PTC400 - Slicer RIDGID - Free user manual and instructions

USER MANUAL PTC400 RIDGID

PC116/PTC-400 Power Tubing Cutter General Power Tool Safety Warnings* WARNING Read all safety warnings, instructions, illustra- tions and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE! The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Work Area Safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and by-standers away while operat- ing a power tool. Distractions can cause you to lose control. Electrical Safety

• Power tool plugs must match the outlet. Never mod ify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi - fied plugs and matching outlets will reduce risk of elec- tric shock.

• Avoid body contact with earthed or grounded sur- faces such as pipes, radiators, ranges and refrig- erators. There is an increased risk of electrical shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electrical shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec- tric shock.

• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter Safety Symbols In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe- ty information. This section is provided to improve understanding of these signal words and symbols. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE indicates information that relates to the protection of property. This symbol means read the operator’s manual careful- ly before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment. This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury. NOTICEDANGERWARNINGCAUTION This symbol indicates the risk of electrical shock.

• The text used in the General Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable UL/CSA/EN 62841-1 standard. This section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool. This symbol means do not wear gloves while operating this machine to reduce the risk of entanglement. This symbol indicates the risk of hands, fingers or other body parts being cut by the rotating or moving parts. This symbol indicates the risk of machine tipping, caus- ing striking or crushing injuries.944-732-258.10_REV C 3 (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. Personal Safety

• Stay alert, watch what you are doing and use com- mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A mo - ment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the OFF position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch ON invites accidents.

• Remove any adjusting key or wrench before turn- ing the power tool ON. A wrench or a key left attached to a rotating part of the power tool may result in per- sonal injury.

• Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. Power Tool Use and Care

• Do not force power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it is designed.

• Do not use power tool if the switch does not turn it ON and OFF. Any power tool that cannot be con- trolled with the switch is dangerous and must be repaired. PC116/PTC-400 Power Tubing Cutter

• Disconnect the plug from the power source and/or the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preven- tive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s op - er ation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. The use of the power tool for operations dif- ferent from those intended could result in a hazardous situation.

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Specific Safety Information WARNING This section contains important safety information that is specific to this tool. Read these precautions carefully before using the PC116/PTC-400 Power Tubing Cutter to reduce the risk of electrical shock or other serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE! Keep this manual with machine for use by the operator.

• Do not wear gloves or loose clothing when oper- ating Power Tubing Cutter. Keep sleeves and jack-The tubing cutter is not designed for use with pipe. Figure 1 – RIDGID

PC116/PTC-400 Power Tubing Cutter ets buttoned. Do not reach across machine. Clothing can be caught by the machine resulting in entangle- ment.

• Keep hands away from rotating parts such as rollers, reamer, cutting wheel and tube. Allow parts to come to a complete stop before handling the tool or tube. This practice will reduce the chance of entan- glement in rotating parts.

• Secure machine to stable bench or stand. Properly support the tubes. This will reduce the risk of striking and crushing injuries from tipping and falling tube and equipment.

• Do not cut visibly bent tubing or tubing with fit- tings attached. Reduces the risk of excessive vibra- tion and loss of control of the machine and/or tubing.

• Always wear appropriate eye protection and appro- priate personal protective equipment. Cutting tools can break or shatter. This will reduce the risk of injury.

• One person must control the work process and the foot switch. Only the operator should be in the work area when the machine is running. This helps reduce the risk of injury.

• Read and understand these instructions and the instructions and warnings for all equipment and materials being used before operating this tool to reduce the risk of serious personal injury. RIDGID Contact Information If you have any question concerning this RIDGID

distributor. – Visit RIDGID.com to find your local RIDGID contact point. – Contact Ridge Tool Technical Service Department at [e-mail], or in the U.S. and Cana da call [phone]. Description The RIDGID

PC116/PTC-400 Power Tubing Cutter is designed to cut ½" to 4" nominal size (12 to 100 mm) metallic and plastic tubing/conduit. A two speed switch controls the roller speed and a pneu- matic foot switch provides ON/OFF control of the motor. A scale is included for tube measurement. The Power Tubing Cutter is lightweight and compact for ease of transport. An optional reamer is available to remove burrs from the inside of tubing up to 2" (50 mm).

944-732-258.10_REV C4

PC116/PTC-400 Power Tubing Cutter Grip Quick Switch Size Adjustment Handle Foot Switch Plug Switch Label Cord Wrap Feed Screw Quick Feed Cutter Release Rollers Warning Label I-Low/O-OFF/II-High Switch Measurement Scale Reamer Storage Reamer Connection Serial Plate Cutter Wheel (Hidden) Wheel Storage (Back)Figure 2 – Machine Serial Number The machine serial number is located on the side of the cutter. The last 4 digits indicate the month and year of manufacture. (10 = month, 19 = year). Specifications Nominal Tube Size Cutting Capacity.........½" to 4" (12 mm to 100 mm) Actual Cutting Capacity .....................½" to 4.5" (12 mm to 116 mm) Nominal Reaming Capacity ...................½" to 2" (12 mm to 50 mm) (optional accessory) Max. Tube Length ....20' (6m) Motor Type .........................Universal Voltage.....................100-120V 220-240V Current .....................5.8 A 3.0A Frequency ................50/60 Hz 50/60 Hz Power .......................705W 705W Refer to on-product serial plate for information specific to unit. Roller Rotational Speed.........................190/363 RPM for 220-240V, 225/385 RPM for 100-120V Controls......................I-LOW/O-OFF/II-HIGH Switch and ON/OFF Foot Switch Weight ........................32 lbs. (14.5 kg) Overall Dimension L x W x H....................11.6" × 9.4" × 15.9" (295 mm × 239 mm × 403 mm) Operating Temperature...............-4°F to 122°F (-20°C to 50°C) Sound Pressure (L

• Sound measurements are measured in accordance with a standardized test perStandard EN 62481-1.- Sound emissions may vary due to your location and specific use of thesetools.- Daily exposure levels for sound need to be evaluated for each application andappropriate safety measures taken when needed. Evaluation of exposure lev-els should consider the time a tool is switched OFF and not in use. This maysignificantly reduce the exposure level over the total working period. Standard Equipment Refer to the RIDGID catalog for details on equipment supplied with specific machine catalog numbers. Selection of appropriate materials and instal- lation, joining and forming methods is the responsibility of the system designer and/or installer. Selection of improp- er materials and methods could cause system failure. Stainless steel and other corrosion resistant materials can be contaminated during installation, joining and form- ing. This contamination could cause corrosion and pre- mature failure. Careful evaluation of materials and meth- ods for the specific service conditions, including chemical and temperature, should be completed before any instal- lation is attempted. To reduce the risk of ferrous contamination of stainless steel, make sure that the rollers are clean and debris free. Thoroughly clean with a stainless steel brush. Change the cutter wheel and reamer before use with stainless steel material. Best practice is to dedicate a cutter for stainless steel. Assembly WARNING To reduce the risk of serious injury during use, follow these procedures for proper assembly. Switch should be OFF and machine unplugged before assembly. Bench Mounting The machine can be mounted on a level, stable bench. To mount the unit on a bench, unscrew the rubber feet at the four corners of the machine base (See Figure 16) and use M8 bolts to retain machine to the bench. Tighten securely.

944-732-258.10_REV C 5

• General guideline only.Material composition, hardness and other factorsaffect ability to cut, wheel life, burr formation, etcPre-Operation Inspection WARNING Before each use, inspect your Power Tubing Cutter and cor- rect any problems to reduce the risk of serious injury from electric shock, entanglement, crushing injuries and other causes and prevent machine damage.

1. Make sure that the Power Tubing Cutter is unplugged.

2. Clean the machine and equipment, including han-

dles and controls. This aids inspection and helps pre- vent the machine or control from slipping from your grip. Clean and maintain the machine per the main- tenance instructions.

3. Inspect the Power Tubing Cutter for:

• Inspect the cord and plug for damage or modifica- tion.

• Proper assembly, maintenance and completeness.

• Any broken, worn, missing, misaligned or binding parts or other damage.

• Presence and operation of the foot switch. Confirm that foot switch is attached, in good condition, that it cycles smoothly and does not stick.

• Free movement of feedscrew, cutter wheel and support rollers.

• Presence and readability of the warning and other labels (See Figure 1).

• Inspect the cutting edges of the cutter wheel and reamer for wear, deformation, chips or other issues. Dull, damaged or loose cutters can damage the tool, produce poor quality cut and increase the risk of injury.

• If using the PC116TS stand(s), clean, inspect and lubricate as needed.

• Any condition which may prevent safe and nor- mal operation. If any problems are found, do not use the tool until the problems have been repaired.

4. Inspect and maintain any other equipment being

used per its instructions to make sure it is functioning properly. Machine and Work Area Set-Up WARNING Set up the Power Tubing Cutter and work area according to these procedures to reduce the risk of serious injury from electric shock, entanglement, crushing injuries and other causes and prevent machine damage.

1. Check work area for:

• Flammable liquids, vapors or dust that may ignite. If present, do not work in area until sources have been identified and corrected. The cutter is not explosion proof and can cause sparks.

• Clear, level, stable, dry location for all equipment and operator.

• Properly grounded electrical outlet of the correct voltage. Check machine serial plate for required voltage. A three-prong or GFCI outlet may not be properly grounded. If in doubt, have outlet inspect- ed by a licensed electrician.

2. Inspect the work to be done. Determine the material,

type and size of the tube. Determine the correct equip- ment for the job. See Specifications section.

3. Confirm all equipment to be used has been properly

inspected and assembled.

4. Place the machine on a flat, level, stable surface.

See “Bench Mounting” in Assembly section. Confirm that unit is stable and secure.

5. If tube will extend more than 6" (15 cm) beyond the

machine, use one or more appropriate stands to support the tube. Place the stands in line with rollers. Longer tube may need more than one stand. Only use stands designed for this purpose. Improper sup- ports or supporting the tube by hand can cause tip- ping or entanglement injuries. Do not exceed the marked stand capacity. When the cutter and stand are sitting on the same plane, use the RIDGID PC116TS Tube Stand to support the tube. If working on a bench or other raised work area, a variety of RIDGID Pipe Stands can be used to support the tube. If using the PC116/PTC-400 on the ground, use the RIDGID PC116TS Tube Stand to support the tube. See Figure 3.

944-732-258.10_REV C6

PC116/PTC-400 Power Tubing Cutter944-732-258.10_REV C 7 the machine and tube. This helps prevent non-oper- ators from contacting the machine or tube and reduces the risk of tipping or entanglement.

7. Position the foot switch as shown in Figure 8 to allow

a proper operating position.

8. With the switch in the O-OFF position, run the cord

along a clear path. With dry hands, plug the power cord into the properly grounded outlet. Keep all con- nections dry and off the ground. If the power cord is not long enough, use an extension cord that:

• Is in good condition.

• Has a three-prong plug like on the power tubing cut- ter.

• Is rated for outdoor use.

9. Check the power tubing cutter for proper operation.

• Move the speed switch to the I-LOW speed posi- tion. Press and release the foot switch. The rollers should rotate as indicated by the arrows in Figure 5. If the machine does not rotate in the correct direc- tion, or the foot switch does not control the machine operation, do not use the machine until it has been repaired.

• Depress and hold the foot switch. Inspect the mov- ing parts for misalignment, binding, odd noises or any other unusual conditions. Remove foot from the foot switch. If any unusual conditions are found, do not use the machine until it has been repaired. Figure 5 – Roller Direction of Rotation

10. Move the speed switch to the O-OFF position, and

with dry hands unplug the machine. Figure 3 – Stand placement Figure 4 – PC116TS Stand Adjustment PC116TS Stand/Adjustment PC116TS Stand is an optional accessory designed for use with PC116/PTC-400 Cutter and not intended for other uses. To adjust ball heads for tube size: a. Depress button b. Move ball head to proper tube size position (see Figure 4) c. Release button – confirm securely located To adjust stand height, turn collar to raise or lower stand head. Stand is designed to be placed on the same flat sur- face as the PC116/PTC-400 Cutter. See Figure 3. If needed, suitable spacers (such as a piece of wood) can be used to raise stand.

6. Restrict access or set up guards or barricades to

create a minimum of 3 feet (1 m) of clearance around PC116/PTC-400 Power Tubing Cutter

C944-732-258.10_REV C8

PC116/PTC-400 Power Tubing Cutter Operating Instructions WARNINGDo not wear gloves orloose clothing whenoperating Power Tub -ing Cutter. Keepsleeves and jacketsbuttoned. Do not reach across machine. Clothing canbe caught by the machine resulting in entanglement. Keep hands away from rotating parts such as rollers,reamer, cutting wheel and tube. Allow parts to cometo a complete stop before handling the tool or tube.This practice will reduce the chance of entanglementin rotating parts. Properly support the tubes. This will reduce therisk of striking and crushing injuries from tipping andfalling tube and equipment.One person must control the work process and thefoot switch. Only the operator should be in the workarea when the machine is running. This helps reducethe risk of injury.Follow operating instructions to reduce the risk ofserious injury from electric shock, entanglement,crushing injuries and other causes and prevent ma -chine damage. Make sure that machine and work area is properly set up and that the work area is free of bystanders and other dis- tractions. The operator should be the only person in the area while the machine is operated. Adjusting Cutter For Different Tube Sizes Quick Switch Size Adjustment The quick switch size adjustment is provided to quickly adjust between tube size ranges 2" (50mm) and smaller and 2" to 4" (50 mm to 100 mm). Figure 6 – Quick Switch Size Adjustment

1. With no tube in cutter, grasp grip and release the pin

by slightly depressing the knob and turning slight- ly counter-clockwise . The knob is spring loaded and will retract, control the movement of the knob. See Figure 6.

2. Using grip, move head to desired position .

3. Insert the quick switch knob to retain head in position.

Quick Feed Cutter Adjustment This quick feed cutter adjustment is used to advance and retract the cutter wheel during cutting operation.

1. To advance the cutter wheel, push the handle down

(Figure 7A) until it engages the tube.

2. To retract cutter wheel, loosen the handle/feedscrew

1-2 turns (Figure 7B) and press the release (Figure 7C) to allow it to retract (it is spring loaded – control the movement of the handle). Figure 7 – Quick Feed: A-Advance, B-Loosen, C-Retract Selecting/Changing Operating Speed The Power Tubing Cutter has two operating speeds – LOW and HIGH, see Figure 8. Figure 8 – Speed Label LOW speed (I-Low switch setting). This decreases the risk of tube vibration and oscillation during use. Recommended for tube 2" (50mm) diameter and smaller, and longer than 6.5' (2m) HIGH speed (II-High switch setting). This will lower cutting time. For tube larger than 2" (50mm) diameter of any length For any tube shorter than 6.5' (2m)

3Tube vibration and oscillation depend on many factors, such as the tube length, size, weight, straightness, stand alignment, roller speed, etc. If at any time you feel the tube is excessively vibrating or oscillating, release the foot switch. If in II-High speed, change to I-Low speed and try again. If in I-Low speed, change to another cutting method for that piece, such as a hand cutter. To change speeds, release foot switch and allow cutter to come to a complete stop. Move switch to the desired position. Do not change operating speed while machine is running. Cutting Tube

1. Check that the tubing is not visibly bent and no fit-

tings are attached. Cutting bent tubes or tubes with fittings can result in excessive vibration and loss of control. Use a hand cutter if needed. Mark the tubing at the desired length. For convenience, a measuring scale is provided on the machine.

2. If needed, adjust the power tubing cutter size range

with the quick switch size adjustment.

3. Place the tubing on the rollers so that the cutting

mark is located under the cutter wheel, on the zero mark of the scale. If the tubing extends beyond the machine, position supports under the tube. Supports should be adjusted so the tube sits squarely on the rollers. This will help insure proper tracking of the cut. See Figure 3.

4. Assume a proper operating position to help maintain

control of the machine and tube (see Figure 10):

• Be sure you have convenient access to the tools and switch.

• Be sure that you can control the foot switch. Do not step on foot switch yet. In case of emergency, you must be able to release the foot switch.

• Be sure that you have good balance and do not have to overreach.

5. Advance the quick feed system until the support

rollers contact the tube (Figure 9). Align the cutter wheel with the mark on the tubing. Tighten the feed- screw to bring the cutter wheel in contact with the tube. After cutter wheel contacts tube, advance the feedscrew an additional 1 to 1½ turns to grip the tube. Do not over advance the feedscrew, this can oval the pipe and increase burr formation. Figure 9 – Support Rollers Contacting Tubing

6. Move the I-Low/O-OFF/II-High switch into the appro-

priate position for the tube being cut

7. Depress the foot switch. The rollers and the tube will

start to rotate. Keep hands way from rotating parts. Figure 10 – Cutting Tubing

8. Advance the feed screw by slowly and continuously

tightening the feedscrew until the tubing is cut. Aggressive cutting can damage the cutter wheel and cause excessive burrs. Maintain the support rollers in contact with the tube to help hold the tube in place. If the tubing spirals while being cut, stop the cut and check the machine set up, especially the alignment of the tube stands. Different tube materials may need slight additional tightening of the feedscrew to improve tracking.

944-732-258.10_REV C 9

PC116/PTC-400 Power Tubing Cutter Support Rollers Cutter Wheel Tube Scale9. Remove foot from the foot switch. Then move the I- Low/O-OFF/I-High switch into O-OFF position.

10. When tubing stops rotating, loosen the feedscrew 1-

2 turns and press the release to fully retract the cut- ter wheel. Remove the tubing. Reaming Tube Figure 11 – Installing Reamer

1. Place the I-Low/O-OFF/I-High switch in the O-OFF

2. Remove the reamer from the storage position and

mount in use position as shown in Figure 11. Confirm that the reamer is securely mounted.

3. Move the I-Low/O-OFF/I-High switch into I-Low posi-

4. Depress the foot switch. Keep hands away from

tube ends and rotating parts.

5. Securely grasp the tube. Properly support the tube to

help maintain control.

6. Place the tubing over the reamer cone and gently

apply pressure (Figure 12) to remove burrs from inside of tube end. Do not force the tube into the reamer, this can cause the reamer to grab the tube and spin it in your hands. Figure 12 – Reaming Tubing

7. Remove foot from the foot switch.

8. Place the I-Low/O-OFF/I-High switch in the O-OFF

9. Remove reamer from use position and return to stor-

age position. Transportation

1. Remove or secure all loose equipment and material

from the machine prior to moving to prevent falling or tipping.

2. Place the cutter wheel in down position.

3. Wrap the power cord and foot switch hose around the

cord hook and secure as shown in Figure 13.

4. Lift with grip. Use care in lifting and moving. Be

aware of the machine weight. Figure 13 – Cord/Hose Wrapped Storage The Power Tubing Cutter must be kept dry and indoors or well covered if kept outdoors. Store the machine in a locked area that is out of reach of children and people unfamiliar with Power Tubing Cutter. This machine can cause serious injury in the hands of untrained users.

944-732-258.10_REV C10

PC116/PTC-400 Power Tubing Cutter Reamer WARNING WheelStorageMaintenance Instructions WARNING Make sure that the switch is in the O-OFF position and the machine is unplugged before performing any maintenance or making any adjustments. Maintain cutter according to these procedures to reduce the risk of injury from electrical shock, entan- glement and other causes. Cleaning Gently clean the machine after each use with a clean dry cloth. Keep the rollers clean and free from dirt and debris. Keep the reamer clean and free from chips for maxi- mum efficiency. Clean any dust and debris from the motor vents. Lubrication On a monthly basis (or more often if needed) lubricate all exposed moving parts of Power Tube Cutter and PC116TS stand (such as feed screw, quick feed system, rollers and pivot points) with a light lubricating oil. Wipe any excess oil from exposed surfaces. Changing Cutter Wheel See Specifications for proper cutting wheel selection. Change the cutter wheel when cutting different materi- als, replace the cutter wheel when the cutting edge becomes chipped or flat. An extra cutter wheel can be stored on the unit. See Figure 13.

1. Remove the link pin. The wheel holder will drop free

(Figure 14). Figure 14 – Removing Wheel Holder

2. Remove wheel pin and cutter wheel/bearing (Figure

3. Inspect bearing. Bearing should move freely. Replace

4. Reverse process to install cutter wheel.

Figure 15 – Changing Cutter Wheel Motor Overcurrent Protection The cutter is equipped with overcurrent protection that turns off the machine to protect the motor if it draws exces- sive current. If the machine shuts down unexpectedly, release the footswitch. Place the switch in the O-OFF position and unplug the machine. Remove any tube from the machine. Follow the Pre-Operation Inspection and Machine and Work Area Set-up sections to confirm that the machine works properly. Changing Motor Brushes Check motor brushes every six months, the brushes should be changed if the length is less than 5 mm (0.2").

1. Confirm that switch is in the O-OFF position and the

machine is unplugged.

2. Loosen the five screws that hold the bottom cover

(Figure 16) and remove cover (Some screws are retained to cover).

3. Use a screwdriver to unscrew and remove the brush

caps (Figure 17). Gently remove the carbon brushes and check the length (Figure 18). If brush length is less than 5 mm (0.2"), change brushes.

4. Insert brush into brush holder, properly aligning the

brush tabs with the reliefs in the brush holder.

5. Securely tighten the brush caps. Reinstall the bottom

6. Once the machine is reassembled, run the machine in

the II-High speed for five minutes with no tube in the machine to break in the brushes.

PC116/PTC-400 Power Tubing Cutter Feet Screw Screw 10.28" (261 mm) 6.93" (176 mm) 0.71" (18 mm) 0.2" (5 mm) Min. Scan the QR code below to access the literature and video of PC116/PTC-400.Service and Repair WARNING Improper service or repair can make the machine unsafe to operate. The Maintenance Instructions will take care of most of the service needs of this machine. Any problems not ad - dressed by this section should only be handled by a RIDGID Independent Service Center. Use only RIDGID service parts. For information on your nearest RIDGID Independent Service Center or any service or repair questions see Contact Information section in this manual. Optional Equipment WARNING To reduce the risk of serious injury, only use acces- sories specifically designed and recommended for use with the RIDGID PC116/PTC-400 Power Tubing Cutter, such as those listed. For a complete listing of RIDGID equipment available for these tools, see the Ridge Tool Catalog online at RIDGID.com or see Contact Information.

in die Position I-Low.

part 15 of the FCC Rules. These limits are designed to

provide reasonable protection against harmful interference when the equipment is operated in a commercial environ- ment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harm- ful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to cor- rect the interference at his own expense.EC DECLARATION RIDGID

EC DECLARATION OF CONFORMITY

We declare that the machines listed above, when used in accordance with the operator’s manual, meet the relevant requirements of the Directives and Standards listed below.

©2021 Ridge Tool Company. All rights reserved RIDGID and the Emerson logo are registered trademarks of Emerson Electric Co. or its subsidiaries in the US and other countries. Any other trademarks belong to their respective holders. Against Material Defects & Workmanship FULL LIFETIME WARRANTY Ridge Tool Company 400 Clark Street Elyria, Ohio 44035-6001 U.S.A. What is covered RIDGID

tools are warranted to be free of defects in workmanship and material. How long coverage lasts This warranty lasts for the lifetime of the RIDGID

tool. Warranty coverage ends when the product becomes unusable for reasons other than defects in workmanship or material. How you can get service To obtain the benefit of this warranty, deliver via prepaid transportation the complete product to RIDGE TOOL COMPANY, Elyria, Ohio, or any RIDGID

CENTER. Pipe wrenches and other hand tools should be returned to the place of purchase. What we will do to correct problems Warranted products will be repaired or replaced, at RIDGE TOOL’S option, and returned at no charge; or, if after three attempts to repair or replace during the warranty period the product is still defective, you can elect to receive a full refund of your purchase price. What is not covered Failures due to misuse, abuse or normal wear and tear are not covered by this warranty. RIDGE TOOL shall not be responsible for any incidental or consequential damages. How local law relates to the warranty Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific rights, and you may also have other rights, which vary, from state to state, province to province, or country to country. No other express warranty applies This FULL LIFETIME WARRANTY is the sole and exclusive warranty for RIDGID

products. No employee, agent, dealer, or other person is authorized to alter this warranty or make any other warranty on behalf of the RIDGE TOOL COMPANY. Qué cubre Las herramientas RIDGID