POWXG2018 - Hedge trimmers PowerPlus - Free user manual and instructions
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USER MANUAL POWXG2018 PowerPlus
9.11 Procedures to be performed after every 100 hours of use ................................. 12
Copyright © 2020 VARO P a g e | 3 www.varo.com HEDGE TRIMMER 25.4cc 600mm POWXG2018 1 INTENDED USE The hedge trimmer should be used only for trimming hedges, bushes and shrubs. Other uses of the trimmer not mentioned in this manual may damage the trimmer or seriously injure the operator and are therefore expressly excluded from the application range. Not suitable for professional use. WARNING! For your own safety, read this manual and the general safety instructions carefully before using the appliance. Your power tool should only be given to other users together with these instructions. 2 DESCRIPTION
15. Unlock button (handle adjustment)
- Remove all packaging materials.
- Remove remaining packaging and packing inserts (if included).
- Check that the package contents are complete.
- Check the appliance, the power cord, the power plug and all accessories for transportation damage.
- Keep the packaging materials as far as possible until the end of the warranty period. Then take it to your local waste disposal system. WARNING Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation! 1x hedge trimmer 1x Manual 2x hex key 1x spark plug wrench 1x fuel mix bottle 1x set protective cover 1 x wrench 8-10mm 1 x screwdriver 2 x cable strap If any parts are missing or damaged, please contact your dealer.POWXG2018 EN Copyright © 2023 VARO P a g e | 4 www.varo.com 4 SYMBOLS The following symbols are used in this manual and/or on the machine:
Denotes risk of personal injury or damage to the tool.
Wear a mask In dusty conditions
Read manual before use
Never operate the machine in the rain or in damp or wet conditions. Moisture is an electrical shock hazard.
Wearing of protective shoes advised
In accordance with essential safety standards of applicable European directives
Fuel and oil mixture
Keep hands away from blades. Do not touch the blades when starting or while operating the unit.
Electrical products must not be disposed with the domestic waste.
5 GENERAL SAFETY WARNINGS
Read all safety warnings and all instructions. Failure to follow all warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.
- Keep work area clean and well lit. Cluttered and dark areas invite accidents.
- Do not operate tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a tool. Distractions can cause you to lose control.
- Stay alert, watch what you are doing and use common sense when operating a tool. Do not use a tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating tools may result in serious personal injury.
- Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used whenever conditions require will reduce personal injuries.POWXG2018 EN Copyright © 2023 VARO P a g e | 5 www.varo.com
- Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.
- Remove any adjusting key or wrench before turning the tool on. A wrench or a key left attached to a rotating part of the tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the tool in unexpected situations.
- Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
- If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.
5.3 Engine tool use and care
- Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it was designed.
- Store idle tools out of the reach of children and do not allow persons unfamiliar with the tool or these instructions to operate the tool. The tools are dangerous in the hands of untrained users.
- Maintain tools. Check for misalignment or sticking of moving parts, breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool repaired before use. Many accidents are caused by poorly maintained tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to stick and are easier to control.
- Use the tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of tool, taking into account the working conditions and the work to be performed. Use of the tool for operations different from intended could lead to a hazardous situation.
- Have your tool serviced by a qualified person using only identical replacement parts. This will ensure that the safety of the tool is maintained.
6 PETROL SAFETY WARNINGS
- Do not operate in a hazardous location. Such areas include where there is a risk of explosion of petrol fumes, leaking gas or explosive dust.
- Do not operate in a confined area. Exhaust gases, smoke or fumes could reach dangerous concentrations.
- Protect your tool. This hedge trimmer is NOT WEATHERPROOF and should not be exposed to direct sunlight, high ambient temperature and damp, wet or high humidity conditions.
- Do not smoke while refueling. This is potentially dangerous as it may ignite the fuel and cause an explosion.
- Take care not to spill fuel. When refueling the hedge trimmer ensure that the motor has been switched off. Prevent the spilling of fuel as this may also ignite with the hot motor. Never refuel whilst the engine running.
- Be careful where you store the hedge trimmer. Store the hedge trimmer in a dry area away from flammable liquids.
- Keep your distance. The hedge trimmer emits exhaust fumes. Ensure bystanders keep a safe distance.
- Ensure you use oil-mix fuel. Ensure that you mix 40 parts unleaded fuel to 1 part 2-stroke oil. If not, the engine will overheat and cause damage to your hedge trimmer.POWXG2018 EN Copyright © 2023 VARO P a g e | 6 www.varo.com 7 FUEL Note: this product is not supplied with fuel-oil mixture in the engine! Before operating this product it is essential to fill it with fuel-oil mixture!
7.1 Fuel and oil mixture
For best results use regular unleaded petrol mixed with 2-stroke air-cooled engine oil on a ratio of 40:1.
WARNING: Never use unmixed petrol in your engine. This will cause
permanent damage and void the manufacturer’s warranty for the product. Never use a fuel mixture that has been stored for more than 30 days.
WARNING: 2-stroke lubricant must be a premium grade oil for 2-stroke air-
cooled engines mixed at a 40:1 ratio. Do not use any 2-stroke oil product with a recommended mix ratio of 100:1. If insufficient lubrication is the cause of engine damage, it voids the manufacturer’s engine warranty.
Pour oil into an approved fuel canister followed by the petrol so that the petrol can mix with the oil. Shake container to ensure a thorough mix.
WARNING: Lack of lubrication voids engine warranty. Petrol and oil must be
mixed at a 40:1 ratio.
- The engine must be switched off.
- Stop the engine during refueling, keep away from naked flames and do not smoke.
- Take care not to spill either fuel or oil in order to prevent soil contamination (environmental protection). Clean the hedge trimmer immediately after fuel has been spilt.
- Do not spill any fuel onto the engine. Wipe up if necessary to avoid fire.
- Avoid any fuel contact with your clothing. Change your clothing instantly if fuel has been split on it (to prevent it catching fire).
- Inspect the fuel cap at regular intervals, making sure that it can be securely fastened and does not leak.
- Carefully tighten the fuel tank cap. Change location to start the engine (at least 3 metres away from the place of refuelling).
- Never refuel in enclosed rooms. Fuel vapors accumulate at ground level. (risk of potential explosions).
- Transport and store fuel only in approved containers. Make sure the fuel stored is not accessible to children.
- Thoroughly clean the area around the tank cap to prevent dirt from getting into the fuel tank.
- Unscrew the plug and fill the tank with fuel. Use a gauge funnel to filter the fuel.
- Tightly screw on the plug by hand only.
- Clean around the screw plug and the tank after refueling.
- Fuel cannot be stored for an unlimited period of time.
- Purchase only the quantity required for a 4-week operating period.
- Use approved fuel storage containers only.
7.4 Recommended petrol
- Some standard petrols are enriched with oxygen-containing compounds such as alcohol or ether to comply with regulations on clean air. The motor is designed to work well on any car petrol, including these enriched petrols, on the condition that the above mixing ratios are observed! 8 OPERATING INSTRUCTIONS
8.1.1 Blade cover (Fig. 1)
Remove the blade cover (17) from the cutting device (1) before operation. Note: always attach the blade cover (17) when the product is not in use, for storage and transportation. To attach the blade cover, align and push the blade cover onto the cutting device (1).
8.1.2 Handle adjustment
Warning: only adjust the handle position when the engine is switched off!
Always ensure that the handle locks in one of the end positions, never use it in any intermediate position! Adjust the handle to fit the application.
- Push down and hold the unlock button (15). (Fig. 2)
- Rotate the handle to the left or right a full 90° until it locks in place. (Fig. 3)
- Release the unlock button
- Check if the handle is securely locked in place.
8.1.3 Handle controls (Fig. 4)
There are three controls at the handle (14) with the following function:
- The ignition switch (11) electrically stops the engine. Before you start the engine, you always need to put the ignition switch (11) to the "I" position.
- The throttle interlock (12) prevents unintentional activation of the throttle trigger (13) until manually pressed.
- Adjust the engine speed with the throttle trigger (13). Note: the throttle trigger will not work if the unlock lever (15) did not snap securely into place.POWXG2018 EN Copyright © 2023 VARO P a g e | 8 www.varo.com
8.2 Starting/stopping
Keep the blades clear of everything around, since they will start moving as soon as the engine starts.
8.2.1 Cold starting (Fig. 5 – 6)
If the engine is cold or if it has been stopped for more than 5 minutes or if fuel has been added to the engine.
- Place the product on level ground and ensure that no objects or obstructions could come in contact with the blades.
- Set ignition switch (11) to “I” (ON) position.
- Push the primer pump (7) until fuel runs out in the clear tube
- Move the choke lever (4) to “ Start “ position.
- Hold the top cover firmly with your left hand and put your right knee behind the rear handle (14).
- Pull the recoil starter handle (8) lightly until you feel resistance then pull it briskly 3-4 times. The engine would normally not start at this stage.
Warning: Allow the rope to return slowly and in a controlled manner each
- Move the choke lever (4) to “ run position. Pull the recoil starter handle (8) lightly until you feel resistance. Repeat until the engine starts. Note: Overchoking can make it hard to start the engine due to excess fuel. If the engine fails to start after several attempts, or remove the sparking plug and dry it, open the choke and pull the rope again
8.2.2 Hot starting (Fig. 5 – 6)
- Set ignition switch (11) to “I” (ON) position.
- Hold the top cover firmly with your left hand and put your right knee behind the rear handle (14).
- Pull the recoil starter handle (8) lightly until you feel resistance then pull it briskly. Repeat until the engine starts.
Warning: Allow the rope to return slowly and in a controlled manner each
time it is pulled!POWXG2018 EN Copyright © 2023 VARO P a g e | 9 www.varo.com NOTE: If the engine does not start, the engine may be flooded. Flooding is caused by too much fuel mixture applied at the wrong time and can prevent a product from starting. DO NOT prime the product again. Follow below procedure: Set the ignition switch (11) to "STOP" (OFF) position. Squeeze the throttle interlock (12) and throttle trigger (13) to release the choke. Remove the spark plug (see “Maintenance and care – Spark plug”). Dry the spark plug. Pull the recoil starter handle (8) for several times to drain the fuel from the combustion chamber. Refit the spark plug. Clean up any spilled fuel and move the product at least 3 metres (10') away before starting the engine. Start the product as described in section “Warm start”.
8.2.3 Stopping the engine
- Release the throttle trigger (13) and let the product run at its idle speed for 10-15 seconds.
- Set the ignition switch (11) to its ‘STOP’ (OFF) position. (Fig. 7) Warning! The cutting device will continue to run for some time even after the engine has been switched off! Wait until the cutting device has come to a complete stop before placing the product on the ground!
Note: Try to keep the cutting device angled at approximately 15° to the cutting surface.
- Cut and remove branches exceeding the cutting capacity of this product using a proper pruner before operation.
- Adjust the handle so that it fits the intended cut. Warning! When operating the product, keep the exhaust outlet away from your body (Fig. 9-14)
- Start the product as described. Press the throttle interlock, hold it in position and then press the throttle trigger to engage the cutting blade. Operate the engine at full throttle to maintain a proper cutting speed.
- Move the cutting device lightly through the cutting surface in a sweeping motion following the shape of the hedge or shrub. A slight tilt down wards of the cutting device in the direction of motion is recommended for optimum cutting performance.
- Do not rush and do not attempt to cut too much with one stroke of the curring device.
- First cut both sides from the bottom cutting upwards to the top. This will prevent any of the trimmings falling into the path of the area still to be cut (Fig. 15)
- After cutting the sides proceed to the top (Fig. 16). Try to keep the cutting device angled at approximately 15° to the cutting surface.
- Cut in a number of stages if the area being cut is particularly long to achieve a better result; smaller trimmings will allow for easy composting.POWXG2018 EN Copyright © 2023 VARO P a g e | 10 www.varo.com NOTE: When shaping it is advisable to achieve a trapezoidal shape (Fig. 17). A trapezoidal cut corresponds to the natural growth of plants and results in optimal hedge growth, as it will expose more light to the lower end of the hedge. WARNING! TO STOP THE ENGINE IN AN EMERGENCY: Press and hold the ignition switch (11) to “STOP” position until engine stops.
- Switch the product off, allow the engine to cool down and then remove the spark plug connector.
- Check, clean and store the product as described below. 9 MAINTENANCE & CARE WARNING! Always switch the product off, let the product cool down and disconnect the spark plug connector before performing inspection, maintenance and cleaning work!
- Keep the product clean. Remove debris from it after each use and before storage.
- Regular and proper cleaning will help ensure safe use and prolong the life of the product.
- Inspect the product before each use for worn and damaged parts. Do not operate it if you find broken and worn parts.. WARNING! Only perform repairs and maintenance work according to these instructions! All further work must be performed by a qualified specialist!
9.1 General cleaning
- Clean the product with a damp cloth and mild soap. Use a brush for areas that are hard to reach.
- In particular clean the air vents (22) after every use with a cloth and brush.
- Remove stubborn dirt with high pressure air (max. 3 bar). Note: do not use chemical, alkaline, abrasive or other aggressive detergents or disinfectants to clean this product as they might be harmful to its surfaces.
- Check for any damage and wear. Repair damages in accordance with this instruction manual or take it to an authorized service centre before using the product again.POWXG2018 EN Copyright © 2023 VARO P a g e | 11 www.varo.com
WARNING! Wear safety gloves when working on the cutting device and close to it! Use appropriate tools to remove debris, e.g. a brush or wooden stick! Never use your bare hands! The replacement of the cutting device should be done by a qualified specialist! Rework or sharpening blades is not recommended unless it is done by a repair service or a similarly qualified specialist!
- Keep the cutting device (1) clean and free of debris. Remove trimmings.
- Apply a small amount of suitable lubricant on the cutting device (1) to retain a good cutting performance (Fig. 18).
- Keep the cutting device (1) sharp. Have a worn or damaged cutting device replaced with a new one of the same type by a qualified specialist.
9.3 Air filter (Fig. 19)
The air filter (6), if clogged, will reduce the engine performance. Check and clean the filter element in warm, soapy water as required. Dry completely before installing. If the element is broken or shrunk, replace with a new one.
- Empty the fuel tank when storing the product over 30 days to prevent the fuel from deteriorating.
- Unscrew and remove the fuel tank cap (10) and use a proper fuel pump to empty the fuel into a suitable container.
9.5 Fuel filter (Fig. 20)
When the engine runs short of fuel supply, check the fuel cap and the fuel filter (20) for blockage
- Starting failure and mis-firing are often caused by a fouled spark plug. Clean the spark plug and check that the plug gap is in the correct range. For a replacement plug, use the correct type. Note that using any spark plug other than those designated may result in the engine failing to operate properly or in the engine becoming overheated and damaged.
- To install the spark plug, first turn the plug until it is finger tight, then tighten it a quarter turn more with a socket wrench.
9.7 Gear box (Fig. 21)
- Refill gear housing every 25 working hours.
- Use grease pump. Use universal machine grease, universal copper grease or HP-R grease. Feed grease until it comes out of the base of blades.
- Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust leakage is found, stop using the machine and have it repaired immediately.
- Note that failing to do so may result in the engine catching on fire.POWXG2018 EN Copyright © 2023 VARO P a g e | 12 www.varo.com
9.9 Intake air cooling vent (Fig. 22)
Never touch the cylinder, muffler, or spark plugs with your bare hands immediately after stopping the engine. The engine can become very hot when in operation, and doing so could result in severe burns. Clean the cylinder fins with compressed air or a brush. IMPORTANT! If waste gets stuck and causes blockage around the intake air cooling vent or between the cylinder fins, it may cause the engine to overheat, and that in turn may cause mechanical failure on the part of the hedge-trimmer.
Do not try to sharpen a damaged blade: change it or take it to a Service dealer. Always keep the file or sharpener at an angle of 45° to the blade, and:
- Always grind in the direction of the file from the blade when returning to start a new pass;
- Remove all burr from the edge of the blade with a slip stone;
- Remove as little material as possible;
- Before refitting the sharpened blades, remove filings and then apply grease. Do not try to sharpen a damaged blade: change it or take it to a Service dealer.
9.11 Procedures to be performed after every 100 hours of use
- Wipe away any carbon buildup on the muffler exhaust vent.
- Tighten all screws, bolts, and fittings.
- Check to see if any oil or grease has worked its way in between the clutch lining and drum, and if it has wipe it 10 STORAGE So that the hedge trimmer will work again after a long period of inactivity, you should observe the following points:
- Empty the petrol tank. Dispose of the remaining petrol in an environmentally friendly way.
- Start the engine and let it run until it reaches a standstill.
- Check the sparking plug and replace it if too much of the firing tip has been burnt off.
- Keep the blade in a dry place – out of the reach of fire.
- Oil the blade to prevent rustPOWXG2018 EN Copyright © 2023 VARO P a g e | 13 www.varo.com 11 STARTING UP AFTER LONGER PERIODS OF INACTIVITY
- Remove the sparking plug.
- Pour a small spoonful of 2-stroke mixture into the sparking plug opening and slowly pull the starter cord right through to the end several times. This gets rid of small deposits of rust and lubricates the piston and cylinder.
- Check the sparking plug, replace it if necessary and screw it in.
- Fill the petrol tank with the 2-stroke mixture. 12 MAINTENANCE TABLE Regularly check and maintain the product in accordance with the maintenance table. Part To do Before / after each use 10 hours 25 hours 50 hours / half year 100 hours / once a year Spark plug Check
Blade size 600mm Engine stroke type 2 stroke Fuel tank capacity 0.53l Fuel mixing ratio 40:1 Spark plug type Torch Knife distance 28mm Handle type Rotatable handle Quick stop Yes Vibration reduction system Yes Easy start engine Yes Full crank engine yes Safety guard Yes Laser cut blade Yes Two hand operation yes Blade nose type Regular Double action blade Yes E10 fuel proof yes 14 NOISE Noise emission values measured according to relevant standard. (K=3) Acoustic pressure level LpA 88dB(A) Acoustic power level LwA 108 dB(A) ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A). aw (Vibration): 8.3m/s² K = 1.5 m/s²POWXG2018 EN Copyright © 2023 VARO P a g e | 15 www.varo.com 15 TROUBLE SHOOTING Suspected malfunctions are often due to causes that the user can fix themselves. Therefore, check the product using this section. In most cases the problem can be solved quickly. WARNING! Only perform the steps described within these instructions! All further inspection, maintenance and repair work must be performed by an authorised service centre or a similarly qualified specialist if you cannot solve the problem yourself! Problem Possible cause Solution Engine does not start Not enough fuel in fuel tank Add fuel Primer has been not pressed at cold start Press the primer and restart Primer has been pressed at warm start Dry spark plug Spark plug is wet Dry spark plug Spark plug is damaged Replace spark plug Spark plug connector is lose Attach properly Ignition switch (10) is not pressed to ‘I’ position. Press ignition switch (10) to ‘I’ position The engine is too warm. Wait until the product cools down completely. Engine stops Not enough fuel in the tank Add fuel Cutting device is blocked Remove blockage Engine starts but will not accelerate Engine requires to warm up Allow engine to completely warm up. Let it run at idle speed for 2 or 3 minutes. Engine does not reach full speed and emits excessive smoke Fuel mixture is not good Use fresh fuel and the correct 2- stroke lubricant oil, in a correct fuel/oil ratio. Air filter is dirty Clean air filter. Refer to cleaning the air filter earlier in this manual Unsatisfactory result Cutting device is worn. Have a specialist to sharpen or replace it. Thickness of branches exceeds capacity Only cut branches within the limits Excessive vibration / noise or exhaust Cutting device is dull/damaged Have it replaced with a new one Bolts / nuts are loosen Tighten bolts/nuts Petrol / oil is incorrect Empty unused petrol / oil and refill with the correct petrol/oilPOWXG2018 EN Copyright © 2023 VARO P a g e | 16 www.varo.com 16 WARRANTY
- This product is warranted for a 36-month period effective from the date of purchase by the first user.
- This warranty covers all material or production flaws excluding : batteries, chargers, defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.
- Damage and/or defects resulting from inappropriate use also do not fall under the warranty provisions.
- We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool.
- Repairs may only be carried out by an authorised customer service centre for Powerplus tools.
- You can always obtain more information at the number 00 32 3 292 92 90.
- Any transportation costs shall always be borne by the customer, unless agreed otherwise in writing.
- At the same time, no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload.
- Definitely excluded from the warranty is damage resulting from fluid permeation, excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.
- Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement.
- Devices or parts which are replaced under the warranty therefore remain the property of Varo NV.
- We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).
- Your purchase receipt must be kept as proof of date of purchase.
- Your appliance must be returned undismantled to your dealer in an acceptably clean state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase. 17 ENVIRONMENT Should your appliance need replacement after extended use, do not dispose of it with the household refuse, but in an environmentally safe way. Please dispose of used motor oil in a manner that protects the environment. We suggest you take it in a sealed container to your local service station for recycling. Do not throw it into the refuse or pour it on the ground.POWXG2018 EN Copyright © 2023 VARO P a g e | 17 www.varo.com
18 DECLARATION OF CONFORMITY
VARO – Vic. Van Rompuy N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that, Product: Hedge trimmer 25.4cc Trade mark: POWERplus Podel: POWXG2018 is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration. European Directives (including, if applicable, their amendments up to the date of signature); 2006/42/EC 2014/30/EU 2000/14/EC Annex V LwA Measured 108dB(A) Guaranteed 110dB(A) European harmonized standards (including, if applicable, their amendments up to the date of signature); EN ISO 10517 : 2019 EN ISO 14982 : 2009 Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V. The undersigned acts on behalf of the company CEO, Philippe Vankerkhove Regulatory Affairs – Compliance Manager 06/07/2022, Lier - BelgiumPOWXG2018 DE Copyright © 2023 VARO Seite | 1 www.varo.com
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