695520 - Electric saw MILWAUKEE - Free user manual and instructions

USER MANUAL 695520 MILWAUKEE

SAFETY WARNINGS WARNING Read all safety warnings, instruc- tions, illustrations and specica- tions provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and in- structions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmo- spheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for car- rying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an exten- sion cord suitable for outdoor use. Use of a cord suit- able for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock. PERSONAL SAFETY

• Stay alert, watch what you are doing and use com- mon sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the o󰀨-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a ro- tating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jew- elry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and o󰀨. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Pow- er tools are dangerous in the hands of untrained users.

• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may a󰀨ect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations di󰀨erent from those intended could result in a hazardous situation.

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. SERVICE

• Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

• Miter saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-o󰀨 wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.

• Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 100 mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.

• The workpiece must be stationary and clamped or held against both the fence and the table.3 Do not feed the workpiece into the blade or cut “freehand” in any way. Unrestrained or moving work- pieces could be thrown at high speeds, causing injury.

• Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the work- piece without cutting, start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and vio- lently throw the blade assembly towards the operator.

• Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.

• Do not reach behind the fence with either hand closer than 100 mm from either side of the saw blade, to remove wood scraps, or for any other reason while the blade is spinning. The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.

• Inspect your workpiece before cutting. If the work- piece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.

• Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces of wood or other objects that con- tact the revolving blade can be thrown with high speed.

• Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.

• Ensure the miter saw is mounted or placed on a level, rm work surface before use. A level and rm work sur- face reduces the risk of the miter saw becoming unstable.

• Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the guarding system. Without turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.

• Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces longer or wider than the miter saw table can tip if not securely supported. If the cut-o󰀨 piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.

• Do not use another person as a substitute for a table extension or as additional support. Unstable support for the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the helper into the spinning blade.

• The cut-o󰀨 piece must not be jammed or pressed by any means against the spinning saw blade. If conned, i.e. using length stops, the cut-o󰀨 piece could get wedged against the blade and thrown violently.

• Always use a clamp or a xture designed to properly support round material such as rods or tubing. Rods have a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the blade.

• Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece being thrown.

• If the workpiece or blade becomes jammed, turn the mitre saw o󰀨. Wait for all moving parts to stop and disconnect the plug from the power source and/ or remove the battery pack. Then work to free the jammed material. Continued sawing with a jammed workpiece could cause loss of control or damage to the miter saw.

• After nishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-o󰀨 piece. Reaching with your hand near the coasting blade is dangerous.

• Hold the handle rmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The brak- ing action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.

• Do not carry tool by workpiece supports. Supports could bend or break, causing tool to drop. Only carry tool by carrying handles.

WARNING To reduce the risk of injury in ap- plications that produce a consider- able amount of dust, use an OSHA compliant dust extraction solution in accordance with the solu- tion’s operating instructions.

• Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training.

• Maintain labels and nameplates. These carry im- portant information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paint

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles. SYMBOLOGY Double Insulated Volts Alternating Current Amps No-Load Revolutions per Minute (RPM)

UL Listing Mark for Canada and U.S. Always keep hands away from the path of the saw blade No Hands Zone - Keep hands out of the No Hands Zone at all times during use. Contact with blade will result in serious injury.4

13. Fine adjustment ring

19. Mounting holes (4)

21. Face board mounting holes (4)

....................6.55" H at 2.10" W Max Height at 45

......................6.55" H at .40" W Max Width at 90

.....................13.5" W at 4.02" H Max Width at 45

EXTENSION CORDS Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown to determine the required minimum wire size. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one exten- sion cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size.

32. Dust elbow (Dust bag not shown)

36. Workpiece supports

• If you are using an extension cord outdoors, be sure it is marked with the su󰀩x “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.

• Be sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualied person before using it.

• Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Recommended Minimum Wire Gauge For Extension Cords* Nameplate Amps Extension Cord Length 25' 50' 75' 100' 150'

• Based on limiting the line voltage drop to ve volts at 150% of the rated amperes.6 GROUNDING WARNING Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualied electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is dam- aged. If damaged, have it repaired by a MILWAUKEE service facility before use. If the plug will not t the outlet, have a proper outlet installed by a qualied electrician. Grounded Tools (Three-Prong Plugs) Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically “live” terminal. Your tool must be plugged into an appro- Fig. A priate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A. Double Insulated Tools (Two-Prong Plugs) Tools marked “Double Insulated” do not require ground- ing. They have a special double insulation system which satises OSHA requirements and complies with the applicable standards of Underwriters Fig. B Fig. C Laboratories, Inc., the Canadian Stand- ard Association and the National Electri- cal Code. Double Insulated tools may be used in either of the 120 volt outlets shown in Figures B and C. FEATURES Miter system The MILWAUKEE 6955-20 Miter Saw uses a heavy duty steel plate with detents (stops). This steel plate is extremely durable and provides for repeatable accuracy at each detent. The miter angle can be set using detents for commonly cut angles at 0°, 15°, 22.5° 31.62°, 45° Right and Left and 60° Right. The 6955-20 has a miter range from 55° on the left to 60° on the right. An indus- trial grade bearing allows the turntable to be quickly and accurately adjusted to any angle across the miter range. Miter Angle Fine Adjust In certain nish carpentry applications like casing a window or door, it is necessary to compensate for a non-square situation by making a precision miter angle adjustment to the turntable. The Milwaukee miter angle ne adjust system makes this process quick and easy, especially when the saw is positioned near a miter detent (stop). Digital Miter Angle Readout The Milwaukee 6955-20 has a Digital Miter Angle Readout at the front of the turntable that displays the miter angle of the turntable to a resolution of 0.1°. The Digital Miter Angle Readout is based on the mechanical accuracy of the miter angle detent plate. It calibrates itself each time the turntable is placed in a miter detent and it requires no adjustment. Using the Miter Angle Fine Adjust in conjunction with the Digital Miter Angle Readout, it is easy to make ac- curate minor angle adjustments anywhere along the miter range. Using these systems together makes it easy to re-position the turntable and repeat any miter angle setting. When the turntable is positioned at a LEFT miter angle the digital readout will display with a (-) symbol in front of the angle (for example: -22.5° or -44.7°). When the turntable is positioned at a RIGHT miter angle the digital readout will display as follows: 22.5° or 44.7°. Dual Bevel Adjustment System The Dual Bevel Adjustment System allows for quick and accurate bevel adjustments to either the Right or the Left. The bevel angle can be set using detents (stops) for the following commonly cut angles 0°, 22.5°, 33.85°, 45° Right and Left. The bevel mechanism also has several degrees of overtravel beyond 45° on both the left and right. Electronic Feedback Control Circuit The Electronic Feedback Control Circuit (EFCC) helps improve the operation and life of the tool. It allows the tool to maintain constant speed and torque between no-load and load conditions. The soft start reduces the amount of torque reaction at startup to the tool and the user. It gradually increases the motor speed up from zero to the top no-load speed. Electric Brake The electric brake engages when the trigger is released, causing the blade to stop and allowing you to proceed with your work. WARNING! The brake is not a substitute for the guards, so it is essential to always wait for the blade to stop completely before removing the blade from the kerf. Generally the saw blade stops in four to ve seconds. However, there may be a delay between the time the trigger is released and the time the brake engages. Occasionally the brake may miss completely. If the brake misses frequently, the saw needs servicing by an authorized MILWAUKEE service station. Lights The Milwaukee 6955-20 Miter Saw has two high power lights positioned on either side of the blade to illuminate the workpiece cutting area so that it is easy to see blade approach the cutting line. An ON / OFF switch for the lights is conveniently located on the trig- ger handle. The bulb is designed to provide several years of service. Uses standard bulb size GE 193. Dust Management System The Milwaukee 6955-20 Miter Saw dust collection sys- tem uses a large dust chute on both sides of the blade to capture and direct dust to back of the saw. The saw comes with a Dust Elbow and a Dust Bag that attach to the back of the Dust Chute. The dust bag has a zipper located on the bottom of the bag that makes it easy to empty. When using the saw on a stand, the dust bag zipper can be left open to allow the waste to fall into a waste container. Carrying Handles For ease of transporting, multiple carrying handles are provided, one on each side of the table and one on top of the saw head. Always lock the saw head down when transporting. WARNING! Do not carry tool by workpiece supports.7 ASSEMBLY WARNING To reduce the risk of injury, always unplug tool before attaching or re- moving accessories or making adjustments. Use only specically recommended accessories. Others may be hazardous. Installing the Workpiece Supports The workpiece supports are used as support exten- sions for cutting longer workpieces. To install, insert a support into the holes in the side of the table with the U-bend pointing up. Tighten the screws from beneath the saw to secure. WARNING! Do not carry tool by workpiece supports. Adjusting the Miter Saw The 6955-20 Miter Saw is fully adjusted at the factory. If it is not accurate due to shipping and handling, please follow these steps to accurately set up your saw. Once the saw is properly adjusted, it should remain accurate under normal jobsite and transportation conditions. Squaring the Blade (90°) to the Fence (0° Miter)

2. Place a square against the fence and blade and

ensure that the square is not touching blade teeth as this will cause an inaccurate measurement.

3. Loosen the miter lock knob and move the saw to

the 0° miter position. Do not tighten the lock knob.

4. If the saw blade is not exactly perpendicular to

the fence, use the supplied wrench to loosen the screws that hold the miter scale to the base. Move the scale left or right until the blade is perpendicular to the fence. Use the square to verify that the blade is perpendicular to the fence. Retighten the screws.

5. Loosen the miter pointer adjustment screw and

reposition the pointer the so that it indicates ex- actly zero. Once the pointer is properly positioned, retighten the miter pointer adjustment screw. Squaring the Blade (90°) to the Table (0° Bevel)

2. Place a square against the table and blade and

ensure that the square is not touching blade teeth as this will cause an inaccurate measurement.

3. Remove the 6 screws holding the dust chute together.

4. Move the bevel adjustment lever to the middle posi-

tion and wedge in a tool (screw driver etc.) so the handle stay in the middle position. Move the saw head so that the bevel detent mechanism locks into the 0° bevel detent.

5. Loosen 2 screws (T25) on the front of the bevel arm,

these screws are used to clamp the detent body.

6. Using a T25 wrench you can adjust the bevel setting

of the blade-to-table. Clockwise tilts blade to the right, counterclockwise tilts blade to the left.

7. When you have the blade set to the 0° bevel, torque

the 2 screws to 85-100 in lbs.

8. Remove the tool used to wedge the bevel adjustment

9. Move the bevel adjustment lever to "lock".

adjustment screws and reposition the pointers the so that they indicates exactly zero. Once the pointers are properly positioned, retighten the bevel pointer adjustment screw. Mounting the Miter Saw To prevent the tool from sliding, falling or tipping during operation, the saw can be mounted to a supporting sur- face such as a level, sturdy work table or bench. Position the saw and workbench to allow adequate room for cross- cutting long workpieces. To mount the saw, insert fasten- ers through the holes in the corners of the saw base. Installing the Dust Bag Use the dust bag to collect or divert sawdust. Insert the dust elbow into the dust chute on the back of the saw. Then, attach the dust bag by hooking it onto the dust elbow. Always empty the dust bag before storing and frequently during use. Raising and Lowering the Saw Head The saw head must be locked down for transporting and storing the tool. The tool is shipped with the saw head locked down. To unlock it, press and hold down the saw head and simultaneously pull out the lock down pin. To lock the saw head, press and hold down the saw head and then push in the lock down pin. Locking and Unlocking the Sliding Mechanism Always lock the sliding mechanism before transporting or storing the saw. To unlock it, loosen the slide rail lock by turning it counterclockwise. To lock it, tighten the slide rail lock by turning it clockwise. Lock-O󰀨 There is a hole in the trigger through which a padlock will t to lock the tool when it is not in use. Use a padlock with a 1/4" shackle and always unplug the tool before installing it (padlock not supplied with tool). Selecting the Correct Miter Saw Blade Use only sliding miter saw blades with the MILWAUKEE Sliding Dual Bevel Miter Saw. Saw blades with a 0° hook angle or a negative hook angle work well for Sliding Miter saws. A negative hook angle means that teeth tip away from the direction of rotation, and a 0° degree hook angle means that the teeth are in line with the center of the blade. A low or negative hook angle will slow the feed rate and will also minimize the blade’s tendency to “climb” the material being cut. Installing and Changing Blades Always use clean, sharp blades because dull blades tend to overload the tool, bind and cause pinching. Use only 12" blades rated at least 5500 RPM.

2. With the saw head up, use the wrench to loosen the

guard bracket rear screw 1/4 turn using the wrench provided (1).

3. Raise the lower guard (2).

Loosen guard bracket rear screw Rotate lower guard up

4. Loosen (do not remove) the guard bracket front screw

(3) until the guard bracket can be raised to expose the blade screw (4). Lower the lower guard until it rests on the guard bracket front screw. This will hold it up and out of the way during the blade change. Loosen guard bracket front screw

Rotate guard bracket up

5. Press in the spindle lock and rotate the spindle until

6. Use the wrench to loosen and remove the left-hand

thread blade screw clockwise.

7. Remove the outer blade ange, blade, blade washer,

and inner blade ange. Wipe the anges, washer, and spindle to remove dust and debris. Inspect the parts for damage. Replace if needed. Outer ange Inner ange Blade Blade screw Blade washer

8. Install the inner blade ange as shown.

9. Insert the blade washer into the blade arbor hole.

10. Match the arrow on the blade with the arrow on the

lower guard. Slide the blade into the upper guard and onto the spindle.

11. Install the outer blade ange.

12. Press in the spindle lock and rotate the blade until the

lock engages. Insert and securely tighten the blade screw counterclockwise with the wrench.

13. Rotate the guard bracket into position and securely

tighten the two screws. Return the wrench to the wrench holder.

14. Lower the saw head and check the clearance

between the blade and the adjustable kerf plates. Important: The lower guard must move freely. The blade should rotate freely (see "Adjusting the Kerf Plates"). Adjusting the Kerf Plates Kerf plates reduce tear-out and splintering along the cut by providing edge support. Because blades vary in width, adjust the kerf plates with every blade change. Never make a cut without the adjustable kerf plates installed. The kerf plates can be set at their maximum width to accommodate all blade widths and bevel angles if tear-out and splintering are not a concern.

is changed, check to be sure the kerf plates are adjusted properly.

3. Set the bevel angle. Each time the bevel is changed,

check to be sure the kerf plates are adjusted properly.

4. Loosen the six kerf plate adjusting screws.

5. Lower the saw head to the full depth of cut (the point

where the saw head will not lower any further).

6. Slide the kerf plates to the desired spacing and

tighten the six screws.

7. Check to be sure the saw blade does not contact the

kerf plates before starting the saw. OPERATION WARNING To reduce the risk of injury, always wear proper eye protection marked to comply with ANSI Z87.1. When working in dusty situations, wear appropriate respiratory protection or use an OSHA compliant dust extraction solution. Always wait for the blade to stop completely and unplug the tool before changing accessories or making adjustments. Do not defeat the guards. Do not carry tool by workpiece supports. Supports could bend or break, causing tool to drop. Only carry tool by carrying handles. Using Face Boards (Zero Clearance Sub Fences) There are face board mounting holes in the fences for attaching face boards. Face boards place distance be- tween the fence and the workpiece, providing improved support for some workpieces. Workpiece splintering can be reduced by using face boards. As the width of the face board increases, the height of the workpiece which can be cut increases slightly (but the width capacity decreases slightly). Similarly, if you place a face board on the saw table and place a workpiece on top of the face board, you can cut a workpiece with greater width (but with less height). Guards The tool is shipped with both the upper and lower guard installed. The lower guard should cover the blade when the saw head is up and it should move freely and open automatically as the saw head is lowered into the workpiece. If the lower guard appears loose, sticks, or if it does not move to cover the blade when the saw head is up, tighten the guard bracket screws. If it still does not move freely, take the saw to an authorized service center for repairs. Do not attempt to open the guard further than the automatic action permits. Select the Workpiece Carefully Be cautious of pitchy, knotty, wet or warped workpieces. These materials are likely to create pinching conditions. Workpieces that bow and pinch may result in kick back. Inspect for and remove nails before cutting. Always keep blades clean and sharp; otherwise the blade produces a narrow kerf and is likely to be pinched by the workpiece. This tool is not recommended for cutting ferrous met- als such as iron and steel. See Applications for a more complete list of materials.9 Support the Workpiece Properly Always support the workpiece during operation. Oth- erwise, the workpiece may pull up and into the saw. WARNING! Use clamps to support the workpiece whenever possible to keep hands far from the blade. Do not use this saw to cut pieces that are held by hand or too small to be securely clamped.

1. Use the Fence: Hold the workpiece ush against the

fence to provide a straight path for the saw blade. This will help eliminate the tendency for the blade teeth to bind. The fence can be used as a support for miter, bevel and compound cuts. WARNING! Keep hands out of the No Hands Zone at all times during use. Use the fence hand holds to ensure your hands do not enter the No Hands Zone.

2. Use the workpiece clamp: Clamp the workpiece to

the table with the included clamp. The clamp can be moved to either side of the table. a. Insert the clamp bar into either clamp socket behind the fences. b. Turn the clamp bar until it seats fully into the socket. c. Rotate the clamp around so the screw is above the table. d. Tighten the clamp screw to secure the workpiece to the table.

3. Use a C-clamp: Clamp the workpiece to the fence

with a C-clamp. Support of Longer Workpieces Longer workpieces need support along their full length. If you are using the saw on a level work bench, prop up the workpiece to a height of 4-3/4" from the bottom of the saw feet. There are also many aftermarket work tables specically designed for miter saws that provide supports for all types of workpieces. Adjusting the Miter Angle The miter angle can be set using detents for commonly cut angles, as well as nely adjusted to any angle. Use the miter angle pointer to adjust the turntable to any whole degree across the miter range. The digital miter angle readout shows the selected angle.

1. Loosen the miter angle lock knob.

2. To set the miter angle, pull up on the detent lever and

rotate the turntable to the detent angle closest to the desired angle. The saw cuts miter angles from 55° on the left to 60° on the right. Detents are available at 0°, 15°, 22.5° 31.62°, 45°, and 60°.

3. Tighten the miter angle lock knob to use the miter

angle set at the detent before making a cut.

4. To make a ne adjustment to the miter angle:

A. Pull up and hold the detent lever . B. Push the ne adjustment ring forward until it locks to engage override. C. Rotate the ne adjustment ring left or right until the desired angle is displayed on the digital miter angle readout. ¼ turn = 1° change in miter angle. D. Tighten the miter angle lock knob to secure the table before making a cut. E. Pull up on the detent lever to release the ne adjustment ring.

Adjusting the Bevel Angle The bevel angle can be set using detents for commonly cut angles, as well as adjusted to any angle in between by using the bevel angle scale. The bevel mechanism also has several degrees of overtravel on both the left and right.

2. To adjust the bevel angle, place one hand on the

front handle for better control.

3. Using the other hand, lift the bevel adjustment lever:

A. To use pre-set detents, lift the bevel adjustment lever half-way up (until it "clicks") to move the saw head left or right, with stops at pre-set detents. B. To freely move the head, lift the bevel adjustment lever all the way up to freely move the saw head across the bevel range.

4. Pull or push the saw head to the desired angle using

the bevel angle scale.

5. Lock the bevel angle by pressing down the bevel

adjustment lever before making a cut. Detent Angles Unlock Lock Bevel Adjustment Lever Adjusting the Depth of Cut The depth of the cut can be adjusted for groove or rabbet cuts.

2. To set the depth of cut, swivel the depth stop paw

toward the front of the saw.

3. Lower the saw head to the desired depth of cut.

4. Rotate the depth stop adjustment knob until it con-

tacts the paw. Lock in the depth using the lock nut.

5. Plug in the tool and make a test cut to verify the depth

by turning counterclockwise and swivel the paw away from the front of the saw. Paw Knob Lock nut10 Adjusting the Fences 1. Loosen the fence lock knobs. 2. The fences can slide side-to-side to the desired position to allow for a bevel or compound miter cut. 3. Always position the fences properly for maximum work support.4. Tighten the fence lock knobs securely before mak-ing a cut. NOTE: If either fence has any movement forward to backward, tighten the fence set screw, located on the back of each fence slot.LightsUse the on/o󰀨 switch to turn on the turntable lights before making a cut. Turn o󰀨 the lights when cutting is complete. WARNING To reduce the risk of injury, do not rely on the brake as a safety fea-ture. Always wait until the blade stops com-pletely before allowing anything near the blade.To reduce the risk of injury, make sure all adjust-ments are securely locked before making a cut.Starting and Stopping the ToolAlways hold the trigger handle rmly because the starting and stopping action of the motor may cause the handle to move up or down slightly. WARNING! Always press down miter lock lever and tighten all adjustments prior to use. WARNING! Ensure hands are out of the No Hands Zone. 1. To start the motor, push down the trigger lock and pull the trigger. 2.To stop the motor, release the trigger. The elec-tric brake will stop the blade in about 4 seconds. WARNING! The brake is not a substitute for the guards and could fail; always wait for the blade to stop completely before removing the blade from the workpiece. If the brake fails to stop the blade or misses frequently, return the tool to a MILWAUKEE service facility for repair. Making a Chop Cut The sliding mechanism can be locked to use the saw for chop cuts (cuts not requiring the use of the slide mechanism). Cut workpieces with chop cuts whenever possible. A chop cut is always faster and easier to make than a sliding cut.

1. Slide the saw head all the way back (1).2. Tighten the slide rail lock (2). 3. Plug in the tool. Raise the saw head completely.4. Select the desired angles following the steps in "Adjusting the Miter Angle" and "Adjusting the Bevel Angle". 5. Place the workpiece on the turntable and line up the cut. 6. Support the workpiece using any of the methods described in "Support the Workpiece Properly".7. Start the motor. Wait a few seconds for the blade to reach full speed. Then gently lower the saw head into the workpiece all the way through the cut (3).8. Always allow the saw to do the work. Forcing the tool may stall or overheat the motor.9. After the cut is complete, release the trigger and wait for the blade to stop completely. Then gently raise the saw head and remove the workpiece. Always unplug the tool before retrieving loose cut-o󰀨 pieces from inside the guard area.Making a Sliding Cut Wider workpieces can be cut using the sliding mechanism.

1. Make sure that the slide rail lock is loose and that the saw head moves freely back and forth.2. Select the desired angle following the steps in "Adjusting the Miter Angle" and "Adjusting the Bevel Angle". 3. Place the workpiece on the turntable and line up the cut. 4. Raise saw head and pull it out OVER the work-piece WITHOUT cutting (1).5. Start the motor. Wait a few seconds for the blade to reach full speed. 6. Press down on saw head (2).7. Push saw through the cut (3).8. After the cut is complete, release the trigger and wait for the blade to stop completely. Then gently raise the saw head (4) and remove the workpiece. Always unplug the tool before retrieving loose cut-o󰀨 pieces from inside the guard area. APPLICATIONS WARNING Do not cut stone, brick, concrete, or ferrous metals (iron, steel, stain-less steel, or alloys of these metals) with this saw. Do not use abrasive wheels with this saw. Dust created by cutting these materials and/or using abrasive cut-o󰀨 wheels can jam the blade guard and possibly cause personal injury.Recommended Materials and Applications The following materials can be cut with the slide compound miter saw. There are many types of saw blades available. Always use the proper blade for the particular material and application.11

• Wood - solid wood, plywood, particle board, MDF (medium density berboard), HDF (high density berboard), melamine laminated particle board, formica laminates, hardboard (masonite).

), and other plastic materials. When cutting plastic, avoid overheating the blade and blade teeth to prevent melting the workpiece.

• Nonferrous Metals - aluminum, brass, copper, and other non-ferrous materials. Cutting Non-Square Materials Cutting Round (Cylindrical) Materials "V" shaped blocks can be used to support round materials like closet rod and plastic pipe. Aluminum Sash and Other Channel Type and Materials Aluminum sash material can be supported with blocks to prevent it from deforming while it is be- ing cut. Clamp Fence Base Wood support block Aluminum material Wood support block Miter Range Miter Detents (Stops) 0° to 55° Left 0° to 60° Right 0°, 15°, 22.5°, 31.62°, 45° Left 0°, 15°, 22.5°, 31.62°, 45° Right Bevel Range Bevel Detents (Stops) 0° to 45° Left 0° to 48° Right 0°, 22.5°, 33.85°, 45° Left 0°, 22.5°, 33.85°, 45°, 48° Right Base Molding Capacity Nested Crown Capacity 6" at 0° 6" at 45° Left and Right 6-5/8" Two Methods for Cutting Crown Molding The angles created on a piece of crown molding that ts at against the ceiling and wall will, when added together, equal 90° (A + B = 90°).The most common crown molding angles are :

: A 52° angle against the ceiling (A) and a 38° angle against the wall (B). The miter saw has spe- cial miter settings at 31.6° left and right and a bevel setting at 33.9° to use when cutting 52°/ 38° crown molding at on the miter saw table. These settings are identied with a diamond mark.

: A 45° angle against the ceiling (A) and a 45° angle against the wall (B). The miter saw has special miter settings at 35.3° left and right and a bevel set- ting at 30° to use when cutting 45°/ 45° crown at on the miter saw table. These settings are identied with a black circle. NOTE: Even though all of these angles are standard, rooms are very rarely constructed so the corners are exactly 90°. You will need to “ne tune” these settings and make necessary adjustments to the cutting angles. Ceiling Wall Angle B Angle A Inside corner Outside corner Cutting Crown Molding Flat on the Miter Saw Table The advantage of cutting crown molding at on the table is that it is easier to secure the molding at the correct cutting position. Also larger pieces of crown molding may be cut laying at on the miter saw table.

positions the molding. NOTE: Always make a test cut on scrap material to conrm all angles are correct.

3. Make the cut according to "Making a Chop Cut".

Cutting Crown Molding Angled Against the Fence (Nested – in position) Always use a crown molding fence when cutting crown molding angled against the fence. When cut- ting crown molding angled against the fence does not require bevel settings. Small changes in the miter angle can be made without a󰀨ecting the bevel angle. When using this method the saw can be quickly and easily adjusted for corners that are not 90° (square). Positioning Standard (U.S.) crown molding with 52

1. Top edge of molding against fence

1. Bottom edge of molding against fence

Left side, outside corner

1. Bottom edge of molding against fence

Right side, outside corner

1. Top edge of molding against fence

Standard (U.S.) crown molding with 45

1. Top edge of molding against fence

1. Bottom edge of molding against fence

Left side, outside corner

1. Bottom edge of molding against fence

Right side, outside corner

1. Top edge of molding against fence

MAINTENANCE WARNING To reduce the risk of injury, always unplug the tool before performing any maintenance. Never disassemble the tool. Contact a MILWAUKEE service facility for ALL repairs. Maintaining Tools Keep your tool in good repair by adopting a regular maintenance program. Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condi- tion that may a󰀨ect the tool operation. Return the tool to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool to a MILWAUKEE service facility for inspection. WARNING To reduce the risk of personal in- jury, electric shock and damage, never immerse your tool in liquid or allow a liquid to ow inside it. Cleaning Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain clean- ing agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter- gents containing ammonia. Never use ammable or combustible solvents around tools. Repairs For repairs, return the tool to the nearest service center.

SERVICE - UNITED STATES

1-800-SAWDUST (1.800.729.3878) Monday-Friday, 7:00 AM - 6:30 PM CST or visit www.milwaukeetool.com Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions. Email: [e-mail] Register your tool at www.milwaukeetool.com...

• to receive important notications regarding your purchase

• to ensure that your tool is protected under the warranty

• to become a Heavy Duty club member

Monday-Friday, 7:00 AM - 4:30 PM CST or visit www.milwaukeetool.ca ACCESSORIES WARNING Use only recommended accesso- ries. Others may be hazardous. For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor. LIMITED WARRANTY USA & CANADA Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workman- ship for a period of ve (5) years** after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers. *This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measurement Products. There are separate and distinct warranties available for these products. **The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for the Drain Cleaning Cables is two (2) years from the date of purchase. The warranty period for the M18™ Compact Heat Gun and the 8 Gallon Dust Extractor is three (3) years from the date of purchase. The war- ranty period for the LED in the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge. Warranty Registration is not necessary to obtain the applicable war- ranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CON- TRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSE- QUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EX- CLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS

ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WAR- RANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR- RANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service sec- tion of MILWAUKEE’s website www.milwaukeetool.com or call 1.800. SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.13 LIMITED WARRANTY - MEXICO,

CENTRAL AMERICA & CARIBBEAN

TECHTRONIC INDUSTRIES' warranty is for 5 years since the original purchase date. This warranty card covers any defect in material and workmanship on this Product. To make this warranty valid, present this warranty card, sealed/ stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free1 01 [phone] to nd the nearest ASC, for service, parts, accessories or components. Procedure to make this warranty valid Take the product to the ASC, along with the warranty card sealed/ stamped by the distributor or store where you purchased the product, and any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process. Exceptions This warranty is not valid in the following situations a) When the product is used in a di󰀨erent manner from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modied or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.

Monday-Friday, 7:00 AM - 4:30 PM CST www.milwaukeetool.ca