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USER MANUAL PCC700 Porter-Cable
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury. Save all warningS and inStructionS for future reference The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/ or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. CAUTION: Indicates a potentially haz ard ous situation which, if not avoided, may result in minor or mod er ate injury. NOTICE: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. c) When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. d) Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
SPECIFIC SAFETY RULES
WARNING: WHEN USING ELECTRIC APPLIANCES, BASIC PRECAUTIONS
SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING:
- Read all the instRuctions befoRe using the appliance.
- Donotoperatewithoutlenscoverassemblyattached.
- Forhouseholduseonly.
WARNING: Burn hazard. Do not operate flashlight or charger near flammable
liquids or in gaseous or explosive atmospheres. Internal sparks may ignite fumes causing personal injury.
The lens gets very hot during use. To reduce the risk of burns, do not touch hot lens. To reduce the risk of fire, keep away from combustible materials while in operation. CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard.Sometoolswithlargebatterypackswill standuprightonthebatterypackbutmaybeeasilyknockedover. SYMBOLS The label on your tool may include the following symbols. V ........................... volts A ......................... amperes Hz ......................... hertz W ........................ watts min ....................... minutes or AC ................. alternating current or DC ........... direct current
- Whenusinganextensioncord,besuretouseoneheavyenoughtocarrythecurrent your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. Recommended Minimum Wire Size for Extension Cords Total Length of Cord 25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.
important Safety inStructionS for Battery chargerS SAVE THESE INSTRUCTIONS: This manual contains important safety instructions for battery chargers.
WARNING: Beforeusingcharger,readallinstructionsandcautionarymarkingson
charger,batterypack,andproductusingbatterypack.
- Shock hazard.Donotallowanyliquidtogetinsidecharger.
- Burn hazard. Toreducetheriskofinjury,chargeonlydesignatedPORTER-CABLE batteries. Other types of batteries may burst causing personal injury and damage.
- Under certain conditions, with the charger plugged in to the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should bekeptawayfromchargercavities.Alwaysunplugthechargerfromthepowersupply whenthereisnobatterypackinthecavity.Unplugchargerbeforeattemptingtoclean.
- DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
- These chargers are not intended for any uses other than charging designated PORTER-CABLE rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
- Do not expose charger to rain or snow.
- Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.
- Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
- Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size.•Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
- Do not operate charger with damaged cord or plug — have them replaced immediately.
- Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.
- Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
- Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
- NEVER attempt to connect 2 chargers together.
- The charger is designed to operate on standard household electrical power (120 Volts). Do not attempt to use it on any other voltage.
SAVE THESE INSTRUCTIONS
For safe operation, read this manual and manuals originally supplied with tool before using the battery pack. Thebatterypackisnotfullychargedoutofthecarton.Beforeusingthebatterypackand charger, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
- Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when Li-Ion battery packs are burned.
- Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.
If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte for Li-Ion batteries is composed of a mixture of liquid organic carbonates and lithium salts.
- Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical attention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
- Charge the battery packs only in PORTER-CABLE chargers.
- DO NOT splash or immerse in water or other liquids. This may cause premature cell failure.
- Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F (40˚C) (such as outside sheds or metal buildings in summer).
Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to service center for recycling.
Fire hazard. Do not store or carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Li-Ion batteries should not be put in checked baggage. STORAGE RECOMMENDATIONS
1. The best storage place is one that is cool and dry away from direct sunlight and
excessheatorcold. 2.Longstoragewillnotharmthebatterypackorcharger.
SAVE THESE INSTRUCTIONS
6CHARGING PROCEDURE PORTER-CABLE chargers are designed to charge PORTER-CABLE battery packs. Charge times are: PCC690L and PCC692L in 35-100 mins., PCC691L in 65-200 mins. and PCC695L in 160-300 mins. depending on the pack being charged. . 1.Plugthechargerintoanappropriateoutletbeforeinsertingthebatterypack. 2.Insertthebatterypackintothecharger.
3. The LED will flash indicating that the battery is being charged.
4. The completion of charge is indicated by the LED remaining on continuously.
Thepackisfullychargedandmaybeusedatthistimeorleftonthecharger. Recharge discharged batteries as soon as possible after use or battery life may be greatly diminished. For longest battery life, do not discharge batteries fully. It is recommended that the batteries be recharged after each use. CHARGER DIAGNOSTICS Thischargerisdesignedtodetectcertainproblemsthatcanarisewiththebatterypacks or the power source. Problems are indicated by one LED flashing in different patterns. BAD BATTERY Thechargercandetectaweakordamagedbattery.TheLEDflashesinthepattern indicatedonthelabel.Ifyouseethisbadbatteryblinkpattern,donotcontinueto charge the battery. Return it to a service center or a collection site for recycling.
Whenthechargerisusedwithsomeportablepowersourcessuchasgenerators or sources that convert DC to AC, the charger may temporarily suspend operation. The LED flashes in the pattern indicated on the label. This indicates that the power source is out of limits.
1.Longestlifeandbestperformancecanbeobtainedifthebatterypackischarged whentheairtemperatureisbetween65°Fand75°F(18°-24°C).DONOTchargethe batterypackinanairtemperaturebelow+40°F(+4.5°C),orabove+105°F(+40.5°C). Thisisimportantandwillpreventseriousdamagetothebatterypack. 2.Thechargerandbatterypackmaybecomewarmtotouchwhilecharging.Thisis a normal condition, and does not indicate a problem. To facilitate the cooling of the batterypackafteruse,avoidplacingthechargerorbatterypackinawarmenvironment such as in a metal shed, or an uninsulated trailer. 3.Ifthebatterypackdoesnotchargeproperly: a.Checkcurrentatreceptaclebyplugginginalamporotherappliance b.Checktoseeifreceptacleisconnectedtoalightswitchwhichturnspoweroff when you turn out the lights. c.Movechargerandbatterypacktoalocationwherethesurroundingair temperatureisapproximately65°F-75°F(18°-24°C). d.Ifchargingproblemspersist,takethetool,batterypackandchargertoyour local service center. 4.Thebatterypackshouldberechargedwhenitfailstoproducesufficientpower on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions.Followthechargingprocedure.Youmayalsochargeapartiallyusedpack wheneveryoudesirewithnoadverseaffectonthebatterypack.
2. To turn the light off, press the button again.
PIVOTING THE LED LIGHT HOUSING - FIGURE E
1. The LED light housing (2) can be pivoted by rasing and lowering it to different
positionswithinthe180degreepivotrange. TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
- Lightwillnotilluminate. •Batterypacknotinstalledproperly. •Checkbatterypack installation.
- Batterypacknotcharged. •Checkbatterypack chargingrequirements.
- Unitshutsoffabruptly. •Batterypackhasreachedits •Allowbatterypacktocool maximumthermallimit. down.
- Outofcharge.(To •Placeonchargerand maximize the life of the allow to charge. battery pack it is designed to shutoff abruptly when the charge is depleted.) For assistance with your product, visit our website at www.portercable.com for a list of service centers,orcallthePORTER-CABLECustomerCareCenterat(888)848-5175.
TheRBRC™(RechargeableBatteryRecyclingCorporation)SealontheLi-Ionbattery(or batterypack)indicatesthatthecoststorecyclethebattery(orbatterypack)attheendof its useful life have already been paid by PORTER-CABLE. RBRC™ in cooperation with PORTER-CABLE and other battery users, has established programs in the United States to facilitate the collection of spent Li-Ion batteries. Helpprotectourenvironmentandconservenaturalresourcesbyreturningthe spent Li-Ion battery to an authorized PORTER-CABLE service center or to your local retailer for recycling. You may also contact your local recycling center for FUNCTIONAL DESCRIPTION Figure A
1. On/Off button 2. Pivoting LED light housing
Since accessories, other than those offered by PORTER-CABLE, have not been tested with this product, use of such accessories with this tool could be hazardous.Toreducetheriskofinjury,onlyPORTER-CABLErecommendedaccessories should be used with this product. A complete line of accessories is available from your PORTER-CABLE Factory Service CenteroraPORTER-CABLEAuthorizedWarrantyServiceCenter.PleasevisitourWeb Site www.portercable.com for a catalog or for the name of your nearest supplier. This Class B digital apparatus complies with Canadian ICES-003. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
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