IFM AC1014 - Controller

AC1014 - Controller IFM - Free user manual and instructions

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Product type AS-i DeviceNet Controller
Brand IFM
Model AC1014
Number of AS-i masters 1 or 2
Network interface DeviceNet (Group 2 Only Slave)
Supply voltage 24 V DC (terminals +24 V and 0 V)
AS-i loop voltage 30 V DC (terminals ASI+ and ASI-)
Protection IP20
Mounting On 35 mm rail
Display LED and 7-segment display (ALARM, CONFIG, etc.)
Operating modes Cyclic polling, Bit strobe, Change of state, Cyclic
Main functions Signal preprocessing, watchdog, gateway mode, configuration via explicit messages
Serial communication RS232 for configuration (adjustable speed 4800 to 62400 baud)
DeviceNet addressing Adjustable (default 063)
DeviceNet speed Adjustable
AS-i slave capacity Up to 31 per master
Data length AS-i 1/2: 0..16 bytes; Preprocessing: 0..32 bytes
Diagnostics Module/Network status LED (green/red flashing)
Safety Power off before connection; ensure PE connection to ground
Maintenance and cleaning No special maintenance; clean with a dry cloth

Frequently Asked Questions - AC1014 IFM

How to connect the AC1014 controller?
Turn off the power. Connect according to terminals: +24 V, 0 V, ASI+, ASI-, and PE (ground). Never connect negative potentials together or to ground.
What do the Module/Network status LEDs mean?
LED off: incorrect DeviceNet voltage or MAC ID test not completed. Flashing green: online but incorrect master assignment. Solid green: online and correct assignment. Flashing red: timeout error. Solid red: serious error (duplicate address, bus-off, defective telegram).
How to configure the DeviceNet baud rate?
In mode d (Set mode), select the desired setting with the buttons, then confirm with Mode Set. Possible settings: 125, 250, 500 kbps.
How to replace a faulty AS-i slave?
Enable automatic addressing (mode 7). Press SET twice for master 1 list (or SET-MODE-SET for master 2). The faulty slave flashes. Replace with a new slave at address 0; it will automatically receive the old address.
What to do if the display shows 'Bus error'?
Check that the DeviceNet bus is properly connected and active. The error appears if the fieldbus is not connected or not powered.
How to set the serial transmission speed?
In mode b (Set mode), select the speed: b_48 (4800), b_96 (9600), b192 (19200 default), b384 (38400), b576 (57600), b624 (62400). Confirm with Mode Set.
How to stop the controller program?
Switch to mode 9 (Set mode), then select 'STOP' (the CTRL LED turns off). To reactivate, select 'RUN' (CTRL turns on).
How to assign a new address to slave 0?
In mode 6, select the master, then choose the new address with the buttons and confirm. Automatic addressing must be disabled (mode 7 set to 0).
What does the flashing of the ASI LED mean?
The ASI LED solid on indicates correct AS-i voltage. If it flashes, the voltage is insufficient or there is a fault on the loop.
How to save the list of faulty slaves?
In mode 1 (Set mode), the list of missing slaves is displayed. Faulty slaves are stored until replaced. To view, press SET twice (master 1) or SET-MODE-SET (master 2).

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USER MANUAL AC1014 IFM

Functions and features

  • The AS-i DeviceNet controller integrates 1 or 2 AS-i masters, a mini controller and a group 2 Only DeviceNet slave interface to ODVA specification (Open DeviceNet Vendor Association)
  • it controls the data exchange to the sensor/actuator level
  • it processes the peripheral data in the integrated processor (signal preprocessing)
  • it works as stand-alone controller with data exchange to the PC (visualisation)
  • it is monitored by a watchdog
  • it communicates with the higher-level control system (in the gateway mode)
  • it supports the following operating modes according to the specifications: Cyclic polling, Bit strobe, Change of state and Cycle.
    It is configured via explicit messages.

Mounting

Mount the controller onto a 35mm rail. The unit has protection IP20, therefore it should be mounted in a protected place (e.g. switching cabinet).

Electrical connection

IFM AC1014 - Electrical connection - 1

Disconnect power. Connect the unit according to the terminal marking. Never connect the minus potentials to each other or the minus potentials and the PE connection.

Ensure an electrically safe ground connection between the AS-i controller (PE terminal) and the ground connection of the unit.

After application of the supply voltage all the LEDs and the LED display are switched on (LED test); then the version numbers of the hardware and the software are displayed for 1s each on the LED display.

Operating and display elements

IFM AC1014 - Operating and display elements - 1

text_image actual configuration not the same as preset configuration automatic addressing not released AS-i voltage ok normal operation LED is lit: projecting mode, all slaves activated LED flashing:slave 0 identified, switching into protected mode not possible controller in run mode only AC 1014 PC ALARM CONFIG NOT AUTO ADDR ASI PWR COM MODE PROJ MODE CTRL 2228 MODE SET set mode / parameter acknowledge mode/parameter slave no. master 1 or 2 modes 1 to d error messages ASI-DeviceNet-CONTROLLER ifm electronic gmbh-D 45127 Essen Made in Germany ASI 2+ ASI 2- +24 V 0 V ASI 1+ ASI 1- PE Module/ Network Status 2 3 4 DEVICE NET status LED pin connection 1 screen, not insulated 2 V+ (red) 3 V- (black) 4 CAN_H (white) 5 CAN_L (blue)

Status LED|Colour Meaning

Module/ Network StatusoffDeviceNet voltage not ok or MAC ID test not terminated
green flashingcontroller is online, master allocation not ok
greencontroller is online, master allocation ok
red flashingtime-out error during data transmission
redserious error: controller address allocated twice or bus-off status of the controller or faulty data telegram

Diagnosis / adjustment

The AS-i controller is served via the higher-level host (PC). Some functions are accessible locally:

ModeAction Operating steps
1Store list of failed slaves see error messages
2Display detected slaves 0/1, 0/2, 2 - 4
3Display projected slaves 0/1, 0/2, 2 - 4
4Display activated slaves 0/1, 0/2, 2 - 4
5Allocate address 0 to a slave 0/1, 0/2, 5
6Allocate an address to slave 0 0/1, 0/2, 6
7Auto addressing on / off0/1, 7
8Project slaves0/1, 0/2, 8
9Program processing run/stop0/1, 9
AAddress controller0/1, A
bSet transfer rate of the serial interface0/1, B
CSet data lengths0/1, C
dSet DeviceNet baud rate0/1, d
Locking/unlocking modes > 4locking/unlocking

Assignment of the status nibbles:

Bit no.Meaning= 1= 0
7signal preprocessingrunningstopped
6AS-i power / configurationnot o.k.o.k.
5running up finishedyesno
4reserved

0/1 Select mode

1IFM AC1014 - Diagnosis / adjustment - 1 Mode Set IFM AC1014 - Diagnosis / adjustment - 2Press several times until requested mode is displayedIFM AC1014 - Diagnosis / adjustment - 3Mode display flashing
2Mode Set Acknowledgment of the requested modeDisplay of the selected mode,display master 1 flashing

0/2 Select master:

1IFM AC1014 - Diagnosis / adjustment - 4Mode SetAcknowledgment of master 1IFM AC1014 - Diagnosis / adjustment - 5Display master 1,display of 1st slave flashing

or:

1IFM AC1014 - Diagnosis / adjustment - 6 Mode Set Press onceIFM AC1014 - Diagnosis / adjustment - 7 Display of master 2 flashing
2IFM AC1014 - Diagnosis / adjustment - 8Mode SetAcknowledgment of master 2[HYX5]IFM AC1014 - Diagnosis / adjustment - 9Display master 2,display of 1st slave flashing

2/4 Display identified, projected and activated slaves

1Select mode and master (operating steps 0/1 and 0/2)2101Display master 1, display of 1st slave
2IFM AC1014 - Diagnosis / adjustment - 10 Mode Set Press several timesIFM AC1014 - Diagnosis / adjustment - 11 Display of other slaves

5 Allocate address 0 to a slave

1Select mode and master (operating steps 0/1 and 0/2)IFM AC1014 - Diagnosis / adjustment - 12Display master, display of 1st slave flashing
2Mode SetPress several times until requested slave is displayed5 10 7Display of slave flashing (here slave 7)
3Mode SetPress once (= acknowledgment)5 10 7Address 0 is stored for selected slave

IFM AC1014 - Diagnosis / adjustment - 13

Automatic addressing must be switched off (mode 7).

6 Allocate an address to slave 0

1Select mode and master (operating steps 0/1 and 0/2)IFM AC1014 - Diagnosis / adjustment - 14Display master,first free slave address flashing
2IFM AC1014 - Diagnosis / adjustment - 15Mode SetPress several times until requested address is displayedIFM AC1014 - Diagnosis / adjustment - 16Display of selected address flashing (here address 24)
3IFM AC1014 - Diagnosis / adjustment - 17Mode SetPress once (= acknowledgment)IFM AC1014 - Diagnosis / adjustment - 18New address for slave 0 is stored

7 Auto addressing on/off

IFM AC1014 - Auto addressing on/off - 1

= automatic addressing OFF

IFM AC1014 - Auto addressing on/off - 2

= simple automatic addressing ON (1 slave can be addressed automatically)

IFM AC1014 - Auto addressing on/off - 3

= multiple automatic addressing ON (several slaves can be addressed automatically)

1Select mode (operating step 0/1)IFM AC1014 - Auto addressing on/off - 4Display of preset value flashing
2Mode SetPress several times until requested setting is displayed7 1 8 8 Display of newly selected setting flashing (here 1)
3Mode SetPress once (= acknowledgment)7 1 8 8 New setting is stored

8 Project slaves

1Select mode and master (operating steps 0/1 and 0/2)IFM AC1014 - Project slaves - 1Display master, display project mode flashing
2IFM AC1014 - Project slaves - 2New configuration is stored

9 Program processing run/stop

IFM AC1014 - Program processing run/stop - 1

= program processing running (RUN mode) (LED "CTRL" = on)

IFM AC1014 - Program processing run/stop - 2

= program processing stopped (STOP mode) (LED "CTRL" = off)

1Select mode (operating step 0/1)9C - FDisplay of mode and preset value
2IFM AC1014 - Program processing run/stop - 3Mode SetPress until requested setting is displayedIFM AC1014 - Program processing run/stop - 4Display of newly selected setting (here STOP)
3Mode SetPress once (= acknowledgment)9C - SNew setting is stored

A Address controller (default address = 063)

1Select mode (operating step 0/1)IFM AC1014 - A Address controller (default address = 063) - 1Display of preset address flashing
2IFM AC1014 - A Address controller (default address = 063) - 2Mode SetPress several times until requested address is displayedA004Display of new address flashing (here 004)
3Mode SetPress once (= acknowledgment)A004New address is stored

The address is only valid for the RS232 interface.

b Set transfer rate of the serial interface

1Select mode(operating step 0/1)IFM AC1014 - A Address controller (default address = 063) - 3IFM AC1014 - A Address controller (default address = 063) - 4Display of preset value flashing
2IFM AC1014 - A Address controller (default address = 063) - 5IFM AC1014 - A Address controller (default address = 063) - 6Mode SetPress several times until requested setting is displayedIFM AC1014 - A Address controller (default address = 063) - 7IFM AC1014 - A Address controller (default address = 063) - 8Display of newly selected setting flashing (here 96)
3Mode SetPress once (= acknowledgment)New setting is stored

Possible settings:b_48 (= 4800 baud), b_96 (= 9600 baud), b192 (= 19200 baud = default), b384 (=38400 baud), b576 (= 57600 baud), b624 (= 62400 baud).

C Set data lengths for the DeviceNet coupling

1Select mode(operating step 0/1)IFM AC1014 - A Address controller (default address = 063) - 9Display of preset value flashing
2Mode SetPress several times until requested setting is displayedDisplay of newly selected setting flashing
3Mode SetPress onceDisplay of set data length
4Mode SetPress several times until requested setting is displayedDisplay of newly selected setting flashing
5Mode SetPress once (= acknowledgment)New setting is stored

Possible settings:

C1 = AS-i 1:0 ... 16 bytes data length in steps of 1 byte

C2 = AS-i 2: 0 ... 16 bytes data length

CC = signal preprocessing: 0,4,8,12,16,24,28 or 32 bytes data length

Setting in the factory (corresponds to the Gateway mode)

C1 = 16

C2 = 16

CC = 00

IFM AC1014 - A Address controller (default address = 063) - 10

Disconnect the controller once to activate the changed data or confirm the controller address A once again.

d Set the DeviceNet baud rate

1Select mode (operating step 0/1)IFM AC1014 - A Address controller (default address = 063) - 11Display of preset value flashing
2IFM AC1014 - A Address controller (default address = 063) - 12Mode SetPress onceIFM AC1014 - A Address controller (default address = 063) - 13Display of the baud rate
3IFM AC1014 - A Address controller (default address = 063) - 14Mode SetPress several times until requested setting is displayedIFM AC1014 - A Address controller (default address = 063) - 15Display of newly selected setting flashing
4IFM AC1014 - A Address controller (default address = 063) - 16Mode SetPress once (= acknowledgment)IFM AC1014 - A Address controller (default address = 063) - 17New setting is stored

Locking/unlocking modes > 4

1Select mode (operating step 0/1)IFM AC1014 - Locking/unlocking modes > 4 - 1 Display of the selected mode
2IFM AC1014 - Locking/unlocking modes > 4 - 2 Mode Set Press twiceIFM AC1014 - Locking/unlocking modes > 4 - 3 Display of locking flashing
3IFM AC1014 - Locking/unlocking modes > 4 - 4 Mode Set Press once (= acknowledgment)IFM AC1014 - Locking/unlocking modes > 4 - 5 Display locking active

Unlocking: Press both buttons for approx. 5s; as acknowledgment digit 1 is flashing in the LED display.

Error messages

IFM AC1014 - Error messages - 1

Display of missing/defective slaves

(digit 2 = master; digits 3 and 4 = slave no.); the slaves are displayed at intervals of seconds.

The list of failed slaves can be stored until the slaves have been replaced.

- Press the SET button twice (for the list of master 1) or SET -MODE - SET (for the list of master 2). The lowest address of the error list is displayed flashing.

- Replace the failed slave by a slave with the same configuration and with the address 0; it will receive the indicated address; (the function “automatic addressing” must be activated). If other addresses are displayed, proceed in the same way until the list has been completed.

- The function will be ended when the slaves have been replaced or the SET button has been pressed.

IFM AC1014 - Error messages - 2

Bus error: field bus (DeviceNet) not active or not connected

IFM AC1014 - Error messages - 3

Software version AS-i string 1 ≠AS-i string 2

IFM AC1014 - Error messages - 4

Error during initialisation of the Profibus interface module

IFM AC1014 - Error messages - 5

AS-i master 2: operating mode already active

IFM AC1014 - Error messages - 6

AS-i master 2: addressing mode already active

IFM AC1014 - Error messages - 7

AS-i master 2: error during the setting of the new address

IFM AC1014 - Error messages - 8

AS-i master 2: error during the deletion of the old address

IFM AC1014 - Error messages - 9

AS-i master 2: slave with old address does not exist

IFM AC1014 - Error messages - 10

AS-i master 2: slave with new address exists

IFM AC1014 - Error messages - 11

AS-i master 2 offline/slave 0 exists

IFM AC1014 - Error messages - 12

AS-i master 2 not in the projecting mode

IFM AC1014 - Error messages - 13

AS-i master 2 not in the projecting mode

IFM AC1014 - Error messages - 14

AS-i master 2 not in the projecting mode/ configuration data not valid

IFM AC1014 - Error messages - 15

AS-i master 2 not in the projecting mode

IFM AC1014 - Error messages - 16

AS-i master 2: offline

IFM AC1014 - Error messages - 17

AS-i master 2: parameter value invalid

IFM AC1014 - Error messages - 18

AS-i master 1: operating mode already active

IFM AC1014 - Error messages - 19

AS-i master 1: addressing mode already active

IFM AC1014 - Error messages - 20

AS-i master 1: error during the setting of the new address

IFM AC1014 - Error messages - 21AS-i master 1: error during the deletion of the old address
IFM AC1014 - Error messages - 22AS-i master 1: slave with old address does not exist
IFM AC1014 - Error messages - 23AS-i master 1: slave with new address exists
IFM AC1014 - Error messages - 24AS-i master 1 offline/slave 0 exists
IFM AC1014 - Error messages - 25AS-i master 1 not in the projecting mode
IFM AC1014 - Error messages - 26AS-i master 1 not in the projecting mode
IFM AC1014 - Error messages - 27AS-i master 1 not in the projecting mode/ configuration data not valid
IFM AC1014 - Error messages - 28AS-i master 1 not in the projecting mode
IFM AC1014 - Error messages - 29AS-i master 1 offline
IFM AC1014 - Error messages - 30AS-i master 1: parameter value invalid
IFM AC1014 - Error messages - 31Master 2 does not exist
IFM AC1014 - Error messages - 32No plc program loaded
IFM AC1014 - Error messages - 33No entry in LDS (list of detected slaves)
IFM AC1014 - Error messages - 34No entry in LPS (list of projected slaves)
IFM AC1014 - Error messages - 35No entry in LAS (list of activated slaves)
IFM AC1014 - Error messages - 36No free slave address available
IFM AC1014 - Error messages - 37Key handling disabled
IFM AC1014 - Error messages - 38Function only possible in the projecting mode

IFM AC1014 - Error messages - 39

text_image E - 90 E - 91 E - 92 E - 93 E - 94 E - 95 E - 96 E - 97 E - 98 E - 99

Slave 0 does not exist

Target address already allotted

New address could not be allotted

Multiple automatic addressing not active

I/O configuration ≠projected configuration

Incorrect ID code (does not correspond to projected value)

Addressing not possible since "automatic addressing" has not been activated

Addressing not possible, slaves are missing

Protected operating mode is not active

Slave 0 already exists

Controllers with one master (AC1008)

Input Rating

24V DC 80mA

Output Rating

± 3V DC

Electrical ratings

Controllers with two masters (AC1014)

Input Rating

24V DC 80mA

Output Rating

± 2 × 3V DC

Manual assistant
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Product information

Brand : IFM

Model : AC1014

Category : Controller