ESM-3722 - Thermostat Emko - Free user manual and instructions

USER MANUAL ESM-3722 Emko

1.1 Environmental Ratings

0/2..10V,0/4..20mA or ProNem Mini PMI-P3 A visual inspection of this product for possible damage occurred during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product. If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and separate the electrical connection of the device from the system. The unit is normally supplied without a power supply switch or a fuse. Use power switch and fuse as required. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire. Do not use the unit in combustible or explosive gaseous atmospheres. During putting equipment in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful. Montage of the product on a system must be done with it’s fixing clamps. Do not do the montage of the device with inappropriate fixing clamp. Be sure that device will not fall while doing the montage. It is your responsibility if this equipment is used in a manner not specified in this instruction manual. EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely. Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case.

1.6 Manufacturer Company

2.1 Front View and Dimensions of ESM-3722 Hatcher Controller

3.1 Supply Voltage Input Connection of the Device

1-Before mounting the device in your panel, make sure that the cut-out is of the right size.2-Insert the device through the cut-out. If the mounting clamps are on the unit, put out them before inserting the unit to the panel.3- Insert the mounting clamps to the fixing sockets that located left and right sides of device and make the unit completely immobile within the panel1-Pull mounting clamps from left and right fixing sockets.2-Pull the unit through the front side of the panelBefore starting to remove the unit from panel, power off the unit and the related system. Make sure that the power supply voltage is the same indicated on the instrument.Switch on the power supply only after that all the electrical connections have been completed.Supply voltage range must be determined in order. While installing the unit, supply voltage range must be controlled and appropriate supply voltage must be applied to the unit. There is no power supply switch on the device. So a power supply switch must be added to the supply voltage input.Power switch must be two poled for seperating phase and neutral, On/Off condition of power supply switch is very important in electrical connection. External fuse that on Vpower supply inputs must be on phase connection. External fuse that on Z power supply inputs must be on (+) connection. Power Supply Input

External Fuse (1A T)Note-1SupplySwitch

Must be determined in order.Must be determined in order.Note-1: External Fuse is recommended6

3.2 Device Label and Connection Diagram

** In main operation screen, press this button to change display temperature and humidity sensor value. ** It is used to increase the value in the Temperature and Humidity Set screens and Programming mode.

2. Decrement, Silencing Buzzer Button :

** It is used to decrease the value in the Set screen and Programming mode. ** It is used to silence the buzzer.

3. Manual Start of Egg Tray Rotator Operation Button:

** When the button is released the engine start will be passive and engine stops.

** In the main operation screen; if this button pressed for the first time, Temperature set value will be displayed. Value can be changed using increment and decrement buttons. When Set button is pressed again, value is saved and Humidty set value will be displayed next. Value can be changed using increment and decrement buttons. When Set button pressed again, value is saved and returns back to main operating screen. ** To access the programming screen; in the main operation screen, press and hold this button for 5 seconds. ** It is used to save value in the Set screens (Temperature or Humidity) and programming screen. 5.Alarm led :

** This led indicates that heating output is active. 7.Celcius led :

** Indicates that device is in C mode. 8.Fahrenheit led :

** Indicates that device is in F mode.

** This led indicates that is active.

** This led indicates that output is active. 11.Precent Sign ledi : 12.Program led : ** Indicates that device is in programming mode . In the main operation screen, if this button pressed engine starts. LED DEFINITIONS It is active when alarm statuses. Egg Tray Rotator Output Egg Tray Rotator Output Humidificating Humidity ** Indicates that device is in Humidity Set screen.

125. Changing and Saving Temperature and Humidity Set Value

5.1 Changing and Saving Humidity Set Value

Main Operating Screen When SET button pressed ‘’S’’ led will be active and temperature set value will be displayed. Temperature Set Value Screen Temperature set value can be changed with increment and decrement buttons. When SET button pressed temperature set value can be saved. Goes Humidity SET value screen. Temperature set value parameter ( Default =37.7 ) Temperature set value, can be programmed between minimum temperature set value and maximum temperature set value .

When SET button pressed set value can be saved. Humidity Goes back to main operation screen. Humidity Set Value Screen If no operation is performed in Humidity set value changing mode and temperature set value changing mode for 20 seconds, device turns to main operation screen automatically.

Sensor Scale Low Limit Parameter : ( Default = 0 ) It can be adjusted from -1999 to ( -1). At this value analogue input becomes; If =0, according to the device type 0V 0mA If =1, according to the device type 2V 4mA Z Z Z Z (1) (2) (1) (2) Temperature

Sensor Scale High Limit Parameter : ( Default = 100 ) It can be adjusted from ( +1) to 9999. At this value analogue input becomes; According to the device type10V 20mA Z Z (1) (2) Note : , parameters are shown, if the Temperature sensor analogue input type is selected . Note : , and parameters are shown, if the Temperature sensor input type ( 0/2..10V or 0/4..20mA ) is selected. analogueIn ON/OFF control algorithm, temperature value is tried to keep equal to set value by opening or closing the last control element. ON/OFF controlled system, temperature value oscillates continuously. Temperature value’s oscillation period or amplitude around set value changes according to controlled system. For reducing oscillation period of temperature value, a threshold zone is formed below or around set value and this zone is named hysteresis.

Humidity Control Output Set hhSt Time hhSt Time11 Maximum Humidity Set Value Parameter (Default = Maximum Value of Device Scale) This parameter value can be adjusted from minimum humidity set value parameter to maximum value of the device scale. Humidity set value can not be greater than this value. Minimum Humidity Set Value Parameter (Default = Minimum Value of Device Scale) set value can not be lower than this value. This parameter value can be adjusted from minimum value of device scale to maximum set value parameter Humidity Humidity Humidity Sensor Offset Parameter ( Default = 0.0 ) From -10 to 10 for Humidity Sensor (0%RH, 100%RH) From -10.0 to 10.0 for Humidity Sensor (0.0%RH,100.0%RH) Humidity Decrease Amount Parameter for Door Opened Control ( Default = ) To detect that the door is opened, the humidity must be reduced in the amount defined by the parameter in the time defined by the parameter. From -5 to 20 for Humidity Sensor (0%RH, 100%RH) From 5.0 to 20.0 for Humidity Sensor (0.0%RH,100.0%RH) If the value decrease button is pressed while the parameter value is 5 or 5.0, is displayed and this function is disabled and the parameters and are not observed. Humidity Decrease Amount Control Time Parameter for Door Opened Control ( Default = 20) To detect that the door is opened, the humidity must be reduced in the amount defined by the parameter in the time defined by the parameter. Off Time of Humidity Output Parameter for Door Opened Control ( Default = 60 ) When it is detected that the door is opened, the humidity output is switched off for the time defined by the parameter. This parameter can be between 10 seconds and 999 seconds. It is valid, if the device type 0/2...10V It is valid, if the device type 0/4...20mA Z Humidity Sensor Input. Z Humidity Sensor Input . (1) (2)

Time of Automatic Egg Tray Rotator ( Default = 00:00 ) This parameter value can be adjusted form 00:00 to 99:59 minute/second. Repeat cycle of Automatic Egg Tray Rotator ( Default = 00:00 ) This parameter value can be adjusted form 00:00 to 24:00 hour/minute. Alarm Output Function Selection Parameter ( Default = 0 ) Alarm is inactive. Alarm-Temperature sensor failures. Alarm-Humidity sensor failures. Alarm-Temperature or Temperature sensor failures. Alarm-Humidity or Humidity sensor failures. Alarm-Temperature sensor failures or Humidity sensor failures. Alarm-Temperature or Humidity or Temperature sensor failures or Humidity sensor failures. Note : if parameter value is 3 or 6 , , , , , or parameters are observed. Note : if parameter value is 4 or 6 , , , , , or parameters are observed.12 Humidity Alarm Function Selection Parameter ( Default = 0 ) Temperature Alarm Set Parameter This parameter value can be programmed between temperature minimum alarm set parameter and temperature alarm set maximum parameter. ( Default = 50.0 °C ) Alarm Set Maximum Parameter ( Default = Maximum Value of Device Scale) if temperature alarm is active, this parameter value can be adjusted from temperature alarm set value parameter to maximum value of the device scale. Alarm Set Minimum Parameter (Default = Minimum Value of Device Scale) if temperature alarm is active, this parameter value can be adjusted from minimum value of device scale to temperature alarm set maximum parameter value. Temperature Alarm Parameter This parameter value can be adjusted form 0 to %50 of the device scale. Hysteresis ( Default = 0) Temperature Alarm On Delay Time Parameter Temperature Alarm On Delay Time can be defined with this parameter. It can be adjusted from 0 to 99 minutes. ( Default = 0) Temperature Alarm Delay After Power On Parameter It can be adjusted from 0 to 99 minutes. ( Default = 0) When power is first applied to the device, this time delay must be expired for activation of temperature alarm. Process High alarm selected. Process Low alarm selected. Deviation Band alarm selected. Deviation Range alarm selected. Humidity Alarm Set Parameter This parameter value can be programmed between humidity minimum alarm set parameter and humidity alarm set maximum parameter. ( Default = 50 ) Humidity (Default = 0) When power is first applied to the device, this time delay must be expired for activation of Humidity alarm. Alarm Delay After Power On Parameter It can be adjusted from 0 to 99 minutes. Humidity Set Maximum Parameter(Default =Maximum Value of Device Scale) if humidity alarm is active, this parameter value can be adjusted from humidity alarm set minimum parameter to maximum value of the device scale. Alarm Humidity (Default = 0) Humidity Alarm On Delay Time Parameter Alarm On Delay Time can be defined with this parameter. It can be adjusted from 0 to 99 minutes. Humidity Set Minimum Parameter(Default =Minimum Value of Device Scale) if humidity alarm is active, this parameter value can be adjusted from minimum value of device scale to humidty alarm set maximum parameter value. Alarm Humidity Alarm Parameter This parameter value can be adjusted form 0 to %50 of the device scale. Hysteresis ( Default = 0) Temperature Alarm Function Selection Parameter ( Default = 1 ) Process High alarm selected. Process Low alarm selected. Deviation Band alarm selected. Deviation Range alarm selected. Humidity This time must pass before the humidity out is turned on again after it is turned off, or turned off again after it is turned on. It can be adjusted from 0 to 20 minutes. Out Stop-Start and Start-Stop Delay Parameter (Default=2)13 Buzzer Function Selection Parameter( Default = 0 ) Button Protection Parameter ( Default = 0 ) Buzzer is inactive. Buzzer is active during temperature alarm Buzzer is active during humidity alarm Buzzer is active during Temperature sensor failures. Buzzer is active during Humidity sensor failures. Buzzer is active during Temperature sensor failures or temperature alarm. Buzzer is active during Humidity sensor failures or Humidity alarm. Buzzer is active during Temperature sensor failures or Humidity sensor failures Buzzer is active during Temperature sensor failures or Humidity sensor failures or temperature alarm or humidity alarm. There is no protection. Temperature set value can not be changed. Humidity set value can not be changed. Manual engine start is not available. Humidity set value and Temperature set value can not be changed Humidity set value can not be change and Manual engine start is not available. Temperature set value can not be change and Manual engine start is not available. Temperature set value and Humidity set value can not be changed. Also Manual engine start is not available. Buzzer Active Time If buzzer function selection parameter Buzzer active time can be define with this parameter. It can be adjusted from 1 to 99 minutes. When this parameter is 1, if decrement button is pressed, is observed. In this condition buzzer is active till buzzer silence button is pressed. ( Default = ) value = 0, this parameter is not observed. Programming Mode Accessing Password It is used for accessing to programming mode. It can be adjusted from 0 to 9999. If it is 0, password is not entered for accessing to the parameters. When the password screen is not set as “12” , If the user enters ‘12’ in password screen and parameters are accessed and they can changed. ( Default = 0 )14

= Process Set Value (Temperature or Humidity) Process High Alarm

5.3 Egg Tray Rotator Operation Graphics of ESM-3722

connection. While this message shown on this display,if buzzer function selection is 3, 5, 7 or 8 internal buzzer starts to operate. Screen Blinking Temperature Sensor failure . Sensor connection is wrong or there is no sensor

5.4 Failure Messages in ESM 3722 Hatcher Controller

2 Screen Blinking H Sensor failure . Sensor connection is wrong or there is no sensor connection. While this message shown on this display,if buzzer function selection is 4, 6,7 or 8 internal buzzer starts to operate. - umidity

3- In main operating screen if the upper display is blinking, it means that temperature alarm exits and

alarm output is active .if buzzer function selection is 1, 5 or 8 internal buzzer starts to operate.

4- In main operating screen if the lower display is blinking, it means that humidity alarm exits and alarm

output is active .if buzzer function selection is 2, 6 or 8 internal buzzer starts to operate.

5- Self Tune temperature error. Appears on the main screen.this fault occurs when the

temperature read from the sensor is closer to the Process Set value than 5% of the scale(5 ° C for the ProNem Mini PMI-P sensor). Self tune operation is not allowed.When SET button is pressed for 3 seconds, “P” led turn. If programming mode entering password is different from 0, programming mode entering screen will be observed. Main Operation Screen Programming Screen Change the value with increment and decrement buttons. Press SET button for accessing to the parameter value. Press increment button for accessing to the next parameter, press decrement button for accessing to the previous parameter. Press set button for saving the parameter. Press increment button for accessing to the next parameter, press decrement button for accessing to the previous parameter. Programming Mode Entering Screen Press SET button for accessing to the password entering Password Entering Screen Enter programming mode accessing password with increment and decrement buttons. Note2: If programming mode accessing password is 0, only three parameters are accessible, and the parameter values can be changed. Press SET/OK button for entering the password. Note1: If programming mode accessing password is 0, Temperature Unit screen is observed instead of programming screen If no operation is performed in programming mode for 20 seconds, device turns to main operation screen automatically.

5.5 Entering To The Programming Mode, Changing and Saving Parameter

While button protection parameter value is 0,1,2 or 4 in main operation screen if engine button is pressed, manual engine start will be active.When the button is released the engine start will be passive and engine stops.

6. Manual Start of Egg Tray Rotator Operation with Engine Button

Device Type : Hatcher Controller Housing&Mounting : 76 mm x 34.5 mm x71 mm Plastic housing for panel Panel cut out is 71 x 29 mm. Protection Clas : Ip65 at front, Ip20 at rear. Weight : Approximately 0.2 Kg Enviromental Ratings : Standart,indoor at an altitude of less than 2000 meters with none condensing humidity. o o o o Storage / Operating Temperature : -30 C to +80 C / -20 C to +70 C Storage / Operating Humidity : 90 % max. (None condensing) Installation : Fixed installation Overvoltage Category : II. Pollution Degree : II, office or workplace, none conductive pollution Operating Conditions : Continuous Supply Voltage and Power : : 115 : 24 : 24 : 10 -30 Temperature Sensor Input : NTC, PTC, PT-100,0/2..10VZ,0/4..20mAZ or ProNem Mini PMI-P 230V ( %15) 50/60Hz - 1.5VA V ( %15) 50/60Hz - 1.5VA V ( %15) 50/60Hz - 1.5VA V ( %15) 50/60Hz - 1.5VA VZ 1.5W V ± V ± V ± W ±

Starting Self Tune (Step Response Tuning) Operation by the user : Self Tune method is used for determining PID parameters used by the device. If Self Tune operation is finished without any problem, the device saves the new PID coefficients to memory and continue to run. Parameter is adjusted automatically. NOT: The temperature value read from the sensor must be less than 5% of the process set value in order to start the self tune operation (5 ° C for the ProNem Mini PMI-P sensor). Cancelling Self Tune(Step Response Tuning) operation :

1 - If sensor breaks;

2 - If auto tune operation can not be completed in 8 hours ;

3 - If user adjusts parameter ;

4- During self tune operation if the user changes the temperature control from pid to on/off;

5 - If process set value is changed while self tune operation is being performed;

Self tune is canceled. “Tune” is not displayed. Then, without doing any changes in PID parameters, device continues to run with previous PID parameters.

• In the main screen “Tune” and Temperature value are should alternately. emperature control on/off or PID parameter ( =1)All order information of ESM-3722 Hatcher Controller are given on the table at above. User may form appropriate device configuration from information and codes that at the table and convert it to the ordering codes.Firstly, supply voltage then other specifications must be determined. Please fill the order code blanks according to your needs. Please contact us, if your needs are out of the standards.

10. Other Informations

Note-1: If input type is selected PTC or NTC (B = 2, 3), Temperature sensor is given with the device.For this reason, if input type is selected as PTC,sensor type (V = 0,1 or 2) or if input type is selected as NTC, sensor type (V = 0, 3 or 4) must be declared in ordering information.

Temp.Sensor which is given with ESM-3722

NTC-M5L20.K1.5 (NTC Probe thermoplastic moulded with 1.5m cable for cooling application)

NTC-M6L50.K1.5 (NTC Probe stainless steel housing with 1.5m cable for cooling application)

PTCS-M6L30.K1.5.1/8”(PTC Liquid Probe with 1.5 m silicon cable)

5.1 Changing and Saving Humidity Set Value

5.1 Changing and Saving Humidity Set Value

5.1 Changing and Saving Humidity Set Value

5.1 Changing and Saving Humidity Set Value