UA3810AB - Compressor HiKOKI - Free user manual and instructions

Product Type	Compressed air tank (used with an external compressor)
Brand	HiKOKI (metabo HPT)
Model	UA3810AB
Tank Capacity	10 gal (37.85 L)
Maximum Allowable Working Pressure	175 PSI (12.1 bar)
Safety Valve Pressure	150 PSI (10.3 bar)
Tank Material	Steel
Quick Couplers Included	4 (threaded, require sealant tape)
Tank Pressure Gauge	Yes (indicates tank pressure)
Service Pressure Gauge	Yes (indicates adjusted output pressure)
Pressure Regulator	Yes, adjustable (rotary knob)
Air Valve (shut-off valve)	Yes
Drain Valve	Yes, at bottom of tank
Safety Valve	Yes, to be actuated before use
Carrying Handle	Yes
Operating Temperature	0 °C to 40 °C (32 °F to 104 °F)
Recommended Maintenance	Drain the tank daily after use to prevent corrosion
Safety	Do not exceed rated pressure, check safety valve before each use, wear safety glasses
Replacement Parts	Use only genuine metabo HPT parts, contact an authorized service center
Intended Use	Storage of compressed air for pneumatic tools; do not use for other gases or as a breathing apparatus

Frequently Asked Questions - UA3810AB HiKOKI

How to drain the air tank?

Slowly open the drain valve at the bottom of the tank and tilt the unit to drain accumulated water. Wear safety glasses and keep your face away from the valve. Perform this operation daily or after each use.

What is the maximum pressure of this tank?

The maximum allowable working pressure is 175 PSI (12.1 bar). Never exceed this pressure, even once, as it could weaken the tank and cause an explosion.

Can I use this tank with any compressor?

Yes, provided the compressor supplies compressed air at a pressure not exceeding 175 PSI. Ensure the air hose has a working pressure of at least 175 PSI.

How to adjust the output pressure?

Turn the pressure regulator knob clockwise to increase pressure, and counterclockwise to decrease it. Use the pressure gauge (B) to check the service pressure. Always adjust starting from a lower pressure.

What to do if the safety valve does not work?

Do not use the tank. Pull the valve ring to check its operation before each use. If it is stuck or defective, have it replaced by an authorized metabo HPT service center.

How to install the quick couplers?

Use Teflon tape or thread sealant. Remove the shipping plug, insert the threaded end of the coupler into the air outlet port and tighten firmly with a wrench. Do not overtighten. Install all four couplers.

Can other gases besides air be stored in this tank?

No. This tank is designed solely for compressed air. Storing other gases may result in serious injury or death.

What is the tank replacement date?

The replacement date is indicated on a sticker affixed to the tank. If the sticker is missing or illegible, immediately stop using the tank and dispose of it by that date.

How to clean plastic parts?

Do not use solvents like gasoline, thinner, or alcohol. Clean with a soft cloth slightly damp with soapy water, then dry thoroughly.

Where to find replacement parts?

Use only genuine metabo HPT parts. Contact an authorized metabo HPT service center for any repair or part replacement.

USER MANUAL UA3810AB HiKOKI

INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS FOR AIR TANK MANUEL D'INSTRUCTIONS ET CONSIGNES DE SÉCURITÉ POUR LE RÉSERVOIR D'AIR MANUAL DE INSTRUCCIONES Y INSTRUCCIONES DE SEGURIDAD PARA EL TANQUE DE AIRE

MODEL

MODÈLE

MODELO

UA 3810AB

Line drawing of a cylindrical industrial pressure vessel with attached piping and fittings (no text or symbols)

WARNING

Improper and unsafe use of this air tank can result in death or serious bodily injury!

This manual contains important information about product safety.

Please read and understand this manual before operating the air tank.

Please keep this manual available for others before they use the air tank.

⚠ AVERTISSEMENT

Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this air tank.

Most accidents that result from air tank operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the air tank and in this Instruction Manual.

Never use this air tank in a manner that has not been specifically recommended by metabo HPT, unless you first confirm that the planned use will be safe for you and others.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious personal injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SAFETY

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE AIR TANK

WARNING: Death or serious bodily injury could result from improper or unsafe use of air tank. To avoid these risks, follow these basic safety instructions:

READ ALL INSTRUCTIONS

1. ALWAYS WEAR PROTECTION.

Risk of injury. Always wear ANSI Z87.1 safety glasses with side shields or equivalent eye protection. Compressed air must never be aimed at anyone or any part of the body. Use ear protection as air flow noise is loud when draining.

2. DRAIN TANK PRESSURE.

Always drain tank pressure completely before servicing, inspecting, maintaining, cleaning, replacing or checking any parts.

3. STORE AIR TANK PROPERLY.

When not in use, the air tank should be stored in indoor dry place. Keep out of reach of children. Lock-out the storage area.

4. KEEP WORK AREA CLEAN.

Cluttered areas invite injuries. Clear all work areas of unnecessary tools, debris, furniture, etc.

5. CONSIDER WORK AREA ENVIRONMENT.

Keep work area well lit and well ventilated.

Don't expose air tank to rain.

Never place objects against or on top of air tank.

Always operate the air tank in a stable and secure position to prevent accidental movement of the unit. Never operate the air tank on a roof or other elevated positon. Never use on a ladder or unstable support. Use an additional air hose to reach high locations.

6. KEEP CHILDREN AWAY.

Do not let visitors contact air tank.

All visitors should be kept safely away from work area.

7. STAY ALERT.

Watch what you are doing. Use common sense. Never stand, sit or place objects on top of the tank or handle. Do not allow the air tank to operate unattended. Do not operate air tank when you are tired. Air tank should never be used by you if you are under the influence of alcohol, drugs or medication that makes you drowsy.

8. CHECK DAMAGED PARTS AND AIR LEAK.

Never attempt to fill the tank if an air leak is detected in the tank body or if the tank is physically damaged in any way. If the tank has changed shape in any way, discontinue use immediately.

9. DO NOT USE TANK FOR THE STORAGE OF COMPRESSED GASES OTHER THAN AIR.

10. THIS TANK IS NOT DESIGNED TO BE USED AS A PORTABLE BREATHING DEVICE OR TO DISPERSE ANY TYPES OF LIQUIDS OR SOLIDS.

Other uses similar to these could result in serious injury or death.

11. HANDLE AIR TANK CORRECTLY.

Operate the air tank according to the instructions provided herein. Never allow the air tank to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

12. DO NOT OVER PRESSURIZE THE TANK.

This tank is rated for a maximum allowable working pressure of 175 PSI.

Exceeding the rated pressure, even once, can overstress the material in such a manner that subsequent pressurization of the tank, even below the rated pressure, could cause the tank to violent rupture, resulting in property damage, personal injury, and even death of the user and others nearby.

13. DO NOT WIPE PLASTIC PARTS WITH SOLVENT.

Solvents such as gasoline, thinner, benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

14. USE ONLY GENUINE metabo HPT REPLACEMENT PARTS.

Replacement parts not manufactured by metabo HPT may void your warranty and can lead to malfunction and resulting injuries. Genuine metabo HPT parts are available from your dealer.

15. DO NOT MODIFY OR ATTEMPT TO ALTER THE DESIGN OF THIS TANK.

Do not drill into, weld, patch or modify the air tanks. Do not make adjustments to the components that control tank pressure. Do not make alterations to the factory operating pressure settings. Always contact the metabo HPT authorized service center for any repairs. Unauthorized modification may not only impair the air tank performance but may also result in accidents or injury to repair personnel who do not have the required knowledge and technical expertise to perform the repair operations correctly.

16. DO NOT DIRECT AIR STREAM AT BODY.

Risk of injury. Do not direct air stream at persons or animals.

17. DRAIN TANK.

Risk of bursting. Drain condensation from tank after each use and keep drain valve closed when not in use. Failure to remove condensation will cause the tank to rust prematurely and increases the risk of explosion.

Keep face and the other body parts away from outlet of drain.

Use ANSI Z87.1 safety glasses with side shields when draining as debris can be kicked up into face.

18. MAKE SURE THE AIR TANK OUTLET PRESSURE IS SET LOWER THAN THE MAXIMUM OPERATING PRESSURE OF THE TOOL.

Too much air pressure causes a hazardous risk of bursting.

Check the manufacturer's maximum pressure rating for air tools and accessories. The air tank outlet pressure must never exceed the maximum pressure rating.

19. THE SAFETY VALVE MUST WORK PROPERLY.

Risk of bursting. Before using this tank, pull the ring on the safety valve to make sure that the safety valve operates smoothly. If the safety valve does not work properly, overpressurization may occur, causing air tank rupture or an explosion. Do not use air tank if the safety valve is stuck or does not operate smoothly. Have defective safety valve replaced by a metabo HPT authorized service center.

20. DO NOT USE TANK AFTER THE REPLACEMENT DATE THAT IS NOTED ON THE TANK.

If the replacement date sticker is missing or illegible, discontinue use immediately. Discard or destroy tank on or before replacement date.

21. USE OF THIS PRODUCT WILL EXPOSE YOU TO CHEMICALS KNOWN TO THE STATE OF CALIFORNIA.

Some dust created by this product contains chemicals known to State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

– compounds in fertilizers
– compounds in insecticides, herbicides and pesticides

- arsenic and chromium from chemically treated lumber To reduce your exposure to these chemicals, wear approved safety equipment such as dust masks that are specially designed to filter out microscopic particles. Use of this product will expose you to chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Avoid inhaling vapors and dust, and wash hands after using. This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling.

REPLACEMENT PARTS

When servicing use only identical replacement parts.

Repairs should be conducted only by a metabo HPT authorized service center.

SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS OF THIS TOOL!

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the air tank.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own air tank.

NAME OF PARTS

Pressure reducer Handle Safety valve Air valve Air fi lling male coupler Pressure gauge (B) indicates the working pressure Tank Quick coupler (4 pcs.) Drain valve Quick coupler

Fig. 1

SPECIFICATIONS

Model UA 3810AB
Tank Capacity 10 gal. (37.85 ltr)
Maximum Allowable Working pressure 175 PSI (12.1 bar)
Safety valve 150 PSI (10.3 bar)

ASSEMBLY

1. Tools needed

The following tool is needed to tighten the thread ends of the quick couplers to the air outlet ports on the air tank.

Line drawing of a double-ended wrench (no text or symbols)

OPEN-END WRENCH (not included)

2. Unpacking

This product has NOT been shipped completely assembled.

Carefully remove the tank from the box. Make sure that all items listed in the packing list are included.

Inspect the tank carefully to make sure no breakage or damage occurred during shipping.

Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.

Packing list

Tank (1)

Quick couplers (4)

Instruction Manual (1)

WARNING:

If any parts are missing, do not operate the air tank until the missing parts are replaced. Failure to do so could result in possible serious personal injury.

WARNING:

Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in hazardous condition leading to possible serious personal injury.

3. Attaching quick couplers

See Figure 2 - 4.

Use Tef®tape or thread sealant to secure external fittings.

Be sure the tank has been completely drained.

The quick couplers should be already provided with thread sealing tape.

If this is not true, apply thread sealing tape to every threaded ends of the quick couplers (to secure the fi ttings).

Remove the shipping plug with pliers or screwdriver (or similar) (Fig. 2)

Line drawing of a mechanical device with a hand inserting a cable into a housing (no text or symbols)

Fig. 2

Insert thread end of quick coupler into open end of air outlet fi tting on tank. Use open-end wrench to tighten securely (Fig. 3)

Illustration of hands using a mechanical tool to adjust a cylindrical component (no text or symbols present)

Fig. 3

CAUTION: Fix fi ttings securely. Do not over-tighten.

CAUTION: Ensure all four quick couplers to be well and securely assembled (Fig. 4) before using your storage tank.

Line drawing of a cylindrical industrial gas cylinder with attached piping and mounting brackets (no text or symbols)

Fig. 4

PRIOR TO OPERATION

1. To check the safety valve.

Before using this tank, pull the ring on the safety valve to make sure that the safety valve operates smoothly. (Fig. 5) Do not use air tank if the safety valve is stuck or does not operate smoothly. Have defective safety valve replaced by a metabo HPT authorized service center.

Safety valve

Fig. 5

⚠ WARNING: Risk of bursting.

If the safety valve does not work properly, over-pressurization may occur, causing air tank rupture or an explosion.

2. Right position for using

Always use the air tank in a stable and secure position to prevent accidental movement of the unit. Never use the air tank on a roof or other elevated position. Never use on a ladder or unstable support. Use an additional air hose to reach high locations.

⚠ WARNING: An air tank can fall from a table, workbench, or roof causing damage to the air tank and could result in serious injury or death to the operator.

3. Temperature

Operating temperatures are between 32^ F and 104^ F ( 0^ C and 40^ C).

CAUTION: Never operate in temperatures below 32^ F ( 0^ C) or above 104^ F ( 40^ C).

TRANSPORT

Drain tank pressure completely before transport the air tank. Transport the air tank in the correct manner.

When transporting the air tank, grasp the handle.

⚠ WARNING: Risk of unsafe operation. Ensure proper footing and use caution when carrying air tank to avoid a loss of balance.

OPERATION

⚠ WARNING: Do not use tank for the storage of compressed gases other than air. If the tank has changed shape in any way, discontinue use immediately.

CAUTION: Replace fi ttings if leaking or physically damaged in any way.

⚠️ CAUTION: Always drain tank pressure completely before attempting to remove or replace any of the fi ttings.

1. Connecting

(1) Close the air valve. (Fig. 6)
(2) Connect the compressor by connecting the air hose to the air filling male coupler of the tank.
(3) Connect to the application by connecting the air hose to the tank's quick couplers.
(4) Slowly open the air valve.

⚠ WARNING: Do not use an air hose with a maximum working pressure of 175 PSI or below.

Close Open

Fig. 6

2. Adjustment of outlet pressure

Adjust the outlet pressure to the required level by turning the knob of the pressure reducer clockwise to increase the outlet pressure and counterclockwise to decrease it.

A pressure gauge (B) is provided to show when the required pressure is reached.

When adjusting the pressure, check and make sure that a pressure gauge (A) for the tank has the pressure level that is higher than that of the pressure to be adjusted.

It is also imperative that you make adjustment by slowly starting up the pressure from the level that is lower than the pressure to be adjusted.

WARNING: Check the manufacturer's maximum pressure rating for nailers, staplers and accessories. Air tank outlet pressure must be regulated so as to never exceed the maximum pressure rating of the nailers, staplers and accessories.

3. Disconnecting

(1) Close the air valve.
(2) Slowly open the drain valve and completely release tank pressure.
(3) Disconnect the air hose from the air filling male coupler and quick couplers.
(4) Close the drain valve.

⚠ WARNING: Risk of unsafe operation. Firmly grasp air hose in hand when installing or disconnecting to prevent hose whip.

⚠ WARNING: Risk of bursting. When the tank gets corroded, there is a risk of breakdown. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. Drain tank daily or after use. The drain contains moisture in the air, abrasion particles, rust, etc.. To drain tank open valve slowly and tilt air tank to empty accumulated water. Keep face and eyes away from drain valve.

CAUTION: Do not open the air valve if the air tank and compressor are not connected. Use the drain valve when discharging the compressed air from the tank.

Drain valve Close Open Tank

Fig. 7

MAINTENANCE

1. Draining tank

Drain tank daily or after use. Open drain valve and tilt air tank to empty accumulated water (Refer to Fig. 7).

SERVICE AND REPAIRS

All quality air tanks will eventually require servicing or replacement of parts because of wear and tear from normal use. To assure that only genuine replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, only.

NOTE: Specifications are subject to change without any obligation on the part of the metabo HPT.

INFORMATIONS IMPORTANTES

Line drawing of a double-ended wrench (no text or symbols)

CLÉ À FOURCHE (non incluse)

2. Déballage

Line drawing of a portable air vent with a hand inserting a cable to a terminal block (no text or symbols)

Fig. 2

Illustration of hands performing a mechanical assembly with rotating components (no text or symbols)

Fig. 3

Line drawing of a cylindrical industrial gas cylinder with attached piping and mounting brackets (no text or symbols)

Fig. 4

AVANT LE FONCTIONNEMENT

Line drawing of a double-ended wrench (no text or symbols)

Line drawing of a portable air compressor with a hand operating the button (no text or symbols)

Fig. 2

Illustration of hands performing a mechanical maneuver with rotating components (no text or symbols)

Fig. 3

Line drawing of a cylindrical industrial pressure vessel with attached piping and mounting brackets (no text or symbols)

Fig. 4

Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave, Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10, Mississauga, ON, L4V 1T6

207

Code No. C99235461

Printed in China