ESM-9930 - Thermostat Emko - Free user manual and instructions

USER MANUAL ESM-9930 Emko

100...240 VV 50/60 HzPowerSupplySwitch Fuse Note-1External Fuse Note-2Note-3(-) (+)Note-1 :There is an internal fusible flameproof resistor.1AVT for power supply 240 VV or 24VV 1AZT for power supply 24V Z Note-3 : “L” is ( + ) ,” N” is ( - ) for 24V Z supply voltage Note-2 : External fuse is recommended. 100... 72mm / 2.83 inch72mm / 2.83 inch76mm / 2.99 inch11.5 ± 1 mm /0.45 inch

Maximum 15mm / 0.59 inch Maximum 15mm / 0.59 inch Maximum 15mm / 0.59 inch 6PANEL MOUNTING

1-Before mounting the device in your panel, make sure that the panel cut-out is suitable. 2-Check front panel gasket position 3-Insert the device through the cut-out. If the mounting clamp are on the unit, put out them before inserting the unit to the panel. 4-Insert the unit in the panel cut-out from the front side.

5- Insert the mounting clamps

to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel

Access and change Set values Press P Button Press increment or decrement button to change Process Set value. Press SET button to save process set value and access the Alarm1 set value. Operation screen Operation Screen PSET

AT A/M Press increment or decrement button to change Set value. Press SET button to save Alarm1 set value and return to the operation screen. Alarm-1 Set Screen Alarm-2 Set Screen Note: User can exit from Set Value section without saving the values by pressing button. If no operation for 120 seconds, device automatically exits from Set Value section .

7Easy access diagram for Program Parameters To enter Program menu press button for 5 seconds. Press SET Button to access Password screen. Press increment or decrement button to enter password. Press SET Button to approve password. Password Screen Main Operation Screen

SET Note: Please refer PASS ConF section on the document

Run LıSt: Selection of PID Tune and Operation FormTUNE SELECTION: By selecting one of the methods below, device can determine the PID parameters.Self tune (Step Response Tuning) operationDevice operates according to the defined PID parametersAuto tune (Limit Cycle Tuning) operationAuto-Self Tune Tunning methodes are performed according to system conditions by itself.AUTOMATIC TUNE SELECTIONDevice does not perform tunning.Device does perform tunning.BUMPLESS TRANSFER When automatic mode changes to manual mode, the process output will be last saved manuel mode output percentage. Process output value in manual control is not taken into consideration while passing from manual control to automatic control. New control output that is measured in automatic control is applied to process output.

ALARM LATCH CANCELING

Alarm latch canceling is not performed. If there is an alarm output with latching and there is no alarm status, latching operation will be finished by the device. This parameter becomes automatically. dıSP LıSt: Function Selection for Top and Bottom Display Top Display Function This parameter determines which value is shown in top display. Process value (PV) is shown in top display. Difference between process set value and process value (SV-PV) is shown in top display. Bottom display Function This parameter determines which value is shown in bottom display. Process set value (SV) is shown in bottom display. %Output value that is applied to process control output is shown in bottom display. When automatic mode changes to manual mode, the process output will be last automatic mode output percentage.While passing from manual control to automatic control, last process output value in manual control is accepted as first process output value in automatic control.

No point Between second and third digits “0.00” Between third and fourth digits “0.000” Between first and second digits “0.0” Display Point Position Active if oltage / Current input is selected.ZV Display Value Adjustment Type Active if oltage / Current input is selected.ZVFixed dual point display adjustment. Display adjustment low point value is fixed to -1999, display adjustment high point value is fixed to 9999. User can do defined 16 display adjustment points. User can do dual point display adjustment with tPoL and tPoH. Low Point Display adjustment (-1999, 9999)Unit Active if oltage / Current input is selected.ZV High Point Display adjustment (-1999, 9999)Unit Active if oltage / Current input is selected.ZV Display adjustment points (-1999, 9999)Unit This parameter is active if oltage / Current is selected. In multi point display adjustment operation, defined scale is divided into 16 adjustment points. For example : is (0-50 mV ) .

Po00 = 0 Po01 Po02 Po03 Po04 Po05 Po16 Po06 Po15 Po07 Po08 Po09 Po10

Po14 Po13 Po12 Po11 Process Set value 0-50 mVZ range are divided into 16 egual parts. Every “Poxx” SET value is defined 50 / 16 = 3.125 mVZ range. Unit selection Unit is °C Unit is °F Unit is Voltage. Active if ZVoltage / Current input is selected No unit. Active if oltage / current input is selectedZV Coefficient value (1.000, 9.999) Process value is multiplied with this value. Active if ZVoltage / Current input is selected.

Operating Scale Minimum Value (Scale Low Point, Scale High Point)Unit Used for Proportional band calculation and display blink. Display offset for process value (Scale -10%, Scale +10%)Unit This parameter value is added to the process value. Operating Scale Maximum Value (Scale Low Point, Scale High Point)Unit Used for Proportional band calculation and display blink.Filter Time (0.0, 900.0)Second Defines filter time for display value. Cold Junction Compensation This parameter is active if process input is selected TC input. Cold junction compensation is active. Cold junction compensation is not active. Scale: The difference, between high point and low point of the process input type. Example: If tCSL = 2 (low point is -200, high point is 900), then scale is 1100. If input type is Voltage/Current, then the scale is difference between tPoH and tPoL parameters. Pıd ConF: PID Configuration Parameters PROPORTIONAL BAND (0.0, 999.9)% If = 1000 °C, = 0 °C and = 50.0 then, Proportional Band = ( - ) * / 100.0 Proportional Band = (1000-0)*50.0/100.0 = 500 °C INTEGRAL TIME (0, 3600)Second Can be changed by the user. After complated the tunning correctly, integral time value changes automatically. If it is 0, integral control is deactivated. DERIVATIVE TIME (0.0, 999.9)Second Can be changed by the user. After complated the tunning correctly, integral time value changes automatically. If it is 0, derivative control is deactivated.

Even as a result of the PID calculation device calculates the %output value less than this parameter, heating or cooling output is active minimum for OLL parameter.

MAXIMUM CONTROL OUTPUT ( , 100.0)%

Even as a result of the PID calculation device calculates the %output value greater than this parameter, heating or cooling output is active maximum for OUL parameter.

MINIMUM CONTROL OUTPUT TIME (0.0, )Second Heating or cooling output can not be active less than this parameter. Even if this parameter is 0, this parameter is accepted as 50 msecs. ANTI-RESET WINDUP While PID operation is running if - <= process value <= + condition is true, integral value is calculated. If the condition is not true, integral value is not calculated and last calculated integral value is used. If Ar Parameter is selected , heating proportional band is used for heating PID process instead of Ar Parameter and cooling proportional band is used for cooling PID process instead of Ar Parameter. (0, SCALE HIGH POINT)UnitSET VALUE OFFSET ((- SCALE HIGH POINT / 2) , (SCALE HIGH POINT / 2) )Unit + is used as set value in PID calculations. This parameter is used for shifting the proportional band.

(FOR HEATING PID 0.0, 100.0)%

(FOR COOLING PID -100.0, 0.0)%

This parameter is added to “Output %” which is calculated at the end of the PID.

This parameter is added to the %process output that is calculated at the end of the PID according to process set value.

OUTPUT OFFSET RELATED TO PID SET

(FOR HEATING PID 0.0, 100.0)%

(FOR COOLING PID -100.0, 0.0)%

PROCESS VALUE STABILIZATION

(1, SCALE HIGH POINT)Unit It is used for controlling if process value oscillates or not when Parameter is or If; - <= Process Value <= + condition is not true, then device start tunn operation automatically. SCALE LOW POINT : Minimum process input value in Pt-100 and Tc inputs. -1999 for fixed dual point display adjustment used inputs, Scale low point is the lowest one from or for selectable dual point display adjustment used inputs lowest display adjustment Scale low point is the one from or for multi point used inputs SCALE HIGH POINT : Maximum process input value in Pt-100 and Tc inputs. 9999 for fixed dual point display adjustment used inputs, Scale high point is the biggest one from or for selectable dual point display adjustment used inputs display adjustment Scale high point is the biggest one from or for multi point used inputs

If cooling function is performed ; Cooling process set value is calculated by adding set value with parameter Control form can be ON/OFF or PID. If set value for heating = + ; Then set value for cooling = + +

(FOR COOLING PID -100.0, 0.0)%

When sensor breaks, controlling of the process can continue by entering %output value to parameter. If this parameter 0.0, process control output does not perform an output when sensor breaks.Soft Start Set value (0, 9999)Unit If parameter is selected , Soft start function becomes inactive. When the device power on, if the Soft start set value different from and temperature value is lower than soft start value on processes, device starts soft start operation,until temperature reaches soft start set value. On soft start device output period will be SSCt parameter value and device control output will be SSCo parameter value. Soft Start Control Output (10.0, 90.0)% Soft Start Control Period (1, 100)Second PCnF ConF: Process Output Configuration Parameters Determines if Process Output ( SSR Driver Output ) and Alarm-2 Output operates together or not. Process Output (SSR Driver Output) and Alarm-2 Output operates separately. Process Output (SSR Driver Output) and Alarm-2 Output operates together. Alarm functions of Alarm-2 Output can not be used Process Output Function Heating Cooling Process Output Control Type Hysteresis of Process Output (Scale 0%, Scale 50%)Unit Active if ON/OFF control is selected. ON/OFF control algorithm PID control algorithm Output Configuration

Operation form of hysteresis Active if ON/OFF control is selected. OFF Time (0.0, 100.0)Second In ON/OFF operation, this time must be passed for the output to be energised again. ( Active if ON/OFF control is selected) SV + HYS/2 and SV - HYS/2 SV and SV+HYS or SV and SV-HYS Operation form of hysteresis Active if ON/OFF control is selected. OFF Time (0.0, 100.0)Second In ON/OFF operation, this time must be passed for the output to be energised again. ( Active if ON/OFF control is selected) SV + HYS/2 and SV - HYS/2 SV and SV+HYS or SV and SV-HYS15 Aln1 ConF: Alarm Output-1 Configuration Parameters Determines logic output function for Alarm-1 Output Alarm output Sensor break alarm output Manual / Automatic selection output Output is active when the process value is out of the band which is defined with minimum value of operating scale and maximum value of operating scale Logic Output-1 Determines alarm type for Output-1. Active if logic output function of Alarm-1 Output is alarm output. Process high alarm Process low alarm Deviation high alarm Deviation low alarm Deviation band alarm Deviation range alarm Alarm-1 Off Delay Time (0, 9998) When the value is greater than 9998, is seen on the screen. It means alarm latching output is selected. Active if logic output function of Alarm-1 Output is alarm output. Second Active if logic output function of Alarm-1 Output is alarm output. Alarm-1 hysteresis value(Scale 0%, Scale 50%)Unit Alarm-1 On Delay Time (0, 9999) Active if logic output function of Alarm-1 Output is alarm output. Second Alarm-1 Type Alarm-1 Stabilization Time (0, 99)Second Active if logic output function of Alarm-1 Output is alarm output. After the unit is power-on and Alarm Stabilisation Time is expired, if an alarm condition which is selected with Alt1 is present, then Alarm-1 output becomes active. Aln2 ConF: Alarm-2 Output Configuration Parameters

“Aln2 Conf” Menu is accessible if parameter in “PCnF ConF” is Alarm output Sensor break alarm output Manual / Automatic selsction output Determines logic output function for Alarm-2 Output Logic Output-2Output is active when the process value is out of the band which is defined with minimum value of operating scale and maximum value of operating scale Determines alarm type for Output-2. Active if logic output function of Alarm-2 Output is alarm output. Process high alarm Process low alarm Deviation high alarm Deviation low alarm Deviation band alarm Deviation range alarm Alarm-2 Type Active if logic output function of Alarm-2 Output is alarm output. Alarm- 2 hysteresis value(Scale 0% , Scale 50%)Unit Alarm-2 On Delay Time (0, 9999) Active if logic output function of Alarm-2 Output is alarm output. Second Alarm-2 Off Delay Time (0, 9998) When the value is greater than 9998, is seen on the screen. It means alarm latching output is selected. Active if logic output function of Alarm-2 Output is alarm output. Second Alarm-2 Stabilization Time (0, 99) Active if logic output function of Alarm-2 Output is alarm output. After the unit is power-on and Alarm Stabilisation Time is expired, if an alarm condition which is selected with Alt2 is present, then Alarm-2 output becomes active. Second Gen ConF: General Parameters Process Set Value Low Limit (Scale Low Point, )Unit Process Set Value Up Limit ( , Scale High Point)Unit

Alarm Set Values Protection Alarm Set values can be changed Alarm Set values can not be changed. Alarm set values parameters, and , are not accessible AUTO / MANUAL Selection Button Protection Auto or Manual selection is possible with A/M button in Main Operation screen Auto or Manual selection is not possible with A/M button in Main Operation screenAT (AUTO TUNE) Button Protection Limit Cycle Tuning operation can be activated or deactivated with AT (Auto Tune) Button in Operation screen Limit Cycle Tuning operation can not be activated or deactivated with AT (Auto Tune) Button in Operation screen Uses for protecting and accessing to the technician parameters. If this parameter is ; there is no password protection while entering to the technician parameters. If this parameter is different from “ 0” and user wants to access to the technician parameters;

1- If technician does not enter password correctly:

It turns to operation screen without entering to technician parameters.

2- When in top display and in bottom display, if

technician presses SET button without entering password (For observing parameter) Technician can see all menus and parameters except Technician Password menu (“Pass Conf”), but parameters can not be changed. Technician Password (0, 9999) PASS ConF: Password Parameters Process high alarm HYS

Process low alarm HYS

HYS Process Set - Alarm Set HYS

Sensor connection is wrong or there is no sensor connection.

analogue input value is less than minimum value of operating scale , display value on the top display starts to blink.

analogue input value is greater than maximum value of operating scale , display value on the top display starts to blink.

4 - If technician password is different from

“0” and technician accesses to the parameters by Set button without entering the technician password and wants to change a parameter, device does not allow to do any changes in parameters. If increment or decrement button is pressed, a warning message will appear on the bottom display as shown on the left.

5 - If tuning operation can not be completed

in 8 hours, AT led starts to blink.Blinking can be canceled by pressing Enter button.Installation

If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and separate the electrical connection of the device from the system. The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure. Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire. Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful. Montage of the product on a system must be done with it’s mounting clamp. Do not do the montage of the device with inappropriate mounting clamp. Be sure that device will not fall while doing the montage. It is your responsibility if this equipment is used in a manner not specified in this instruction manual. Before beginning installation of this product, please read the instruction manual and warnings below carefully. In package , - One piece unit - Two pieces mounting clamp - One piece instruction manual A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product. Warranty Maintenance Other Informations EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely. Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case. Warranty Maintenance 20Other Informations Ordering Information ESM-4430 ( 48x48 DIN 1/16 ) A BC D E FG HI /

0 None Serial CommunicationD Supply VoltageA

Relay Output (5A@250VV at resistive load) Output-3 (Process)

-1999,9999-1999,9999-1999,9999-1999,9999Your Technology Partner www.emkoelektronik.com.tr Thank you very much for your preference to use Emko Elektronik products, please visit our web page to download detailed user manual.

This symbol is used for safety warnings. User must pay attention to these warnings. This symbol is used to determine the dangerous situations as a result of an electric shock. User must pay attention to these warnings definitely.This symbol is used to determine the important notes about functions and usage of the deviceOther Informations 22ESM-XX30 PID-REGLER mit Universal Eingängen DEUTSCH

Po00 = 0 Po10 Po02 Po03 Po04 Po05 Po16 Po06 Po15 Po07 Po08 Po09 Po10