PCCL500 - Lighting Porter-Cable - Free user manual and instructions

Product Type	Work Light
Brand	Porter-Cable
Model	PCCL500
Power Source	20 V Max* (lithium-ion battery) or 120 V AC, 60 Hz
Maximum Lighting	1900 lumens
Lighting Modes	High intensity, low intensity
Dome Rotation	360° with locking nut
Mounting Options	Flat surface, framing hook, tripod base
Battery Compatibility	PORTER-CABLE 20 V Max* lithium-ion battery packs (PCC680L, PCC681L, PCC682, PCC682L, PCC685L)
Charger Compatibility	PORTER-CABLE chargers (PCC690L, PCC691L, PCC692, PCC692L, PCC695L, PCC699L, PCCB122)
Insulation Type	Double insulation (no grounding required)
Intended Use	Work area lighting
Safety	Do not look directly at the light, use on stable surface, avoid flammable liquids
Maintenance and Cleaning	Blow dust from vents with dry air, clean with damp cloth and mild soap
Repairability	Charger and battery not repairable; tool only repairable by an authorized PORTER-CABLE service center
Limited Warranty	3 years for the tool, 2 years for the battery
Power Cord Length	Suitable extension cord (minimum 12 A, gauge according to length)
Approximate Weight	Approximately 1.5 kg (estimated)
Approximate Dimensions	30 x 20 x 15 cm (estimated)

Frequently Asked Questions - PCCL500 Porter-Cable

How to turn the PCCL500 light on and off?

Press the On/Off button (1) to turn on. Press again to cycle through intensities (high then low). To turn off, press until the light goes out.

How to use the light with a battery?

Insert a compatible PORTER-CABLE 20V Max* battery pack into the slide (7) until it clicks. To remove, press the release button (9) and pull.

Can I use the light plugged into wall power?

Yes, remove the battery pack and plug an extension cord (not included) into the recessed AC plug (2) and then into a 120 V wall outlet.

How to adjust the beam direction?

Loosen the pivot nut (6), rotate the dome to the desired angle (360°), then tighten the nut.

Where can I hang the light?

Use the framing hook (4) to hang the light from a joist, sawhorse, or similar structure.

Does the light work with a dimmer?

No, the light has two fixed intensities (high and low) selectable by the On/Off button. It is not designed for an external dimmer.

How to clean the light?

Unplug the light and remove the battery. Use a damp cloth with mild soap. Never immerse in water or use solvents. Blow dust from vents with dry air.

What to do if the light does not turn on?

Check that the battery is properly installed and charged, or that the power cord is plugged into a working outlet. If the problem persists, let the device cool down or contact an authorized PORTER-CABLE service center.

What is the warranty for the PCCL500 light?

PORTER-CABLE offers a limited warranty of 3 years on the tool and 2 years on the battery pack against defects in material or workmanship. See the manual for details.

Can I use the light outdoors?

Yes, but avoid exposure to rain. The light is designed for moderate indoor/outdoor use. Do not immerse in water and use a suitable extension cord for outdoor use (type W).

USER MANUAL PCCL500 Porter-Cable

Thank you for choosing PORTER-CABLE! To register your new product, go to:

www.portercable.com/ServiceAndSupport/ProductRegistration.aspx

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
(Used without word) Indicates a safety related message.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Fig. A

Technical diagram of a device with numbered parts for identification and assembly reference.

1 On/Off switch
2 AC plug
3 Light housing
4 Rafter hook

5 Mounting base
6 Pivot nut
7 20V MAX* battery slot

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

WARNING: To reduce the risk of injury, read the instruction manual.

Important Safety Instructions

WARNING!

When using the task

light, basic precautions should always be followed, including the following:

a) Read all the instructions before using the task light.
b) Avoid contact with hot parts.
c) To reduce the risk of injury, do not stare at operating lamp. Serious eye injury could occur.
d) To reduce the risk of injury, close supervision is necessary when an task light is used near children.
e) To disconnect, turn all controls to the OFF position, then remove plug from outlet.
f) Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
g) Unplug from outlet when not in use and before servicing or cleaning.
h) Do not operate any task light with a damaged cord or plug, or after the task light has received a sharp blow, malfunctions or is dropped or damaged in any manner. Return task light to the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.
i) To reduce the risk of electrical shock, do not put task light in water or other liquid. Do not place or store task light where it can fall or be pulled into a tub or sink.
j) Connect to a properly grounded outlet only. Refer to Grounding Instructions.
k) Only use attachments recommended or sold by the manufacturer.
1) Risk of electric shock. Do not expose to rain. Store indoors.

SAVE THESE INSTRUCTIONS

Specific Safety Rules for Task Lights

WARNING: Fire hazard. Do not operate task light

near flammable liquids or in gaseous or explosive atmospheres. Internal sparks may ignite fumes causing personal injury.

• Do not submerge task light in any liquid.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance buy a person responsible for their safety.
• The task light is intended for commercial and household use.

• Before using battery and task light, read all instructions and cautionary markings on task light, charger and battery pack.

• Store the task light indoors when not in use. Keep out of reach of children.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The task light, charger and battery pack are specifically designed to work together.
• Make sure extension cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
• Use only a proper extension cord that is necessary to operate the PCCL500 task light on AC power (refer to Use of Extension Cords with Task Light). Use of an improper extension cord could result in risk of fire, electric shock, or electrocution.
• A proper extension cord will be marked with the suffix letter "W" and with a tag stating "Suitable for Use with Outdoor Appliances."
• Place the task light away from any heat source.
• Do not disassemble task light. Take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• Disconnect the task light from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• The PCCL500 task light is designed to operate on 120 Volts, 60 Hz AC or on direct current (DC) through fully charged PORTER-CABLE 20V Max* lithium-ion battery packs. Do not use any other voltage.
• Use type SJW, SJOW, SJTW, SJTOW, SW, SOW, STW and STOW cord when operating the task light on AC power.
• Secure the task light in upright position while transporting.

WARNING: To reduce the risk of fire, do not place opening on top of the lens during or after operation of the light.

WARNING: Do not place the task light in a position with a may cause anyone to intentionally or unintentionally stare into the task light. Serious eye injury could result.

CAUTION: Only use task light on stable surface. Do re-use above work space/personnel via lifting, hoisting, mounting, or suspension.

Servicing of Double Insulated Appliances

A double-insulated appliance is marked with one or more of the following: The words "DOUBLE INSULATION" or "DOUBLE INSULATED" or the double insulation symbol

Your task light is double-insulated to give you added safety. In a double insulated appliance, two systems of insulation are provided instead of grounding. No grounding means is provided on a double insulated appliance, nor should a means for grounding be added to the appliance. Servicing a double insulated appliance requires extreme care and knowledge of the system and should be done only by qualified service personnel. Replacement parts for a double insulated appliance must be identical to the parts they replace. A double insulated appliance is marked with the words double insulated or "double insulation". The symbol (square within a square) may also be marked on the appliance.

Use of Extension Cords with Task light

Only use a grounded extension cord that is rated at least 12 amps and has a third-wire ground.

When a long extension cord is used to connect a task light or tool, a voltage drop occurs. The longer the cord, the greater the voltage drop. This results in less voltage being supplied to the task light or tool and increases the amount of current (amp) draw or reduces performance. A heavier cord with a larger wire size will reduce the voltage drop. Be sure to choose a cord that will supply enough voltage to operate your tool and/or task light.

WARNING: Risk of electric shock. Keep extension cord connection dry and off the ground.
WARNING: Keep electrical cords in good condition. Do not use worn, bare, or frayed cords because they can cause electrical shock.
WARNING: Operating equipment at low voltage can cause it to overheat. Using an excessively long extension cord can cause the cord to overheat.

For more information about extension cord size requirements, refer to the Minimum Gauge for Cord Sets chart found under Important Safety Instructions for the Battery Charger.

Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding, sanding, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
  • crystalline silica from bricks and cement and other masonry products, and
  • arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

- Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use

NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19)

during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

CAUTION: When not in use, place tool on its side can be stable surface where it will not cause a

tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.
- An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the cord.

Minimum Gauge for Cord Sets

Volts		Total Length of Cord in Feet (meters)
120 V 25 (7.6)		50 (15.2)	100 (30.5)	150 (45.7)
240 V 50 (15.2)		100 (30.5)	200 (61.0)	300 (91.4)
Ampere Rating		American Wire Gauge
More Than	Not More Than
0618	161614
610	18161412
1012	16161412
1216	1412 Not Recommended

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V....volts A....amperes

Hz....hertz W.....watts

min ...... minutes

= or DC.....direct current

Class I Construction (grounded)

.../min.....per minute

BPM.....beats per minute

Construction (double insulated)

n_0 ......no load speed

n ......rated speed

earthing terminal

⚠️ ......safety alert symbol

▲......visible radiation

English

......wearrespiratory

protection

weareye

protection

avoid staring at

light

O....wearhearing

protection

readall

documentation

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging procedures outlined. When ordering replacement battery packs, be sure to include the catalog number and voltage. Your tool uses a PORTER-CABLE charger. Be sure to read all safety instructions before using your charger. Consult the chart at the end of this manual for compatibility of chargers and battery packs.

READ ALL INSTRUCTIONS

Important Safety Instructions for All

Battery Packs

WARNING: Read all safety warnings and all instructions for the battery pack, charger and task light. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack from the charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. Consult the chart at the end of this manual for compatibility of batteries and chargers.
• Charge the battery packs only in designated PORTER-CABLE chargers.
  • DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104 °F (40 °C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, dry location.

NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ON position.

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs are burned.v
• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open

eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.

- Contents of opened battery cells may cause

respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.

WARNING: Burn hazard. Battery liquid may be feasible if exposed to spark or flame.

WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center for recycling.

Transportation

WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

The RBRC® Seal

The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithium-ion batteries (or battery packs) indicates that the costs to recycle these batteries

(or battery packs) at the end of their useful life have already been paid by PORTER-CABLE. In some areas, it is illegal to place spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call 2 Recycle® program provides an environmentally conscious alternative.

Call 2 Recycle, Inc., in cooperation with PORTER-CABLE and other battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized PORTER-CABLE service center or to your local retailer for recycling. You may also contact your local

recycling center for information on where to drop off the spent battery. RBRC ^® is a registered trademark of Call 2 Recycle, Inc.

Wireless Certifications and Safety Information

• This device is CAN ICES-3(B)/NMB-3(B) compliant.
• This device complies with Part 15 of the FCC rules and Industry Canada License-exempt RSS standard(s). Operation is subject to the following two conditions:

- This device may not cause harmful interference, and

- This device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and adaptor.
• Connect the equipment into an outlet on a circuit different from that to which the adaptor is connected.

• Consult the dealer or an experienced radio/TV technician for help.

• Changes or modifications to this equipment not expressly approved by the manufacturer could void the user's authority to operate the device. This Class B digital apparatus complies with Canadian ICES-003.

• Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
• To comply with FCC and Industry Canada RF radiation exposure limits for general population, the antenna used for this device must not be co-located or operating in conjunction with any other antenna or transmitter.

Important Safety Instructions for All Battery Chargers

WARNING: Read all safety warnings and all instructions for the battery pack, charger and task light. Failure to follow the warnings and

English

instructions may result in electric shock, fire and/or serious injury.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual.
  The charger and battery pack are specifically designed to work together.
  • These chargers are not intended for any uses other than charging PORTER-CABLE rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized service center.
• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

WARNING: Shock hazard. Do not allow any liquid to go inside the charger. Electric shock may result.

WARNING: Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.

English

CANTION: Burn hazard. To reduce the risk of injury, charge only PORTER-CABLE rechargeable battery packs. Other types of batteries may overheat and burst resulting in personal injury and property damage.

NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.

Charging a Battery

PORTER-CABLE chargers are designed to charge PORTER-CABLE battery packs. Charge times are: PCC690L in 40–80 mins., PCC691L in 70–140 mins., PCC692/PCC692L in 40–80 mins., and PCC695L/PCC699L in 180-360 mins. depending on the pack being charged.

1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert the battery pack into the charger.

1. The LED will flash indicating that the battery is being charged.

1. The completion of charge is indicated by the LED remaining on continuously. The pack is fully charged and may be used at this time or left on the charger.

2. Recharge discharged batteries as soon as possible after use or battery life may be greatly diminished. For longest battery life, do not discharge batteries fully. It is recommended that the batteries be recharged after each use.

Charger Diagnostics

This charger is designed to detect certain problems that can arise with the battery packs or the power source. Problems are indicated by one LED flashing in different patterns.

Bad Battery

The charger can detect a weak or damaged battery. The LED flashes in the pattern indicated on the label. If you see this bad battery blink pattern, do not continue to charge the battery. Return it to a service center or a collection site for recycling.

Hot/Cold Pack Delay

When the charger detects a battery that is excessively hot or excessively cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery has normalized. After this happens, the charger automatically switches to the Pack Charging mode. This feature ensures maximum battery life. The light flashes in the pattern indicated on the label.

Leaving the Battery in the Charger

The charger and battery pack can be left connected with the LED glowing indefinitely. The charger will keep the battery pack fresh and fully charged. This charger features an automatic tune-up mode which equals or balances the individual cells in the battery pack to allow it to function at peak capacity. Battery packs should be tuned up weekly or whenever the battery no longer delivers the same amount of work. To use the automatic tune-up mode, place the battery pack in the charger and leave it for at least 8 hours.

State Of Charge Indicator (Fig. D)

Some PORTER-CABLE tools include a state of charge indicator which consists of three green LED lights that indicate the level of charge remaining in the battery pack. The state of charge indicator is an indication of approximate levels of charge remaining in the battery pack according to the following indicators:

75–100% charged

51–74% charged

< 50% charged

Pack needs to be charged

To actuate the state of charge indicator, press and hold the state of charge indicator button. A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the state of charge indicator will not illuminate and the battery will need to be recharged.

Fig. D

nOTE: The state of charge indicator is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-user application.

Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

Important Charging Notes

1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65 °F and 75 °F (18 ° – 24 °C). DO NOT charge the battery pack in an air temperature below +40 °F (+4.5 °C), or above +104 °F (+40 °C). This is important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or

battery pack in a warm environment such as in a metal shed or an uninsulated trailer.

1. If the battery pack does not charge properly:

a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights;
c. Move the charger and battery pack to a location where the surrounding air temperature is approximately 65^ F – 75^ F ( 18^ – 24^ C);
d. If charging problems persist, take the tool, battery pack and charger to your local service center.

1. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the battery pack.

2. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.

3. Do not freeze or immerse the charger in water or any other liquid.

Storage Recommendations

1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

THIS PRODUCT USES THE BATTERY AND CHARGER LISTED IN THE CHART BELOW.

Description Catalog Number
20V Max* Lithium-Ion Battery:	-PCC680L-PCC681L-PCC682-PCC682L-PCC685L
20V Max* Lithium-Ion Battery Charger:	-PCC690L-PCC691L-PCC692-PCC692L-PCC695L-PCC699L-PCCB122

COMPONENTS (FIG. A)

WARNING: Never modify the power tool or any part or damage or personal injury could result.

Refer to Figure A at the beginning of this manual for a complete list of components.

INTENDED USE

This task light is designed for workspace lighting.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off and disconnect it from power source and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Installing and Removing the Battery Pack (Fig. E)

NOTE: For best results, make sure your battery pack is fully charged.

To install the battery pack 8 into the tool, align the battery pack with the rails 7 on the side of the tool and slide it into the tool until the battery pack is firmly seated in the tool and ensure that it does not disengage.

To remove the battery pack from the tool, press the release button 9 and firmly pull the battery pack out of the tool. Insert it into the charger as described in the charger section of this manual.

Fig. E

9 8 7 LITHIUM

Tool Placement (Fig. F - H)

The task light can be used one of three ways. On a level surface as shown in figure F. Hung from a joist or saw horse using the rafter hooks 4 as shown in figure G. Mounted to a tripod using the mounting base 5 located on the bottom of the task light as shown in figure H.

English

Fig. F

Line drawing of a small mechanical device mounted on a square base (no text or symbols)

Fig. G

Technical line drawing of a mechanical device with labeled part '4' (no text or symbols beyond label)

Fig. H

Technical line drawing of a robotic device with labeled parts (no text or symbols present)

Light Levels

The task light has 2 brightness levels, up to 1900lm. Continue to press the on/off button 1 to cycle from OFF-HI-LO brightnesses.

On/Off Switch

CAUTION: Do not stare into task light lens. Serious eye injury could result.

To turn the task light on, press the on/off button 1. To turn the task light off, press the on/off button until the light goes out.

Pivoting The Light Housing (Fig. I)

The task light housing 2 can be pivoted to different positions within the 360 degree pivot range.

1. To pivot the task light housing first loosen the pivot nut 6 as shown in Figure H.
2. Rotate the task light housing to your desired position. Tighten the pivot nut 6.

Fig.1

Technical diagram of a mechanical device with numbered parts labeled 2 and 6

AC Outlet/AC Plug (Fig. J)

The task light can be powered by battery or 120v AC.

1. First remove battery from battery slot.
2. Fit an extension cord into the AC plug 2 then into a wall outlet to power the task light.

Fig. J

Technical line drawing of a mechanical assembly with directional arrows indicating motion (no text or symbols)

Maintenance

WARNING: To reduce the risk of serious personal injury, turn unit off and disconnect it from power source and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Lubrication

WARNING: NEVER spray or in any other way apply inants or cleaning solvents inside the tool. This can seriously affect the life and performance of the tool and may result in personal injury.

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Repairs

The charger and battery pack are not serviceable.

WARNING: To assure product SAFETY and PABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a PORTER-CABLE factory service center or a PORTER-CABLE authorized service center. Always use identical replacement parts.

THREE YEAR LIMITED WARRANTY

PORTER-CABLE will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase for tools (two years for batteries). This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call [phone]. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary from state to state or province to province.

In addition to the warranty, PORTER-CABLE tools are covered by our:

1 YEAR FREE SERVICE: PORTER-CABLE will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.

90 DAY MONEY BACK GUARANTEE: If you are not completely satisfied with the performance of your PORTER-CABLE Power Tool for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund — no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

To register your tool for warranty service visit our website at www.portercable.com.

WARNING LABEL REPLACEMENT

If your warning labels become illegible or are missing, call [phone] for a free replacement.

PORTER CABLE.

4825 Highway 45 North, Jackson, Tennessee 38305

[phone] • www.portercable.com

Troubleshooting Guide

BE sURE TO FOLLOW SAFETY RULEs AnD insTRUCTiOns

For assistance with your product, visit our website at www.portercable.com for a list of service centers, or call the PORTER-CABLE Customer Care Center at [phone].

PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
- Unit will not turn ON	- Battery pack not installed properly- Battery pack not charged.- Internal components too hot.- Cord not plugged in.-Circuit breaker is tripped.- Cord or switch is damaged.	- Check battery pack installation- Check battery pack charging requirements.- Allow tool to cool down.- Plug tool into a working outlet.- Reset circuit breaker. (If the product repeatedly causes the circuit breaker to trip, discontinue use immediately and have it serviced at an authorized PORTER-CABLE service center.- Have cord or switch replaced at an authorized PORTER-CABLE service center
- Battery pack will not charge.	- Battery pack not inserted into charger.- Charger not plugged in.- Surrounding air temperature too hot or too cold.	- Insert battery pack into charger until LED illuminates.- Plug charger into a working outlet. Refer to "Important charging notes" for more details.- Move charger and battery pack to a surrounding air temperature of above 40 degrees F (4,5°C) or below 105 degrees F (+40,5°C).
- Unit shuts off abruptly.	- Battery pack has reached its maximum thermal limit.- Out of charge. (To maximize the life of the battery pack it is designed to shut off abruptly when the charge is depleted.)	- Allow battery pack to cool down.- Place on charger and allow to charge.

fabrication classe II (double isolation)

Technical line drawing of a mechanical device with two views: top shows a cylindrical component, bottom shows a mounted device labeled '4' (no text or symbols on the device itself)

Fig. G

FRAnÇAis

Fig. H

Technical line drawing of a mechanical device with labeled component (no readable text or symbols)

Light Levels

The task light has 2 brightness levels, up to 1900lm.

Continue to press the on/off button 1 to cycle from OFF-HI-LO brightnesses.

Niveaux d'éclairage

Technical diagram of a mechanical device with numbered parts labeled 2 and 6

Technical line drawing of a mechanical assembly with no visible text or symbols

Entretien

4825 Highway 45 North

Jackson, Tennessee 38305

[phone]

www.portercable.com

GUIDE DE DÉPANNAGE

Line drawing of a small electronic device mounted on a four-legged table (no text or symbols)

Fig. G

4

EsPAÑOI

Fig. H

Technical line drawing of a mechanical assembly with no visible text or symbols

Niveles de luz

Technical diagram of a device with numbered parts labeled 2 and 6

Tomacorriente CA/Enchufe CA (Fig. J)

Technical line drawing of a mechanical assembly with no visible text or symbols

Mantenimiento