switching mode with 2 outputs including self-consumption. The actual power consumption depends on the connected load.

4.2 Inputs

Hysteresis	±1 mm
Repeatability	±1 mm
Switch-on delay	< 2 s, during this time the switching outputs are blocked
Switching delayWhen the sensor is coveredWhen the sensor is uncovered	Adjustable 0.3 to 60 s0.5 s1 s
Filter time constant	Adjustable 0 to 100 s

4.3 Outputs

NumberFor IO-Link operationFor switching operationWith PNP, NPN, push-pull	1 (output signal according to IO-Link communication standard version 1.1)2 (SIO mode; SIO = standard IO)2
Configuration options	Hysteresis or window function, switching function, NC contact or NO contact, output p-switching (PNP) or n-switching (NPN), switch-on and switch-off delay, pulse-width modulation (PWM), pollution degree detection, wet test with medium
Pulse-width modulation (PWM)Period duration adjustableMark-to-space ratio	50 to 1000 ms0 to 100 %
Switching current	≤ 200 mA per output
Voltage drop at switching transistor	≤ 1 V
Short-circuit resistance Yes (clocked)
Reverse voltage protection Yes
Current limiting Yes

4.4 Interface

IO-Link

Communication	Via end device with IO-Link master and device description file (IODD)
Communication interface IO-Link device V 1.1
Data transfer rate (baud rate) COM3	(230.4 kBaud)
Max. cable length 20 m, unshielded
Min. cycle time 0.7 ms
Function	Transfer of process data, configuration data, and device information
Profiles	Common Profile, Smart Sensor Profile, Firmware Update Profile
IO Device Description (IODD)	Depending on the ordered operating temperature range; available on the manufacturer's website https://en.jumo.de or at www.ioddfinder.io-link.com
Menu navigation	According to VDMA 24574-4

4.5 Display

Color display	According to NE107, IO-Link, customer-specific
Brightness	4 levels (configurable)
Self-diagnosis/self-monitoring	According to NE107 and VDI/VDE 2650

4.6 Environmental influences

Resistance to climatic conditionsOperationStorage	100 % relative humidity including condensation on the device outer case90 % relative humidity without condensation
Ambient temperatureCableRound plug M12 × 1	-40 to +80 °C (fixed), -25 to +80 °C (movable)-40 to +85 °C
Storage temperature	-40 to +80 °C
Process temperatureParts in contact with the medium	-40 to 115 °C (standard), <1 h/d to 135 °C and T_amb <50 °C-40 to +200 °C (for versions with sliding connection)
Process pressure	-1 to +60 bar
Protection typeCableM12 plug connector	DIN EN 60529IP69IP67
Max. site altitude	5300 m above sea level

4 Technical data

Electromagnetic compatibility (EMC)Interference emissionIn metallic containers, pipes Class B ^a In plastic containers, plastic pipesInterference immunityIn metallic containers, pipes Industrial pressureIn plastic containers, plastic pipes	DIN EN 61326-1:2022Class A^b Ustrial requirementDomestic requirement
Vibration resistanceEndurance limitShock resistance	IEC 60068-2-6, DIN EN 61373, DIN EN 50155, category 1 B4 g at 25 to 100 Hz3 g (vertical) or 5 g (transverse and longitudinal) for 30 ms
Operating location according to UL approval	Indoors

a The product is suitable for industrial use as well as for households and small businesses.
^b The product is only suitable for industrial use.

4.7 Mechanical features

MaterialsParts in contact with the mediumProcess connectionSliding connection 360, 361 PEEK, FKM/FPM, stainless steel 316 LParts not in contact with the mediumHousing Stainless steel 316 LConnection cable PUR	PEEK (depending on sealing concept stainless steel 316 L)
Surface roughness R	_a ≤ 0.8 m
Cable bending radiusFixedMovable	r ≥ 21 mmr ≥ 42 mm
Installation position	Any
Weight	60 g for G1/2" with M12 plug connector

4.8 Dimensions

4.8.1 Device

Electrical connection 036 with M12 plug connector

φ25 SW22 55 102

4 Technical data

4.8.2 Process connections

105 Screw connection G 3/4" M12x1 22 Φ25 10 102 G 3/4 16 41 A

A Immersion depth, PEEK tip 12.5 mm

133 Screw connection M24 × 1.5 M12×1 22 φ25 10 102 M24×1.5 13 30 A

A Immersion depth, PEEK tip 12.5 mm

387 Screw connection G 1/2" M12x1 22 Φ25 10 102 G 1/2 14 48 A

A Immersion depth, PEEK tip 12.5 mm

997 JUMO PEKA – Hygienic process connection M12×1 22 Ø25 10 102 27.6 48 A M28×1.5

A Immersion depth, PEEK tip 12.5 mm

360, 361 Sliding connection M12x1 22 10 27 20 Nm G1/2 14 L+80 mm L+113 mm L+167 mm Φ18.2

L Length 100 mm or 250 mm

4 Technical data

4.8.3 Cable

Electrical connection 170 with cable PUR A

A Cable length, see order details

WARNING!

Risk of poisoning and suffocation due to the leakage of corrosive and toxic media

When working on containers or tanks, media may leak that could result in poisoning or asphyxiation.

▶ Only perform work on containers or tanks using suitable protective measures (e.g. wearing respiratory masks, breathing devices or protective clothing, discharging corrosive, toxic gases).
▶ Observe the relevant legal regulations and instructions from the company in potentially explosive areas.

Requirements:

• The system has been de-energized and secured against being switched on again.
  • The device is media-free.

Aids Hexagon wrench

The device can be installed in any position. Depending on the application, air pockets may cause cavities for horizontal pipes in the upper pipe area. Depending on the application, deposits may settle on the lower pipe area over time. Side mounting is recommended for these cases.

Cross-sectional illustration of a container with liquid and a green cap (no text or symbols)

Top-down view of a circular container with yellow liquid and two green test tubes, no text or symbols visible.

Cross-sectional diagram of a circular container with liquid and a probe inserted, showing directional arrows (no text or symbols)

Select the installation location such that no disturbing influences, such as due to inlets, agitators, may arise (e.g. filling process with undesirable incorrect measurements).

Observe the requirements below for devices with the EHEDG and/or 3A standard:

• All components of the measuring point are 3A/EHEDG-compliant.
• The installation position enables self-drainage/self-emptying of the device and detection of leakages, see figure below.
• The leakage detection in the process connection is visible after mounting and points vertically downward.
• Welded connections in contact with the medium have a surface roughness of R_a ≤ 0.8 m .
• Welding sockets are welded front-flush with the inside of the container or the pipe (compliance with welding standard AWS D18.3).
• Cavity-free installation has been taken into account in order the measuring point is completely covered with cleaning agent during cleaning.

5 Mounting

170° 5° 5°

Fig. 5-1 Self-emptying

5° 190° 5° 5°

Fig. 5-2 No self-emptying possible

Take into account metallic or non-metallic installation situation according to EMC specifications.

→ chapter 4.6 "Environmental influences", Page 13

During mounting, the user should select the tightening torque, taking into account the following data:

• Relevant process connection
• Material pairing between process connection and container material
  • Lubrication (for hygienic variants, e.g. NSF H1 or FDA 21 CFR 178.3570)
• Se a l
  • Environmental influences (e.g. pressure, temperature)

The technical regulation VDI 2230 provides assistance here.

Typically, the tightening torque is 5 to 10 Nm. If ordered from the accessories, the tightening torque is 10 Nm for the supplied welding sockets.

The sealing surfaces between the tank, container, or pipe and the device must be clean and free from mechanical damage.

With process connection G 1/2", the device is sealed elastomer-free, without an additional seal in the area of the device tip. If sealing is not provided via the PEEK tip, sealing tape (e.g. PTFE) in the area of the thread is recommended.

The sealing effect of the device tip is optimum at first mounting. Mounting for test purposes is not necessary.

NOTICE!

Damage to the device tip due to improper handling.

The device tip may be damaged during mounting or re-installation.

▶ Check the device tip for notches or grooves.
▶ Only use the hexagon wrench for screwing in.

The connection is made in a zero-current state, taking into consideration DIN VDE 0100 "Erection of low voltage installations" or the respective national regulations (e.g. based on IEC 60364).

The operator is responsible for the design of the corresponding connection line.

The cables installed on the device are designed for fixed installation.

Fuse the load circuit to the maximum admissible switching current in order to prevent destruction of the device due to an external short circuit.

⇒ chapter 4 "Technical data", Page 12

Observe the connection examples for capacitive and inductive loads.

→ chapter 6.2 "Connection examples", Page 26

Unless otherwise specified, the device must be grounded through the process connection or the housing.

Depending on the selected electrical connection on the device, seal the counterpiece or the cable passage in order to achieve the protection type.

WARNING!

Risk of injury and material damage due to faulty connection

A faulty connection, e.g. high short circuit current via the output, may destroy the device and lead to device malfunctions and injuries.

▶ Connect device according to connection diagram.
▶ Observe the necessary safety regulations.

Use a stabilized power supply unit or, in the case of a potentially explosive application, an intrinsically safe isolation amplifier [Ex i].

Using 2-channel evaluation, the device function can be monitored in addition to point level measurement, depending on the variant ordered. When connecting, both outputs have opposite states in fault-free operation. The anti-valent electrical circuit can be used to identify malfunctions in the device or be used in the event of line break, as both outputs switch off on the voltage side.

Connection for function monitoring using anti-valence			Status display according to NE107 (Reference to output 1, lit up continuously- ly)	IO-Link (SIO mode with Werkseinstellung)
	Sensor covered		Yellow Yellow
	Sensor free		Green Green
	Malfunc-tion		Red Red

1 Voltage supply +
2 Output 2 (OUT2), e.g. PNP
3 Voltage supply -
4 Output 1 (OUT1), e.g. IO-Link in SIO mode
K1/K2 External load

For variants with an IO-Link interface, communication is on C/Q and switch operation on Q2. The default settings can be changed via IO-Link depending on the application.

Electrical connection	IO-Link with one switching output
M12 connector

1 Voltage supply +
2 Output 2 (OUT2), e.g. PNP
3 Voltage supply -
4 Output 1 (OUT1), IO-Link communication, or SIO mode

Electrical connection	Operating mode (SIO mode with default setting)
M12 connector	MAX MIN
		Yellow,lit up continuously		Green,lit up continuously
		Green,lit up continuously		Yellow,lit up continuously

1 Voltage supply +
2 Output 2 (OUT2), e.g. PNP
3 Voltage supply -
4 Output 1 (OUT1), IO-Link communication, or SIO mode
K External load

The voltage supply is switched on.

Depending on the configured status display, the functions below are signaled. The priority of the signaling has the output 1 (OUT1).

Status display according to NE107 Description
Green, lit up continuously	Supply and operation, device is ready for operation
Blue, lit up continuously Maintenance required, e.g. clean PEEK tip
Yellow, lit up continuously Device is covered by liquid
Red, flashing Outside the specification or functional check, error can be remedied, e.g. temperature range exceeded or incorrect wiring
Red, lit up continuously	Malfunction and/or device failure, error cannot be remedied, e.g. electronic damage

Status display according to IO-Link Description
Green, lit up continuously Device is ready for operation, SIO mode
Green, flashing 10111011101110a	Active communication
Green, flashing 0101010001010a	Device search (identification of the device)
Yellow, lit up continuously	Device is covered by liquid, output 1 switched
Red, lit up continuously Malfunction and/or device failure

a 1 = 900 ms lit up, 0 = 100 ms off

WARNING!

Risk of injury and material damage due to faulty system states

When filling the container, the tank, or the pipe, uncontrolled system states may be triggered and result in injuries and material damage.

▶ The plant must be in an error-free state.
▶ Check that the output signal is functioning as intended.

6.1 Connection elements

Technical diagram of a connector with labeled pins and a magnified inset showing four pins.

Device M12 plug connector

6.1.1 Terminal assignment

M12 plug connector

2 3 1 4

1 2 3 4

Device Connecting cable

Designation Description Assignment		a
IO-Link L+ 1 BN (brown)
	L- 3 BU (blue)
	I/Q = OUT2 2 WH (white)
	C/Q = IO-Link 4 BK (black)
PNP L+ 1 BN (brown)
	L- 3 BU (blue)
	OUT2 2 WH (white)
	OUT1 4 BK (black)
NPN	L+ 1 BN (brown)
	L- 3 BU (blue)
	OUT2 2 WH (white)
	OUT1 4 BK (black)
push-pull	L+ 1 BN (brown)
	L- 3 BU (blue)
	OUT2 2 WH (white)
	OUT1 4 BK (black)

^a The color coding is only valid for A-coded standard cables!

6 Electrical connection

If connected to a certified intrinsically safe electrical circuit [Ex i], the following values are given.

Output signal M	Max. voltage Ui in V in mA in mW in μH in nF	Max. current Ui in μH in nF	Max. power Pi	Inner inductance Inner capacitance
PNP ≤ 30 ≤ 100	≤ 750 57 35 version			For cable version 0,2 nF/m add connecting cable
NPN For cable push-pull

6.2 Connection examples

Standard

IO-Link operation with 1 switching output		Switch operation with 2 switching outputs
p-switching (PNP) p-switching (PNP)
n-switching (NPN)		n-switching (NPN)

Ex i

Hazardous area	Safe area
JUMO Ex-i isolating switch amplifier
	for control device
e.g. AC/DC 24 to 230 V

Current limiting for capacitive loads

In the case of capacitive loads, the switching contact (S) must be protected with a resistor.

L+ F1 S F2 R SPS L- -

Protective circuit for inductive loads for capacitive loads

In the case of inductive loads, the switching contact (S) must be protected with a flyback diode.

Flyback diode L+ F1 S F2 L- Relay

7 Installation

7.1 Functions

The device can be individually configured with an IO-Link master. As a matter of principle, the interface enables direct access to process and diagnosis data. Parameterization can be performed during the ongoing process. The new or modified configurations are only adopted once data has successfully been transmitted.

WARNING!

Risk of injury and material damage due to faulty system states

Injuries and material damage may occur due to system states that have been triggered in an uncontrolled manner.

The system must be in an error-free state.

The IODD file can be found under

https://ioddfinder.io-link.com/

by searching for the manufacturer, article number, device type, or device ID.

Alternatively, you can search on the website of the manufacturer https://en.jumo.de by entering the 4-digit product group number, and navigating to the product page with download area.

→ chapter 3.3 "Nameplate", Page 10

7.1.1 Structure of the operating menu

The menu structure is provided according to VDMA 24574-1 and supplemented with JUMO-specific menu items.

7.1.2 Preparation and structure of IO-Link communication

Requirements:

• The software (for example, IO-Link Device Tool) of the IO-Link master is installed on the computer.

Procedure:

1. Connect the device with the IO-Link master (see accessories) via the M12 connector.

2. Connect the IO-Link master for laboratory operation with the computer via the USB interface.

3. Import the IODD file.

→ chapter 7.1 "Functions", Page 28

1. Connect the sensor.

→ chapter 5 "Mounting", Page 19

1. Establish the connection via the software.

→ chapter 7.1 "Functions", Page 28

7.1.3 Teach-In function

The teach-in function is used for application-specific media detection. This can be used to teach in the present medium to the device.

External magnet and without additional software

Requirements:

- The system has been de-energized and secured against being switched on again.

Procedure:

1. Hold the device in the medium.
2. Position the magnet included in the accessories on the DMC code on the nameplate.
3. Switch on the voltage supply.

Media detection starts and is signaled by a status display lighting up yellow. Once the parameters have been saved within the device, the status display lights up green for 1 s and then switches back to the configured signaling (default settings: yellow).

1. The magnet and the medium can be removed.

It is also possible to perform the teach-in process in a laboratory; the values are saved when the voltage supply is removed and switched on again.

IO-Link communication

Requirements:

• The communication is established.

Procedure:

1. Hold the device in the medium.
2. Press the relevant teach button (SP1, SP2) in the Parameter menu item under Teach Single Value. Media detection starts. The parameters are automatically stored in the software when they have been determined. If required, the parameters can be modified and must then be transferred from the software to the device.

A wet test is not required if the parameters are known. The parameters per output (SP, FH, rP, FL) can be entered directly and transferred to other devices as a special configuration file (dry test).

7 Installation

7.1.4 Switching point and switching function

The switching point (SP1, SP2) defines the limit value of the device related to the medium present (covering) to which the output (OU1, OU2) is to modify its switching status. The setting is an indication for the switching sensitivity of the device tip and can be adapted to the medium.

The release point (rP1, rP2) defines the limit value of the device related to the medium not present (uncovering) to which the output (OU1, OU2) is to modify its switching status. The release point must be lower than or equal to the switching point. When entering values for the release point greater than the switching point, a diagnostic message is generated. The difference between the switching point and the release point is defined as hysteresis (for example SP1 - rP1).

As long as the medium is between the two set points, the output is maintained to be constant, stable, and without any change of state.

The switching function of the output of the hysteresis can be parameterized as an NO contact or NC contact (HNO, HNC).

The HNC switching function is recommended for application as an overfill safeguard.

The HNO switching function is recommended for application as dry-run protection.

7 Installation

7.1.5 Window function, media detection, and media differentiation

(1) Level window
The window function (FH1 and FL1, FH2 and FL2) is used for media detection and media differentiation. Setpoint ranges are set using the relevant values. The Window High (FH) signals the upper limit value; the switching status of the output changes when this is reached. The Window Low (FH) signals the lower limit value; the switching status of the output changes when this is reached. The setting is therefore media-specific. If the median is between FL and FH, the output does not change. One output can be assigned per medium.
The switching function of the output of the window can be parametrized as an NO contact or NC contact (FNO, FNC).

7.1.6 Switching delay

The time for the change of state of the switching output is set with the switch delays ds1 for channel 1 and ds2 for channel 2. The time can be entered in 0.1-second steps from 0 to 60 seconds.

The time for the change of state of the switching output is set with the reset delays dr1 and dr2. The time can be entered in 0.1-second steps from 0 to 60 seconds.

Can be used in practice for applications with fluctuating media (e.g. agitator).

7.1.7 Pulse-width modulation

With pulse width modulation, the duty cycle changes its values. This refers to the measured value from 0 to 100 % and adjusts itself automatically. Depending on the downstream evaluation unit, the period time can be set from 50 to 1000 ms. In this way, limit values can be stored independently in the evaluation unit.

7 Installation

7.1.8 Detection of pollution degree

Using detection of the pollution degree, the user can be notified of any deposits or adhesions that build up in order to initiate further maintenance measures in good time. The function signals whether pollution has been detected depending on the set trigger threshold (low, medium, high). In this case, "low" represents a low level of adhesions.

7.1.9 Auto-calibration

The capacitive level switch calibrates independently and continuously using the auto-calibration functionality.

While the auto-calibration routine is being carried out, the output signals remain in the state they were in before it was carried out. The routine takes 15 ms.

The operator must take this time for positioning the level switch into account during the design, especially in the case of overfill safeguards, to prevent the plant from overflowing or running dry, for example.

If the auto-calibration function is faulty, the sensor switches to the safe operating state and the status display turns red. The safe operating state is defined as the opposite signal to the original state at a switching point. Both outputs open when configuring two switching points (for example, anti-valent electrical circuit).

→ chapter 6 "Electrical connection", Page 22

An error status is transmitted when using digital transmission with IO-Link.

The default settings are shown in bold in the following tables.

Process data

Parameter Default setting Description
Measured value – Display of the current measured value		ue in percent.
Scaling 1 Display of scaling of measured value
State of switching output 1 (OU1)	Off	Display of current switching status of output 1 (OU1).
State of switching output 2 (OU2)	On	Display of current switching status of output 2 (OU2).
Device hardware fault False Displays whether there is a device		hardware fault.
Parameter error False Displays whether there is a parameter error.
Auto-calibration error False Displays whether an error has occurred during auto-calibration.
Pollution degree	False	Displays whether pollutants are detected.

Identification

Parameter Default setting Description
Application-specific TAG	-	For identification of specific application, function and operating location with up to 32 characters (alpha-numeric and special characters).
Function TAG	-
Location TAG	-

Monitoring

Parameter Default setting Description
Measured value -	Display of the current measured value in %.
State of switching output 1 (OU1)	Off	Display of current switching status of output 1 (OU1).
State of switching output 2 (OU2)	On	Display of current switching status of output 2 (OU2).
Device hardware faultFalse Displays whether there is a device		hardware fault.
Parameter errorFalse Displays whether there is a parameter error.
Auto-calibration errorFalse Displays whether an error has occurred during auto-calibration.
Pollution degree	No biofilm detected	Displays whether pollutants have been detected.
Pollution value	-	Display of current pollution value.

Parameter

Parameter Default setting Description
Configuration	Standard, user	Sets the scope of configuration options.
Reset configuration settings – Button for resetting the configuration		that has been made.
Switching channel 1, output signal	O-Link, PNP, NPN, push-pull, push-pull PWM	Setting according to variant ordered, see order code.
Switching channel 1, limit value/ window HIGH (SP1/FH1)	Input range:0 to 100.0 % (25)	Sets the limit value that must at least be available to change the switching status.Input range value > switching chan-nel value 1 release point/window Low (rP1/FL1)
Switching channel 1, switching be-havior (OU1)	High-active (MAX, HNC, FNC), low-active (MIN, HNO, FNO)	Setting of the switching behavior as high- or low-active.
Switching channel 1, mode Single	point, window (FH, FL), two point	-
Switching channel 1, hysteresis Input range:0 to 100.0 % (0)		-
Switching channel 1, release point/ window low (rP1/FL1)	Input range:0 to 100.0 % (-)	Input range value < switching chan-nel value 1 limit value / window HIGH (SP1/FH1)
Switching channel 1, switching de-lay time (ds1)	Input range:0 . 3 to 6 0 s (0.5)	Time display in 0.1-second steps.
Switching channel 1, release delay time (dr1)	Input range:0,3 bis 60 s (1.0)	Time display in 0.1-second steps.
Switching channel 1 pulse width modulation (PWM) – period time	50 to 1000 ms (-)	Period duration in relation to mea-sured value.
Switching channel 2, output signal	PNP, NPN, push-pull	Setting according to variant ordered, see order code.
Switching channel 2, limit value/ window HIGH (SP2/FH2)	Input range:0 to 100.0 % (25)	Input range value > switching chan-nel value 2 release point/window Low (rP2/FL2)
Switching channel 2, switching be-havior (OU2)	High-active (MAX, HNC, FNC), low-active (MIN, HNO, FNO)	-
Switching channel 2, mode Single	point, window (FH, FL), two point	-
Switching channel 2, hysteresis Input range:0 to 100.0 % (0)		-
Switching channel 2, release point/ window Low (rP2/FL2)	Input range:0 to 100.0 % (-)	Input range value < switching chan-nel value 2 limit value/window HIGH (SP2/FH2)
Switching channel 2, switching de-lay time (ds2)	Input range:0 . 3 to 6 0 s (0.5)	Time display in 0.1-second steps.
Switching channel 2, release delay time (dr2)	Input range:0,3 bis 60 s (1.0)	Time display in 0.1-second steps.
Switching channel 2 pulse width modulation (PWM) – period time	50 to 1000 ms (-)	Period duration in relation to mea-sured value.
Teach function selection Switching	channel 1,switching channel 2	Selection of output channel on which the teach function is to have an ef-fect.
Parameter	Default setting	Description
System command Teach SP1 Teach	h button in the software to teach	achin switching point 1 of the selected switching channel.
	Teach SP2 Teach button in	the software to teachin switching point 1 of the selected switching channel (for window or two point mode).
Event setting, auto-calibration error	False Setting to transmit an	event in the case of an error during auto-calibration.
Event setting, pollution degree	False	Setting to transmit an event in the event the pollution degree is exceeded.
Status display according to	IO-Link, NE 107, user-defined	-
Brightness of the status display Eco-mode, medium, high, maximum		-
Pollution degree Selection list:	low, medium, high (-)	-
Filter time constant Input range:	0 to 100 s (-)	-
Temperature unit °C, °F -
Load default settings (rES) – Reset	to default settings.

Diagnostics

Parameter	Default setting	Input option
Device status	- Shows information about the device status.
Error counter	- Shows information on the number of registered errors.
System command back-to-box	-	IO-Link-specific button for resetting the default settings.
System command locator start	-	IO-Link-specific button to have the installed device flash in the plant.
System command locator stop	-	IO-Link-specific button to have the device installed in the plant no longer flash.
Current diagnosis information	- Display of current diagnostic message.
Last diagnosis information	- Display of the last diagnostic message.
Simulation mode	On, Off	Activate or deactivate simulation mode.
Measured value simulation Input range: 0 to 100 % (-)		Input of a simulated measured value.
Service commands reset all service parameters	- Button that resets all service parameters listed in the sub-menu.
Service command reset operating hours	- Button that resets the operating hours counter.

8 Parameterization

Parameter Default setting Input option
Service command reset drag indicator min. temperature	– Button that resets the drag	indicatorfor the minimum temperature.
Service command reset drag indicator max. temperature	– Button that resets the drag	indicatorfor the maximum temperature.
Electronic components temperature	--.- Display of the current elec	ctroniccomponents temperature.
Operating hours counter 0 h Display	ay of the current operating	hours.
MIN. electronic components temperature	--.- Display of the minimum electroniccomponents temperature.
MAX. electronic components temperature	--.- Display of the maximum electroniccomponents temperature.
Error Possible cause Remedy
Installation is not possible.	Process connection was dimensioned incorrectly.	Contact manufacturer.
		Modify the tank or container connection.
	The process connection on the tank is damaged.	Rework the thread.
		Replace the process connection.
	The process connection on the device is damaged.	Return the device.⇒ chapter 11.3 "Returns", Page 44
The switching function of the device ist is faulty.	The device was operated outside the admissible limits.	Test the operating conditions of the device and compare with the technical data.⇒ chapter 4 "Technical data", Page 12
	The electrical connection is faulty.	Test the terminal assignment and startup.⇒ chapter 7 "Installation", Page 28
	There are deposits or contamination on the device.	Clean the device.⇒ chapter 10 "Maintenance and cleaning", Page 43
	The switching output is faulty.	Return the device.⇒ chapter 11.3 "Returns", Page 44
The output signal of the device is faulty.	The electrical connection is faulty.	Test terminal assignment and startup taking the entire measuring circuit into consideration.⇒ chapter 7 "Installation", Page 28
	There are deposits or contamination on the device.	Clean the device.⇒ chapter 10 "Maintenance and cleaning", Page 43
	The electronic components are faulty.Output signal according to NAMUR NE 107/VDE 2650	Return the device.⇒ chapter 11.3 "Returns", Page 44
	An electrical fault has occurred due to overvoltage (e.g. thunderbolt).
The status display does not light up.	There is no voltage supply. Test	the connectors, cables and voltage supply.
	The electronic components are faulty.	Return the device.⇒ chapter 11.3 "Returns", Page 44
The status display flashes red.	There has been an overload or a short circuit in the electrical circuit.	Remedy the short circuit or reduce load current according to data sheet.⇒ chapter 4 "Technical data", Page 12
	The ambient temperature does not correspond to the admissible temperature range.	Operate the device within the stipulated temperature range.⇒ chapter 4 "Technical data", Page 12
The status display lights up red.	An internal device error has occurred.	Replace the device.⇒ chapter 11 "Shutdown", Page 44

9 Troubleshooting

Error Possible cause Remedy
The device does not re-spond.	The voltage supply does not match the specification on the nameplate.	Apply the admissible voltage.⇒ chapter 3.3 "Nameplate", Page 10
	Polarity of the voltage supply is wrong.	Reverse the polarity of the voltage supply.
	Mating connectors or the cable have no electrical contact for signal transmission.	Test and adapt the corresponding contact.
No communication possible (for versions with IO-Link).	The communication line is not connected or is connected incorrectly.	Test the terminal assignment and the electrical connection.⇒ chapter 7 "Installation", Page 28
Transmission of measured values is not possible (for versions with IO-Link).	An internal device error has occurred.	Remedy the error according to the diagnosis result shown.⇒ chapter 9.1 "Diagnostic events", Page 41

9.1 Diagnostic events

Malfunctions that the device detects using self-monitoring do not fulfill any safety function and are output as diagnostic messages with IO-Link. The switching outputs modify their state to open. The measurements are interrupted.

Warnings that the device detects using self-monitoring do not fulfill any safety function and are output as diagnostic messages with IO-Link. The switching outputs remain in their state which is present on the application side at this time. The measurements are continued and updated.

The device provides information about the status information according to NAMUR NE 107 and VDI/VDE 2650.

Symbol Diagnostics Designation
F Failure There is a device error. The measured value is no longer valid.
M Maintenance required		Maintenance is required. The measured value is still valid.
C Functional check The device is in service mode (e.g. during a simulation).
S Outside the specification		The device is operated:Outside its technical specifications (e.g. during the launch phase or cleaning)Outside the parameterization made by the user (e.g. level outside the parameterized range)

Pictogram	Status message
	Failure
	Outside the specification
	Functional check
	Maintenance required

The diagnosis result can be detected using the following table. If multiple diagnostic events occur at the same time, only the diagnostic message with the higher priority is displayed.

	Diagnostic event
	Status signal	Event number
	↓	↓
Example	C	101

Code	Behavior of status display	Diagnostics Possible cause Remedy
F000	Lights up red Other	errors Not precisely specified	specified	Test the installation situation and electrical connection. Return the device if error is present.⇒ chapter 11.3 "Returns", Page 44
F001	Lights up red General software error	A software error has occurred.	Restart the device.
F002	Lights up red Error during calibration	An error within the device has occurred.	Return the device.⇒ chapter 11.3 "Returns", Page 44
F003	Lights up red Error in the device settings	Error has occurred during the default calibration.	Restart the configuration.
		The EEPROM is faulty.
		The configuration data contain a checksum error.
F004	Lights up red Teach-in procedure is faulty	An error has occurred during the teach-in procedure.	Disconnect the voltage supply, switch it on again and retrigger the teach-in procedure. Return the device if error is present.⇒ chapter 11.3 "Returns", Page 44
C101	Flashing red Simulation active The simulation is currently being performed.	Location is currently being performed.	Exit the simulation.
S201	Flashing red Outside the admissible temperature range	The temperature range is not admissible.	Test the ambient temperature. Insulate if necessary in the event of excessively low temperatures, cool if necessary in the event of excessively high temperatures.⇒ chapter 4 "Technical data", Page 12
S202	Flashing red Switching output overloaded	An overload or short circuit has occurred at the switching output.	Test the electrical connection, increase load resistance at the switching output if necessary.⇒ chapter 7 "Installation", Page 28
S203	Flashing red Outside the admissible voltage supply range	Voltage supply has been exceeded.	Test the electrical connection for correct installation.⇒ chapter 6 "Electrical connection", Page 22
M301	Lights up blue Pollution degree detected	The coating thickness is inadmissible.	Clean the device.⇒ chapter 10 "Maintenance and cleaning", Page 43

The device is maintenance-free.

When pressure testing the container or the pipe, adhere to the admissible limit values.

⇒ chapter 4 "Technical data", Page 12

Requirements:

- The system has been de-energized and secured against being switched on again.

Procedure:

Cleaning of the part in contact with the medium may only be carried out when it is installed (e.g. CIP – Cleaning in Place or SIP – Sterilization in Place).

Observe the technical data with regard to temperature and pressure specifications.

→ chapter 4 "Technical data", Page 12

NOTICE!

Damage to the device resulting from improper cleaning.

▶ Damp cloths or compressed air (< 6 bar) are admissible for cleaning.
▶ Do not use any sharp or hard objects (e. g. wire brushes) for cleaning.
▶ Use a suitable cleaning agent that does not affect the materials (chemically and mechanically).
▶ Avoid humidity in the electrical connection.

11 Shutdown

11.1 Dismounting

Requirements:

• The plant has been de-pressurized, de-energized and secured against being switched on again.
  • The device is media-free.

Aids Open-end wrench or ring spanner

NOTICE!

Damage to the device tip due to improper handling.

The device tip may be damaged during dismounting.

▶ Check the device tip for notches or grooves.

11.2 Decontamination

Requirements:

• The device is disassembled.
- Suitable protective equipment has been set up.
- A suitable cleaning agent is available.

- A cleaning area for flushing and neutralizing all parts that come into contact with the medium is prepared.

Procedure:

1. CAUTION! Only use cleaning agents that are compatible with the materials used to make the device. Thoroughly flush and neutralize all parts that come into contact with the medium using a suitable cleaning agent.
2. For return to the manufacturer: chapter 11.3 "Returns", Page 44.
3. For disposal: chapter 11.4 "Disposal", Page 44.

11.3 Returns

Procedure:

1. The supplementary sheet for product returns must first be completed correctly and signed. Then enclose it with the shipping documents and attach it to the packaging, ideally on the outside.
2. Use the original packaging or a suitably secure container for sending the device.

11.4 Disposal

• Do not dispose of the device or replaced parts in the trash after use.
• Delete programs and data stored on the device.
• Remove batteries, if any, if this can be done without damaging the device.
• Dispose of the device and the packaging material in a responsible and environmentally friendly manner.
• Observe the country-specific laws and regulations for waste treatment and disposal.

In accordance with Directive 2012/19/EU on Waste from Electrical and Electronic Equipment, manufacturers are obliged to offer the option of returning waste equipment. Request the return from the manufacturer.

When using a device with UL application, the user has to ensure that the accessories he uses are also approved for a UL application (e.g. cables with UL approval AVLV2/8 suitable for external connection and/or cables with UL approval CYJV/7 or CYJV/8 or PVVA/7 or PVVA2/8, each approved for ambient temperatures > 80 °C).

Designation Part no.
Connection line M8/voltage supply, length 2 m, IO-Link master, 4 channel, with UL approval	00767913
Connection line M8/Ethernet, length 2 m, IO-Link master, 4 channel, with UL approval	00767923
Connection line M12/voltage supply, length 2 m, IO-Link master, 8 channel, with UL approval	00767914
Connection line M12/Ethernet, length 2 m, IO-Link master, 8 channel, with UL approval	00767927
USB IO-Link master, 1-channel 00694070
IO-Link master, 4 channel, with UL approval 00759867
IO-Link master, 8 channel, with UL approval 00759875
Magnetic pen for teach function 00736330
Welding socket G 1/2" for process connection 387 00378264
Adapter G 1/2" VARIVENT Type N DN 50/40	30054461
T-piece with PEKA connection DN 100	00643582
T-piece with PEKA connection DN 80	00643581
T-piece with PEKA connection DN 65	00643580
T-piece with PEKA connection DN 50	00643579
T-piece with PEKA connection DN 40	00643576
T-piece with PEKA connection DN 32	00643574
T-piece with PEKA connection DN 25	00643555
T-piece with screw connection G 1/2" DN 100	00772334
T-piece with screw connection G 1/2" DN 80	00772333
T-piece with screw connection G 1/2" DN 65	00772332
T-piece with screw connection G 1/2" DN 50	00772331
T-piece with screw connection G 1/2" DN 40	00772330
T-piece with screw connection G 1/2" DN 32	00772321
T-piece with screw connection G 1/2" DN 25	00772316
Configuration cable for Ex devices	30048990
Connection line M12, M12, black, PUR, length 2 m (straight coupling/straight connector; 5 pole; A-coded)	00777804
Cable PUR, 4 × 0.34, black, length 2 m, with UL approval	00776248
Cable PUR, 4 × 0.34, black, length 5 m, with UL approval	00776250
Cable PUR, 4 × 0.34, black, length 10 m, with UL approval	00776252
Line socket, 4-pole, M12 × 1, straight, length 2 m	00404585
Line socket, 4-pole, M12 × 1, angled, length 2 m	00409334
Sealing ring A24 × 2 - Vf for process connection 133	00704485
Sealing ring A26 × 2 - Vf for process connection 105	30049315
Service deployment	00427970
Preconfiguration (Service)	00427968

JUMO

JUMO GmbH & Co. KG JUMO UKL TD JUMO Process Control, Inc.

Street address:

36039 Fulda, Germany

Delivery address:

Mackenrodtstraße 14

36039 Fulda, Germany

Postal address:

36035 Fulda, Germany

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Internet: www.jumo.net

JUMO House

Temple Bank, Riverway

Harlow, Essex, CM20 2DY, UK

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Internet: www.jumo.co.uk

6724 Joy Road

East Syracuse, NY 13057, USA

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Internet: www.jumousa.com

JUMO ZELOS

Product comparison of JUMO engine components, showing a cylindrical tool and three metallic cylindrical plugs with blue and green connectors (no text or symbols visible)

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7 Installation....28

7.1 Fonctions 28

Diagram of a U-shaped tube with labeled ports A, B, and C, showing internal fluid flow and connections.

Three technical illustrations of a mechanical component under different conditions: before contact, mid-cavity, and after contact (no text or symbols present)

Conditions requises :

Cross-sectional illustration of a cylindrical container with liquid and a green cap, no text or symbols present

Top-down view of a circular container with yellow liquid and two green test tubes, no text or symbols visible.

Cross-sectional diagram of a circular container with blue liquid and a probe inserted, labeled X (no text or symbols beyond labels)

5° 5° 190° X

Fig. 5-2 Pas d'autovidange possible

Technical diagram of a connector with labeled pins and a magnified inset showing four pins.

L+ F1 S F2 R SPS L- -

https://ioddfinder.io-link.com/

Conditions requises :

Conditions requises :

Communication IO-Link

Conditions requises :

Conditions requises :

Conditions requises :

Conditions requises :

Product comparison of JUMO engine components, showing a cylindrical tool and three metallic cylindrical plugs with blue and green connectors (no text or symbols visible)

Manual de servicio

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Diagram of a U-shaped water tank with labeled ports A, B, and C, showing internal fluid flow and valve positions.

Three technical illustrations of a mechanical component under different conditions: before, after, and after water displacement (no text or symbols present)

Cross-sectional illustration of a cylindrical container with liquid and a green cap, no text or symbols present

Top-down view of a circular container filled with yellow liquid, with two side handles and green indicator lights (no text or symbols)

Cross-sectional diagram of a circular container with blue liquid and a probe inserted, labeled X (no text or symbols beyond labels)

5° 5° 190° X

Technical diagram of a connector with labeled pins and a magnified inset showing four pins.

Dispositivo Conector M12

L+ F1 S F2 R SPS L- -

https://ioddfinder.io-link.com/