Sherco 500 SEF (2024) - Motorcycle

500 SEF (2024) - Motorcycle Sherco - Free user manual and instructions

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Product type Enduro / off-road motorcycle
Brand Sherco
Model 500 SEF (2024)
Displacement 478.22 cm³
Engine type Single-cylinder 4-stroke, liquid cooling
Bore x stroke 95 mm x 63.9 mm
Compression ratio 11.60:1
Valve train 4 valves DOHC, chain drive
Starter Electric
Fuel injection SYNERJECT
Engine oil capacity 1.1 liter SAE 10W50
Transmission Manual, 6-speed
Clutch Multi-disc oil bath, hydraulic control
Frame Semi-perimeter CrMo steel, aluminum rear subframe
Fork Kayaba USD Ø48 mm (closed or open cartridge)
Rear shock Kayaba with separate reservoir
Front / Rear travel 300 mm / 330 mm
Front brake Disc Ø260 mm
Rear brake Disc Ø220 mm
Tires Front 90/90-21'', rear 140/80-18''
Off-road tire pressure 0.9 bar
Fuel tank capacity 9.7 L (including 1 L reserve)
Fuel Unleaded premium, octane rating 95
Battery Lithium 12V 2Ah (Factory) or lead-acid 12V 4Ah (Racing)
Dimensions (L x W x Seat H) 2260 mm x 820 mm x 950 mm
Maintenance Engine oil and filter change every 20 h, detailed schedule
Safety Keyless system, emergency stop, sidestand with safety switch

Frequently Asked Questions - 500 SEF (2024) Sherco

How to start the cold engine?
Put the selector in neutral, operate the choke (if present), then press the starter button without accelerating. Let it warm up for a few minutes then deactivate the choke.
What type of engine oil to use and what quantity?
Use SAE 10W50 oil (Motul 300V 4T recommended) with a capacity of 1.1 liters. Check the level via the clutch housing sight glass.
How to adjust fork compression?
Turn the adjustment screw at the top of each fork leg clockwise to increase hydraulic damping. The base 'Standard' setting is 12 clicks back (Factory) or 14 clicks (Racing) from full stop.
What is the recommended chain tension?
Chain tension should be between 50 and 53 mm of play when the chain is pushed upward. Adjust using the chain adjusters.
How to clean the air filter?
Remove the seat then the filter. Clean the foam with a special cleaner (Motul A1), let dry, then soak with filter oil (Motul A2). Reinstall, centering the filter properly.
What to do if the lithium battery won't start in cold weather?
Lithium batteries lose power at low temperatures (<15°C). Try starting for 5 seconds, wait 30 seconds to let heat distribute, or warm the battery indoors before starting.
How to adjust the front brake lever reach?
Use the adjustment screw on the lever. Turn clockwise to move the lever away (increase reach) and counterclockwise to bring it closer. Minimum reach is 3 mm.
What is the recommended tire pressure for off-road?
For off-road use, front and rear pressure is 0.9 bar. Check cold with a pressure gauge.
How to bleed the fork legs?
After 5 to 10 hours of use, with fork cold and unloaded, loosen the bleed screws on each fork cap to release accumulated air.
Where is the vehicle identification number?
The VIN is stamped on the right side of the steering head. The engine number is on the rear part of the right center crankcase.

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USER MANUAL 500 SEF (2024) Sherco

Tension battery>12.5V

Cachet concessionaire & signature.

Cachet concessionaire & signature.

We want to thank you for the trust that you have placed in us by purchasing this product.

You are now the owner of a SHERCO 450-500 SEF. All the pleasures of driving are promised to you if you follow the advice and instructions that SHERCO has set in this manual, and ride it in compliance with the applicable traffic laws.
This manual explains the operation, inspection, basic maintenance and focus of your SHERCO. If you have any questions about this manual or your machine, you should contact your SHERCO dealer: www.sherco.com / under «Dealers».
■ Be sure to carefully read this manual in its entirety before using your machine.
To keep your SHERCO in perfect condition for many years, perform all of the care and maintenance described in the manual.

(The vehicle you purchased may differ slightly from the vehicle presented in this manual.)
SHERCO reserves the right to make changes without providing notice.

SERIAL NUMBER REGISTRATION

Save the serial numbers of the vehicle in a safe location

Dealer stamp.

Frame number (p.91)

Type and serial number of the motor (p.91)

SUMMARY

Technical Specifications 86
Description of the vehicle 90
Location of the serial numbers 91
Control devices and controls 92
Hand operated controls: Clutch lever, front brake lever and control switches 92
Foot controls: gear selector, side stand, rear brake 95
Motorcycle computer instructions 96
Opening and closing the fuel tank 100
Riding the motorcycle 101
Safety information 102
Cooling System 103
Servicing the cooling system 103
Draining the coolant 104
Filling the coolant 105
Motor settings 106
Checking the play in the throttle cable 106
Motor maintenance 107
Checking the engine oil level 107
Draining the engine oil and removing the oil filter 108
Refilling the engine whit oil 109
Adjusting the chassis 110
Handlebar position 110
Adjusting the steering angle 111
Basic setting of the chassis according to the rider weight ... 111
Setting the fork compression 112
Fork rebound adjustment 112
Adjusting the rear shock low-speed compression setting ... 113
Adjusting the rear shock high-speed compression setting... 113
Rebound damper 114
Setting the rear shock sag 114
Setting the riding sag 114
Rear shock Kayaba 115
Changing the shock spring 115
Chassis maintenance 116
Removing the seat 116
Reinstalling of the seat 116
Removing the air filter 116
Cleaning the air filter 117
Reinstaffing the air filter 117
Removing the fuel tank 118
Reinstalling the fuel tank 119
Purging the air from the forks 120
Cleaning the fork dust seals 120
Checking the play of the steering head bearings 120
Adjusting the steering head bearing play 121
Cleaning the chain 121
Checking the chain tension 121
Adjusting the chain tension 122
Adjusting the cluch lever 122

Checking the clutch fluid level 123
Removing the rear shock 124
Reinstalling the rear shock 124

Wheels, tires 125

Removing the front wheel 125
Reinstalling the front wheel 125
Removing the rear wheel 126
Reinstalling the rear wheel 126
Checking the tire pressure 127
Checking for wear and damage 128
Cheching spoke tension 128

Brakes 129
Checking the front brake lever adjustment 129
Adjusting the front brake lever 129
Checking the front brake fluid level 129
Filling the front brake reservoir with brake fluid 130
Adjusting the position of the rear brake pedal 130
Checking the travel of the rear brake pedal 130
Adjusting the travel of the rear brake pedal 131
Checking the rear brake fluid level 131
Filling the rear brake reservoir with brake fluid 131
Removing the front and rear brake pads 132
Checking the condition of the brake pads 132
Reinstalling the front and rear brake pads 132

Electrical system maintenance 133

Removing the battery 133
Reinstalling the battery 134
Charging the battery 134
Replacing the main fuse 135
Replacing the fuse for the lights 135
Removing the headlight housing 135
Reinstalling the headlight housing 136
Replacing the headlight bulb or the pilot lamp 136
Adjusting the headlight beam 137
Replacing the motorcycle computer battery 137

Washing and storage 138
Washing the bike 138
Storing the bike 138
Recommissioning after storage 138
Maintenance schedule 139
Tightening torques 142
Technical specifications 500 Supermotard 146
Maintenance schedule 500 Supermotard 148
Warranty 151

TECHNICAL SPECIFICATIONS

DIMENSIONS
Overall length2260 mm
Overall width820 mm
Seat height950 mm
Wheelbase1490 mm
Ground clearance355 mm
MOTOR 450 SEF 500 SEF
TypeSingle cylinder 4 stroke liquid cooled
Displacement449,4 cc478,22 cc
Bore / Stroke95mm X 69,9mm95mm X 63.9mm
Compression ratio12.30 : 111.60 : 1
Distribution4-valve DOHC chain drive
Starting SystemElectric starter
Intake valve diameter38 mm
Exhaust valve diameter30,5 mm
Intake valve cold clearance0.15-0.2mm
Exhaust valve cold clearance0.2-0.25mm
Spark plugNGK LMAR9E-J
Spark plug gap0.7 mm
Electronic injectionSYNERJECT
Alternator12V, 220W
Engine oil1,1 litre SAE 10w50
TRANSMISSION
TypeManual
ClutchMulti disc clutch in oil bath, hydraulically operated
Primary drive25 : 68
Gearbox6 speed
Secondary drive14 X 50

TECHNICAL SPECIFICATIONS

CHASSIS
FrameSemi-perimeter CrMo steel with aluminum subframe
ForkKAYABA USD Ø48mm Closed cartridge (Factory) KAYABA USD Ø48mm Open cartridge (Racing)
Rear suspensionKAYABA suspension with separate cylinder
Travel front/rear300/330mm
Front brake discDisc Ø260mm
Rear brake discDisc Ø220mm
Disc brakes wear limit2.7mm avant et 3.6mm back
Front tire90/90-21''
Rear tire140/80-18''
Pressure off-road front / rear0,9 bar
Fuel tank capacity with reserve9.7L with 1L of reserve
Fuel requirementUnleaded gasoline with an octane index of at least 95
ELECTRICAL EQUIPMENT
BatteryBS BSLi-02 Lithium (Factory)12V 2Ah
Yuasa YTX5 LBS (Racing)12V 4Ah
HeadlightS212V 35/35W
PilotW5W12V 5W
Rear tail / stopLED
FlasherR10W12V 10W
Speedometer batteryCR 2032Battery voltage: 3V
Plate lightW5W12V 5W
ADJUSTMENTS - KAYABA USD (FACTORY) Φ48MM
CompressionComfort20 clicks back
Standard12 clicks back
Sport8 clicks back
ReboundComfort18 clicks back
Standard12 clicks back
Sport10 clicks back
Spring stiffnessRider weight: 65-75kg4.2N/mm
Rider weight: 75-85kg4.4N/mm (original)
Rider weight: 85-95kg4.6N/mm
Type of oilKAYABA 01M345 CC

TECHNICAL SPECIFICATIONS

ADJUSTMENTS - KAYABA USD (RACING) Ø48MM
CompressionComfort18 clicks back
Standard14 clicks back
Sport12 clicks back
ReboundComfort14 clicks back
Standard12 clicks back
Sport10 clicks back
Spring stiffnessRider weight: 65-75kg4.2N/mm
Rider weight: 75-85kg4.4N/mm (original)
Rider weight: 85-95kg4.6N/mm
Type of oilKAYABA 01M345 cm³
Oil level measurement (fork compressed and spring removed) from the top of the fork tube120 mm
ADJUSTMENTS - KAYABA SHOCK ABSORBER
CompressionComfort20 clicks back
Standard14 clicks back
Sport12 clicks back
ReboundComfort2,5 turns back
Standard1,5 turns back
Sport1 turn back
PreloadComfort15 clicks back
Standard13 clicks back
Sport11 clicks back
Spring stiffnessRider weight: 65-75kg48N/mm
Rider weight: 75-85kg50N/mm (original)
Rider weight: 85-95kg54N/mm

TECHNICAL SPECIFICATIONS

CLEANINGPRODUCTSANDCONSUMABLES

Engine oilSAE 10W50Motul® 300V 4T Factory Line
Engine oil on high temperature or sand conditionSAE 15W60Motul® 300 4T Factory Line Off Road
CoolantMotul® Motocool Factory Line -35°C
Brake FluidDOT 4Motul® RBF 700 DOT 4
Fork oilKAYABA 0TM
Shock oilKAYABA K2C
Aerosol chain lubeMotul® C3 Chain Lub OffRoad
Air filter cleanerMotul® A1 Air Filter Clean
Air filter lubricantMotul® A2 Air Filter Oil
Plastic cleanerMotul® E9 Wash & Wax Spray
Wheel CleanerMotul® E3 Wheel Clean
Disc brake CleanerMotul® P2 Brake Clean
Universal lubricantMotul® P4 EZ Lub

Right side

1 - Rear turn signals.
2 - Seat.
3 - Rear brake pedale.
4 - Tank.
5 - Front turn signals.
6-Headlight.

Sherco 500 SEF (2024) - Right side - 1

Left side

7 - Fuel tank cap.
8 - Rear light (tail / brake light / pl
9 - Gear selector pedal.

Sherco 500 SEF (2024) - Left side - 1

DESCRIPTION OF THE VEHICLE

Sherco 500 SEF (2024) - DESCRIPTION OF THE VEHICLE - 1

10 - Left mirror.
11 - Clutch lever.
12 - Left switch.

13 - Dashboard.
14 - Right switch.
15 - Front brake lever.

16 - Throttle grip.
17 - Right mirror.

LOCATION OF THE SERIAL NUMBERS

Vehicle serial number location

Sherco 500 SEF (2024) - Vehicle serial number location - 1

1 The serial number of the vehicle is stamped on the right side of the steering tube.

Engine serial number location

Sherco 500 SEF (2024) - Engine serial number location - 1

The engine serial number is stamped on the left side of the engine housing.

CONTROL DEVICES AND CONTROLS

HAND OPERATED CONTROLS: CLUTCH LEVER, FRONT BRAKE LEVER AND CONTROL SWITCHES

Clutch lever

Sherco 500 SEF (2024) - Clutch lever - 1

The clutch lever is on the left handlebar and has an adjustment screw A.

Front brake lever

Sherco 500 SEF (2024) - Front brake lever - 1

The front brake lever is on the right side of the handlebar and has an adjustment screw B.

Left switch

Sherco 500 SEF (2024) - Left switch - 1

High beam (Headlight)
2 Low beam (Headlight)
3 Side light (Night-light)
4 Horn
5 Turn light

Light switch On/Off (Racing)

Sherco 500 SEF (2024) - Light switch On/Off (Racing) - 1

Two possible positions: Position ON 1 : All lights are on. Position OFF 2 : All lights are off.

Rigth switch

Sherco 500 SEF (2024) - Rigth switch - 1

■ Dashboard

Sherco 500 SEF (2024) - ■ Dashboard - 1

Key switch

Sherco 500 SEF (2024) - Key switch - 1

Sherco 500 SEF (2024) - Key switch - 2

Turn light switch

Sherco 500 SEF (2024) - Turn light switch - 1

1 Starter button.
2 Injection system mapping selection button.

1 Dashboard.
2 Mode selection button.
3 Key switch.

Available with the homologation kit.

The main switch has two positions:

Position 1.

The engine is off and can not be started.

Position 2.

The motor can be started.

Left turn position.
Right turn position.
3 Off position.

CONTROL DEVICES AND CONTROLS

KEYLESS system

The bike has a "Keyless" system. It allows the bike to start without a key or ON/OFF switch. It automatically turns on and it turns off after 30 seconds of non-use of the bike. Lithium-ion batteries are far lighter than lead batteries, have a low self-discharge rate, and have more starting power at temperatures over 15^ ( 60^ ). At low temperatures, however, the starting power of lithium-ion batteries drops to below that of lead batteries.

Multiple starting attempts may be needed. Press the electric starter button for 5 seconds, and wait 30 seconds between attempts. The pauses are necessary so that the created heat can distribute through the lithium-ion battery and the battery is not damaged.

If the charged lithium-ion battery does not or only weakly turns over the electric starter when temperatures are below 15^ ( 60^ ), then the battery is not faulty, but needs to be warmed up internally to increase its starting power (current output). The starting power increases as the battery warms up.

Egine emergency stop

Sherco 500 SEF (2024) - Egine emergency stop - 1

Two possible positions:

The button is released: in this position, the bike can be ridden.

The button is held down: in this position the motor is Off when released the motor can be restarted.

Injection system mapping switch

Sherco 500 SEF (2024) - Injection system mapping switch - 1

Sherco 500 SEF (2024) - Injection system mapping switch - 2

Position "Soft".

Position 2. "Hard".

CONTROL DEVICES AND CONTROLS

FOOT CONTROLS:

GEAR SELECTOR, SIDE STAND, REAR BRAKE

Gear selector

Sherco 500 SEF (2024) - Gear selector - 1

The drawing shows the path of the gear selector for each of the 6 speeds.

Footbrake

Sherco 500 SEF (2024) - Footbrake - 1

Rear brake pedal.

Side stand

Sherco 500 SEF (2024) - Side stand - 1

Remove the rubber safety latch, using your foot on the shaft unfold it until it supports the weight of the bike.

WARNING

  • The stand has a security system which automatically folds the stand when the bike is moved into an upright position.
  • The stand is designed to support the weight of the motorcycle only.

CONTROL DEVICES AND CONTROLS

MOTORCYCLE COMPUTER INSTRUCTIONS

Sherco 500 SEF (2024) - MOTORCYCLE COMPUTER INSTRUCTIONS - 1

1 CAUTION

To avoid water water infiltration, respect a minimum distance distance of 20 cm.

Button 1:

Change screens 1,2,3

Hold button 1:

Screen 1: DST Adjust

Screen 2: DST2 Adjust

Button 2:

Change screens 1,2,3

Hold button 2:

Screen 1: Reset DST

Screen 2: Reset DST2

Screen 3: Reset MAX/ AVG

Sherco 500 SEF (2024) - Hold button 2: - 1

1257

Sherco 500 SEF (2024) - Hold button 2: - 2

Screen 1: Speed, Clock, Distance 1

Sherco 500 SEF (2024) - Hold button 2: - 3

1257

Sherco 500 SEF (2024) - Hold button 2: - 4

Sherco 500 SEF (2024) - Hold button 2: - 5

Screen 2: Speed, Clock, Distance 2

Sherco 500 SEF (2024) - Hold button 2: - 6

Sherco 500 SEF (2024) - Hold button 2: - 7

Screen 3: Alternating AVG/MAX speed, Accumulated run time, ODO

Sherco 500 SEF (2024) - Hold button 2: - 8

Turn indicator

Sherco 500 SEF (2024) - Hold button 2: - 9

High beam

Sherco 500 SEF (2024) - Hold button 2: - 10

Fuel injection (MIL):EFI problem

Sherco 500 SEF (2024) - Hold button 2: - 11

Low fuel

Button mode

The vehicle doesn't need to be switched on.

Left button:

Switch between the three display screens Enter adjustable trip distance mode ( DST and DST2)

Allows you to decrement the distance in DST.

Right button:

Allows you to navigate between the different screens Reset DST/DST2, speed MAX/AVG (hold button 3s)

Allows to increment the distance in DST.

Sherco 500 SEF (2024) - Right button: - 1
Fig 1 SPD function

Sherco 500 SEF (2024) - Right button: - 2
Fig 2 MAX speed function

Sherco 500 SEF (2024) - Right button: - 3
Fig 3 AVG function

Sherco 500 SEF (2024) - Right button: - 4
Fig 4 DST function

Sherco 500 SEF (2024) - Right button: - 5
Fig 5 DST2 function

SPD function Current speed (screens 1 and 2):

displays the current speed of the vehicle. The speed can be displayed in km/h (default) or mph. (p.99).

MAX speed (screen 3):

displays the maximum speed since the last reset was performed. The maximum speed can be displayed in km/h (default) or mph. (p. 99).

Reset to 0 → MAX Function → Hold the right
Button down for 3 seconds → 0 → Reset to 0 done.

AVG function Average speed (screen 3):

the average speed of the vehicle since the last reset was performed.

The average speed is displayed in the chosen units, km/h (default) or mph(p.99).

Reset to 0 AVG Function Right button down for 3seconds 0 Reset to O done.

DST function (screen 1):

displays the mileage traveled by the vehicle since the last reset was performed.

The distance is displayed in the selected units, km/h (default) or mph. (p.99).

Reset to 0 DST Function Hold the right.

Button down for 3seconds 0.0 Reset to 0 done.

DST2 function (screen 1):

displays the mileage traveled by the vehicle since the last reset was performed.

The distance is displayed in the selected units, km/h (default) or mph. (p.99).

Reset to 0→DST2 Function→Hold the right.

Button down for 3seconds 0.0 Reset to 0 done.

Sherco 500 SEF (2024) - DST2 function (screen 1): - 1
Fig 6 Adjustable trip distance function

DST and DST2 can be incremented or decremented by the user.

DST set up (screen 1) Hold the left Button down for 3 seconds DST icon will flash Hold left Button to decrement/ Hold the right Button to increment back to screen 1.

DST set up (screen 2) Hold the left Button down for 3 seconds DST2 icon will flash Hold left Button to decrement/ Hold the right Button to increment back to screen 2.

Sherco 500 SEF (2024) - DST2 function (screen 1): - 2
Fig 7 ODO function

ODO function Odometer (screen 3):

displays the total mileage traveled by the vehicle.

The total distance is displayed in the selected units, km/h (default) or mph. (p.99).

This information can not be reset to 0.

Beyond 399 999 km (or miles), the counter goes back to 0.

Sherco 500 SEF (2024) - ODO function Odometer (screen 3): - 1
Fig 8 ART function

ART function Accumulated Ride Time (screen 3): displays the hours of operation of the vehicle.

This information can not be reset to 0.

Until 99h59min displayed in one minute increments. After 99h59min up to 9999h displayed in one hour increments If the unit should reach 9999 hours of accumulated ride time, the display will stop incrementing, and will remain at that number.

Sherco 500 SEF (2024) - ART function Accumulated Ride Time (screen 3): displays the hours of operation of the vehicle. - 1
Fig 9 Clock function

Clock function (screens 1 et 2):

displays clock information.

Sherco 500 SEF (2024) - Clock function (screens 1 et 2): - 1
Fig 10 Low battery/ Low battery error function

Low battery/ Low battery error function:

When the battery voltage drops to less than 2.40V , the LO battery warning will turn on.
When the internal battery is critically low, the unit will only display a blinking 0 icon.

Set up menu

Left and right buttons pressed simultaneously for 3s activates the Set up mode
Left buttonRight button
Toggle between M/H and KM/H settings Toggle between 24 Hour et 12 Hour
Decrement time of day value Decrement maintenance reminder valueIncrement time of day value Increment maintenance reminder value
The meter will automatically advance from one setting option to the next, after 5s of no button activation
UNIT (Unit type)LIFE (Wheel circumference)PPr (Pulse per revolution)(Clock format) (Clck setup) (Maintenance reminder)
↓ Miles or km Default: km↓ 12 or 24h Default: 24h↓ Clock setup Maintenance reminder setting (in hours)
Do not modify these settingsDefault setting: 5h (first oil change)
OFF : disabledSet the value

Maintenance reminder:

Allows user to define a countdown for maintenance operations.

When the maintenance countdown gets to zero, the maintenance icon will appear on the LCD.

Displaying the remaining accumulated ride time :

From main screen hold the left button down for 3 seconds the remaining value is displayed no button activation automatic return to screen 3.

Note :

If the maintenance reminder is turned off, the information displayed on the screen will be OFF.

Resetting the remaining accumulated ride time :

From main screen, hold the left button down for 3 seconds the remaining value is displayed hold the right button down for 3 seconds the maintenance reminder is reset to zero (will begin the countdown again according to the maintenance interval already chosen in the set up menu).

CONTROL DEVICES AND CONTROLS

OPENING AND CLOSING THE FUEL TANK

Fuel

Sherco 500 SEF (2024) - Fuel - 1

Use only unleaded fuel with an octane index of at least 95.

Fillercap

Sherco 500 SEF (2024) - Fillercap - 1

Open: Turn the cap counterclockwise. The opposite direction to the hands of a watch.

Close: Turn the cap clockwise. The same direction as the hands of a watch.

Cold engine starting

  1. Set the gear selector to neutral.
    2.Pull the choke.
  2. Start the engine by pressing the starter button, without accelerating.
  3. Allow the engine to warm up for a few minutes.
  4. Push in the choke.

Hot engine starting

Follow the previous instructions without steps 2-4 and 5.

Shifting gears

  • The positions of the gear selector are shown on (p.95).
  • To find the neutral position, press the selector down into first gear (a resistance will be felt), then move the selector up slightly.
  • Close the throttle before changing gears.
  • Engage the lowest gear.
  • Partially open the throttle while engaging the clutch.

■ Parking

  • Stop the engine with the stop button. The Keyless system will automatically switch off the ignition after 30 seconds of non-use of the bike.

Become familiar with all of the controls and their functions before using the vehicle.

SAFETY INFORMATION

  • Do not drive after consuming alcohol.
  • Wear a helmet when using the vehicle.
  • Keep the machine in good working order and maintain it properly so that it is reliable and safe for use.
  • Gasoline is flammable, refuel the motorcycle when the engine is stopped.
  • Exhaust fumes are toxic, you should never start the engine in a closed building.
  • Always park the vehicle on a flat hard surface, do not park the vehicle on a slope or on soft ground. Always control the balance of the vehicle.
  • Check the following every day before riding the motorcycle:

Tires: Wear and pressure.

Engine oil: Level (p.107).

Gasoline: Check the level and make sure there is no leaks.

Transmission chain: Properly lubed and adjusted (p.122).

Direction of travel: check for hard spots.

Brakes: Operation, fluid leakage, brake pad wear (p.129 to p.133).

Throttle: Proper operation (p.106).

Clutch: Proper operation (p.122).

Electrical Equipment: Operation of the horn and lights (p.92 to p.93).

Components (nut, bolts ...): Verify that all components of the vehicle are properly tightened (p.146).

If you experience a problem with any of the components of the motorcycle, consult the Service and Adjustments section of this manual or contact a Sherco dealer.

SERVICING THE COOLING SYSTEM

Sherco 500 SEF (2024) - SERVICING THE COOLING SYSTEM - 1

Sherco 500 SEF (2024) - SERVICING THE COOLING SYSTEM - 2

Sherco 500 SEF (2024) - SERVICING THE COOLING SYSTEM - 3
Motorcycle horizontal

WARNING

  • The hot liquid can cause severe injuries.
  • The coolant is harmful.
  • In case of skin or eye contact, or ingestion, or injury from hot liquid hot liquid: SEEK MEDICAL ADVICE.
  • Use protective gloves.
  • Do not replace the coolant with water or other not approved fluids: it could damage your engine.
  • Follow these procedures carefully and always fill the engine with coolant when the engine is cold.

  • Place the bike upright on a horizontal surface.

  • Remove the cap 1.
Approved Coolant Motul® Motocool Factory Line -35°C
- Remove the bleed screw 2. - Fill until the liquid comes out without air.
Radiator Bleed screwM6X8 8Nm

Fill the coolant to the top of the radiator. Replace the cap 1 and check to make sure it is tight.

1 ATTENTION

It is important to follow this procedure. The lack of fluid, or the presence of a pocket of air left in the radiator can cause serious damage to the engine.

Sherco 500 SEF (2024) - ATTENTION - 1

Sherco 500 SEF (2024) - ATTENTION - 2

Check the fluid level in the expansion container.
The liquid should reach the level on the container where it indicates "LEVEL MIN".
If the level is not correct, unscrew the cap 3.
Fill with fluid until it reaches the LEVEL MIN mark.

Approved Coolant Motul® Motocool Factory Line -35°C

Replace the cap 3.

WARNING

Make sure the motorbike is upright and on level ground.

  • Place a container under the bike.
  • Remove the cap 1 and screw 2.
  • Allow the coolant to drain.

Sherco 500 SEF (2024) - WARNING - 1

NOTE

To protect the environment, dispose of the drained liquid to a collection point.

FILLING THE COOLANT

Sherco 500 SEF (2024) - FILLING THE COOLANT - 1

Sherco 500 SEF (2024) - FILLING THE COOLANT - 2

Sherco 500 SEF (2024) - FILLING THE COOLANT - 3

  • Replace the bleed screw 2 using a new seal.
  • Refill the coolant into the radiator through the cap 1.
Approuved CoolantMotul® Motocool Factory Line -35°C
  • Fill coolant until is going out from the screw 3.
  • Put the screw 3 back in with a new seal.
Radiator bleed screwM6X45 8Nm
  • Continue filling.
  • Fill until the coolant reaches the level (approximately 1.1 liters).
  • Put the bike on the side stand and follow the rest of the filling procedure (p.103).
    -Replace the cap 1.

CHECKING THE PLAY IN THE THROTTLE CABLE

Checking the throttle cable play

Sherco 500 SEF (2024) - Checking the throttle cable play - 1

With the handlebars facing straight ahead, check that the throttle twist grip functions properly.

Throttle cable play 2....4mm

If the cable play is not correct, adjust the accelerator throttle cable play.. ( ci-dessous).

Start the bike and let it run at idle. Turn the handlebars and check that the idle speed is constant. If the speed changes, readjust the play in the throttle cable ( ci-dessous).

Adjusting the play in the throttle cable

Sherco 500 SEF (2024) - Adjusting the play in the throttle cable - 1

Adjust the tension of the gas cable at the handle with the tensioner 1.

Loosen locknut 2 and adjust the tension of the cable with the tensioner 1.

Once the desired play has been reached, tighten the lock nut 2.

MOTOR MAINTENANCE

CHECKING THE ENGINE OIL LEVEL

Sherco 500 SEF (2024) - CHECKING THE ENGINE OIL LEVEL - 1

Sherco 500 SEF (2024) - CHECKING THE ENGINE OIL LEVEL - 2

Sherco 500 SEF (2024) - CHECKING THE ENGINE OIL LEVEL - 3

  • Make sure that the bike is on its two wheels, vertical and on a horizontal surface.
  • Check the engine oil level by viewing the sight gage located on the clutch housing.
  • Adjust the level according to the diagram shown below.

If necessary add oil to achieve the correct oil level:

  • Unscrew the engine oil filler cap 2 located on the clutch housing

Sherco 500 SEF (2024) - CHECKING THE ENGINE OIL LEVEL - 4

Topping up the engine oil.

Engine Oil SAE 10W501,1L

WARNING

  • Improper oil level can damage your engine.
  • Do not use your bike if the level is below the minimum.

MOTOR MAINTENANCE

DRAINING THE ENGINE OIL AND REMOVING THE OIL FILTER

Sherco 500 SEF (2024) - DRAINING THE ENGINE OIL AND REMOVING THE OIL FILTER - 1

Sherco 500 SEF (2024) - DRAINING THE ENGINE OIL AND REMOVING THE OIL FILTER - 2

Sherco 500 SEF (2024) - DRAINING THE ENGINE OIL AND REMOVING THE OIL FILTER - 3

Sherco 500 SEF (2024) - DRAINING THE ENGINE OIL AND REMOVING THE OIL FILTER - 4

Sherco 500 SEF (2024) - DRAINING THE ENGINE OIL AND REMOVING THE OIL FILTER - 5

  • When draining the oil the engine should be warm.

WARNING

Use protective gloves

  • Position the motorcycle upright on a level surface.
  • Place a container under the bike to catch the old oil.
  • Remove the drain plug 1 and 2.
  • Remove the magnetic drain plug 3 .
  • Remove the pre-filter 4 and 5.
  • Allow the oil to drain
  • Remove the screws 9 and remove the chain guard 10.

  • Remove the oil filter cover.

  • Use a hook to remove the oil filter 12.
  • Let the oil drain.
  • Clean the drain plugs 1 , and with a degreaser.
  • Clean and inspect the pre-filters 4 and 5 and change them if necessary.

MOTOR MAINTENANCE

REFILLING THE ENGINE WITH OIL

Sherco 500 SEF (2024) - REFILLING THE ENGINE WITH OIL - 1

Sherco 500 SEF (2024) - REFILLING THE ENGINE WITH OIL - 2

Sherco 500 SEF (2024) - REFILLING THE ENGINE WITH OIL - 3

  • Install a new oil filter 12, install in the direction shown in the photo.
    Install the cap using a new O-ring.
Oil Filter capM4515Nm
  • Install the plug 3 using a new gasket.
Magnetic drain plugM1215Nm
  • Install the pre-filters 4 and 5 the drain plugs 1 and 2 with new seal and.
Drain plug 1M1815Nm
Drain plug 2M2120Nm
  • Remove the engine oil filler cap 2 (p.107).
  • Fill the engine with oil.
Motor oil1,1LSAE 10w50
  • Install the engine guard.
  • Check the oil level in the sight gage.
  • Add additional oil if necessary.

NOTE

The oil filter 12 should be replaced at each oil change.

WARNING

To protect the environment, oil, oil filters and used material must be deposited in a collection center and not down the drain or in the wild.

HANDLEBAR POSITION

Sherco 500 SEF (2024) - HANDLEBAR POSITION - 1

Sherco 500 SEF (2024) - HANDLEBAR POSITION - 2

Sherco 500 SEF (2024) - HANDLEBAR POSITION - 3

The triple clamps have two holes separated by a distance A.

Distance between holes A13mm

The handlebar clamps are offset by a distance B.

Handlebar offset B4mm

The bike comes standard with the handlebars in the rear most position.

Remove the four screws. Remove the handlebar top clamps and remove the handlebar.

Remove the two screws. Remove the lower clamps and place them in the desired position.

Handlebar lower clampM10x3540NmLoctite® 243™

Replace the handlebars and top clamps.

Replace the four screws and tighten evenly.

Handlebar clamps fixing screwsM8x2525Nm

The handlebars can be rotated forward and rearward in the clamps.

ADJUSTING THE CHASSIS

ADJUSTING THE STEERING ANGLE

Sherco 500 SEF (2024) - ADJUSTING THE STEERING ANGLE - 1

The steering angle can be changed using the set screws located on the bottom of the steering column. Loosen the nut 1 and tighten the screw 2 until you have the steering angle desired.

Tighten the nut and do the same operation on the other side.

Steering angle lock nutM8 20Nm

BASIC SETTING OF THE CHASSIS ACCORDING TO THE RIDER WEIGHT

If the weight of the rider is above or below the standard, compensate by changing the stiffness of the springs (forks and shock).

Standard weight of therider (with equipment)75 to 85kg

SETTING THE FORK COMPRESSION

Sherco 500 SEF (2024) - SETTING THE FORK COMPRESSION - 1
KAYABA RACING

Sherco 500 SEF (2024) - SETTING THE FORK COMPRESSION - 2
KAYABA FACTORY

Screws determine the behavior of the fork when it is compressed. Turning in the screw clockwise increases the hydraulic force (and vice versa).

Turn screw1 clockwise to the stop and go back the number of clicks required.

Setting compression KAYABA suspension (Racing)Comfort18 clicks
Standard14 clicks
Sport12 clicks
Réglage de compression KAYABA (Factory)Comfort20 clicks
Standard12 clicks
Sport8 clicks

FORK REBOUND ADJUSTMENT

Sherco 500 SEF (2024) - FORK REBOUND ADJUSTMENT - 1
KAYABA RACING

Sherco 500 SEF (2024) - FORK REBOUND ADJUSTMENT - 2
KAYABA FACTORY

The adjusting screws determine the behavior of the fork when it rebounds. Turning the screws clockwise increases the hydraulic force (and vice versa).

The adjustment screws 2 are located at the end of the lower fork legs.

Turn the screw 2 clockwise to the stop then go back the number of clicks required.

Setting rebound KAYABA (Racing)Comfort18 clicks
Standard12 clicks
Sport10 clicks
Setting rebound KAYABA (Factory)Comfort14 clicks
Standard12 clicks
Sport10 clicks

ADJUSTING THE CHASSIS

ADJUSTING THE REAR SHOCK LOW-SPEED COMPRESSION SETTING

Sherco 500 SEF (2024) - ADJUSTING THE REAR SHOCK LOW-SPEED COMPRESSION SETTING - 1
KAYABA

The adjusting screw 1 determines the slow speed behavior of the rear shock (sensitivity Turning the screw clockwise increases the hydraulic force (and vice versa).

Turn the screw 1 clockwise with a screwdriver until it stops and then turn it back the number of clicks required.

Do not loosen the nut 2.

REAR SHOCK KAYABA

Low-speed compression settingComfort20 clicks
Standard14 clicks
Sport12 clicks

ADJUSTING THE REAR SHOCK HIGH-SPEED COMPRESSION SETTING

Sherco 500 SEF (2024) - ADJUSTING THE REAR SHOCK HIGH-SPEED COMPRESSION SETTING - 1
KAYABA

The adjusting nut 2 determines the high speed behaviour of the rear shock (big hits).Turning the screw clockwise increases the hydraulic force (and vice versa).

Turn the nut 2 clockwise with a socket wrench until it stops and then back the number of clicks required.

Do not loosen the screw 1.

REAR SHOCK KAYABA

High-speed compression settingComfort2,5 turns
Standard1,5 turns
Sport1 turn

REBOUND DAMPER

Sherco 500 SEF (2024) - REBOUND DAMPER - 1

The adjusting screw 1 determines the Shock rebound behavior. Turning the screw clockwise increases the hydraulic force (and vice versa).

Turn the screw 1 clockwise to the stop then go back the number of clicks required.

REAR SHOCK KAYABA

Rebound dampingComfort15 clicks
Standard13 clicks
Sport11 clicks

SETTING THE REAR SHOCK SAG

Sherco 500 SEF (2024) - SETTING THE REAR SHOCK SAG - 1

Sherco 500 SEF (2024) - SETTING THE REAR SHOCK SAG - 2

SETTING THE RIDING SAG

Sherco 500 SEF (2024) - SETTING THE RIDING SAG - 1

With the bike on an appropriate stand

Measure the dimension R1 between a fixed point on the chassis and the rear axle.

With the bike setting on its wheels

Measure the dimension R2 from the same fixed point on the chassis and the rear axle. The static deflection is the difference between R1-R2.

Static deflection 35mm-40mm

If the static deflection is not correct, adjust the preload of the shock (p.115).

With the rider on the motorcycle

Measure the dimension R3 between the same fixed point on the chassis and the rear axle.

The sag is the difference between R1-R3.

Sag 95mm-100mm

If the sag is not correct, change the spring (p.115).

REAR SHOCK KAYABA

Sherco 500 SEF (2024) - REAR SHOCK KAYABA - 1

  • Remove and clean the rear shock unit (p.124). Loosen the collar.

Loosen / tighten the red plastic ring 2 depending on the length required.

IndicationsLoosening one turnDecreases the overall length by 4mm.
Tightening one turnIncreases the overall length by 4mm.
  • Tighten the collar.
  • Reinstall the shock (p.124)
  • Recheck the settings (p.113)

CHANGING THE SHOCK SPRING

Sherco 500 SEF (2024) - CHANGING THE SHOCK SPRING - 1

  • Remove and clean the rear shock unit (p.124).
  • Select and install a spring based on your weight.

  • Reinstall the shock.

  • Adjust the sag (p.114).
    -- Adjust the riding sag (p.114).
Spring RateKAYABA
Rider Weight (with equipment): 65-75kg44N/mm
Rider Weight (with equipment): 75-85kg46N/mm
Rider Weight (with equipment): 85-95kg48N/mm

CHASSIS MAINTENANCE

REMOVING THE SEAT

Sherco 500 SEF (2024) - REMOVING THE SEAT - 1

Turn the Dzeus fastner a quarter turn counterclockwise to release the saddle.

Remove the seat by pulling it towards the back of the bike.

REINSTALLING OF THE SEAT

Sherco 500 SEF (2024) - REINSTALLING OF THE SEAT - 1

Install the saddle by sliding it forward, making sure that the slot 1 in the seat pan engages the post 2 in the reservoir. The three notches 3 in the saddle must pass through the tabs on the subframe 4 that are provided for this purpose.

Lock the Dzeus fastner by turning it a quarter turn clockwise.

REMOVING THE AIR FILTER

Sherco 500 SEF (2024) - REMOVING THE AIR FILTER - 1

The air filter is vital for the smooth operation of your engine. Maintenance is therefore essential.

A dirty air filter reduces the performance of your bike, increases fuel consumption and, at worst, impurities can pass into the engine and cause premature wear.

Remove the seat.

Unscrew the thumb screw 1

Remove the filter with the plastic carrier 2

Separate the filter from its plastic holder.

Sherco 500 SEF (2024) - REMOVING THE AIR FILTER - 2

CHASSIS MAINTENANCE

CLEANING THE AIR FILTER

Clean the foam air filter with a special liquid cleaner and let dry.

1 INFO

Do not clean the air filter with a solvent or gasoline.

Air filter cleanerMotul® A1 Filter Clean

1 INFO

Do not wring out the filter by twisting. Press only. Soak the air filter in an air filter oil.

Air Filter oilMotul® A2 Air Filter Oil

If necessary clean the inside of the air box with a cloth.

REINSTALLING THE AIR FILTER

Sherco 500 SEF (2024) - REINSTALLING THE AIR FILTER - 1

Reposition the filter on its support.

Be sure to engage on all six tabs 1.

Apply a film of grease on the face of the filter element.

Sherco 500 SEF (2024) - REINSTALLING THE AIR FILTER - 2

Reinstall the filter and its support by taking special care to make sure it is centered.

Refit the knurled screws 2.

Check to make sure the air filter is properly seated.

Install the seat (p.120).

CHASSIS MAINTENANCE

REMOVING THE FUEL TANK

Sherco 500 SEF (2024) - REMOVING THE FUEL TANK - 1

Sherco 500 SEF (2024) - REMOVING THE FUEL TANK - 2

Sherco 500 SEF (2024) - REMOVING THE FUEL TANK - 3

Remove the seat (p120).

Unscrew the fuel tank fixing screws

Remove the fuel tank breather hose 2.

Disconnect the fuel pump electrical connector 3.

Remove the fuel hose by pressing the connector 4 and pulling on the hose 5.

Prevent ingress of dirt in the gasoline fuel line.

This can lead to a seizure of the injector.

Unscrew the screws 6 on the right and left radiator panel.

Remove the fuel tank by pulling upwards, provide lateral clearance by slightly moving the radiator panelss. Use caution when removing the fuel tank and do not damage any of the fuel hoses or electrical connections.

CHASSIS MAINTENANCE

REINSTALLING THE FUEL TANK

Sherco 500 SEF (2024) - REINSTALLING THE FUEL TANK - 1

Sherco 500 SEF (2024) - REINSTALLING THE FUEL TANK - 2

Reassembly of the fuel tank. Be sure to correctly position the throttle 1 and clutch hose 2 .

Locate all of the fuel hoses / electrical connections under the fuel tank well.

Install the tank by moving the radiator guards away from the radiator to provide clearance for the fuel tank and make sure that all of the cables, wires and hoses are free, clear and not pinched. Check the adjustment of the radiator guards in relationship to the fuel tank.

Connect the fuel pump wire 3 and the fuel hose 4. Install the fuel tank mounting screw along with its rubber insert 1.

Install the radiator side panel screws 6.

Chassis screws M6 10Nm

Install the fuel tank breather hose.

Reinstall the seat (p.120).

CHASSIS MAINTENANCE

PURGING THE AIR FROM THE FORKS

Sherco 500 SEF (2024) - PURGING THE AIR FROM THE FORKS - 1

After some time of operation, the air accumulates under pressure in the fork.

Every 5 to 10 hours (depending on the riding intensity), it should be purged.

With the fork cold and fully extended, loosen and then retighten both fork screws caps.

CLEANING THE FORK DUST SEALS

Sherco 500 SEF (2024) - CLEANING THE FORK DUST SEALS - 1

Place the motorcycle on a suitable stand.

Remove the front wheel (p.125).

Remove the fork protectors. Slide the dust cover down.

Clean and lubricate the dust cover and the fork tube.

Universal lubricant Motul® P4 EZ Lub

Reinstall the dust cover and clean off any left over oil.

Reinstall the fork protection.

Reinstall the front wheel (p.125).

Take the bike off of the stand.

CHECKING THE PLAY OF THE STEERING HEAD BEARINGS

Sherco 500 SEF (2024) - CHECKING THE PLAY OF THE STEERING HEAD BEARINGS - 1

Place the motorcycle on a suitable stand.

Exert a back and forth force on the fork legs.

There should not be any play in the bearings in any direction in the steering bearings.

If there is play and / or resistance, adjust and / or change the bearings.

Adjust the bearing free play (p.121).

Take the bike off of the stand.

CHASSIS MAINTENANCE

ADJUSTING THE STEERING HEAD BEARING PLAY

Sherco 500 SEF (2024) - ADJUSTING THE STEERING HEAD BEARING PLAY - 1

Sherco 500 SEF (2024) - ADJUSTING THE STEERING HEAD BEARING PLAY - 2

CLEANING THE CHAIN

Sherco 500 SEF (2024) - CLEANING THE CHAIN - 1

CHECKING THE CHAIN TENSION

Sherco 500 SEF (2024) - CHECKING THE CHAIN TENSION - 1

Place the motorcycle on a suitable stand.

Loosen screws 1 and 2.

Loosen or tighten the nut 3 to adjust the steering bearing play.

Steering nutM2030Nm

Tighten the screws 1.

Screw top triple clampM8x3517Nm
Screw bottom triple clampM8x3512Nm

Tighten the screws 2.

Steering column clamp screwM8x3025NmLoctite® 243™

Check the play of the steering head bearings. (p.120).

Remove the bike from the stand.

NOTE

The bearings should be greased at least once a year with a good quality grease.

Regularly cleaning the chain considerably increases its service life.

Clean the chain and apply chain lubricant.

Chain CleanerMotul® C1 Chain clean
Chain greaseMotul® C3 Chain Lub Off Road

Place the motorcycle on a suitable stand.

Push the chain up and measure the chain movement as shown in the diagram.

Chain tension50mm...53mm

If the chain tension is not correct, see how to adjust the chain (p.122).

Otherwise, remove the bike from the stand.

CHASSIS MAINTENANCE

ADJUSTING THE CHAIN TENSION

Sherco 500 SEF (2024) - ADJUSTING THE CHAIN TENSION - 1

Sherco 500 SEF (2024) - ADJUSTING THE CHAIN TENSION - 2

Sherco 500 SEF (2024) - ADJUSTING THE CHAIN TENSION - 3

Improper chain tension can cause mechanical damage.

Place the motorcycle on a suitable stand.

Loosen nut 1.

Loosen the nuts 2.

Loosen or tighten the screws 3 until you have the correct chain tension.

Chain tension 50mm...53mm

Monitor the symmetry of the two sides by observing the position of the marks 4.

Tighten the screws 5.

Tighten the nut 6

Rear axle nut M24 100Nm

Remove the bike from the stand.

NOTE

The sliding piece 7 is designed to accommodate longer chains by turning it 180 degrees.

The position of the lever can be adjusted to meet the needs of the rider.

  • Turn the knob 1 clockwise to move the lever closer to the handlebar.

CHASSIS MAINTENANCE

Sherco 500 SEF (2024) - CHASSIS MAINTENANCE - 1

CHECKING THE CLUTCH FLUID LEVEL

Sherco 500 SEF (2024) - CHECKING THE CLUTCH FLUID LEVEL - 1

  • Turn the knob in the opposite direction to move the lever away from the handlebar.

Clutch lever free play A ≥3mm

Sherco 500 SEF (2024) - CHECKING THE CLUTCH FLUID LEVEL - 2

WARNING

  • The hydraulic fluid is highly corrosive it can be dangerous to the skin.
  • Read the recommendations on the container.

Position the master cylinder horizontally.

  • Remove the two screws 1, the cover 2 and the membrane 3.
  • Check the fluid level and fill if necessary.
Level of brake fluid below the top of the reservoir.4mm
Motul® RBF 700 brake fluid DOT 4
  • Reinstall the lid with the membrane and the screws.

CHASSIS MAINTENANCE

REMOVING THE REAR SHOCK

Sherco 500 SEF (2024) - REMOVING THE REAR SHOCK - 1

Sherco 500 SEF (2024) - REMOVING THE REAR SHOCK - 2

Sherco 500 SEF (2024) - REMOVING THE REAR SHOCK - 3

REINSTALLING THE REAR SHOCK

Sherco 500 SEF (2024) - REINSTALLING THE REAR SHOCK - 1

Sherco 500 SEF (2024) - REINSTALLING THE REAR SHOCK - 2

Sherco 500 SEF (2024) - REINSTALLING THE REAR SHOCK - 3

Place the motorcycle on a suitable stand.

Remove the right side plate.

Remove the screws 1 and 2 and the muffler along.

Sherco 500 SEF (2024) - REINSTALLING THE REAR SHOCK - 4

ATTENTION

Do not remove the muffler after operating the motorcycle. It can behot and there is a risk of being burned.

Remove the shaft 3.

Remove the screw 4

Remove the top screw of the shock.

Remove the shock from the top.

Install the shock from the top.

Install the top screw and tighten.

Upper shock screwM1050NmLoctite® 2701

Position the rods and "H" link.

Install the lower shock screw 1 and tighten.

Lower shock screwM1050NmLoctite® 2701

Install the lower shock shaft 2 and tighten.

Link axleM1260Nm

Reassemble the exhaust, the 2 springs and the 2 bush. Reassemble the rear silencer and tighten screws using the nylock self-locking nuts.

Chassis screwsM610Nm

Install right side plate.

Remove the bike from the stand.

WHEELS, TIRES

REMOVING THE FRONT WHEEL

Sherco 500 SEF (2024) - REMOVING THE FRONT WHEEL - 1

Sherco 500 SEF (2024) - REMOVING THE FRONT WHEEL - 2

REINSTALLING THE FRONT WHEEL

Sherco 500 SEF (2024) - REINSTALLING THE FRONT WHEEL - 1

Place the motorcycle on a suitable stand. Remove the two screws 1 and the nut 2. Loosen the two screws 3. Pull the axle through the right side. Remove the wheel from the fork.

WARNING

Do not operate the front brake lever when the front wheel is removed.

Check if the brake disc is not dirty or contaminated with oil or grease. If it is, clean the disc with brake cleaner.

Motul® P2 Brake CleanBrake cle

Install the spacer 1 on the left side of the wheel hub. Install the front wheel in the fork and install the axle (grease the axle prior to installation). Tighten the screws 2 .

Fork screwsM815Nm

Install and tighten the axle nut 3

Front wheel axle nutM2060Nm

Tighten the screws on the right side of the bike.

Fork leg screwsM815Nm

Loosen screws 2

Actuate the front brake lever several times until the brake pads touch the disc.

Remove the motorbike from the stand and push the fork several times.

Tighten the 2 screws.

WHEELS, TIRES

REMOVING THE REAR WHEEL

Sherco 500 SEF (2024) - REMOVING THE REAR WHEEL - 1

Sherco 500 SEF (2024) - REMOVING THE REAR WHEEL - 2

REINSTALLING THE REAR WHEEL

Sherco 500 SEF (2024) - REINSTALLING THE REAR WHEEL - 1

Sherco 500 SEF (2024) - REINSTALLING THE REAR WHEEL - 2

Place the motorcycle on a suitable stand.

  • Unscrew the nut 1 and remove the adjuster 2.
  • Tap the axle 3 out using a nylon hammer.
  • Remove the axle.
  • Move the wheel as far forward as possible.
  • Remove the chain and wheel.

Sherco 500 SEF (2024) - REINSTALLING THE REAR WHEEL - 3

WARNING

Do not operate the rear brake pedal when the rear wheel is removed.

Check if the brake disc is not dirty or contaminated with oil or grease.

If it is, clean the disc with brake cleaner.

Motul® P2 Brake CleanBrake cleaner

Install the two spacers 1 and 2 and make sure they are positioned correctly.

Sherco 500 SEF (2024) - WARNING - 1

Sherco 500 SEF (2024) - WARNING - 2

CHECKING THE TIRE PRESSURE

Sherco 500 SEF (2024) - CHECKING THE TIRE PRESSURE - 1

Install the rear wheel in the swing arm and install the axle (grease the axle prior to installation). Mount the chain.

Install the chain tensioner 1 and install the nut 2 but do not tighten. Check the chain tension (p.122). Tighten the nut 2.

Rear axle nut M24 100Nm

Operate the rear brake pedal several times until the pads touch the disk. Remove the bike from the stand.

Regularly check the tire pressure with a precision pressure gauge.
- Remove the valve cap.
- Check air pressure when the tire is cold.
Tire air pressure when used in rough terrain.

Front0,9bar (13 psi)
Rear0,9bar (13 psi)

If the pressure does not comply with the above table:
- Correct the pressure.
- Replace the valve cap.

WHEELS, TIRES

CHECKING FOR WEAR AND DAMAGE

  • Regularly check the depth of the tread.

Tread depth ≥ 3mm

If the depth is less than the value shown:

  • Change the tire.

Check for cuts, cracks, nails, sharp objects and bulges on the tire.

If the tire is damaged:

CHECKING SPOKE TENSION

Sherco 500 SEF (2024) - CHECKING SPOKE TENSION - 1

Do not neglect the tension of the spokes.

WARNING

Proper tension ensures stability and secure riding.

  • Check the spoke tension before and after each use of the bike, especially if the spokes are new or have been recently adjusted.
  • Use a screwdriver to tap on each spoke.

The sound must be sharp.

  • If it is dull, take the bike to a Sherco dealer to get the spokes properly adjusted.

Indicative tightening torque 5-6 Nm

BRAKES

Pull the lever toward the handlebar and check the free play A.

Free play of the front brake lever ≥3mm

If the free play does not meet the specification, do the following.

Set the free play using the adjustment screw.

  • Turn clockwise to decrease the free play.
  • Turn it counterclockwise to increase the free play.

Make sure that the reservoir is in a horizontal position. Check the fluid level through the sight glass. Ensure that the level is (between the arrows) it should be closest to the up arrow.

Sherco 500 SEF (2024) - BRAKES - 1

If the level is below the MIN mark, top up the brake fluid according to the instructions below.

BRAKES

  • The hydraulic fluid is highly corrosive.
  • It can be dangerous to the skin.
  • Read the recommendations on the container.

  • Remove the two screws 1.

Remove the cover 2 and the membrane 3.

Fill the tank with brake fluid to the correct level A.

Level of brake fluid below the top of the reservoir.5mm
Motul® RBF 700 brake fluid DOT4
  • Reinstall the membrane, the cover and the screws.

The position of the brake pedal can be adjusted as follows: loosen the lock nut 1 loosen or tighten the screw 2 to obtain the desired position.

Tighten the lock nut when the pedal is properly located.

Brake pedal lock nut10NmM6

Check the pedal travel ( below).

CHECKING THE TRAVEL OF THE REAR BRAKE PEDAL

Sherco 500 SEF (2024) - CHECKING THE TRAVEL OF THE REAR BRAKE PEDAL - 1

  • Remove the spring 1.
  • Operate the pedal several times.
Rear brake pedal travel≥3mm A ≥5mm
  • Replace the spring 1.

If the travel does not meet the specification, refer to the rear brake travel adjustment. (p.135).

BRAKES

ADJUSTING THE TRAVEL OF THE REAR BRAKE PEDAL

Sherco 500 SEF (2024) - ADJUSTING THE TRAVEL OF THE REAR BRAKE PEDAL - 1

  • Remove the spring 1.
  • Loosen the nut 2 and turn the shaft 3

Rear brake pedal travel ≥3mm A ≥5mm

Hold the shaft 3 and tighten the nut 2.

Nut 10Nm

Position the motorcycle on a flat surface.

Check the fluid level through the sight glass.

Ensure that the level (between the arrows) is closest

to the up arrow.

Sherco 500 SEF (2024) - ADJUSTING THE TRAVEL OF THE REAR BRAKE PEDAL - 2

If the level is below the MIN mark, top up the brake fluid according to the instructions below.

Remove the cap 1 with its membrane 2.

Fill with fluid to the mark as shown A.

Motul® RBF 700 brake fluid DOT4

  • Reinstall the membrane and the cover using a new 0-ring.

Sherco 500 SEF (2024) - ADJUSTING THE TRAVEL OF THE REAR BRAKE PEDAL - 3

BRAKES

REMOVING THE FRONT AND REAR BRAKE PADS

Sherco 500 SEF (2024) - REMOVING THE FRONT AND REAR BRAKE PADS - 1

  • Remove the clip 1 and retaining pin 2.
  • Remove the brake pads.

Do not operate the front brake lever or rear brake pedal when the brake pads are removed.

Sherco 500 SEF (2024) - REMOVING THE FRONT AND REAR BRAKE PADS - 2

CHECKING THE CONDITION OF THE BRAKE PADS

Sherco 500 SEF (2024) - CHECKING THE CONDITION OF THE BRAKE PADS - 1

Check the pads for wear.

Minimum pad thickness A ≥1mm

If replacement is necessary, always change the pads in pairs.

REINSTALLING THE FRONT AND REAR BRAKE PADS

Sherco 500 SEF (2024) - REINSTALLING THE FRONT AND REAR BRAKE PADS - 1

Check if the brake discs are not contaminated with oil or grease. In they are, clean the discs with brake cleaner.

Motul® P2 Brake CleanBrake cleaner

BRAKES

Sherco 500 SEF (2024) - BRAKES - 1

Install the new pads.

Reinstall the retaining pins 2 and clips 1.

Check the brake fluid level and fill if necessary (p.129 and p.131).

1 CAUTION

Do not use the bike until the brake lever and the pedal are operational. «Pump» the brake lever / brake pedal up and down until the brake pads are in contact with the discs.

Turn off all electric devices and stop the engine.

1 CAUTION

WAIT AT LEAST 30 SECONDS BIKE TURNED OFF AND STOPPED
SO THAT THE KEYLESS SYSTEM TURNS OFF.
IF THIS IS NOT DONE THERE IS A SIGNIFICANT RISK OF DAMAGE TO THE COMPUTER (ECU)

  • Remove the seat (p.116).
  • Remove the air filter (p.116).

The battery is located at the bottom of the filter housing.

  • Remove the two screws that retain the battery retaining bracket.
  • Disconnect the negative cable from the battery 2.
  • Disconnect the battery positive cable 3
  • Remove the battery from the top.

REINSTALLING THE BATTERY

Sherco 500 SEF (2024) - REINSTALLING THE BATTERY - 1

  • Insert the battery into place.
  • Connect the positive cable to the battery.
  • Connect the negative cable to the battery.
  • Install the battery retaining bracket and tighten the two screws.

Chassis screws 10NmM6

  • Check the positioning of the battery cables to make sure that they do not interfere with the installation of the air filter.
    -Replace the air filter (p.116).
    -Replace the seat (p.116).

CHARGING THE BATTERY

The battery is a maintenance-free type. If the vehicle is not used for an extended period, it is recommended that the battery be disconnected and stored in a dry place. See removing the battery (p.133).

Check the voltage of the battery with a voltmeter:

Battery voltage>12.5V

If the voltage is below the specification, remove the battery and recharge it using a battery charger. Factory version need a specific lithium charger.

Battery charging (12V)0.5 A for 10 hours or 5A for 30 minutes

Disconnect the charger after charging. Install the battery ( above).

REPLACING THE MAIN FUSE

Sherco 500 SEF (2024) - REPLACING THE MAIN FUSE - 1

Remove the seat (p.116).

The main fuse 1 is on a relay by the starter.

Remove the defective fuse and replace with a new fuse of the same value.

Main fuse 30A30A

Put a new spare fuse in the reserve location in the fuse box.

-Replace the seat (p.116).

REPLACING THE FUSE FOR THE LIGHTS

Sherco 500 SEF (2024) - REPLACING THE FUSE FOR THE LIGHTS - 1

Remove the seat (p.116).

The light fuse is located in a high location on the wiring harness on the right side of the bike.

Remove the defective fuse and replace with a new fuse of the same value.

Light fuse15A

-Replace the seat (p.116).

REMOVING THE HEADLIGHT HOUSING

Sherco 500 SEF (2024) - REMOVING THE HEADLIGHT HOUSING - 1

Unclip the left and right rubber fastners on each side of the fork.

Separate all of the brake hoses / cables from the meter bracket at the top and bottom.

Move the top plate up to clear the housing.

Disconnect the connector 2 and remove the headlight housing.

Sherco 500 SEF (2024) - REMOVING THE HEADLIGHT HOUSING - 2

Connect the electrical connector.

Engage the light plate, ensuring that the holes in the plate 1 are in place 2.

Place all of the brake hoses / cables in the interior of meter upper guide 3.

Attach the rubber fastners.

Check the setting of headlight beam.(p.137).

REPLACING THE HEADLIGHT BULB OR THE PILOT LAMP

Sherco 500 SEF (2024) - REPLACING THE HEADLIGHT BULB OR THE PILOT LAMP - 1

Remove the headlight housing assembly (p.139) Remove the protective rubber

Turn the socket a quarter turn counterclockwise to remove it from the headlight assembly.

Gently press the bulb in while turning it counterclockwise and remove it from the socket.

Install a new bulb 2.

Headlight bulb S212V 35/35W

Sherco 500 SEF (2024) - REPLACING THE HEADLIGHT BULB OR THE PILOT LAMP - 2

Reinstall the socket with the bulb in the headlight assembly by turning it in a clockwise direction.

Reinstall the protective rubber.

To replace the pilot light simply remove the socket from the reflector 3.

Pilot light W5W12V 5W

Reinstall the headlight housing assembly.

The headlight beam is adjusted with the motorcycle in a state of operation with its driver seated on the saddle.

To set the headlight beam, tighten or loosen the screw at the base of the headlight housing.

Tightening the screw raises the headlight beam.

Loosening the screw 1 lowers the headlight beam.

REPLACING THE MOTORCYCLE COMPUTER BATTERY

Sherco 500 SEF (2024) - REPLACING THE MOTORCYCLE COMPUTER BATTERY - 1

Sherco 500 SEF (2024) - REPLACING THE MOTORCYCLE COMPUTER BATTERY - 2

Sherco 500 SEF (2024) - REPLACING THE MOTORCYCLE COMPUTER BATTERY - 3

  1. Remove the headlight housing (p.139).
  2. Remove the turn 1 signal flasher in order to access the motorcycle computer screws.
  3. Remove the screws 2 and remove the computer to get it out of the way.
  4. Disconnect the main connector from the computer.
  5. Open the dashboard with a coin.
  6. Install a new battery (with the marking up).

Computer battery CR 2032 3V

  1. Replace the cover, taking care not to damage the 0-ring.
  2. Plug the main connector into the computer.
  3. Install it on the bike and check to make sure the meter works.
  4. Reinstall the computer support.
  5. Install screws 2 and replace the turn signal flasher.
  6. Replace the headlight housing (p.140).
  7. Set the computer (p.99).

WASHING AND STORAGE

WASHING THE BIKE STORING THE BIKE

SHERCO advises you to wash your bike as often as possible in order to maintain it in good working order and prolong its life.

  1. Cover the end of the exhaust silencer and the air filter (to cover the exhaust outlet use part number 8527, to cover the air intake use part number 4476).
  2. To degrease the engine, apply a degreaser, clean with a brush then rinse the engine with a water hose.
  3. Wash the rest of the vehicle with hot soapy water.
  4. Rinse with clear water.
  5. Dry with a chamois or a clean, soft cloth.
  6. Clean the chain and lubricate it with a special chain lube.
  7. When the cleaning is finished, remove the air filter and exhaust protection, Start the engine and let it run at idle for a few minutes.

Avoid using high pressure equipment which may cause water to leak into the bearings and fork seals and cause serious damage.

Use an average strength detergent rather than a strong detergent.

Sherco 500 SEF (2024) - WASHING THE BIKE STORING THE BIKE - 1

CAUTION

In order to avoid any water ingress, keep a minimal washing distance of 20cm.

Before storing the vehicle Long-Term (more than 2 months), follow these instructions:

  1. Wash the whole bike.
  2. Empty the fuel tank.
  3. Remove the spark plug and inject a protective spray inside the engine through the hole in the cylinder. Install the spark plug. Cycle the engine a few revolutions to apply a protective film on the cylinder walls.
  4. Remove the battery (p.133).
  5. Charge the battery (p.134).
  6. Lubricate all cables with a spray lubricant.
  7. Jack the motorcycle up so that the wheels are off the ground.
  8. Cover the exhaust outlet with a plastic bag to prevent moisture from entering.
  9. Spray a protective oil film on all unpainted metal surfaces of the motor and also on the electrical wiring.
  10. Cover the motorcycle with a cover.

RECOMMISSIONING AFTER STORAGE

Reinstall the battery (p.134).

Fill the fuel tank.

Perform lubrication and maintenance (p.139)

Perform a road test.

MAINTENANCE SCHEDULE

MAINTENANCEAfter 5 hoursEvery 20 hours
ENGINE
Change engine oil, filter, clean pre filter and change if necessary
Clean the magnetic drain plug
Replace spark plug (after 50 hours)
Check and adjust valve clearances
Check engine mounting bolts for tightness
INJECTION
Clean the venturi
ACCESSORIES
Check cooling system for leaks
Check sealing and attachment of the exhaust
Check status, flexibility and position of the cables, adjust and lubricate
Check oil level in clutch master cylinder
Clean air filter and housing
Check status and position of the electrical wiring
Check function of electric components (headlight/tail/stop turn signals, computer control unit, etc.)
BRAKES
Check brake fluid level, brake pad thickness and the brake discs
Check status and sealing of the brake lines
Check status, of the foot brake pedal and hand brake lever
Check tightness of brake system fastners and discs
CHASSIS
Check for leaks and function of fork and shock
Clean the dust covers
Purge air from the fork legs
Check general tightness of bolts and screws
Check / adjust steering head bearings
WHEELS
Check rims and spoke tension
Check condition of the tires and tire pressure
Check chain, sprockets, guides, chain tension
Lubricate the chain
Check wheel bearing clearance

ANNUAL MAINTENANCE

MAJOR MAINTENANCE ITEMS THAT SHOULD BE PERFORMED BY THE DEALERAu moins 1X par an
Fork
Shock
Clean and grease steering head bearings and seals
Replace fiberglass in the muffler
Treat electric contacts and switches with an aerosol protector
Replace the brake fluid
CHECKS AND MAJOR MAINTENANCE TO BE PERFORMED BY THE RIDERBefore each useAfter each use
Check the engine oil level
Check brake fluid level
Check status of the brake pads
Verify operation of the lights
Verify operation of the horn
Lubricate throttle cable
Regularly purge the air from the fork legs
Regularly clean the fork dust seals
Clean and lubricate chain, check tension and adjust if necessary
Clean air filter and box
Check tires and tire pressure
Check the coolant level
Check fuel lines for leaks
Check status of all the controls
Check the brakes
Spray anti-corrosion protector on all non painted parts (except for the brake parts and the exhaust system)
Spray protector on electrical switches
Check tightness of nuts, screws and clamps

Sherco 500 SEF (2024) - MAINTENANCE SCHEDULE - 1

WARNING

Check the tightening of the screws of your bike after the first ride / the first hours of use.
In competition you have to perform the 20 hour maintenance schedule after each race!
This should not be exceeded by more than 2 hours.
The services performed by the Sherco dealer do not replace routine service and maintenance by the rider!

MAINTENANCE SCHEDULE

IMPORTANT CHECKS AND MAINTENANCE WORK TO BE CARRIED OUT BY A SHERCO WORKSHOP

Sand competition useEvery raceEvery 20hoursEvery 30hoursEvery 50hours
Check the clutch discs for wear
Check the length of the clutch springs
Check that the clutch nut is not marked
Check that the clutch bell is not marked
Check the wear of the cylinder
Replace the piston
Check valve clearances
Check camshafts for wear
Check the wear of the cups
Check valve guides for wear
Replace the valves
Replace the valve springs
Check the operation of the timing chain tensioner
Check the run-out at the end of the crankshaft
Replacement of the connecting rod
Replace crankshaft bearings
Check the total wear of the gearbox (sprockets, bearings, forks)
Replace the rock wool in the exhaust silencer
Check the length of the timing chain
Check the camshaft bearings
Checking ECU errors with the Sherco diagnostic tool
Checking and charging the battery
Checking the fuel pressure
Checking oil pumps
Injection body cleaning + stepper

TIGHTENING TORQUES

TIGHTENING TORQUES CYCLE PARTDimensionValue (Nm)Thread
Screw emergency stop buttonM33Nm
Spoke nutM45Nm
Battery screwM47Nm
Injection body cover screwM43Nm
Master cylinder cover screwM47Nm
T map sensor screwM45Nm
Odometer screwM45NmBlue
Rear light screwsM41NmBlue
Frame protection screwM42Nm
Other frame screwM57nm
Air filter support nutM510Nm
Lever return plateM57NmBlue
Actuator screw slows downM58Nm
Filter flap screwM57NmBlue
TPS sensor screwM58Nm
Gas control screwM510Nm
Light switch screwM57Nm
Brake pedal end screwM57NmBlue
Fork air bleed screwM53Nm
Regulator screwM58NmBlue
Brake hose support screwM57NmBlue
Injector support screwM58NmBlue
Hand guard support screwM510Nm
Expansion tank screwM510NmBlue
Other frame screwM610Nm
Starter cable nutM67Nm
Battery screwM610Nm
Screw Db killerM610Nm
Odometer support screwM610NmBlue
Front mudguard screwM612NmBlue
Chain guide screwM612NmBlue
Skid plate bottom screwM68NmBlue
Rear master cylinder screwM68Nm
Clutch master cylinder screwM610Nm
Front brake master cylinder screwM610Nm
Radiator side panel screw (Tank)M63Nm
Chain slider screwM68nmBlue
Chain guard screwM6
Fork protection screwM68NmBlue
Chain sprocket protection screwM612NmBlue

TIGHTENING TORQUES

DimensionValue (Nm)Thread
Brake pedal stop adjustment screwM68Nm
Brake pedal adjustment screwM68Nm
Starter relay terminal screwM66Nm
Selector screwM612NmBlue
Screw Flap holderM612NmBlue
Seat lock screwM610NmBlue
Other frame screwM825Nm
Valve nutM88Nm
Gripster nutM812Nm
Top nut rear sub frameM825Nm
Chain tensioner nutM825Nm
Handlebar flange screwM820NmCooper grease
Sprocket screwM830Nm
Steering stop screwM825NmBlue
Brake disc screwM835NmRed
Front brake calliper screwM825NmCooper grease
Frame chain guide screwM825NmBlue
Bottom screw rear sub frameM825NmBlue
Fork leg screwsM820NmCooper grease
Steering column clamp screwM825NmCooper grease
Front calliper bleed screwM810Nm
Roller chain screwM825NmBlue
Cylinder head support screwM830NmBlue
Lower triple clamp screwM812NmCooper grease
Upper triple clamp screwM817NmCooper grease
Engine axleM1060Nm
Shock absorber foot axleM1050Nm
Shock absorber upper axleM1050Nm
Supporting nutM1025Nm
Brake hose banjo screwM1025Nm
Brake pedal screwM1025Nm
Handlebar clamp screwM1040NmRed
Delta link axleM1250Nm
H link axleM1250nm
Frame link H axleM1250Nm
Screw Lambda sensorM1230Nm
Swing arm axleM16100Nm
Front wheel axle nutM2050NmCooper grease
Screw nut steering columnM2030Nm
Rear wheel nutM24100NmGrease

TIGHTENING TORQUES

DimensionValue (Nm)Thread
Hose guide screwParker2Nm
Headlight switch screw (Racing)Parker2nm
Hand protector screwsParker3Nm
Flap support screwParker3Nm
Fan screwAuto-perforate3nm
Clamp7Nm
TIGHTENING TORQUES ENGINE PARTDimensionValue (Nm)Thread
Engine speed sensor screwM57NmRed
Stator screwsM57NmRed
Decompressor screwM58NmBlue
Bearing lock plate screwM58NmBlue
Oil collecting screwM57NmBlue
Water pump impeller nutM610NmBlue
Limiter shaft screwM612NmRed
Starter pinion shaft screwM612NmRed
Oil pump intermediate pinion shaft screwM610NmGrease
Cylinder head cover screwM610NmGrease
Clutch slave cylinder screwM610NmGrease
Ignition casing screwM610NmGrease
Clutch housing screwM610NmGrease
Crankcase screwsM610NmGrease
Water pump cover screwM610NmGrease
Electric starter screwM610NmGrease
Camshaft guide plate screwsM610NmBlue
Locking finger screw selectionM610NmBlue
Oil pump cover screwsM610NmBlue
Selector star screwM610NmBlue
External cylinder head screwM610NmBlue
Timing tensioner shutter screwM67Nm
Distribution guide pad screwM612NmRed
Timing tensioner pad screwM612NmRed
Clutch spring screwM610Nm
Timing tensioner screwM610NmGrease
Coolant drain screwM67NmGrease
Exhaust pipe nutM825Nm
Exhaust pipe studM825Nm
Selection shaft stop screwM815NmRed
Camshaft bearing screwM812NmGrease

TIGHTENING TORQUES

DimensionValue (Nm)Thread
Top dead centre manhole capM1010NmGrease
Spark plugsM1015NmCooper grease
Cylinder head nutM101er posse 15Nm 2eme posse a 25Nm 3eme posse a 50NmGrease
Cylinder studM10Blue
Ignition nutM12Blue
Water temperature sensorM12Yellow
Oil pressure regulatorM16Grease
Magnetic drain plugM16Grease
Crankshaft compartment strainerM18Grease
Clutch housing nutM20Blue
Primary gear/crankshaft nutM20Blue
Gearbox output sprocket nutM20
Water connectionM20Yellow
Oil filter cover screwM24Grease
Valve shaft plugM27Grease
Ignition housing plugM27Grease
Oil suction strainerM32Grease

TECHNICAL SPECIFICATIONS 500 SUPERMOTARD

DIMENSIONS
Overall length2270mm
Overall width825mm
Seat height885mm
Wheelbase1488mm
Ground clearance280mm
CHASSIS
FrameSemi-perimeter CrMo steel with aluminum sub-frame
ForkKAYABA USD Ø48mm Closed cartridge
Rear suspensionKAYABA USD Ø48mm Open cartridge
Travel front/rear300mm/300mm
Front brake discØ310mm
Rear brake discØ220mm
Disc brakes wear limit2.7mm front and 3.6mm rear
Front tire / Tire pressure120/70 R 17 / 2bar
Rear tire / Tire pressure150/60 R 17 / 2,2bar
Fuel tank capacity with reserve9,7 L with 1L of reserve
Fuel requirementUnleaded gasoline with an octane index of at least 95d’au moins 95
ENGINE
TypeSingle cylinder 4 stroke liquid cooled
Displacement478,22cc
Bore / Stroke98X63,4mm
Compression ratio11.60:1
Distribution4-valve DOHC chain drive
Starting SystemElectric starter
Intake valve diameter38mm
Exhaust valve diameter30,5mm
Intake valve cold clearance0.15-0.2mm
Exhaust valve cold clearance0.2-0.25mm
Spark plugNGK LMAR9E-J
Spark plug gap0.7 mm
Electronic injectionSYNERJECT
Alternator12V, 220W
Engine oil1,1L SAE 15W60

TECHNICAL SPECIFICATIONS 500 SUPERMOTARD

TRANSMISSION

TypeManual
ClutchMulti disc clutch in oil bath, hydraulically operated
Primary drive25:68
Gearbox6 speeds
Secondary drive15 x 43

ADJUSTMENTS - KAYABA USD 048MM

CompressionComfort20 clicks back
Standard12 clicks back
Sport8 clicks back
ReboundComfort18 clicks back
Standard12 clicks back
Sport10 clicks back
Type of oilKAYABA 01M345 CC

ADJUSTMENTS - KAYABA SHOCK ABSORBER

Low-speed compressionComfort Standard Sport20 clicks back 14 clicks back 12 clicks back
High-speed compressionComfort Standard Sport2,5 clicks back 1,5 clicks back 1 click back
ReboundComfort Standard Sport15 clicks back 13 clicks back 11 clicks back

CLEANINGPRODUCTSAND CONSUMABLES

Engine oilSAE 15W60Motul® 300V 4T Factory Line Off Road
CoolantMotul® Motocool Factory Line -35°C
Brake FluidDOT 4Motul® RBF 700 liquide de frein
Fork oilSAE 5
Shock absorber oilKAYABA K2C
Aerosol chain lubeMotul® C3 Chain Lub OffRoad
Air filter cleanerMotul® A1 Filter Clean
Air filter lubricanMotul® A2 air Filter Oil
Plastic cleanerMotul® E9 wash&Wax Spray
Wheel CleanerMotul® E3 Wheel Clean
Disc brake CleanerMotul® P2 Brake Clean
Universal lubricantMotul® P4 EZ Lub

MAINTENANCE SCHEDULE 500 SUPERMOTARD

Every year
After each race
Every 100 using hours/Every 5000kms
Every 50 using hours/Every 2500kms
Every 40 using hours/ Every 2000kms
Every 30 using hours / Every 1500kms
Every 20 using hours / Every 1000kms
Every 10 using hours / Every 500 kms
After 1 using hour
CHASSIS
Check fault code
Check state and tire pressure
Check spoke tension
Check chain tension
Check status and sealing of the brake/clutch lines
Check general tightness of bolts and screws
Change engine oil, filter, clean pre filter and change if necessary
Check battery
Check / Adjust steering head bearings
Check brake pad thickness
Check status, of the foot brake pedal and hand brake lever
Check/Adjust brake fluid level
Check Discs thickness and screws tightness
Check the chassis
Check the swingarm
Check general bearings clearance (Swingarm, Links, wheels...)
Check Rims and Hubs
Check/Adjust coolant fluid level
Check status, flexibility and position of the cables, adjust and lubricate
Clean air filter and box
Fork maintenance
Shock absorber maintenance
Replace exhaust Rockwool
Grease Links bearings
Grease direction bearings

MAINTENANCE SCHEDULE 500 SUPERMOTARD

Every year
After each race
Every 100 using hours/Every 5000kms
Every 50 using hours/Every 2500kms
Every 40 using hours/ Every 2000kms
Every 30 using hours / Every 1500kms
Every 20 using hours / Every 1000kms
Every 10 using hours / Every 500 kms
After 1 using hour
ENGINE
Change engine oil, filter, clean pre filter and change if necessary
Change Spark plug
Check the clutch disc wear
Replace the piston
Check the wear of the cylinder and piston
Control cylinder head
Control the valve clearance
Control the wear and state of the camshaft
Replace the valves the valve springs, washers
Replace the connecting rod
Check/replace the gear box (gears, shift forks...)
Replace oil Pump
Replace timing chain
Replace all bearings of the central carters
Replace all O-ring of the engine
Replace timing chain tensioner

WARRANTY

VEHICLE INFORMATION

VEHICLE:

VIN:

ENGINE N^

CUSTOMER:

ADDRESS:

POSTAL CODE : COUNTRY:

DATE:

SELLER :

Dealer's stamp.

WARRANTY

WARRANTY TERMS

SHERCO MOTORCYCLES grants a contractual guarantee that can vary from one month to two years depending on the model. The duration of this will be indicated to you by your dealer in accordance with the warranty conditions.

The conditions and cover of this contractual guarantee are detailed below.

VEHICLE REGISTRATION:

On the day of delivery of the motorcycle, the dealer and the customer undertake to complete this booklet as well as the vehicle acceptance form. The vehicle must then be registered by the dealer on the dedicated website. No warranty will be accepted if the vehicle has not been registered.

In case of resale of the vehicle, the contractual guarantee is transferable to the new owner by means of this book.

OBTAINING SERVICES UNDER THE CONTRACTUAL WARRANTY:

Any questions regarding the warranty should be discussed directly with your dealer.

All warranty repairs should be performed by an authorized SHERCO dealer. When requesting warranty coverage, present this booklet to your dealer.

SHERCO MOTORCYCLES suggests contacting your dealer who sold the vehicle; however, all authorized SHERCO dealers can perform warranty repairs.

CONDITIONS FOR OBTAINING THE CONTRACTUAL WARRANTY

Any request for coverage under the contractual warranty is subject to compliance with the maintenance procedures and intervals detailed in this booklet and in the owner's manual. This duly completed booklet, as well as the invoices, are proof of vehicle maintenance.

The supporting documents (invoices) detailing the operations carried out will be essential to benefit from the contractual warranty granted by SHERCO MOTORCYCLES.

INFORMATIONS:

It is recommended that maintenance be carried out with an authorized SHERCO dealer because only he has the specific tools and technical information for proper maintenance.

The use of genuine SHERCO parts only will guarantee the validity of the contractual warranty

The recommended maintenance does not in any way exempt the user from performing certain daily checks (refer to the owner's manual). In the event of an anomaly, contact your dealer as soon as possible. It is the responsibility of the vehicle owner to take all precautions and measures to avoid further damage. Any indirect damage resulting from continued use of the vehicle after a problem has been identified will not be covered by the contractual warranty.

CONTRACTUAL WARRANTY COVERAGE

Excluded from the warranty are all round-trip transport costs to the dealership, accommodation or meals costs, breakdown assistance or delivery costs and loss of use of the vehicle.

This warranty does not cover accidental damage, natural disasters, fires, nor does it cover any other cause which is beyond the control of SHERCO MOTORCYCLES.

Will not be covered by the contractual guarantee, any damage resulting from modifications which would have to increase the engine power, poor lubrication due to incorrect carburetion settings, fitting of a part or accessory not sold by SHERCO MOTORCYCLES, Use lubricants or fluids not recommended by SHERCO MOTORCYCLES and failure to follow periodic and daily maintenance procedures.

Not covered by the contractual warranty, maintenance and upkeep work, replacement of wearing parts, aesthetic phenomena that do not affect the proper functioning of the vehicle, surface imperfections related to external constraints (heat, cold ...) And with aging, vibrations and noises linked to the operation of the vehicle, the replacement of parts in the context of design changes.

WARRANTY

LIMITATION OF WARRANTY AND REMEDIES:

The warranty does not provide cover for consumer products, wear parts, products in contact with friction surfaces, or exposed to the elements. SHERCO MOTORCYCLES assumes no liability towards anyone for direct or indirect damage of any kind whatsoever covered by any other warranty, express or implied or resulting from any other contract, negligence or abuse of any kind.

CONTROL AND MAINTENANCE

Mandatory minimum annual check

To ensure safe driving and allow you to fully enjoy your motorcycle, a minimum annual check must be carried out (refer to the owner's manual).

Frequency of maintenance

The frequency of maintenance has been defined according to average use. For vehicles subjected to extreme driving, maintenance should be carried out more frequently.

Extreme driving definition

  • Prolonged use at high speed
  • Prolonged use at low speed
  • Use in cold weather
  • Use in dusty or saline environment

Please present this log at every service so that the dealer can stamp it and provide service information.

WARRANTY

Date:

KM / Hours:

Dealer stamp & signature.

Sherconetwork® maintenance registration number. - www.sherconetwork.com

Maintenance carried out:

NEXT MAINTENANCE:

Date:

KM / Hours:

Dealer stamp & signature.

Sherconetwork®maintenance registration number. - www.sherconetwork.com

Maintenance carried out:

NEXT MAINTENANCE:

WARRANTY

Date:

KM / Hours:

Dealer stamp & signature.

Sherconetwork® maintenance registration number. - www.sherconetwork.com

Maintenance carried out:

NEXT MAINTENANCE:

Date:

KM / Hours:

Dealer stamp & signature.

Sherconetwork®maintenance registration number. - www.sherconetwork.com

Maintenance carried out:

NEXT MAINTENANCE:

Date:

KM / Hours:

Dealer stamp & signature.

Sherconetwork® maintenance registration number. - www.sherconetwork.com

Maintenance carried out:

NEXT MAINTENANCE:

Date:

KM / Hours:

Dealer stamp & signature.

Sherconetwork®maintenance registration number. - www.sherconetwork.com

Maintenance carried out:

NEXT MAINTENANCE:

NOTES

INDICE

FRANÇAIS

p. 4

ENGLISH

p. 84

ESPANOL

p. 164

DEUTSCH

s. 244

Sherco 500 SEF (2024) - INDICE - 1

Interruptor luz on/off

Sherco 500 SEF (2024) - Interruptor luz on/off - 1

Handlebar clamps fixing screwsM8x2525Nm

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Product information

Brand : Sherco

Model : 500 SEF (2024)

Category : Motorcycle