MGD18 - Oven Vollrath - Free user manual and instructions

USER MANUAL MGD18 Vollrath

68InchDigitalConveyorPizzaOvens

ModelMGD18

ThankyouforpurchasingthisVollrathequipment.Beforeoperatingthe equipment,readandfamiliarizeyourselfwiththefollowingoperating andsafetyinstructions.SAVETHESEINSTRUCTIONSFORFUTURE REFERENCE.

SAFETYPRECAUTIONS

Toensuresafeoperation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Pleasereadcarefully.

WARNING

Warningisusedtoindicatethepresenceofahazardthatwillorcan causeseverepersonalinjuryordeath.

CAUTION

Cautionisusedtoindicatethepresenceofahazardthatwillorcan causeminorormajorpersonalinjuryifthecautionisignored.

NOTICE: Notice is used to note information that is important but not hazard-related.

Toreduceriskofinjuryordamagetotheequipment

• Plugonlyintogroundedelectricaloutletsmatchingthevoltageon theratingplate.
• Usethisequipmentinaflat,levelposition.
• Unplugequipmentandletitcoolbeforecleaningormoving. Equipmentremainshotafteritisturnedoff.
• Donottouchduringoperation.
• Unplugwhennotinuse.
• Keepequipmentandpowercordawayfromopenflames,electric burnersorexcessiveheat.
• Donotoperateunattended.
• Closelysuperviseequipmentoperatinginpublicareasand/oraroundchildren.
• Donotoperateifequipmenthasbeendamagedorismalfunctioning inanyway.

Modern kitchen electric oven with two pizza slices and a digital display unit (no visible text or symbols)

ItemNo.ModelDescription
P06-20818		18"wideconveyor,208V
P06-2201818"widecMGPyor		220V
P06-2401818"wideconveyor		240V

FUNCTIONANDPURPOSE

This equipment is intended to bake fresh dough and par-baked pizzas, flatbreads, calzones and toasts sandwiches. It is not intended to bake frozen or deep dish pizzas, ort o cook raw food or raw pizzatoppings. It is intended for use in commercial food service operation that serve pizzas, but that also serve other menu items. It is intended for occasional, not continuous use. It is not intended for pizzerias, household, industrial or laboratory use.

VentlessOperation

ThisovenisUL tested and verified for ventless operation under the following conditions:

• Forusewithpre-cookedfoodssuchaspizzatoppings,sandwiches andmeltingcheese
• Notforusewithrawand/orfattyproteinssuchasskin-onorbone-in chicken, hamburgermeatorsausages

Note: Localcodes may apply. Approval for ventless operation is subject to the local authority having Jurisdiction (AHJ). Please contact your AHJ form more information

CLEARANCEANDENVIRONMENTREQUIREMENTS

Donotplacethisovenonsurfacesornearwalls, partitionsorkitchen furnitureunlesstheyaremadeofnon-combustiblematerialorcladwith non-combustibleheat-insulatingmaterial.Ovensmustnotbeusednear orbelowcurtainsandothercombustiblematerials.Donotplacethe ovenadjacenttoaheatproducingappliance.

SETUP

1. Placetheovenonahard, flat, stablesurface.
2. Installthelegs. Twopeoplerequired. Haveonepersonliftoneendof theovenwhiletheotherpersoninstallsthelegs. Repeatfortheother sideoftheoven.

NOTICE: Legsmustbeinstalled. Failuretoinstallthelegswill restrictairflowandcausetheoventooverheat.

Diagram of a mechanical or electrical setup with hanging weights and a central device (no visible text or symbols)

1. Install the load and unload tray stomatch the convey or direction. Theload trays slant stoward the conveyor. The unload trays slants away from the conveyor.
   

Technical illustration of a device with two views showing internal components and mounting brackets (no text or symbols)

BEFOREFIRSTUSE

1. Cleantheoven. See "DailyCleaning" on page 5.

FROZEN/FRESHDOUGHHANDLINGTIPS

The following are general tips. Follow any instruction specific to your brand of dough or recipe.

• Removethewrappingfromfrozendoughballs.
• Placethedoughballsafewinchesapart, intoaproofingboxorona sheetpan.
• Lightlyspraytopofthedoughballswithanon-stickcookingspray, thencoverwithalayeroffreezerpaper.

•Refrigerateovernight.

- Removeonlyenoughdoughballsfromthesheetpanto accommodatewhatyouwillneedforafewhours.

- Sprinkleflour, cornmealor Pizza Crispontothesurfaceon which you plantorolloutthedough.

- Rollthedough, starting from the center and working your way to the outer edges. Turnthedough as you work toward the outer edgesto maintain around shape.

- Usearollingpin,doughpressordoughsheetertoformthedough tothedesiredsizeandthickness.

- Placetheflattenedshellontoadarkmetalorseasonedpizzascreen orpan.

NOTICE: Freshdoughpizzasmustbebakedonmetalpizza screensorpizzapans. Do NOT put freshdoughpizzas directly on the conveyor. Doughwill stick to or fall through the conveyor.

NOTICE: Do NOT use paper pizzapans in this oven. Paper pizza pans will burn and could create a fire hazard.

NOTICE: Darkmetalorseasoned metalscreensorpansperform best. Shinymetaloraluminumfoilwillreflectheataway from thepizza and preventingbrowning.

PIZZAASSEMBLYTIPS

- Spreadthesauce, starting from the center and moving toward the outer edges of the crust to ensure a uniform thickness of sauce. Leave an inch of space to the outer edge of the crust to allow the crust to brown. Spreadingsaucetoo closetotheedge prevent the crust from browning.

- Spreadouthighmoisturecontenttoppings,suchasvegetables. Highmoisturetoppingswillpreventthesurroundingareasfrom bakinguntilALLofthemoisturehasevaporated.

FEATURES

LefttoRightConveyorSet-upShown A B C D A B C

FrontView

AHeatShield

BCrumbTray

CLoad/UnloadTrays

Load.Slantstowardconveyor

Unload.Slantsawayfromconveyor

DResetButton(Referenceonly.Seepage6.)

BackView

E G F H I

EControlPanelCircuitBreaker

FPowerCord

GConveyorCircuitBreaker

HMainPowerSwitch-Turnsonmainpowertotheoven

IOvenStackerReceptacle.Powerstheovenstackeraccessory.

ControlPanel

PowerButton-Presstoturnontheheatingelementsand conveyor.

SpeedButton-Presstosetthetimeittakesforfoodtopass throughtheoven.

RecipeButton-Presstoselectarecipe.Therearesix customizablerecipeprograms.Eachrecipeincludestemperature settingsforeachovenzoneandtheconveyorspeed.

Pizza 1-2 Selectforpizzasthathave1-2topping

Pizza 3-4 Selectforpizzasthathave3-4toppings

Calzone Selectforbakingfreshdoughcalzones

Sandwich Selectfortoastingsandwiches

M1 Createyourownrecipeprogram

M2 Createyourownrecipeprogram

TempButton-Therearefourtemperaturezones, twoontopofthe ovenandtwoonthebottom. Foradiagram, see "Change Temperatures" on page 5.

UpButton-Presstoscrollthroughtherecipesortoincreasethe speedortemperature.

SetButton-Presstoselectarecipeorsaveachangetothespeed ortemperature.

DownButton-Presstoscrollthroughtherecipesortodecrease thespeedortemperature.

OPERATION

AdjusttheHeatShields

Rotatetheknobstoadjusttheheatshieldstoallowfoodtopassinto theoven,andtoregulatetheamountofheatretainedateachendofthe oventoachievedesiredresults.

Tips:

MenultemSuggestions
FreshdoughEntry	tryshieldallthewaydown,andexitshieldpartiallydowntoretainheattobakethedough.
ParbakedEntry	andexitshieldshalfwaydowntofinishcrustandbrownthetoppings.
SandwichEntry	andexitshieldshalfwaydown.
CalzoneEntry	andexitshieldshalfwaydown.

Preheat

1. Plugtheovenintoagroundedelectricaloutletthatmatchesthe ratingonthenameplatefoundontheoven.

NOTICE: Usingavoltageotherthanthenameplateratedvoltage willcausedamagetotheunit.Incorrectvoltage, modificationtothepowercordorelectricalcomponents candamageunitandwillvoidthewarranty.

1. Position themainpowerswitchonthebackofoventotheON position.

2. Pressandreleaseonthedisplay.Youwillhearabeep.The ovenwillstarttopreheat.Thedisplaywillread:

PIZZA ZONE 1 WARMING ZONE 2 ZONE 3 ZONE 4

1. Theovenwillbereadytouseinapproximately20minutes. The displaywillread:

REDY ZONE 1 ZONE 3 ZONE 2 ZONE 4

1. Pressandrelease.

1. Presstoscrollthroughtherecipeoptions.

2. Pressandreleasetoselectarecipe.

3. Adjust the recipes settings according to the menu item to be baked. See "Adjust the Recipe Settings" on this page.

4. Wait5minutesfortheoventoadjusttothenewsettings.

Test

NOTICE: Freshdoughpizzasmustbebakedonmetalpizzascreens orpizzapans. Do NOT put freshdoughpizzas directly on the conveyor. Doughwillsticktoorfallthrough the conveyor.

NOTICE: Do NOT use paper pizzapans in this oven. Paper pizzapans will burn and could create a fire hazard.

NOTICE: Darkmetalorseasoned metals screens and pans perform best. Shinymetal oraluminum foil will reflect the ataway from the pizza and preventing browning.

1. Testthesettingsbyplacingasamplepizzaintotheoven.

2. Monitor the baking process and adjust the temperatures and conveyorspeed to prevent the pizza from burning.

3. Evaluatetheresults.

AdjusttheRecipeSettings

Customizethedefaultrecipesettingstomeetyourbakingneeds.

STEP1:SelectaRecipetoAdjust

1. Pressandrelease. The control panel will beep.
2. Pressandreleaseortoscrollthroughtherecipes.
3. Pressandreleasetoselectarecipe.
   Note: Presssetwithin10secondsorthechangewillnotbesaved.

STEP2:SelectSettingstoAdjust

ChangetheConveyorSpeed

1. Pressandrelease. The current speed will display.
   Tip: Forpizzastartwitha7:30passtime. Idealpasstime is dependentonthetypeofcrustandtoppings.
2. Pressandreleasetheortochangethespeed.
3. Pressandreleasetoselectandsavetheselection.

07:30 ZONE 1 ZONE 3 ZONE 2 ZONE 4

ChangetheTemperatures

1. Therearefourtemperaturezones.Zonesarealwaysinthesame location,regardlessofthedirectionoftheconveyor.

1 2 3 4 ConveyorDirection PizzaDirectionThroughZones LefttoRight 1and3 → 2and4 RighttoLeft 1and3 ← 2and4

1. Pressandrelease.Zone:1rdisplayed.

ZJ-S ZONE 1 ZONE 3 400F ZONE 2 ZONE 4

1. Pressandreleaseortochangetheteperature.

Tip: For pizza, set the bottom heat approximately 75 ° to 100° degrees hotter than the top control. Ideal temperatures are dependent on the type of crust and toppings.

1. Pressandreleasetosavetheselection. Thedisplaywill advancetonextheatzone.

Z2-S ZONE 1 ZONE 3 325F ZONE 2 ZONE 4

1. Pressandrelease. The control panel will beep.
2. Pressandreleaseortoscrollthroughtherecipes.
3. Pressandreleasetoselectarecipe.
4. Allow time for the event to adjust tonewheat settings before replacing apizza on the conveyor.
5. Donotoverloadtheoven. Waitafewminutesfortheoventorecover beforeplacingthenextpizzaontotheconveyor. Maximumovencapacity: One16"diameterpizzaormultiplesmaller pizzaswithacombinedmaximumdiameterof16"

IfaPizzaisStuckintheOven

1. Pressandholduntilthedisplayshows

OFF ZONE 1 ZONE 3 ZONE 2 ZONE 4

1. Unplugtheoven.
2. Lettheovencoolcompletely.
3. Usetongstoremovethepizza. Takecaretonotbumptheglass heatingelementsaboveandbelowtheconveyor.

ChangetheConveyorDirection

1. Pressandholdtheuntilyofheartwobeeps.
2. The conveyor will stop. After about 10 seconds it will start again in the opposite direction.

StandbyMode

Usestandbymodetoreduceelectricalconsumptionbyup75%during non-peakusagetime.

ToPlacetheOveninStandbyMode

1. Pressandrelease and the same time recipe
2. Thedisplaywillshow

STANDBY ZONE 1 ZONE 3 ZONE 2 ZONE 4

ToCancelStandbyMode

1. Pressanybuttononthecontrolpaneltoreturntheoventofull power.
2. ThedisplaywillshowWARMINGuntiltheovenreachesthe temperaturefortheselectedrecipe.

PIZZA ZONE 1 WARMING ZONE 2 ZONE 3 ZONE 4

1. Whentheovenreachesthettemperature, thedisplaywillshow

REDY ZONE 1 ZONE 3 ZONE 2 ZONE 4

CLEANING

WARNING

ElectricalShockHazard Donotspraywaterorcleaningproducts.Liquidcouldcontact theelectricalcomponentsandcauseashortcircuitoran electricalshock.

CAUTION

BurnHazard Allowequipmenttocoolbeforemovingorcleaning.

NOTICE: Donotuseabrasivematerials, scratchingcleansersor scouringpadstocleantheexterioroftheequipment. Thesecandamagethefinish.

DailyCleaning

1.Pressandholdunt/theisplayshows OFF ZONE 1 ZONE 2 ZONE 3 ZONE 4

1. Unplugtheoven.
2. Lettheovencoolcompletely.
   4.Slightly dampenasoftclothwithwarmwater.
3. Usethedampenedclothocleantheexterioroftheoven, theair intakeundertheoven, thefeedramp, and collectiontray.

CleantheConveyor

Tip: UseM1 or M2 to create a "recipe" with settings for cleaning the oven,

1. Plugintheoven.

2. Pressandrelease.

3.Setthetemperatureinall4zonesto150
4. Settheconveyorspeedto90seconds
5. Pressandholdaheatresistant(steelwool, metalwirebrush, etc) abrasivepadorbrushagainsttheconveyor.Movethepadorbrush backandforth(lefttoright)acrosstheconveyortoremovefood debris.
6. Empty and clean the crumbtrays.

CAUTION
	BurnHazard Crumbtraysmaybehot.Useovenmittstoprotechhands.

SpecialInstructionsforVentlessOperation

Cleantheadjacentsurfacesandkitchenequipmentatleasteveryother monthormorefrequentlyasneeded.

PREVENTATIVE MAINTENANCE

Contactanauthorized service agent for a professional cleaning of the components.

TROUBLESHOOTING

ProblemMightbeCausedByCourseofAction
Ovenwillnotturnonwhenthepower buttononthefrontoftheovenis pressed.	MasterOn/Offswitchonthebackofthe ovenisintheOFFposition.	PositiontheswitchtotheONposition.
	Ovenispluggedintoincorrectvoltage.Checkvoltageatthewalloutlet.Plugovenintocorrectvoltage.
Displayoncontrolpanelisblank,ovenis pluggedinandturnedon.	Controlpanelcircuitbreaker,locatedon thebackoftheoven,mayhavetripped.	Checkforabrokenheatingelement.Replaceeelement.Afterthe issuehasbeenresolved,pressthebuttononthecircuitbreakerto resetit.
Displayshowsanzonealarm:prb1, prb2, prb3, prb4 andthecontrol panelemitsacontinuousbeep.	Temperatureprobeinthezoneindicated bythealarmcodeisnotresponding.	Pressanykeytoturnoffthealarm.ContactVollrathTechnical Services.
DisplaywillnotchangefromWarming toRedy.	Oneheatzonemaynotbeon.Examineheatingelementsineachheatzonetoverifytheyare working.
	Ovenispluggedintoincorrectvoltage.Checkvoltageatthewalloutlet.Plugovenintocorrectvoltage.
DisplaychangesfromWarming to Heating anddoesnotdisplayRedy.	Temperaturesettinginoneormore zonesmaybetoohigh.	Maximumtemperatureforeachzoneis550 °F.Adjustthe temperaturestobelowthemaximum.
Conveyorwillnotreversedirection.Theconveyormaybeobstructed.Checkforandclearobstructionsintheconveyor.
			Thespeedbuttonwasnotbeenpressed correctly.	Pressandholdthespeedbuttonuntilyouheartwobeeps.
			Theremaybeabproblemwiththedrive systemrelay.	ContactVollrathTechnicalServices.
Conveyorspeedwillnotchange.Setbuttonwasnotpressedaftersetting thenewspeed.		PresstheSetbuttonafterchangingthespeed.See“Changethe ConveyorSpeed”onpage4.
		Theremaybeabproblemwiththedriver board.	ContactVollrathTechnicalServices.
Conveyorwillnotturn,buttheoven heats.	Theconveyormaybeobstructed.Checkforandclearobstructionsintheconveyor.
	Theremaybeabproblemwithoneofthe components.	ContactVollrathTechnicalServices.
	Conveyorcircuitbreaker,locatedonthe backoftheoven,mayhavetripped.	Pressthebuttononthecircuitbreakertoresetit.
Toporbottomheatertubesdonotheat.Onedmoreheatingelementsmayhave burnedoutinthezoneindicatedbythe alarmcodeshownonthedisplay.		Pressanykeytoturnoffthealarm.ContactVollrathTechnical Services.
Ovenrepeatedlyoverheats.Thecrumbtraymaynotbeinstalled.Verifythecrumbtrayisinstalled.
			Thefanmaybedirty.Verifythefanbladesofbothfansareclean.Seetheinstructions belowforinspectingandcleaningthefanblades.
			Thefanbladesmaybedirty.Inspectthefanbladesofbothtoseeftheyaredirty.1. Pressandholdthepowerbuttononthefrontoftheovenuntil thedisplayshowsOFF.Unplugtheoven.2. Wait30minutesfortheovencool.3. Cleanthefanblades.4. Plugintheoven.5. Pressthepowerbuttononthefrontoftheoven.6. Presstheresetbutton.7. IftheproblempersistscalVollrathTechnicalServices.
			There may be a problem with the fan.	Run the oven for 10 minutes. If the fan does not run, contact VollrathTechnicalServices.
Thefanisnotrunning.	Theremaybeabproblemwiththefanor fanswitch.	Runtheovenfor10minutes.Ifthefandoesnotrun,contact VollrathTechnicalServices.
Theovenisturnedoffandthefanis running.	Normaloperation.Thefanturnsonas neededtocooltheoven.	-

Thispageintentionallyleftblank.

SERVICEANDREPAIR

Whenunderwarranty,repairisavailableforthisproduct.Tobegintheprocess:

1. Contact Vollrath Technical Services at 1-800-309-2250. Please be ready with the item number, model number and serial number. You can find this information on the nameplate located on the side or back of the equipment. Also please provide a proof of purchase indicating the date the equipment was purchased.
2. A technical services representativewill helpyoutroubleshoot the problem over the phone.
3. If the representative determines the issue requires professional service, he or she will help you locate an authorized service center.
4. Contact the authorized service center to make arrangements for the repair. Vollrath will cover the cost to repair and/or replace defective parts withintheequipmentwarrantyperiod.

WARRANTYSTATEMENTFORTHEVOLLRATHCO.L.L.C.

The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically described in our full warranty statement. In all cases, the warranty runs from the date of the end user's original purchase date found on the receipt. Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will not be recovered under warranty.

The warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty top purchasers for such uses.

WarrantiedParts: The warranty period is 2 years parts, 1 year labor.

HeaterTubes: The warranty period is 1 year, including labor. Heatertubeglass damage is not covered by this warranty.

Forcompletewarrantyinformation,productregistrationandnewproductannouncements,visitwww.vollrath.com.

www.vollrath.com

The VollrathCompany, L.L.C.

1236North18thStreet

Sheboygan, WI53081-3201U.S.A.

MainTel:800.624.2051or920.457.4851

MainFax:800.752.5620or920.459.6573

CustomerService:800.628.0830

CanadaCustomerService:800.695.8560

TechnicalServices

[e-mail]

Toasters:1-800-309-2250

AllOtherProducts:800.628.0832

Modern kitchen electric oven with two pizza slices and a control panel (no visible text or symbols)

Diagram of a mechanical or electrical component with suspended weights and a central hanging component (no text or symbols)

Technical diagram of a mechanical assembly with two magnified circular views highlighting internal components (no text or symbols present)

Technical diagram of a mechanical device with two circular annotations highlighting internal components (no text or symbols present)

AVANTLAPREMIÈREUTILISATION

E G F H I

Standard:800.624.2051ou920.457.4851

Télécopieur:800.752.5620ou920.459.6573

Serviceclientèle:800.628.0830

ServiceclientèleCanada:800.695.8560

Servicestechniques

[e-mail]

Grille-pains:800.309.2250

Exterior view of a modern stainless steel food processing machine with two pizza slices and control panel (no visible text or symbols)

Núm.art.	Modelo	Descripción
P06-20818	MGD18	Correatransportadorade18"(45,7cm) deancho,208V
P06-22018Correatransportadorade18"(45,7cm) deancho,220V
P06-24018Correatransportadorade18"(45,7cm) deancho,240V

FUNCIÓNYPROPÓSITO

Diagram of a mechanical or electrical component with suspended weights and a central hanging component (no text or symbols)

Technical diagram of a mechanical device with two magnified views showing internal components (no text or symbols)

3D architectural diagram of a cabinet or storage unit with two circular annotations highlighting internal components (no text or symbols present)

ANTESDELPRIMERUSO

Technical diagram of an industrial machine with labeled components and internal structure, including control panel and assembly details.

Vistadelantera

E G F H I

ECortacircuitodelpaneldecontrol

FCableeléctrico

GCortacircuitodelacorreatransportadora

HInterruptorprincipal-Enciendeelsuministroprincipaldelhorno