53M VARIO - Lawn mower SABO - Free user manual and instructions
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USER MANUAL 53M VARIO SABO
English Translation of the original instruction
1 Model 2 Product identification number 3 Rated input 4 Weight 5 Tested safety (depending on model) 6 Rated engine speed 7 Model year 8 CE conformity mark 9 Walk-behind lawn mower 10 Guaranteed sound power level 11 Serial number
Read and follow the operating instructions and safety information!
Risk caused by thrown elements when the engine is running – observe the safety distance / Keep all persons outside the danger area!
Watch out for sharp blades! Avoid contact with rotating cutter bar! Please make sure that hands and feet do not get under the housing. – Stop the engine and remove the spark plug connector before carrying out cleaning and maintenance work.
Beware of hot surfaces – do not touch the engine and exhaust. Risk of burns!
Exhaust fumes are toxic – do not have the engine running in closed rooms. Risk of poisoning!
Petrol is highly inflammable - keep away from sparks and open flame, do not smoke. Fire hazard!
WARNING Always read and follow the operating instructions and general safety regulations carefully. Keep the operating instructions for reference purposes. Proper use also includes adherence to the operation, maintenance and service conditions prescribed by the manufacturer.
WARNING Keep your distance / Keep all persons outside the danger area! Contact with the rotating cutter bar can cause severe injuries. Objects ejected at high speed can cause severe injury. You must never mow the lawn if there are other persons nearby, especially children, or animals.
WARNING Petrol is highly inflammable and explosive. Petrol or oil leaking out onto the hot engine are highly inflammable. Fire and explosions can cause severe injury and material damage. Whilst the engine is running or if the machine is hot, the petrol tank cap must not be opened, nor may the tank be filled with more petrol. When the engine is running, the dipstick must always be screwed in firmly.
WARNING Petrol is highly inflammable and explosive. Fire and explosions can cause severe injury and material damage. No smoking and no naked flames while filling the tank.
WARNING Watch out for sharp blades! Contact with the rotating cutter bar can cause severe foot injuries. Only start the engine when standing behind the mower. Ensure that your feet do not get under the housing.3 Pos: 11.8 /Innente il/Erklärung de r Symbole/Messe r Mäher @ 0\mod _1115116862 390_6.docx @ 12 5 @ @ 1
WARNING Watch out for sharp blades! Contact with the rotating cutter bar can cause severe hand and foot injuries. When the engine/blade is running, always observe the safety distance to the machine which is maintained by the guide bar. Ensure that your hands and feet do not get under the housing.
WARNING Objects ejected at high speed can cause severe injury. Before mowing areas covered in leaves in particular, remove all stones, sticks, wires, toys and other objects from the lawn. Never use the equipment with the protective devices damaged or missing. Missing or damaged safety and protective devices are a safety hazard for both you and other people. Before initial use, check the fastening of the blade screw; afterwards, check the cutter bar for a tight fit, wear and damage before every mowing. Have an authorised workshop replace worn or damaged blades. Have an authorised workshop tighten the blade screw. Before starting the engine, check whether the tools have been removed.
WARNING Electric shock can lead to serious injuries. Never drive over live wires when the cutting tool is switched on. Before and during the mowing process, check the area for live wires and remove them, if possible. If a live wire is damaged, switch off the device and disconnect the wire from the supply grid.
CAUTION The engine and exhaust reach very high temperatures during operation. Risk of burns! Allow the machine to cool down for at least 15 minutes before starting any maintenance or cleaning work. Never operate the device with a damaged or missing exhaust protection grill.
CAUTION If the spark plug connector is not removed when carrying out work on the device, the engine may start accidentally and serious injuries would be the consequence. Switch the engine off before doing any maintenance and repair work, remove the spark plug connector and the ignition key, if there is one. Never remove the plug connector when the engine is running. Risk of electric shock! For the appropriate cleaning or maintenance tips, consult the operating instructions. Insufficient device maintenance will lead to safety-related faults.
WARNING Contact with the rotating cutter bar can cause severe hand and foot injuries. Objects ejected at high speed can cause severe injury. Switch off the engine and wait until the cutting tool has come to a standstill: – when the mower needs lifting or tilting e.g. for transportation; – when driving outside the lawn on paths or streets; – if the machine is left unsupervised for a short time; – before the cutting height is set; – before filling with fuel. Only refill when the engine is cold!
CAUTION Contact with the sharp edges of the cutter bar and other sharp edges of the device may cause injuries. Protective gloves must be worn at all times during maintenance and cleaning work.
- The device is intended solely for mowing grass and lawn surfaces in the course of normal garden and landscaping care (“Proper use”). Any further form of use constitutes improper use; the manufacturer accepts no liability for any resulting damage; the risk is borne solely by the user. Proper use also includes adherence to the operation, maintenance and service conditions prescribed by the manufacturer.
- If used in public areas, parks, sports grounds, on roads and in agricultural and forest areas, special care must be taken.
- The mower must particularly not be used for trimming bushes, hedges and shrubs, for cutting creepers or vegetation on roofs and in balcony boxes, for sucking and/or blowing off pavements.
- The use of any additional equipment and attachments not approved by the manufacturer is prohibited. If such additional equipment and attachments are used, the CE conformity and guarantee are considered null and void. Unauthorised modifications to this lawn mower exclude the manufacturer from liability for any damage resulting from these modifications.
For your own safety and in order to ensure that the machine functions correctly, please read these operating instructions carefully. Acquaint yourself with the controls and the correct use of the machine. Keep the operating instructions for reference purposes.
- Please remember that the person operating or using the machine bears full responsibility not only for possible risks to other people or their property, but also for accidents which occur whilst using the machine.
- These operating instructions are part of the scope of supply of the machine and must be handed over to the purchaser of the device in the event of resale.
- Never allow children or persons under the age of 16 or other persons who are not familiar with the operating instructions to use the machine. Local regulations can determine the minimum age of the person allowed to use the machine.
- Please explain the possible dangers and how to prevent accidents to every person who is supposed to work with the device. This device may only be used, maintained or serviced by persons who are familiar with the device, and who are aware of the possible dangers.
- This device is not meant to be used by persons with restricted physical, sensory or mental capabilities or lacking in experience and/or knowledge, unless they are accompanied by a person responsible for their safety and unless they received instructions from the person on how the device is to be used. This responsible person must decide in advance whether the person with restricted physical, sensory or mental capabilities is suitable for this activity.
You must never mow the lawn if there are other persons nearby, especially children, or animals.
- When mowing you must always wear a strong, closed, non-slip pair of shoes or safety shoes and long trousers. Avoid wearing loose clothing or clothing with cords or belts hanging down. Do not mow whilst you are barefooted or wearing sandals. Wear protective goggles to protect your eyes. Pos: 13.7.3 /Innen teil/Sicherheitsvo rschriften/ Vorbereitende Maßna hmen/Laute Ge räusche @ 24\m od_13764828226 68_6.docx @ 179 808 @ @ 1
Before and during mowing, check the whole area the device is being used on and remove all stones, sticks, wires, toys and other objects which can be caught and catapulted out.
Before and during the mowing process, check the area for live wires and remove them, if possible. Never drive over live wires when the cutting tool is switched on. Risk of electric shock!4 If a live wire is damaged, switch off the device and disconnect the wire from the supply grid.
- If you also use a mowing robot for lawn care, the following safety information must be heeded with regard to the working area of the mowing robot: – Before mowing on these areas, always check the range of the boundary wire. – If the wires are laid in the ground, they must be checked. No wires may be visible, particular attention is advised at the charging station. – If the boundary wires are laid above ground, they should be routed tight directly on the ground and not lie loose in the grass. The wires must be sufficiently fixed using boundary staples, see the operating manual. – The boundary staples must not project, if this is the case, push them firmly in place. – Remove any residual wires before mowing. In the cases described above, there is a risk of the wire being pulled in and wound up by the tool; this can lead to serious injury. Pos: 13.7.7 /Innen teil/Sicherheitsvo rschriften/ Vorbereitende Maßna hmen/Herunte rhängende Zweige ... den Benutze r verletzen Mähe r (ohne Kabel) @ 3\mod_11586 70313529_6.docx @ 20042 @ @ 1
- Low-hanging branches and similar obstacles can injure the operator or interfere with the mowing operation. Before mowing, identify potential obstacles such as low-hanging branches, and trim back or remove those obstacles. Pos: 13.7.8 /Innen teil/Sicherheitsvo rschriften/ Vorbereitende Maßna hmen/WARNUNG Benzin @ 3\ mod_11586705436 82_6.docx @ 20062 @ @ 1 WARNING
– Petrol is highly inflammable and explosive. Fire and explosions can cause severe injury and material damage. – Only store petrol in a suitable container, and out of reach of children. – Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling up with fuel. – Only fill the tank in the open and when the engine is cold. No smoking and no naked flames while filling the tank. – Fuel-operated devices, which are positioned on a load floor or a trailer, must not be refuelled from a filling pump. Instead, these must be refuelled by a fuel container. – The petrol must be filled into the tank before starting the engine. – Whilst the engine is running or if the machine is hot, the petrol tank cap must not be opened, nor may the tank be filled with more petrol. – If petrol has overflowed, you must not attempt to start the engine. Instead, remove the device from the area contaminated with petrol, and wipe the overflowed fuel off the engine. Avoid any attempt to start the engine until the petrol fumes have evaporated. – For safety reasons, the petrol tank and the petrol container must be closed again carefully. – If any damage has occurred, the petrol tank and tank cap must be replaced.
- Do not operate the equipment when you are sick, tired or under the influence of alcohol, medicine or drugs. Pos: 13.8.16 /Inne nteil/Sicherhe itsvorschriften/Ha ndhabung/na sses Gras ... @ 0\m od_1115125344 421_6.docx @ 18 3 @ @ 1
- Do not mow excessively steep slopes! Mowing slopes always comes with additional risks. Your lawn mower is powerful enough to mow on slopes with a gradient of up to 46% (25° angle). For safety reasons, however, we urgently recommend you to not exploit this theoretical performance potential. Always make sure you have a firm stance. Walk-behind lawn mowers should never be used for slopes with a gradient in excess of 26% (15° angle of slope). Stability may be lost. Pos: 13.8.19 /Inne nteil/Sicherheit svorschriften/Ha ndhabung/vorsic htig, beim umkeh ren oder he ranziehen @ 0\mo d_11151257491 09_6.docx @ 189 @ @ 1
- Please be especially careful when turning the device or pulling it towards yourself. Pos: 13.8.20 /Inne nteil/Sicherheit svorschriften/Ha ndhabung/Rückwä rtsgehen verme iden @ 0\mod_1 1151258482 03_6.docx @ 191 @ @ 1
- If you walk backwards whilst using the machine, you can easily stumble. Avoid walking backwards. Avoid unnatural body positions. Ensure that you have a firm stance and keep your balance at all times. Pos: 13.8.21 /Inne nteil/Sicherheit svorschriften/Ha ndhabung/ Sicherheitsabstand e inhalten @ 0\m od_11151259274 53_6.docx @ 193 @ @ 1
– Engine stop safety control bar (1) The lawn mower is fitted with an engine stop device. During operation and in the event of a hazard, the engine is switched off by releasing the engine stop bar. The combustion engine and the blade must come to a standstill within 3 seconds. After release, the bar must always return to the position shown in the “Description of components” diagram. If this is not the case, it must be checked immediately by an authorised workshop. Risk of injury!5 If the stopping time of the blade is longer, stop using the device and take it to an authorised workshop. Measuring the stopping time After starting the combustion engine, the blade rotates and a wind noise can be heard. The stopping time corresponds to the duration of the wind noise after the combustion engine has been switched off; it can be measured with a stopwatch. The function of the safety control bar must never be put out of operation. It is important to make sure that the safety control bar functions correctly. If this is not the case, have it repaired by an authorised specialist workshop.
– Housing, splash guard (10) These protective devices protect against injuries from objects that are thrown upwards. The device must not be operated with a damaged housing or without correctly attached splash guard.
– Housing This protective device protects against injuries through contact with the rotating cutter bar. The device must not be operated with a damaged housing. Ensure that your hands and feet do not get under the housing.
– Belt drive covers (9), engine covers (5) These protective devices protect against injuries through moving parts. The device must not be operated with damaged covers or without correctly attached covers.
– Exhaust protection grill (8) The engine/exhaust becomes very hot. The protection grill protects the user against burns. Do not operate the device without the exhaust protection grill.
When you start the machine, make sure that your feet are at a sufficiently safe distance away from the cutting tool.
When the engine is started, the machine must not be tilted on end, if necessary it must be tilted by pressing the guide bar down so that the cutting tool is pointing in the direction away from the user, but only as far as absolutely necessary. As long as the device has not been lowered to the ground again, both of your hands must be on the top part of the bar. Do not start the engine when people or animals are standing in front of the mower. For devices with side ejection, do not start the engine when you are standing in front of the ejection channel or there are other people or animals in the ejection area.
Never put your hands or feet near or under revolving parts. Always make sure that your hands or feet do not get under the housing. For devices with lateral ejection, always stay away from the ejection opening.
Stop the engine by releasing the engine stop bar, disconnect the plug connector, make sure that all moving parts have come to a complete standstill and the ignition key, if there is one, has been removed: – if you intend to leave the machine; – before you inspect, clean or carry out work on the machine; – before unblocking jams or removing blockages in the ejection channel; – if a foreign body has been encountered. – when the machine starts to vibrate strangely.
- If a foreign object has been encountered or if the machine becomes blocked, e.g. by driving onto an obstacle, an authorised workshop must check whether parts of the device have been damaged or deformed. Always have any necessary repairs done by an authorised workshop too. Pos: 13.8.41 /Inne nteil/Sicherheit svorschriften/Ha ndhabung/starke Vibration: durch F achhändler übe rprüfen @ 24\ mod_1376572 097176_6.docx @ 182607 @ @ 1
- If the machine starts to vibrate unusually heavily or to make unusual noises, please have it checked immediately by an authorised workshop. Heavy vibrations on your hands can damage your health. Please contact an authorised workshop immediately if heavy vibrations occur. Pos: 13.8.42 /Inne nteil/Sicherheit svorschriften/Ha ndhabung/Bedien ungsanleitung ... Geräuschpege l ... Schwingun gen ... Höchstwe rte @ 28\mod_1 386060456110_ 6.docx @ 220091 @ @ 1
- WARNING The noise and vibration levels shown in these operating instructions are the maximum levels for use of the machine. The use of unbalanced cutting tools, excessive speed of movement, or insufficient maintenance have a significant influence on noise emissions and vibrations. Consequently, it is necessary to take preventive steps to eliminate possible damage due to high levels of noise and stress from vibration. Maintain the machine well, wear ear protection devices, and take breaks while working. Adhere to the maintenance work listed in this operating manual and have the device checked and serviced regularly by an authorised workshop. Pos: 13.8.43 /Inne nteil/Sicherheit svorschriften/Ha ndhabung/Moto r abstellen wenn .. .Benzinmäher, M ulchmäher, Zünds chlüssel (wenn vo rh.) (kein Symbol) @ 42\mod_ 1464004542 448_6.docx @ 49 6942 @ @ 1
Stop the engine by releasing the engine stop bar, make sure that all moving parts have come to a complete standstill and the ignition key, if there is one, has been removed: – when you have to lift or tilt the mower e.g. for transportation; – when you need to transport the machine to and from the area to be mown; – when driving off the lawn; – if you have to leave the machine for a short time; – if you want to adjust the cutting height; – before you fill it with fuel. Only refill when the engine is cold!
If the tank still contains petrol, never store a machine inside a building where petrol fumes may come into contact with naked flames or sparks or where they may ignite.
The engine and exhaust reach very high temperatures during operation. Allow the machine to cool down for at least 15 minutes before starting any maintenance or cleaning work.
- To avoid a fire hazard, keep the engine, muffler (exhaust) and fuel tank free of grass, leaves or escaping oil (grease). When tilting the machine upwards or placing it on its side, make sure no oil or petrol escapes. Fire hazard! Allow the engine to cool down before you store the machine in closed rooms. Do not store the machine near open flames or sources of fire such as boilers or heating systems. Pos: 13.9.7 /Innen teil/Sicherheitsvo rschriften/Wa rtung und Lage rung/vor jedem Mä hen ...Zustand ...Me sser(kupplung) prüfen Mähe r Benzinmäher @ 19 \mod_134630 9092301_6.do cx @ 151644 @ @ 1
Before using the machine, always check the condition and firm seating of the blade. The blade fastening screw must always be tightened by an authorised workshop. If the blade screw is tightened excessively or insufficiently, blade coupling and cutter bar may be damaged or get loose, which can lead to serious injuries. A worn or damaged blade must imperatively be replaced.
The replacement, regrinding and balancing of the blade must be carried out by an authorised workshop. Due to an incorrectly assembled blade coupling, the cutter bar may become loose, which can lead to serious injuries. An incorrectly ground and unbalanced blade can cause strong vibrations and damage the lawn mower.
Protective gloves must be worn at all times during maintenance and cleaning work.
Maintenance and cleaning work may only be carried out on level surfaces with the engine switched off and the spark plug connector disconnected. Regular maintenance is essential for safety and top performance.
- Mower with preassembled guide bar
- Tool bag with the following contents: – Operating instructions with declaration of conformity – Warranty conditions (depending on model) – Various fixing parts. In the unlikely event of a missing part, please contact your dealer. Pos: 15.4 /Innente il/Vorbereitende Arbeiten/Vo r Montage... Holm und...Starterseil halter...Zündke rzenstecker abziehe n! Hinweis @ 32\ mod_140844 1229475_6.docx @ 239121 @ @ 1 ATTENTION Always remove the spark plug connector before fitting the bar and starter cable holder, and when folding the bar out. Following assembly, at the latest before starting the engine, push the spark plug connector back in place. Pos: 15.5 /Innente il/Vorbereitende Arbeiten/1.1 Füh rungsholm hoc hstellen (Abbildung A1 + E1 + B1) @ 0\mod_11256 44224779_6.docx @ 951 @ 2 @ 1 Raise the guide bar (figure A1 + E1 + B1 ) Pos: 15.6 /Innente il/Vorbereitende Arbeiten/Führung sholm hochstelle n Text JS63 Hi nweis @ 3\mo d_115873882214 9_6.docx @ 2019 2 @ @ 1 IMPORTANT: Ensure that the Bowden cables are not kinked or trapped when raising the guide bars! Pos: 15.7 /Innente il/Vorbereitende Arbeiten/Kabel ni cht knicken ode r einklemmen W ICHTIG @ 58 \mod_15671493 92984_6.docx @ 604682 @ @ 1 IMPORTANT Make sure that the cables are not pinched, squeezed, twisted or overstretched when the guide bars are folded apart or collapsed! Always run the cables along the outside of the bar connection. A damaged cable may result in a technical defect of the device. Pos: 15.8 /Innente il/Vorbereitende Arbeiten/Führ ungsholm hochs tellen Text JS63 @ 3\mod_11587 32190694_6.docx @ 20182 @ @ 1 – Carefully take the mower out of the shipping box. – Remove the wing nut (B) and the saucer-head screw (D) on both sides A1 . – Open out the Z-shaped folded guide bar by pulling upwards. – Lift the upper guide bar section until upper and lower section of the guide bar are at one level. (Figure E1) – The quick-release clamps for attachment of the upper and lower section of the bar are preset by the manufacturer.
1. Pull up the quick-release clamp to the bar.
2. Tighten the screws by hand.
3. Open the quick-release clamp.
4. Tighten the screw by 1/4 to 1/2 turn.
5. Pull up the quick-release clamp again and check whether the bars are firmly
connected. Correct if necessary. – Keep this setting. If the connection becomes loose over time, the screws must be tightened. – Carefully pull back the guide bars and align the bore in the lower bar section with the desired height adjustment opening in the holder (C) B1 . Three different handlebar heights can be set. – Plug the screw (D) from the outside on both sides through the holder and lower bar section, and tighten it to the knurled nut (B). Use the same opening in the holder (C) on both sides B1 . – Attach the Bowden cables to the lower bar with the help of cable ties from the tool bag. Pos: 15.9 /Innente il/Vorbereitende A rbeiten/Holmhöhe nverstellung...Um schlagen des Hol ms Hinweis JS 63 @ 14\mod_ 1285845829023_ 6.docx @ 119259 @ @ 1 CAUTION When operating the bar height adjustment, the bar may turn over unintentionally when loosening the wing nuts (B) B1 and the attachment screws (D) between the lower bar section and the holder. In addition, this may result in crushed points between the bottom of the bar and the holder. This may result in risk of injury. Pos: 15.10 /Innen teil/Vorbereite nde Arbeiten/1.1 Holmstart-Montage (Abbildung L1 ) @ 0\mod_1 127986352485_6. docx @ 1414 @ 2 @ 1 Handle starter assembly (figure L1 ) Pos: 15.11 /Innen teil/Vorbereitende Arbeiten/Mon tage Starterseilhal ter Text Motorbrem se @ 37\mod _143619023917 6_6.docx @ 3 99706 @ @ 1 – Remove the starter cable holder (1) from the tool bag. – Unscrew the nut until the two halves can be pushed over the bar. – There is a sticker (2) on the top bar showing the position of the starter cable holder. ATTENTION For reasons of safety, the starter cable holder may only be fitted in the prescribed position. – Press the engine stop control bar (3) onto the upper bar section (4) and hold it there; pull out the starter cable (5) and insert it into the starter cable holder. – Fit the two halves together (6), re-tighten the nut. This prevents the starter cable from popping out. The starter cable holder must be fitted / aligned in such a way that the starter cable is freely accessible and does not rub against any other parts. Pos: 15.12 /Innen teil/Vorbereite nde Arbeiten/1.1 Vorderräder ver riegeln und entriege ln (JS63 VAR IO C, JS63VC) (Abbi ldung T3 ) @ 66\ mod_15946 39142094_6.docx @ 635592 @ 2 @ 1 Pos: 15.15 /Innen teil/Vorbereitende Arbeiten/1.1 Schnitthöhe eins tellen @ 4\mod_ 1159264261106_ 6.docx @ 210 22 @ 2 @ 1 Adjusting the cutting height Pos: 15.16 /Innen teil/Sicherheits hinweise/Sicher heitshinweis: Messe r, MotorStop @ 0 \mod_11152 01376187_6.docx @ 339 @ @ 1
Pos: 15.17 /Innen teil/Vorbereitende Arbeiten/Einste llung der Vorde rradhöhe Text JS6 3 VARIO/C/JS63 V/C @ 66\m od_15946393512 37_6.docx @ 6356 21 @ @ 1 Front wheel height adjustment By means of a height adjustment lever at the left front wheel, both front wheels can be set. – Set the height adjustment lever to the desired position. Pos: 15.18 /Innen teil/Vorbereitende Arbeiten/Einste llung der Hinte rradhöhe Text J S63 @ 3\mod_ 1158746223338_ 6.docx @ 20282 @ @ 1 Rear wheel height adjustment (figure V3 ) By means of a height adjustment lever at the left rear wheel, both rear wheels can be set. – Slightly lift the device by hand at the lower bar to unload the wheel.7 – Set the height adjustment lever to the desired position with the other hand. Pos: 15.19 /Innen teil/Vorbereitende Arbeiten/Einste llung der Schnit thöhe Hinweis J S63 VARIO/C/ JS63V/C @ 6\mod_ 1187010275 749_6.docx @ 386 98 @ @ 1 NOTE Set all levers to the same height, except for the two lowest cutting height settings (A and B in the following table). In the two lower cutting heights, set the rear lever one notch higher than the front lever. This setting serves for optimization of the air flow during ejection and enables optimum discharge of the cut material during mulching. Start with a higher setting and lower it as necessary to prevent the grass from being cut too short. Pos. Cutting height in mm (A) 20 mm (B) 33 mm (C) 45 mm (D) 59 mm (E) 70 mm (F) 85 mm (G) 97 mm Please note that the lower cutting height settings are only to be used under optimum conditions. If your selected cutting height is too low, the sward may be damaged and even destroyed. In addition to the cutting height, the driving speed also influences the cutting pattern and the collection result. Adjust the cutting height and the driving speed to the grass height to be cut; do not switch on the autodrive, if applicable.
Pos: 16.4 /Innente il/Vor der Ersten Inbetriebnahme/ Allgemeine Siche rheitshinweise Benzinmäher + Te xt DLG @ 37\m od_143624817 4398_6.docx @ 40 0214 @ @ 1 Check all screw connections and the spark plug connector for a tight fit. Tighten the screws, if necessary. You must particularly check the fastening of the cutter bar (see chapter “Maintenance of the cutter bar”). The blade fastening screw must always be tightened by an authorised workshop. If the blade screw is tightened excessively or insufficiently, blade coupling and cutter bar may be damaged or get loose, which can lead to serious injuries. The lawn mower is fitted with an engine stop device. Before using the equipment for the first time, make sure that the engine stop safety control bar is working perfectly. When the control bar is released, engine and cutter bar must come to a standstill within three seconds. After release, the bar must always return to the position shown in the “Description of components” diagram. If this is not the case, it must be checked immediately by an authorised workshop. Risk of injury! If the stopping time of the blade is longer, stop using the device and take it to an authorised workshop. Measuring the stopping time After starting the combustion engine, the blade rotates and a wind noise can be heard. The stopping time corresponds to the duration of the wind noise after the combustion engine has been switched off; it can be measured with a stopwatch. Pos: 16.5 /Innente il/Vor der Ersten Inbetriebnahme/ Sicherheits- un d Schutzeinric htungen ... dürfen n icht manipulie rt oder deaktivie rt werden!_dl_tex t @ 38\mod_1 437988093850_ 6.docx @ 402468 @ @ 1 Machine safety and protective devices must not be manipulated or disabled. Pos: 16.6 /Innente il/Vor der Ersten Inbetriebnahme/ Darauf achten ... Schutzeinrich tungen ordnungsge mäß angebracht u nd nicht be schädigt sind! @ 37\mod_143624 9863921_6.docx @ 400690 @ @ 1 Make sure that all protective devices have been attached properly and are not damaged. Pos: 16.7 /Innente il/Vor der Ersten Inbetriebnahme/ 1.1 Öl einfülle n (Abbildung Y1 ) @ 0\mod_1 115210961078_6. docx @ 365 @ 2 @ 1 Filling with oil (figure Y1 ) Pos: 16.8 /Innente il/Sicherheitsh inweise/Sicherhe itshinweis: Ex plosion @ 0\mo d_111521061864 0_6.docx @ 363 @ @ 1
Pos: 16.9 /Innente il/Vor der Ersten Inbetriebnahme/ Öl einfüllen H inweis Motor J S63 @ 3\mod_1158 825745978_6.do cx @ 20352 @ @ 1 IMPORTANT Avoid damage! Engine is delivered without oil. You must add oil before running the engine. Pos: 16.10 /Innen teil/Vor der E rsten Inbetriebnahme /Öl einfüllen Text Motor B&S 5 50 E-Series, 675 EXi, 650 Quantum @ 44\mod_146 9090694063_6.do cx @ 50452 4 @ @ 1 Before the first start, fill in engine oil (quantity and quality see technical data) with a funnel into this opening after unscrewing the dipstick. - Park the mower on level ground. - Fill in the oil slowly through the filler. Do not overfill. After filling in the oil, wait for about one minute and then check the oil level. Insert the dipstick and tighten it. – Checking the oil level Remove the dipstick. Wipe the dipstick with a clean cloth, reinsert and tighten it. Pull out the dipstick again and read off the oil level. The oil must be at the top of the full marking (arrow). If necessary, refill oil. However, the oil level must not be above the full marking. Reinsert the dipstick and tighten it. – After initial filling, remove the sign “NO OIL” at the top of the engine. Pos: 16.11 /Innen teil/Vor der E rsten Inbetriebnahme/ 1.1 Kraftstoff e infüllen @ 0\ mod_11152119562 03_6.docx @ 371 @ 2 @ 1 Filling with fuel Pos: 16.12 /Innen teil/Sicherheits hinweise/Sicher heitshinweis: Explo sion, Benzin @ 0\mod_11152 11811093_6.docx @ 369 @ @ 1
Pos: 17.4 /Innente il/Starten des Mot ors/Allgemeine Sicherheitshinwei se Seitenausw urf @ 27\mod_ 1381834277264 _6.docx @ 200529 @ @ 1 Only start the engine when standing behind the mower. Do not stand on the ejection side. Always place the mower on a level area which is not covered with high grass (if the grass is too high it will block the start-up of the cutter bar and make the starting process more difficult). When the engine is started, the machine must not be tilted on end, if necessary it must be tilted by pressing the guide bar down so that the cutting tool is pointing in the direction away from the user, but only as far as absolutely necessary. As long as the device has not been lowered to the ground again, both of your hands must be on the top part of the bar. Pos: 17.5 /Innente il/Starten des Mot ors/Starterseil griff während de s Startens fest umf assen VORSICHT @ 13\mod_ 1280234045462 _6.docx @ 110216 @ @ 1 CAUTION Hold the starter cable handle firmly when starting. The handle may otherwise slip out of your hand. Risk of injury! Pos: 17.6 /Innente il/Starten des Mot ors/Hinweis: W ICHTIG @ 0\ mod_11152133661 56_6.docx @ 385 @ @ 1 IMPORTANT The engine will only run when the safety control bar on the upper handlebar section is pressed. The moment the control bar is released, the latter will return into its original position by spring force, the engine brake is activated and engine and cutter bar will come to a standstill within three seconds. Pos: 17.7 /Innente il/Starten des Mot ors/Starten de s Motors Text SAU11379 JS63 @ 10\mod_125 1375165644_6.docx @ 89886 @ @ 1
– Press the safety control bar (1) onto the upper handlebar section (2) and hold it there D. – Slowly pull the starter cable (3) until resistance is felt, then pull it out rapidly E – the engine starts to run –, slowly recoil the cable. Pos: 17.8 /Innente il/Starten des Mot ors/Hinweis: Re adyStart-Sy stem, opt. max.D rehzahl (W14 fixed speed) @ 12\ mod_12628746215 58_6.docx @ 104067 @ @ 1 NOTE This engine has a temperature-controlled automatic choke. The engine runs automatically at an optimum maximum speed, which is required for a clean cut pattern (engine speed = blade speed).8 11 SWITCHING OFF THE ENGINE (FIGURE F) Pos: 18.3 /Innente il/Abstellen des Mo tors/Abstelle n des Motors Tex t JS63, 40er @ 3\ mod_115883 3165366_6.docx @ 20392 @ @ 1 – Release the safety control bar (1) F . 12 EMERGENCY STOPPING (FIGURE F ) Pos: 18.6 /Innente il/Abstellen des Mo tors/Anhalten im Notfall Text JS63 @ 3\mod_1 1588346610 35_6.docx @ 2044 2 @ @ 1 Release the safety control bar (1) and the drive control bar (2). – The mower stops. – The blade comes to a standstill. – The engine will stop. Pos: 18.7 /Innente il/Abstellen des Mo tors/Anhalten im Notfall Hinw eis JS63, Benzin m. A. @ 26\mo d_137717057328 7_6.docx @ 1889 86 @ @ 1 ATTENTION Ensure before every mowing job that the safety control bar engine stop and the autodrive control bar work properly: – When the safety control bar is released, engine and cutter bar must come to a standstill within three seconds. - When the autodrive control bar is released, the machine must come to an immediate standstill. If this is not the case, please consult your nearest authorised workshop. 13 AUTODRIVE Pos: 19.3 /Innente il/Fahrantrieb/1.1 Bedienung de s Hinterradantrie bes (Abbildung G ) @ 0\mod_ 1115216300453_ 6.docx @ 403 @ 2 @ 1 Operation of the rear wheel drive (figure G ) Pos: 19.4 /Innente il/Fahrantrieb/ Bedienung des H interradantriebes Tex t JS63 @ 3\m od_115883537 1752_6.docx @ 20 452 @ @ 1 The rear wheel drive is switched on and off using the drive control bar (1) on the upper guide bar (2) while the engine is running: – Pull and hold the drive control bar = mower moves. - Release the drive control bar = mower stops (0 position). The drive control bar must always be firmly pulled towards the top bar. Inappropriate actuation leads to wear of the transmission. NOTE The rear wheels click when the mower is pushed forward while the engine is not running. Pos: 19.5 /Innente il/Fahrantrieb/1.1 Geschwindigk eitseinstellung (Ab bildung H) @ 0\mod_11278912 47101_6.docx @ 1298 @ 2 @ 1 Speed adjustment (figure H ) Pos: 19.6 /Innente il/Fahrantrieb/Ges chwindigkei tseinstellung WICHT IG @ 0\mod_1 127891394613_ 6.docx @ 129 9 @ @ 1 IMPORTANT The speed may only be adjusted while the engine is running to prevent any damage! Pos: 19.7 /Innente il/Fahrantrieb/Ges chwindigkei tseinstellung Tex t JS63 VARIO neue Po s. Schaltge häuse @ 34\mod _141276638353 8_6.docx @ 24843 0 @ @ 1 The travel speed is adjusted with the rotary knob on the left. – For speed adjustment, turn the knob in both directions to set the desired travel speed. The arrow on the rotary knob indicates the travel speed. – “Hare” position = fast (max. speed). – “Turtle” = slow (min. speed). NOTE Excessive mowing speed leads to an unclean cut pattern or collection result. Always adjust the speed to the individual circumstances. For cutting of longer grass, a lower travel speed should be selected. 14 MOWING Pos: 20.3 /Innente il/Sicherheitsh inweise/Sicherhe itshinweis: Lesen, Me sser, Stein, Abstand, Moto rStop @ 0\mod_1 115358236734_ 6.docx @ 415 @ @ 1
Pos: 20.4 /Innente il/Mähbetrieb/ 1.1 Mähen an Hangla gen @ 0\mo d_111535842245 3_6.docx @ 4 17 @ 2 @ 1 Using the machine on slopes Pos: 20.5 /Innente il/Mähbetrieb/Mä hen an Hanglage n Sicherheit shinweis 25° Benzi n @ 38\mod_14 39983053439_6. docx @ 410855 @ @ 1 ATTENTION The mower can be used on banks and slopes with a gradient of up to 46% (25° angle). Any steeper slopes can lead to engine damage. For safety reasons, however, we urgently recommend you do not exploit this theoretical performance potential. Always make sure you have a firm stance. Walk-behind lawn mowers should never be used for slopes with a gradient in excess of 26% (15° angle of slope). Stability may be lost! Pos: 20.6 /Innente il/Mähbetrieb/ 1.1 Ölstandkont rolle @ 0\mod_ 1115358654859 _6.docx @ 421 @ 2 @ 1 Checking the oil level Pos: 20.7 /Innente il/Mähbetrieb/ Ölstandkontro lle Mäher Text @ 0\mo d_111535869 3671_6.docx @ 4 23 @ @ 1 Check oil level before each mowing job Y1. Never let the engine run with too little or too much oil. Irreparable damages could occur. Pos: 20.8 /Innente il/Mähbetrieb/ 1.1 Prüfung de r Betriebssicherhei t @ 0\mod_11 15358766390_6.do cx @ 425 @ 2 @ 1 Checking operating safety Pos: 20.9 /Innente il/Mähbetrieb/P rüfung der Bet riebssicherheit Text Benzin Seitenausw urf m.A. + Te xt DLG @ 53\m od_1513006606 191_6.docx @ 577 314 @ @ 1 The lawn mower is fitted with an engine stop device. Before every mowing job, make sure that the engine stop safety control bar is working perfectly. When the control bar is released, engine and cutter bar must come to a standstill within three seconds. After release, the bar must always return to the position shown in the “Description of components” diagram. If this is not the case, it must be checked immediately by an authorised workshop. Risk of injury! If the stopping time of the blade is longer, stop using the device and take it to an authorised workshop. Measuring the stopping time After starting the combustion engine, the blade rotates and a wind noise can be heard. The stopping time corresponds to the duration of the wind noise after the combustion engine has been switched off; it can be measured with a stopwatch. Machine safety and protective devices must not be manipulated or disabled. The correct operation of the autodrive control bar must also be checked before each mowing job. When the autodrive control bar is released, the machine must come to an immediate standstill. If this is not the case, it must be checked immediately by an authorised workshop. Make sure that all protective devices have been attached properly and are not damaged. To avoid any risk, always check the condition and firm seating of the blade before each mowing job. The blade fastening screw must always be tightened by an authorised workshop. If the blade screw is tightened excessively or insufficiently, blade coupling and cutter bar may be damaged or get loose, which can lead to serious injuries. A worn or damaged blade must imperatively be replaced. (See chapter “Maintenance of the cutter bar”). Check the blade coupling for wear and a tight fit every 10 operating hours. Also check device screws and nuts for a firm fit and re-tighten, if necessary. Make sure the spark plug connector is fitted tightly. Risk of electric shock. Never remove the plug connector with the engine running. Risk of electric shock. Only remove the plug connector if the engine has cooled down. Risk of burns. If the mower becomes blocked e.g. by colliding with an obstacle, have an authorised workshop check whether any parts of the mower are damaged or deformed. Always have any necessary repairs done by an authorised workshop too. If the machine starts to vibrate unusually heavily or to make unusual noises, please have it checked immediately by an authorised workshop. Pos: 20.10 /Innen teil/Mähbetrieb/ 1.1 Zeitliche Ein schränkungen @ 0\ mod_11153 58910000_6.docx @ 429 @ 2 @ 1 Time restrictions Pos: 20.11 /Innen teil/Mähbetrieb/ Zeitliche Einschränk ungen Deut schland Text @ 0 \mod_1115358 942500_6.docx @ 431 @ @ 1 In Germany, the time for the operation of lawn mowers is regulated in the “32nd Ordinance for the Implementation of the Federal Immissions Act (32nd BimSch-V)”. In addition, regional restrictions are possible (e.g. to observe the afternoon quiet hours); related information is available from the competent municipal authority. Tips on caring for your lawn Pos: 20.13 /Innen teil/Mähbetrieb/ 1.1 Mähen (Abb ildung M) @ 2\mo d_114482407 3403_6.docx @ 12 091 @ 2 @ 1 Mowing (figure M ) Pos: 20.14 /Innen teil/Mähbetrieb/Tipp s zur Rasenpf lege Mähen Hinweis @ 23\mod _1368694771094_6.do cx @ 17350 3 @ @ 1 WARNING Remove all foreign bodies (stones, wood, branches, etc.) from the lawn before any mowing; however, you should still keep an eye out for objects lying around while mowing. You can get an introduction to lawn care from your dealer on request. Information and instructions for mowing can also be found on the manufacturer's website. Pos: 20.15 /Innen teil/Mähbetrieb/ 1.1 Mulchen @ 2 \mod_114482 4162792_6.docx @ 12101 @ 2 @ 1 Mulching Pos: 20.16 /Innen teil/Mähbetrieb/ 1.1 Was versteht ma n unter Mul chen @ 2\mod_1 144830840531_ 6.docx @ 12171 @ 2 @ 1 What is mulching? Pos: 20.17 /Innen teil/Mähbetrieb/ Was versteht man unter Mulchen (Mulchmesser) @ 4\mod_116 2556733192_6.do cx @ 22722 @ @ 1 During mulching, the lawn is cut and the cut stalks are simultaneously repeatedly shredded by the special mulching knife. This mulch knife straightens the stalks of grass9 and cuts the stalks into very short pieces, which are then evenly distributed over the lawn. The grass sections can now dry out and rot more quickly, thus promoting humus formation. In this way, the soil is fertilised in a natural manner and also protected from drying out. The collection and disposal of the cut material is no longer necessary. The mulching concept thus substantially supports the ecological cycle. Pos: 20.18 /Innen teil/Mähbetrieb/ 1.1 Wie erreicht man einen perfekte n Rasenschnitt @ 2\mod_1 144830928671_ 6.docx @ 12181 @ 2 @ 1 How to achieve a perfect lawn cut? Pos: 20.19 /Innen teil/Mähbetrieb/ Wie erreicht man e inen perfekten Rasenschnit t Mulchmäher Text ne u 2012 @ 43\mo d_146407334 1623_6.docx @ 49 7196 @ @ 1 When using the mulch mower, the grass height to be cut should not exceed 10 cm, if possible. In one pass, a maximum of 1/3 of the grass height is cut down. If a positive result is not achieved, it may be necessary to mulch two times in succession. Depending on the type of lawn and the intensity of growth, the lawn should be mown at regular intervals. Especially during strong growth phases, mulching requires more frequent mowing than the traditional collection as otherwise this “one third” rule is difficult to adhere to. In order to achieve an optimal mulching result, you should reduce the speed of the machine when mulching compared to traditional mowing, to give the grass time to stay longer in the mower and to be thus cut several times. The best cut pattern and result is achieved on a dry lawn, as wet lawn quickly sticks and clumps due to the short grass sections. These lumps of grass rot and get mouldy and hinder the desired ecological cycle. If, nevertheless, the lawn must be mowed when it is very damp or wet, the grass sections must be shorter, i.e. the cutting height must be set 1-2 steps higher than for a dry lawn. You will notice that observing these simple rules, you will get a healthy lawn and the green waste disposal is no longer necessary. 15 SERVICE INTERVALS Pos: 21.3 /Innente il/Wartungsin tervalle/Wartung sintervalle Wichtig @ 19\mod_134 6242607856_6.do cx @ 14877 2 @ @ 1 IMPORTANT Avoid damage! Under extreme or unusual conditions, shorter servicing intervals than the ones specified below may be necessary. If you establish any problems, please contact an authorised workshop. Pos: 21.4 /Innente il/Wartungsin tervalle/Wartung sintervalle Text @ 19 \mod_13462 42427863_6.do cx @ 147975 @ @ 1 Carry out routine servicing on the machine in line with the following servicing intervals. Work must be carried out at the following servicing intervals in addition to the maintenance work listed in these operating instructions. Pos: 21.5 /Innente il/Wartungsin tervalle/Vor der e rsten Inbetriebnah me Benziner m. A. (modellabhäng ig) @ 27\mod _138131107710 3_6.docx @ 19725 6 @ @ 1 Before initial use
- Check the oil level Y1 .
- Check all screw connections for a tight fit.
- Check the blade screw and have an authorised workshop tighten it, if necessary.
- Check whether the engine stop safety control bar is working properly.
- Check whether the autodrive control bar is working properly (depending on the model).
- Check that all protective devices have been attached properly and are not damaged. Pos: 21.6 /Innente il/Wartungsin tervalle/Vor jedem Betrieb Benzine r Seitenauswurf m .A. (modellabhä ngig) @ 27\mod_ 1381838237 621_6.docx @ 20 0835 @ @ 1 Before every operation
- Check the lawn area and remove any objects.
- Check the area of the boundary wire (if an automatic mower is being used for lawn care).
- Check the oil level Y1 .
- Check the condition and firm fit of the blade; have the blade screw tightened by an authorised workshop, if necessary.
- Check whether the engine stop safety control bar is working properly.
- Check whether the autodrive control bar is working properly (depending on the model).
- Check that all protective devices have been attached properly and are not damaged. Running-in time – after the first 5 operating hours
- Change the engine oil. Pos: 21.7 /Innente il/Wartungsin tervalle/Alle 10 Betriebsstunden Seitenauswurf @ 22\ mod_13533 25454469_6.docx @ 165544 @ @ 1 Every 10 operating hours
- Check all screw connections for a tight fit.
- Change the engine oil.
- Clean the air filter W .
- Clean the spark plug and adjust the electrode distance Y . Pos: 21.12 /Innen teil/Wartungsinte rvalle/Bei der Jah resinspektion Benziner, 54er Profi, B&S, JS63 V @ 20\mod_13 49942166573_6.d ocx @ 157966 @ @ 1 During annual servicing
- Have the air filter replaced W .
- Have the spark plug replaced Y .
- Have the gearbox and the area under the belt cover cleaned.
- Check all Bowden cables and have them set, if necessary. After every operation
- Check the blades for damage and wear.
Pos: 22.6 /Innente il/Pflege und War tung des Mähe rs/1.1 Reinigung ( Abbildung O ) @ 0\mod_1115 363511390_6.docx @ 471 @ 2 @ 1 Cleaning (figure O ) Pos: 22.7 /Innente il/Pflege und War tung des Mähe rs/Reinigung Tex t Benzin vorne ho chkippen JS 63_W14, geschlossene s Gehäuse @ 4 4\mod_1470 140054497_6.docx @ 510071 @ @ 1 IMPORTANT To clean the mower and for maintenance work tip it forwards O (spark plug up). If it is necessary to place the mower on its side, do not place it on the side of the carburettor under any circumstances but place it on the side of the exhaust pipe as otherwise, there might be issues during starting up. Secure the mower in the raised position! ATTENTION When tilting the machine upwards or placing it on its side, make sure no oil or petrol escapes. Fire hazard! Remove all dirt and grass directly after mowing. Use a brush or cloth to clean. Do not turn the cutter bar as otherwise engine oil will be pumped into the carburettor/air filter and starting difficulties may occur. IMPORTANT Never clean the drive area, engine parts (like ignition system, carburettor, etc.), seals and bearing points with a high-pressure cleaner or normal water jet. Damages or expensive repairs can be the consequence. Pos: 22.8 /Innente il/Pflege und Wa rtung des Mähe rs/1.1 Umklappen des Führungsholme s (Abbildung B4 + C4 + D4) @ 4 \mod_11592 67931497_6.do cx @ 21072 @ 2 @ 1 Collapsing the guide bar (figure A1 + B4 + C4 + D4 ) Pos: 22.9 /Innente il/Pflege und War tung des Mähe rs/Umklappen de s Führungsholme s Text JS63, ge schlossenes Gehä use @ 44\mod _1470139707902 _6.docx @ 50993 6 @ @ 1 – For space-saving storage or for transportation, the guide bar can be folded down fully or partly over the engine A1. – To do so, open the quick-release clamp E1 so that the guide bar can be folded down over the engine without any resistance. – For full folding, the lower section of the guide bar must also be released. – First, loosen the quick-release clamps (A) and fold down the upper guide bar section (B) B4. – Remove the knurled nut (C) and the saucer-head screw (D) on both sides. C4 . – Carefully lower the lower guide bar (E) to the front. Rout the Bowden cables along the inside of the lower bar. Do not trap or squeeze the Bowden cables while doing so D4 . – Attach the saucer-head screws and knurled nuts at the holder. CAUTION When folding the bar for transport and storage purposes, when loosening the knurled nuts (A) B4 and after removal of the wing nuts (C) and saucer-head screws (D) C4 it is possible that unintentional upsetting of the bar may occur. In addition, there may be pinching points between lower and upper bar section and housing. This may result in risk of injury. Pos: 22.10 /Innen teil/Vorbereitende Arbeiten/Kabel n icht knicken o der einklemmen W ICHTIG @ 58\mod_1567149 392984_6.docx @ 604682 @ @ 1 IMPORTANT Make sure that the cables are not pinched, squeezed, twisted or overstretched when the guide bars are folded apart or collapsed! Always run the cables along the outside of the bar connection. A damaged cable may result in a technical defect of the device. Pos: 22.11 /Innen teil/Pflege und Wa rtung des Mähe rs/1.1 Transpo rt und Sicherung des Gerätes @ 10\ mod_125051 3367024_6.docx @ 86522 @ 2 @ 1 Transporting and securing the device Pos: 22.12 /Innen teil/Pflege und Wa rtung des Mähe rs/Transport und Sicherung Text J S63, geschlosse nes Gehäuse @ 63\mod_1574686 733897_6.docx @ 621642 @ @ 1 – If the device has to be carried, hold it on the steel housing at the front and at the wheel case at the rear. Note the weight of the machine before lifting or carrying it (see “Technical data”).10 Lifting large weights can result in health problems. We recommend that two people should always lift or carry the device. – Transport the device upright on all 4 wheels to avoid fuel loss, damage to the equipment and personal injury. – Park the means of transport on level ground so that the device cannot roll away before it is secured. – Secure the device with approved load-securing devices (e.g. tie-down straps with clamping elements) on or inside the vehicle. Tie-down straps are belt bands made of synthetic fibres. Every tie-down strap is marked with a label. The label contains important details for application. The information on this label must be heeded when using the tie-down strap. – For loaded goods that can roll, we recommend using direct strapping with four lashing straps. Secure the wheels of the device in such a way that it does not move during transportation. ATTENTION Do not tighten the belts too firmly. Fixing the device too firmly can cause damage. Pos: 22.13 /Innen teil/Pflege und Wa rtung des Mähe rs/1.1 Wartung des Messerba lkens @ 0\mod_1 115365509765_6. docx @ 479 @ 2 @ 1 Servicing the cutter bar Pos: 22.14 /Innen teil/Pflege und Wa rtung des Mähe rs/Wartung des M esserbalkens Me sserkupplung Tex t Benzin @ 19\ mod_134624 6117815_6.docx @ 149464 @ @ 1 A sharp cutter guarantees perfect cutting performance. Before using the machine, always check the condition and firm seating of the blade. The blade fastening screw must always be tightened by an authorised workshop. If the blade screw is tightened excessively or insufficiently, blade coupling and cutter bar may be damaged or get loose, which can lead to serious injuries. A worn or damaged blade must imperatively be replaced. Pos: 22.15 /Innen teil/Pflege und Wa rtung des Mähe rs/1.1 Nachsch leifen und Auswu chten des Messe rbalkens @ 4\mod _116126595746 1_6.docx @ 2 2602 @ 2 @ 1 Regrinding and balancing of the cutter bar Pos: 22.16 /Innen teil/Pflege und Wa rtung des Mähe rs/Nachschleife n und Auswuch ten des Messerba lkens Hinweis Ben zin @ 0\mod_1115 618908515_6.docx @ 593 @ @ 1 WARNING The regrinding and balancing of the cutter bar must be carried out by an authorised workshop. An incorrectly ground and unbalanced blade can cause strong vibrations and damage the lawn mower. Pos: 22.17 /Innen teil/Pflege und Wa rtung des Mähe rs/1.1 Auswech seln des Messe rbalkens @ 3\mod _115736850841 1_6.docx @ 1 8732 @ 2 @ 1 Changing the cutter bar Pos: 22.18 /Innen teil/Pflege und Wa rtung des Mähe rs/Auswechsel n des Messerba lkens Messerkupplu ng WARNUNG Be nzin neu @ 19 \mod_1346311 701802_6.docx @ 153191 @ @ 1 WARNING The replacing of the cutter bar must be carried out by an authorised workshop. Due to an incorrectly assembled blade coupling or an excessively or insufficiently tightened blade screw, the cutter bar may become loose, which can lead to serious injuries. Pos: 22.19 /Innen teil/Pflege und Wa rtung des Mähe rs/Auswechseln des Messerbalkens Te xt Elektro+Be nzin neu @ 26 \mod_1377172 735519_6.docx @ 191161 @ @ 1
– For replacement, use only original cutter bars. Non-equivalent spare parts can damage the machine and are a safety hazard. – Replacement cutter bars must be permanently marked with the name and/or company logo of the manufacturer or supplier and the part number. Servicing the front wheels Pos: 22.21 /Innen teil/Pflege und Wa rtung des Mähe rs/Wartung de r Räder Text 54er Con sumer Blechkon uskugellage r fetten @ 31\mod _140568367 8846_6.docx @ 23 6128 @ @ 1 Lubricate the wheel bearings once a year or every 15-20 operating hours. – Using a wrench, loosen the hexagonal nut and remove the pulley and the wheels. – After the bearings have been lubricated with roller bearing grease “KAJO-Langzeitfett LZR 2”, push the wheels back in place, attach the pulley, fasten using the hexagonal nut and tighten so that the wheels can turn easily but without play. Pos: 22.22 /Innen teil/Pflege und Wa rtung des Mähe rs/1.1 Wartung des Hinterradantr iebs (Abbildung R ) @ 0\mod _111536651375 0_6.docx @ 507 @ 2 @ 1 Maintenance of the rear wheel drive (figure R ) Pos: 22.23 /Innen teil/Pflege und Wa rtung des Mähe rs/Wartung des Hinterradantrieb s -1- Text JS6 3 @ 33\mod_14 08602730212_6. docx @ 242832 @ @ 1 Lubricate the wheel bearings once a year or every 15-20 operating hours. – Pull the drive wheels from the wheel axle after loosening the nut and removing the pulley. – Remove the dirt and residual grease from the wheel cover, the freewheel sprocket on the gear shaft and the drive sprocket on the inside of the wheel.
– Grease the pair of sprockets (freewheel sprocket and drive sprocket in wheel) with the roller bearing grease “KAJO-Langzeitfett LZR 2” in such a way that the gaps between the teeth are completely filled. – When fitting the drive wheel, make sure that the sprockets engage; slightly twist the wheel on the axle, if necessary. – Attach the pulley, fasten using the hexagonal nut and tighten so that the wheels can turn easily but without play.
Pos: 23.4 /Innente il/Wartung des M otors/Motorabga se Hinweis @ 4\ mod_11591 67170397_6.docx @ 20751 @ @ 1 WARNING Avoid injuries! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. Do not run an engine in an enclosed area, such as a garage, even with doors and windows open. Move the machine to an outside area before starting the engine. Pos: 23.5 /Innente il/Wartung des M otors/Allgeme iner Hinweis, vor ne hochkippen, Auspuffseite (o hne Auswurfklappe) @ 44\mod_147 0140911178_6.do cx @ 510098 @ @ 1 IMPORTANT To clean the engine and/or mower and for maintenance work tip it forwards O (spark plug up). If it is necessary to place the engine/mower on its side, do not place it on the side of the carburettor under any circumstances but place it on the side of the exhaust pipe as otherwise, there might be issues during starting up. Secure the mower in the raised position! Pos: 23.6 /Innente il/Wartung des M otors/Wartung de s Motors Te xt hochkippen + auf d ie Seite legen @ 13\mod_12 80232716232_6.do cx @ 110200 @ @ 1 ATTENTION When tilting the machine or placing it on its side, make sure no oil or petrol escapes. Fire hazard! The regular implementation of the prescribed maintenance and care work are the prerequisite for a permanent and fault-free functionality of the engine and also the basic requirement for any guarantee claims. The engine should be kept clean, particularly on the outside, and the silencer and cylinder area must always be kept free from foreign bodies (e.g. grass residue). The engine and exhaust reach very high temperatures during operation. Flammable foreign bodies such as leaves, grass etc. may catch fire. Perfect cooling can also only be ensured when cylinder ribs are always clean. IMPORTANT Never use a pressure cleaner or ordinary water jet to clean the engine. Damages or expensive repairs can be the consequence. Pos: 23.7 /Innente il/Wartung des M otors/1.1 Moto r-Kühlrippen reinigen @ 13\mod_ 1263201354405 _6.docx @ 104 973 @ 2 @ 1 Cleaning the engine cooling fins Pos: 23.8 /Innente il/Wartung des M otors/Motor-Zy linderrippen rein igen Hinweis @ 4\mod_1158930 455786_6.docx @ 20662 @ @ 1 IMPORTANT Avoid damage! Keep the cooling fins clean to prevent overheating of the engine. Pos: 23.9 /Innente il/Wartung des M otors/Motor-Zy linde rrippen reinigen Text _W14 @ 13\mod _126320248 1911_6.docx @ 1 04990 @ @ 1 – Park the mower on level ground and switch off the engine. – Let the engine cool down. – Unplug the spark plug connector. – Clean the cooling fins with a brush or piece of cloth. Pos: 23.10 /Innen teil/Wartung des M otors/1.1 Ölw echsel @ 0\mod _1115368583406 _6.docx @ 52 9 @ 2 @ 1 Oil change Pos: 23.11 /Innen teil/Wartung des M otors/Ölwec hsel Hinweis Kon trollieren, Nachfülle n, Wechsel n icht erforderlich @ 44\mod_146908 8388110_6.do cx @ 504389 @ @ 1 Before every use, check the oil level and refill oil as necessary (see “Checking the oil level” and “Filling with oil”, figure Y1).
Pos: 23.12 /Innen teil/Wartung des M otors/Ölwec hsel Hinweis Fac hwerkstatt @ 6\ mod_11997931714 87_6.docx @ 43495 @ @ 1 NOTE For environmental reasons, we recommend that the oil change is performed by an authorised workshop. Pos: 23.13 /Innen teil/Wartung des M otors/Ölwec hsel Text_mit Verwe isen @ 44\mo d_1469089217 034_6.docx @ 504 416 @ @ 1 Changing the oil The first oil change in a new engine is required after approx. 5 operating hours. Later, it should be done every 50 operating hours or at least once per mowing season.11 – Before the engine or the device is tilted to drain oil, empty the petrol tank and let the engine run until it stops due to lack of fuel. – Stop the engine and remove the spark plug connector. – Change the oil as long as the engine is warm. – For oil change, remove the dipstick from the oil filling nozzle. - Place the mower to the side so that the spark plug side is at the top and the waste oil is drained into a collecting vessel. Do not drain used oil into the sewage system or soil; dispose of it according to the local regulations. – Put up the mower and fill in brand oil at the connector (for quantity and quality refer to the technical data). Screw in the dipstick and check the oil level (see “Checking the oil level” and “Filling with oil”, figure Y1)! If the oil level is correct, insert the dipstick and tighten it. Cleaning and replacing the air filter (figure W ) Pos: 23.18 /Innen teil/Wartung des M otors/Luftfilte r Hinweis @ 10 \mod_12513580 25635_6.docx @ 89688 @ @ 1 IMPORTANT Never let the engine start or run whilst the air filter is removed. Pos: 23.19 /Innen teil/Wartung des M otors/Reinigen b zw. Austausch des Luftfilter s Text Motor SAU1 1380, SAU1137 9 W14 @ 43\mod _1466761835245 _6.docx @ 50120 2 @ @ 1
– Loosen the air filter cover lock (4) with a screwdriver from the air filter housing (1) and remove the air filter cover (3). – Remove the filter (2). – Clean the filter every 50 operational hours. In case of minor contamination, tap out gently on a smooth surface. In case of severe contamination or damage, renew the filter(s). Do not wash out or blast out the paper filter using compressed air and do not oil it. – Insert the filter (2). Slide the dry pre-filter on the paper filter element and insert both in the air filter plate (5). Make sure that the air filter is securely fitted in the plate. – Attach the air filter cover (3) onto the filter and let the air filter cover lock (4) engage in the air filter housing (1). In the case of unfavourable operation conditions (severe formation of dust), cleaning is required after every mowing job. Replace the air filter annually or every 200 operating hours. (Please see original spare parts and accessories for order no. of filter element and pre-filter) Pos: 23.20 /Innen teil/Wartung des M otors/1.1 Kont rolle der Zündke rze (Abbildung Y ) @ 0\mod_1 115369306250_ 6.docx @ 541 @ 2 @ 1 Checking the spark plug (figure Y ) Pos: 23.21 /Innen teil/Wartung des M otors/Kontro lle der Zündkerze Text 0,5mm Qua ntum @ 44\mod _146919174 5932_6.docx @ 50 5800 @ @ 1 To check for wear, remove the spark plug connector and screw out the spark plug. If the electrode is badly worn, the spark plug must be replaced as a matter of course (for order no. see original spare parts list and accessories). Otherwise it is sufficient to clean the spark plug with a steel brush and set the electrode gap to between 0.7 – 0.8 mm. Screw the spark plug (pay attention to sealing ring) into the engine by hand and tighten using the socket wrench. Press on spark plug connector. Replace the spark plug annually. Pos: 23.22 /Innen teil/Wartung des M otors/1.1 Vorschriftsmäßige s „Überwintern“ des Motors (ode r längerer Nichtgeb rauch) @ 0\mod_1 115369429437_ 6.docx @ 545 @ 2 @ 1 Correct winter storage of the engine (or when not used for a long period of time) Pos: 23.23 /Innen teil/Wartung des M otors/Vorsc hriftsmäßiges „Übe rwintern“ des Mo tors Gerät kippe n Text @ 0\mod _111536946368 7_6.docx @ 5 47 @ @ 1
– Empty the petrol tank and let the engine run until it stops due to lack of fuel. – Stop the engine and remove the spark plug connector. – Drain the oil as long as the engine is still warm. Fill in fresh oil (for quantity and quality refer to the technical data). – Remove grass and mowing deposits from the cylinder and cylinder ribs, under the engine cover and around the silencer. – Always keep the device in a clean state in a closed, dry room and inaccessible to children. 18 TROUBLESHOOTING Pos: 24.3.1 /Innen teil/Störungsu rsachen und deren Beseitigung/Stör ungstabelleneleme nte/1 Tabelle nkopf Störungstabe lle @ 0\mod_ 1115374760156_ 6.docx @ 563 @ @ 1 Faults Possible causes Remedy
Pos: 24.3.2 /Innen teil/Störungsu rsachen und deren Beseitigung/S törungstabellene lemente/Motor springt nicht an 40e r, 43er, 47er, 5 4er (fix speed), @ 44\mod_14 69517788676_6.do cx @ 507489 @ @ 1 Engine does not start Safety grip not pressed down. Press the control bar to the upper part of the handlebar D . Fuel tank is empty. Fill the fuel tank with clean and fresh fuel. Spark plug connector loose. Press on spark plug connector or have it checked by an authorised workshop. Spark plug defective or dirty or electrode burnt out. Replace or clean the spark plug, set the electrode gap to between
Excessive petrol supply to engine (spark plug wet). Have it checked by an authorised workshop. Air filter soiled. Clean or replace the air filter insert W .
Have it checked by an authorised workshop.
Have it checked by an authorised workshop.
Have it checked by an authorised workshop.
Have it checked by an authorised workshop.
Pos: 24.3.9 /Innen teil/Störungsu rsachen und deren Beseitigung/Stör ungstabelleneleme nte/Schnit t unsauber, Rasen w ird gelb, Ben zin JS63 @ 21\mod_ 1353322698 566_6.docx @ 165 325 @ @ 1 Poor cutting, lawn turns yellow Cutter bar blunt. Have it reground and balanced by an authorised workshop. Cutting height too low. Set higher cutting height V3 . Engine speed too low. Have it checked by an authorised workshop. Excessive mowing speed. Adjust the mowing speed and switch off the autodrive, if necessary. Mower paths do not overlap sufficiently. With high grass, the mowing paths may possibly have to overlap more. Lawn matted. A noticeable improvement can be achieved by using a scarifier.
Pos: 24.3.10 /Inne nteil/Störungsu rsachen und dere n Beseitigung/ Störungstabelleneleme nte/Gemulch tes Gras sieht schlecht aus JS 63, geschlossene s Gehäuse @ 4 4\mod_14701424 50115_6.docx @ 5 10179 @ @ 1 The mulched grass looks bad: lumps, excessive amounts of cut grass, coarse cut Cutter bar blunt. Have it reground and balanced by an authorised workshop. Mulching rule not followed (cut max. 1/3 of grass height; the grass height to be cut must be less than 10 cm). Set higher cutting height V3 . Excessive travel speed. Adjust the travel speed, switch off the autodrive, if necessary. Grass accumulation under the mower. Set higher cutting height V3 .12 Mower paths do not overlap sufficiently. With high grass, the mowing paths may possibly have to overlap more. Grass is wet. Set higher cutting height V3 . Let lawn dry.
Pos: 24.3.11 /Inne nteil/Störungsu rsachen und dere n Beseitigung/ Störungstabelleneleme nte/Auswu rf verstopft, Benzin, JS63 @ 22\ mod_13533229798 89_6.docx @ 165427 @ @ 1 Housing blocked Engine speed too low. Have it checked by an authorised workshop. Cutting height too low and grass too high. Set higher cutting height V3 . Excessive mowing speed. Adjust the mowing speed and switch off the autodrive, if necessary. Grass is wet. Let lawn dry. In case of faults and defects which have not been listed here, please contact the nearest authorised workshop. Repairs which require specialised knowledge should only be performed by a qualified expert. Your authorised workshop will naturally also be glad to help if you do not wish to perform the maintenance work described here yourself. 19 TECHNICAL DATA Engine Pos: 25.4 /Innente il/Technische Da ten/Motor S AU15802 B&S 85 0E I/C @ 56\mod_1 549367984767_ 6.docx @ 596492 @ @ 1 Engine LONCIN 4-stroke engine, V200 Capacity 196 cm
Rotation speed 2800 rpm Rated power
Fuel Lead-free standard fuel, with max. 10% ethanol Tank capacity approx. 1.0 litres Lubricating oil SAE 30, SAE 10W30, SAE 5W30 or similar brand name oil minimum quality SF Oil quantity
Length 1650 mm Width 570 mm Height 945 mm Wheels front / rear Ø 210 mm / Ø 210 mm Bearing front Cup-and-cone bearing Bearing rear Needle bearing
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