DS720 - Rammer Wacker Neuson - Free user manual and instructions

USER MANUAL DS720 Wacker Neuson

1730 ASSE-MOLLEM 1730 ASSE-MOCEM

4040 Herstal 4 Avenue

This manual is divided into the sections listed below:

Diesel engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

1040SD70

This manual provides information and procedures to safely operate and maintain this WACKER model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. THE INFORMATION CONTAINED IN THIS MANUAL WAS BASED ON MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION. WACKER CORPORATION RESERVES THE RIGHT TO CHANGE ANY PORTION OF THIS INFORMATION WITHOUT NOTICE.

A nameplate listing the Model Number, Item Number, Revision, and Serial Number is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be asked to specify the model, item number, revision number, and serial number of the unit.

This machine may be covered by one or more of the following patents:

WACKER MACHINES PROTECTED BY ONE OR MORE OF THESE U.S. PATENTS:

4643611; 4555238; 5564375; 5586630; 4419048

111891

PATENT PENDING

Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact WACKER Corporation. This machine is built with user safety in mind, however, it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have questions about operating or servicing this equipment, please contact WACKER Corporation.

1.1 Safety Information 1A-2
1.2 Operating Safety.... 1A-3
1.3 Operator Safety while using Internal Combustion Engines 1A-4
1.4 Service Safety 1A-4
1.5 Sound Measurements.... 1A-5
1.6 Vibration Measurements 1A-5
1.7 Technical Data 1A-5
1.8 Safety & Informational Labels 1A-6
1.9 Operating Labels 1A-7
1.10 Dimensions 1A-8
1.11 Description 1A-8
1.12 Recommendations on compaction.... 1A-9
1.13 Transportation 1A-9
1.14 Recommended Fuel 1A-10
1.15 Before Starting.... 1A-10
1.16 To Start.... 1A-10
1.17 Operation 1A-10
1.18 To Stop 1A-10
1.19 Proper Compaction.... 1A-11
1.20 Periodic Maintenance Schedule 1A-11
1.21 Servicing Air Cleaner 1A-12
1.22 Lubrication 1A-13
1.23 Shoe Hardware 1A-14
1.24 Long-Term Storage.... 1A-14
1.25 Troubleshooting 1A-14

1.1 Safety Information

This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol, CAUTION indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Note: Contains additional information important to a procedure.

1.2 Operating Safety

Familiarity and proper training are required for the safe operation of equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions and familiarize yourself with the location and proper use of all instruments and controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the rammer.

! WARNING

NEVER operate rammer in applications for which it is not intended.

NEVER allow improperly trained personnel to operate rammer.

NEVER touch hot muffler, engine cylinders, or cooling fins. Burns will result.

NEVER use accessories or attachments which are not recommended by WACKER for rammer. Damage to rammer and/or injury to user may result.

NEVER leave a running machine unattended.

NEVER run machine indoors or in an enclosed area such as a deep trench unless adequate ventilation is provided. Exhaust gas from the engine contains poisonous carbon monoxide gas; exposure to carbon monoxide can cause loss of consciousness and may lead to death. WACKER offers electric rammers for applications in enclosed areas.

NEVER tamper with or disable the function of operating controls.

ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.

ALWAYS be sure that all other persons are at a safe distance from the rammer. Stop the machine if people step into the working area of the machine.

ALWAYS be sure operator is familiar with proper safety precautions and operation techniques before using rammer.

ALWAYS wear protective clothing when operating rammer. Wear goggles or safety glasses, hearing protection, and safety shoes.

ALWAYS keep hands, feet, and loose clothing away from moving parts of rammer.

ALWAYS use common sense and caution when operating rammer.

ALWAYS be sure rammer will not tip over, roll, slide, or fall when not being operated.

ALWAYS turn engine OFF when rammer is not being operated.

ALWAYS guide the rammer in such a way that the operator is not squeezed between the rammer and solid objects. Special care is required when working on uneven ground or when compacting coarse material. Make sure to stand firmly when operating the machine under such conditions.

ALWAYS operate the rammer in such a way that there is no danger of it turning over or falling in, when working near the edges of breaks, pits, slopes, trenches and platforms.

1.3 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines described below could result in severe injury or death.

! DANGER

DO NOT smoke while operating rammer.

DO NOT operate rammer near open flames.

DO NOT smoke when refueling engine.

ALWAYS refill fuel tank in well-ventilated area.

DO NOT refuel hot or running engine.

ALWAYS replace fuel tank cap after refueling.

DO NOT refuel engine near open flame.

ALWAYS check fuel lines, fuel cap, and fuel tank for leaks and cracks before starting engine. Do not run machine if fuel leaks are present, or fuel cap or fuel lines are loose.

DO NOT spill fuel when refueling engine.

1.4 Service Safety

Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary.

! WARNING

DO NOT attempt to clean or service rammer while it is running.

ALWAYS replace safety devices and guards after repairs and maintenance.

DO NOT operate rammer with safety devices or guards removed or not in working order.

ALWAYS keep area around muffler free of debris in order to reduce the chance of an accidental fire.

DO NOT operate rammer without air cleaner.

ALWAYS do Periodic Maintenance as recommended in Operator's Manual.

DO NOT remove air cleaner paper element, precleaner, or air cleaner cover while operating rammer.

ALWAYS clean debris from engine cooling fins.

DO NOT alter engine speeds. Run engine only at speeds specified in Technical Data Section.

ALWAYS replace worn or damaged components with original spare parts designed and recommended by WACKER for servicing this rammer.

1.5 Sound Measurements

The operating sound levels, measured per the requirements of Appendix 1, Paragraph 1.7.4.f of the EC-Machine Regulations, are:

• the sound pressure level at operator's location ( L_pA ) = 92 dB(A).
• the sound power level ( L_WA ) = 103 dB(A).

These sound values were determined according to ISO 3744 for the sound power level ( L_WA ) and ISO 6081 for the sound pressure level ( L_pA ) at the operator's location.

1.6 Vibration Measurements

The operating hand/arm vibration level, measured per the requirements of enclosure 1, Paragraph 2.2 or 3.6.3 of the EC-Machine Regulations, is approximately 16 m/s^2 .

The weighted effective acceleration value was determined according to ISO 8662 Part 1.

The sound and vibration measurements were obtained with the machine operating on crushed gravel at nominal engine speed.

1.7 Technical Data

ledom/ekamenignE 2KWDABHnaY
Engine type		air cooled, single-cylinder, 4-stroke diesel engine
Engine power	Hp (kW)	4.2 (3.1)
Engine speed - full	rpm	3600
Engine speed - idle	rpm	1200 ± 200
Engine speed - clutch engagement	rpm	2000 ± 200
Valve clearance - cold	in. (mm)	0.006 (0.15)
Engine lubrication	oil grade	CC or better (1)
Engine oil capacity	oz. (ml)	27 (800)
Piston displacement	cm3	199
Fuel type		No. 2 Diesel, cetane > 45
Fuel tank capacity	gal. (l)	1.5 (5.7)
Fuel consumption	gal./hr. (l/h)	0.25 (0.9)
Operating weight	lbs. (kg)	165 (75)
Percussion rate (2)	strokes/min.	650–700
Single stroke work	J/mkp	100
Stroke of the ramming shoe (up)	in. (mm)	to 3 (75)
Ramming system lubrication	oil grade	SAE 30
Ramming system oil capacity	oz. (ml)	30 (890)

(1) Refer to Section 1.22 Lubrication.
(2) Percussion rate can be adjusted with the throttle lever.

1.8 Safety & Informational Labels

This WACKER machine uses international pictorial labels where needed. These labels are described below:

1 2 3 4 5 WARNING WARNUNG ADVERTENCIA AVERTISSEMENT DANGER GEFAR PELIGRO DANGER STOP DIESEL

This molded-in label contains important safety and operating information. If it becomes illegible, the cover must be replaced. Refer to the Parts Book for ordering information.

112419-6

Label Meaning Label Meaning

	Danger of asphyxiation!		Read operator's manual for machine information.
	No sparks, flames, or burning objects near fuel tank.		Stop engine before fueling.
	Diesel fuel.		Wear hearing protection when operating machine.
Hot surface!Replace guard!115414

1.9 Operating Labels

This WACKER machine uses international pictorial labels where needed. These labels are described below:

graph LR
    A["①"] --> B["②"]
    B --> C["③"]
    C --> D["④"]
    D --> E["⑤"]

Diagram illustrating a mechanical or electrical component with labeled parts and directional arrows

112419-6b
112419-6c

Label Meaning

	Turn fuel valve to the “open” position.		Place throttle control lever in the “stop” position
	Place throttle control lever in the “start” position.		Turn fuel valve to the “closed” position.
	Slowly pull rewind starter.	[GTXG6]	Throttle control lever:Stop
	Press decompression lever down.		Start / Idle
[5]	Quickly pull rewind starter.		Run 11541689366
		WARNING! Serious injury if struck by compressed spring or cover. If the spring system cover is removed improperly, the springs can eject.

1.10 Dimensions

in. (mm)

27.6 (700) 39.4 (1000) 14.6 (372) 13 (330) 1027SD76

1.11 Description

Applications

• Civil engineering jobs for the compaction of all types of soils, especially cohesive soils.
- Trenches for cables, water lines, gas pipelines, backfills and structural fills, etc.
• Stabilization of slopes, dams, dikes and levees.
• Road construction for the compaction of base course concrete, marginal strip and sub-surface compaction jobs.
• Road repairs of all types.
• Building construction for the compaction of concrete and sub-soils in cellars and shed floors.
- Garden construction and parks for the stabilization of roads and paths.

Description of function

The vibration required for compaction is produced by the ramming system, which is firmly attached to the ramming shoe.

The engine, which is flanged to the crankcase and is held in place by four screws, drives the ramming system over a gear transmission and a connecting rod. The engine torque is transmitted by means of a centrifugal clutch.

The centrifugal clutch interrupts the flow of power to the ramming system at low engine speeds, thus allowing for a perfect idling of the engine. The advance movement in forward direction of the rammer is ensured by means of the tilt of the ramming system.

The engine can be switched off with the throttle control.

The drive engine works according to the diesel principle, and is started mechanically by means of a recoil starter. The engine is air cooled and the air necessary for combustion is directed through a precleaner and a dry-type air filter.

The guide handle and frame are mounted on the ramming system with a set of shockmounts, therefore assuring a minimum transmission of vibrations to the hands of the operator.

1.12 Recommendations on compaction

Soil conditions:

The maximum compaction depth of the soil depends on several factors relating to the nature of the soil, such as water content, grain-size distribution, etc. It is therefore not possible to specify a given layer depth.

Recommendation: In each case determine the maximum possible compaction depth through compaction tests and soil samples.

1.13 Transportation

1. Always shut off the engine and close the fuel valve when transporting the rammer.

2. Use lifting equipment with minimum lifting capacity of 220.5 lbs. (100 kg).

3. Use the central lifting point (a) when lifting the rammer.

4. WACKER recommends transporting rammers upright whenever possible; however, a rammer should not be allowed to fall over.

If the rammer cannot be secured in the upright position, tie down the rammer to the transport vehicle to prevent it from tipping, falling, or rolling. Lay the rammer down only as shown below and tie it to the vehicle at points (b) and (c).

CAUTION: Drain the fuel tank as required to prevent fuel leaking from the cap (d).

CAUTION: After transporting the rammer horizontally, upright the rammer and allow the oil to drain back through the engine. It may take up to 45 minutes for the oil level to recover. Failure to do so may result in engine damage.

Note: Refer to the specifications in the safety instructions.

a b c d 1027SD77

1A

1.14 Recommended Fuel

Use only pure diesel fuel. Close the fuel cap immediately. It is important to maintain cleanliness to avoid problems with the fuel injection system, and to prevent premature clogging of the fuel filter. To avoid contamination, DO NOT open the fuel line or the fuel pump or any other point of the fuel system, not even to bleed air. The fuel pump will bleed automatically. This applies even if the fuel tank was run dry. If this happens, refill the fuel tank.

1.15 Before Starting

1. Read safety instructions at the beginning of this manual.
2. Perform daily maintenance items.
3. Place rammer on loose soil or gravel. DO NOT start rammer on hard surfaces such as asphalt or concrete.

1.16 To Start

1. Turn the fuel valve to the "0" (open) position.
2. Open the throttle control lever to the "start" position.
3. Slowly pull the recoil starter rope handle until resistance is met, then release.
4. Press down on the decompression lever. (When pulling the recoil starter rope, the decompression lever will automatically return to initial position).
5. Quickly pull the recoil starter rope.

1.17 Operation

Keep vibratory rammer clean and dry. Avoid no-load strokes. Never allow the rammer to run full throttle when forcing away material or when lifting the equipment.

CAUTION: To prevent damage to the rammer, do not allow the rammer to run on its side.

If the rammer should tip on its side, place the rammer in the position shown below, then shut off the engine by moving the throttle control lever through the detent to the off position.

Note: The rammer may continue to run for 5–10 seconds after the throttle is placed to off, then the engine will stop.

Technical line drawing of a mechanical device with no visible text or symbols

1.18 To Stop

Switch off the engine as follows:

CAUTION: Do not switch off engine by means of the decompression lever.

1. Reduce engine rpm's and let it run for a short while.
   CAUTION: Do not switch off engine directly from full power.
2. Shut off the engine by moving the throttle control lever through the detent to the off position. The engine will stop.
3. Close the fuel valve.

Note: For short-term operation interruption, it is only necessary to stop the engine.

1.19 Proper Compaction

• Run the rammer at the full throttle position for maximum performance.
• Guide the rammer with its handle. Allow machine to pull itself forward. DO NOT try to over-power the machine.
• For best compaction, the shoe must hit the ground flat (a), not on its toe or heel. This will save on excessive shoe wear.

a 1027SD81

1.20 Periodic Maintenance Schedule

eludehcSe	yDa nea m grits	Aft fits aoh	yrev kee o52 aoh	vE	yrev htn 001 aoh	vE om	yrev sht 003 aoh	vE nom	yrev sht 005 aoh
Check fuel level	•
Check engine oil level	•
Check rammer oil in sightglass	•
Check fuel line, cap, and fittings for leaks aoks	•
Check bellows for damage and fit	•
Tighten ramming shoe hardware		•	•
Check and tighten engine cylinder screws		•	•
Check and tighten external hardware		•	•
Clean engine cooling fins			•
Change engine oil (1)				•
Clean engine oil filter (1)						•
Clean recoil starter						•
Change ramming system oil (1)						•
Check and adjust valve clearance			• (1st)					•
Replace engine oil filter								•
Check fuel filter, clean or replace								•

(1) Perform initially after first 50 hours of operation.
Note: If engine performance is poor, check, clean, and replace air filter elements as needed.

1.21 Servicing Air Cleaner

Under normal operating conditions the air cleaner elements will not require cleaning and should not be removed from the machine. If the elements do become plugged with dirt, the engine will begin to lose power. In this case, the elements can be removed and cleaned as described below. Replace an element if it becomes so plugged with dirt it can no longer be cleaned.

CAUTION: NEVER run engine without air cleaner. Severe engine damage will occur.

! WARNING

NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result.

The engine is equipped with a dual element air cleaner.

1. Remove air cleaner cover (a). Remove precleaner and paper element and inspect them for holes or tears. Replace if damaged.

2. Precleaner (b):

Clean with low-pressure compressed air. When very soiled, wash in solution of mild detergent and warm water. Rinse thoroughly in clean water. Allow to dry thoroughly before re-installing.

Note: Do not oil precleaner.

1. Paper element (c)

Tap element lightly to remove excess dirt. Replace paper element if it appears heavily soiled.

1. Wipe out filter housing (d) with a clean rag.

CAUTION: Do not allow dirt into the engine intake port while cleaning—damage to the engine will result.

a c b e d 1016SD95

1.22 Lubrication

Engine oil

Check oil level:

Tilt the machine backwards approx. 15^ until the engine is level by placing a wedge under the shoe. The oil surface should reach NO HIGHER THAN the bottom of the filler neck "H", but no lower than "L" (see drawing) or visible on the dipstick (f) when it is inserted (not screwed) into the filler neck.

Add CC or better quality oil through the filler neck as required.

CAUTION: DO NOT overfill. The oil level should just reach the bottom of the filler neck. Too much oil can cause damage to the engine and the rammer.

Note: After transporting the rammer horizontally, upright the rammer and allow the oil to drain back through the engine. It may take up to 45 minutes for the oil level to recover.

Oil change:

1. Let the engine warm up, then shut it off.
2. Place the rammer so that the engine is level.
3. Unscrew the engine oil drain plug (g) and let oil flow out.
4. Screw in the oil drain plug.
5. Fill with approx. 27 oz. (800 ml) of oil through the oil fill opening. Refer to Check oil level, above.

Oil filter:

1. Drain the oil as above.
2. Unscrew the bolt (h) on the oil filter cover and pull out the oil filter.

To clean the oil filter:

Use low pressure compressed air to remove any visible debris on the oil filter.

To replace the oil filter:

Discard the old oil filter in accordance with environmental regulations. Replace with WACKER-supplied oil filter and O-ring.

Ramming system

Check oil level:

1. Place the rammer so it is resting on its shoe.
2. Check the oil level through oil sightglass (j).
3. If the oil is not visible, refill through the oil fill opening (e) with HD brand quality SAE 40 oil.
4. Close the oil fill opening.

f H L 1036SD38

f g h j k 15° 1027SD78

Oil change:

1. Unscrew the oil drain plug (k) located below the oil sightglass.
2. Tip the rammer over and allow oil to drain.
3. Screw in the oil drain plug.
4. Remove the oil fill plug (e) located at the top of the crankcase. Fill with 30 oz. (890 ml) HD brand quality SAE 40 oil through the oil fill opening.
5. Screw in the oil fill plug.

1.23 Shoe Hardware

On new machines, or after replacing shoe, check and tighten shoe hardware (a) after the first 5 hours of operation. Inspect hardware every week thereafter.

Torque hardware as specified.

63 ft.lbs. (85.5 Nm) a 1027SD82

1.24 Long-Term Storage

1. Drain fuel from the fuel tank.
2. Start the engine and run it until remaining fuel is used.
3. Cover the rammer and store in a clean, dry location.

1.25 Troubleshooting

Problem / Symptom	Reason / Remedy
Engine does not start, or stalls.	1. No fuel in tank.2. Fuel valve closed.
Engine does not accelerate, is hard to start, or runs erratically.	1. Crankshaft seals are leaking.2. Air cleaner may be clogged.
Engine overheats.	1. Clean cooling fins and fan blades.
Engine runs; rammer does not tamp.	1. Inspect clutch for damage. Replace if necessary.2. Broken connecting rod or crankgear.3. Low engine performance. Compression loss.
Engine runs, rammer operation is erratic.	1. Oil/grease on clutch.2. Broken/worn springs.3. Soil buildup on ramming shoe.4. Broken parts in ramming system or crankcase.5. Engine operating speed is too high.

Inhaltsverzeichnis

Diagram illustrating a mechanical or fluid system with labeled components and directional arrows, including a circular component and a valve mechanism.

112419-6b

112419-6c

Symbol Erklärung

Technical line drawing of a mechanical device with no visible text or symbols

1.18 Abstellen

63 ft.lbs. (85,5 Nm) a

Diagram illustrating a mechanical or electrical component with labeled parts and directional arrows

112419-6b 112419-6c

Technical line drawing of a mechanical device with no visible text or symbols

Diagram illustrating a mechanical or fluid system with labeled components and directional arrows, including a circular component and a valve mechanism.

112419-6b

112419-6c

Pictogramme Signification

Technical line drawing of a mechanical device with no visible text or symbols

Part Numbers appearing in boldface type are recommended spare parts. This means that these parts are subject to wear under normal operating conditions and may require periodic service or replacement. It is recommended that these items be stocked to meet the expected service requirements of this model. Actual stocking quantities of these and other parts used in more extensive repairs will depend on the service practices of each customer.

[L1] Indicates a sealant or threadlocking compound to be used when assembling part. Refer to Sealant Chart at end of manual for description of sealants.

[T1] Indicates the correct torque value for assembling part. Refer to Torque Chart at end of manual for standard torque measurements.

Exploded view diagram of a mechanical device with numbered parts for identification

1028SD09

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 01	11765 1 Cover-silencing Deckel Tapa Couvercle
2 00	10622 2 Washer Scheibe Arandela			Rondelle
3	0010367	3	Nut-lock	Sicherungsmutter	Contratuerca	Contre-écrou
4 00	10624 3 Washer B6.4 Scheibe Arandela			Rondelle
5	0011551	2	Screw M6x20	Schraube	Tornillo	Vis
6	0107171	1	Tank-fuel cpl.	Kraftstofftank	Tanque de combustible carburant	Réservoir de
7	0074552	2	Clamp .390	Schelle	Abrazadera	Agrafe
8 00	33198 1 Washer Scheibe Arandela			Rondelle
9 01	05194 1 Washer M8x1.5" Scheibe Arandela			Rondelle
10	0111202	1	Control	Betätigung	Gobierno	Commande
11 00	10622 1 Washer Scheibe Arandela			Rondelle
12	0011341	1	Screw M8x40	Schraube	Tornillo	Vis
13	0108414	1	Mount-throttle control	Konsole	Ménsula	Console
14	0012360	1	Screw M8x12	Schraube	Tornillo	Vis
15	0108200	1	Cable-throttle	Kabel	Cable	Câble
16	0106103	1	Tube-air duct	Luftstutzen	Adaptador de aire	Pipe d'air
17	0078844	2	Clamp	Schelle	Abrazadera	Agrafe
18 01	07462 1 Hose-fuel return Kraftstoffleitung			Manguera	Tuyau
19	0118381	1	Engine	Motor	Motor	Moteur
20	0096087	4	Nut M10	Mutter	Tuerca	Ecrou
21	0112077	1	Handle-crane lift	Tragegriff	Manija de levante	Poignée de relèvement
22	0023619	4	Screw M8x12	Schraube	Tornillo	Vis
23	0114798	1	Guide handle compl.	Führungsbügel kompl.	Manija compl.	Poignée compl.
24	0011543	6	Screw M8x20	Schraube	Tornillo	Vis
25 01	05056 2 Shockmount, special Puffer			Amortiguador	Silentbloc
26	0058498	1	Plate-protection	Schutzplatte	Placa de protección	Plaque de protection
27	0087023	2	Screw M6x16	Schraube	Tornillo	Vis
28	0058381	8	Washer-lock	Federring	Disco de resorte	Rondelle de ressort
29	0011553	8	Screw M6x16	Schraube	Tornillo	Vis
30	0010368	2	Nut-lock	Sicherungsmutter	Contratuerca	Contre-écrou

T1 - 58 ft.lbs. (79 Nm)

2.5 13" Ramming shoe / 330mm Stampfeinsatz / Placa de pisón 330mm / Sabot de frappe 330mm

[T1] 6 [T2] 7 8 9 10 11 4 5 1003SD87

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1	0072069	1	Kit-ramming shoe (incl. 2–11)	Stampfeinsatz kpl. (inkl. 2–11)	Placa de pisón compl. (incl. 2–11)	Sabot de frappe compl. (incl. 2–11)
2	0010366	4	Nut-lock M12	Sicherungsmutter	Contratuerca	Contre-écrou
4	0011157	2	Bolt-plow M12x80	Senkschraube	Tornillo avellanado	Vis à tête fraisée
5	0047987	2	Bolt-plow M12x105	Senkschraube	Tornillo avellanado	Vis à tête fraisée
6	0010367	13	Nut	Mutter	Tuerca	Ecrou
7	1005118	13	Washer	Scheibe	Arandela	Rondelle
8	-	1	Plate-bottom	Schleißplatte	Placa de desgaste	Plaque d'usure
9	0011194	4	Bolt-plow M8x40	Senkschraube	Tornillo avellanado	Vis à tête fraisée
10	0011193	4	Bolt-plow M8x45	Senkschraube	Tornillo avellanado	Vis à tête fraisée
11	0011192	5	Bolt-plow M8x50	Senkschraube	Tornillo avellanado	Vis à tête fraisée

T1 - 58 ft.lbs. (79 Nm) T2 - 18 ft.lbs. (24 Nm)

2.6 Ramming system / Stampfsystem / Sistema apisonador / Système du pilon

Technical diagram of a mechanical assembly with numbered parts for identification and assembly reference.

1028SD12

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1	-	1	Crankcase cpl.	Kurbelgehäuse	Cárter	Carter
2 003	1880 1 O-Ring O-Ring		Anillo-O	Joint torique
3	0088842	1	Cylinder- guide	Führungszylinder	Cilindro de guía	Cylindre de guidage
4 001	1533 4 Screw M10x35 Schraube			Tornillo	Vis
5	2006976	2	Clamp 7"	Schelle	Abrazadera	Agrafe
6	0039785	1	Pin-piston mount	Kolbenbolzen	Pasador de pistón	Axe de piston
7	1006925	2	Plug .640	Schraubverschluß	Tapón roscado	Bouchon
8	1006882	1	Bellows	Faltenbalg	Fuelle	Soufflet
9	-	1	Spring cylinder	Federzylinder	Cilindro de resorte	Cylindre de ressort
10	0010644	4	Washer-lock	Federring	Disco de resorte	Rondelle de ressort

Technical diagram of a mechanical assembly with numbered parts for identification

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 01	10586 1 Bushing	Buchse Buje Douille
2	0111482	1	Fitting-filter, fuel	Verschraubung	Unión	Raccord
3	0104093	1	Cap-fuel tank	Tankdeckel	Tapa del tanque	Chapeau de réservoir
4	0095950	1	Filter-fuel	Kraftstofffilter	Filtro de combustible	Filtre à carburant
5	0095949	1	Valve-fuel	Kraftstoffhahn	Grifo de combustible	Robinet de carburant
6 0073617 2 Nut M6			Mutter	Tuerca	Ecrou
7	0016836	2	Clamp	Schelle	Abrazadera	Agrafe
8	0096779	1	Hose-fuel, compl.	Kraftstoffleitung kompl.	Manguera de combustible compl.	Tuyau à essence compl.
9	0073751	1	O-Ring	O-Ring	Anillo-O	Joint torique

2.8 Crankcase / Kurbelgehäuse / Cárter / Carter

Exploded view diagram of a mechanical assembly with numbered parts for identification

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 001	11535 4 Screw M10x25 Schraube Tornillo Vis
2 009	4161 1 Cover-crankcase Deckel Tapa Couvercle
3 003	9026 1 O-Ring Anillo-O			Joint torique
4	0072061	1	Bearing-needle	Nadellager	Rodamiento de agujas	Roulement à aiguilles
5	2003022	2	Ring, snap	Spengring	Anillo de sujeción	Anneau d'agrafe
6	2003021	1	Bearing-ball	Kugellager	Rodamiento de bolas	Roulement à billes
7	2003023	2	Retaining ring	Sicherungsring	Anillo de retención	Bague d'arrêt
8	0095952	1	Gear-crank assy.	Kurbeltrieb	Engranaje cigueñal	Commande à manivelle
9 200	1041 1 Ring		Ring	Anillo	Anneau
10	0045190	1	Bearing-ball	Kugellager	Rodamiento de bolas	Roulement à billes
11	0089591	1	Connecting rod compl.	Pleuel kompl.	Biela compl.	Bielle compl.
12	0095951	1	Clutch drum	Fliehkraftglocke	Campana de embrague	Carter d'embrayage
13	0039050	1	Seal-shaft	Wellendichtring	Sello del eje	Bague d'étanchéité
14	2003021	1	Bearing-ball	Kugellager	Rodamiento de bolas	Roulement à billes
15	0039020	1	Bearing-needle roller	Nadellager	Rodamiento de agujas	Roulement à aiguilles
16	0113857	1	Crankcase	Kurbelgehäuse	Cárter	Carter
18	0012083	2	Seal-ring	Dichtungsring	Anillo sellador	Rondelle à étancher
19	0096034	1	Plug M20x1.5	Schraubverschluß	Tapón roscado	Bouchon

2.9 Spring cylinder / Federzylinder / Cilindro de resorte / Cylindre de ressort

Technical diagram of a mechanical assembly with numbered parts, showing exploded and assembled views of a component.

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 001	1543 14 Screw M8x20 Schraube Tornillo Vis
2 001	12397 7 Washer-lock Federring Disco de resorte Rondelle de ressort
3	0013971	1	Sightglass with gasket	Ölschauglas mit Dichtung	Indicador de aceite con empaque	Indicateur avec joint
	0053829	1	Gasket	Dichtung	Empaque	Joint
4	0039800	1	Pipe-protective	Schutzrohr	Tubo de protección Joint	Tube de protection
5 004	43204 1 Seal		Dichtung	Empaque
6	0110350	1	Ram	Führungskolben	Pistón	Piston
7	0114080	1	Spring cylinder	Federzylinder	Cilindro de resorte	Cylindre de ressort
8	0012082	1	Gasket	Dichtung	Empaque	Joint
9 001	11050 1 Screw, M16x1.5 Schraube Tornillo Vis
10	0113843	1	Set-springs	Federsatz	Juego de resortes	Jeu de ressorts
12 003	44442 1 Bush-ing-impact, plastic Buchse Buje Douille
13	0039795	1	Guide, percussion piston	Führung	Guía	Guide
14	0083814	1	Nut-lock	Sicherungsmutter	Contratuerca	Contre-écrou
15	0034601	1	Bushing	Buchse	Buje	Douille
17	0039757	1	Gasket-spring cylinder	Dichtung	Empaque	Joint
18	0114844	1	Cover-spring cylinder	Deckel	Tapa	Couvercle

2.11 Labels / Aufkleber / Calcomania / Autocollants

WARNING REPLACE BLARD WARNING SCHUZ WIDER MOITIEREN ADVERTENCIA MONTE DE NUVO PROTECTOR AVERTISSEMENT REMETTRE PROTECTEUR 2 3 WACKER 4 WACKER 1 2 3 4 SERCIOUS PAIRIES IS STRUCK BY COMPRY SUIT SYSTEM OR COVER READ REPAR MANUAL WARNING ATTENTION WARNING FORUM PADIENSE STRIEN OUTRUSTROPE REPAIRING MILLIING CHAP LEARN INNOVATION BE TOMATO VEI NEVI VE 30 OBSO O NOISEN PRIOR VOICE SEE WHO'S SEE IS THE CREATER OCEA

1029SD33

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 007	9687 1 Label	warning, spring Aufkleber-War	ung Calcomania- Autocollant-	Advertencia Avertissement
2 011	15413 1 Label	sheet, hot Aufkleber-heisse replace guard	calcomania- Autocollant-surface	superficie caliente	brûlante
3 011	14609 1 Label-Wacker logo Aufkleber	er logo Aufkleber	Calcomania	Autocollant
4	0114608	1	Label-Wacker symbol	Aufkleber	Calcomania	Autocollant

Part Numbers appearing in boldface type are recommended spare parts. This means that these parts are subject to wear under normal operating conditions and may require periodic service or replacement. It is recommended that these items be stocked to meet the expected service requirements of this model. Actual stocking quantities of these and other parts used in more extensive repairs will depend on the service practices of each customer.

[L1] Indicates a sealant or threadlocking compound to be used when assembling part. Refer to Sealant Chart at end of manual for description of sealants.

[T1] Indicates the correct torque value for assembling part. Refer to Torque Chart at end of manual for standard torque measurements.

Technical diagram of a mechanical assembly with numbered components for identification

1028SD20

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 00	11457 1 Screw M8x25 Schraube Tornillo			Vis
2 10	05118 1 Washer Scheibe			Arandela Rondelle
3	0069863	1	Clutch-centrifugal	Kupplung	Embrague	Embrayage
	0098466	2	Lining	Belag	Estribo	Bande de garniture
	0098467	4	Spring-clutch	Feder	Resorte	Ressort
4 00	73665 2 Nut M8		Mutter	Tuerca	Ecrou
5	0011470	2	Screw M6x20	Schraube	Tornillo	Vis
6	0058381	2	Washer-lock	Federring	Disco de resorte	Rondelle de ressort
7	0095870	1	Muffler	Auspufftopf	Silenciador	Pot d'échappement
8	0049991	1	Plug M8x1	Schraubverschluß	Tapón roscado	Bouchon
9	0095856	1	Guide-air	Führung	Guía	Guide
10 00	12356 6 Screw M6x10 Schraube			Tornillo Vis
11	0104549	1	Starter, cpl.	Starter	Arrancador	Démarreur
12	0118381	1	Engine-diesel cpl.(incl. 1-11, 13-19)	Diesel-Motor(inkl. 1-11, 13-19)	Motor Diesel(incl. 1-11, 13-19)	Moteur Diesel(incl. 1-11, 13-19)
13	0010932	4	Stud M10x30	Gewindebolzen	Perno prisionero	Boulon
14	0033356	2	Nut-lock	Sicherungsmutter	Contratuerca	Contre-écrou
15 01	03232 1 Guard-throttle linkage Schutz			Protector	Protecteur
16 00	10622 2 Washer Scheibe			Arandela Rondelle
17 00	11340 2 Screw M8x35 Schraube			Tornillo Vis
18	0033198	1	Washer-lock	Federring	Disco de resorte	Rondelle de ressort
19	0098595	1	Bellows-lever	Faltenbalg	Fuelle	Soufflet

3.4 Starter Complete / Starter vollständig / Juego de Arrancador cpl. / Jeu de Démarreur cpl.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1028SD21

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 0058553 1 Nut-lock Sicherungsmutter Contratuertauerca Contre-écrou
2	0058381	1	Washer-lock	Federring	Disco de resorte	Rondelle de ressort
3	0047997	1	Cover, starter rope	Deckel	Tapa	Couvercle
4	0047998	1	Ratchet -pawl	Ratsche	Trinquete	Cliquet
5	0048062	1	Washer	Scheibe	Arandela	Rondelle
6	0103163	1	Spring, return	Feder	Resorte	Ressort
7	0065068	1	Plate-wear, starter	Schleißplatte	Placa de desgaste	Plaque d'usure
8	0044233	1	Handle-rewind starter	Handgriff	Manija	Poignée
9	0104548	1	Rope, recoil starter	Seil	Cuerda	Corde
10	0103286	1	Housing-starter	Startergehäuse	Caja del arrancador	Carter de démarreur
11	0102283	1	Pulley	Scheibe	Polea	Poulie
12	0048059	1	Spring	Feder	Resorte	Ressort
13	0033198	1	Washer-lock	Federring	Disco de resorte	Rondelle de ressort
14	0013552	1	Screw M8x10	Schraube	Tornillo	Vis
15	0105056	1	Shockmount	Puffer	Amortiguador	Silentbloc
16	0104549	1	Starter, cpl.(incl. 1-15)	Starter(inkl. 1-15)	Arrancador(incl. 1-15)	Démarreur(incl. 1-15)

3.5 Crankcase / Kurbelgehäuse / Cárter / Carter

Exploded view diagram of a mechanical assembly with numbered parts for identification

1028SD22

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 001	1455 1 Screw M8x35 Schraube Tornillo Vis
2	0073620	1	Seal-shaft	Wellendichtring	Sello del eje	Bague d'étanchéité
3 001	1469 14 Screw M6x25 Schraube Tornillo Vis
4	0067956	1	Cover-bearing	Halter	Soporte	Support
5	0096704	2	Pin-straight	Stift	Pasador	Goupille
6 007	3619 1 Bearing-sleeve Lager			Rodamiento Roulement
7	0096707	1	Gasket-housing	Dichtung	Empaque	Joint
8	0073621	1	Bearing-needle, roller	Nadellager	Rodamiento de agujas	Roulement à aiguilles
9 200	1269 1 Bearing, ball Lager			Rodamiento Roulement
10 007	3617 3 Nut	Mutter		Tuerca	Ecrou
11	0073603	1	Ring-rubber seal	Ring	Anillo	Anneau
12 007	3600 2 Nut	Mutter		Tuerca	Ecrou
13 007	3601 4 Washer Scheibe Arandela Rondelle
14	0073602	1	Gasket-cylinder head	Dichtung	Empaque	Joint
	0096724	1	Set-gaskets	Dichtungssatz	Juego de juntas	Jeu de joints
15 007	3599 2 Nut	Mutter		Tuerca	Ecrou
16 007	3598 2 Bolt	Bolzen		Perno	Boulon
17 007	3597 2 Bolt	Bolzen		Perno	Boulon
18	0011034	2	Plug M16	Schraubverschluß	Tapón roscado	Bouchon
19	0012082	2	Seal-ring	Dichtungsring	Anillo sellador	Rondelle à étancher
20	0096715	1	Seal-shaft	Wellendichtring	Sello del eje	Bague d'étanchéité
21	0096716	1	Crankcase	Kurbelgehäuse	Cárter	Carter
22	0073609	1	O-Ring	O-Ring	Anillo-O	Joint torique
23	0096713	1	Oil, dipstick (incl. 22)	Peilstab (inkl. 22)	Varilla indicadora(incl. 22)	Jauge d'huile(incl. 22)
24	0013507	1	Stud M6x18	Gewindebolzen	Perno prisionero	Boulon
25	0013508	2	Bolt M6x22	Bolzen	Perno	Boulon
26	0073610	1	Set-engine shims	Satz-Ausgleichscheiben	Juego de laminillas	Jeu de cales
27	0073612	1	Gasket	Dichtung	Empaque	Joint
28	0073611	1	Cover	Deckel	Tapa	Couvercle
29	0073618	1	Holder	Halter	Soporte	Attache
30 001	2360 1 Screw M8x12 Schraube Tornillo Vis
31 002	20313 1 Bearing, ball Lager			Rodamiento Roulement
32 009	6706 1 Pipe	Rohr		Tubo	Tube

3.6 Crankcase / Kurbelgehäuse / Cárter / Carter

Exploded view diagram of a mechanical assembly with numbered parts for identification

1028SD23

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1	0096725	1	Piston assy. (incl. 2)	Kolben (inkl. 2)	Pistón (incl. 2)	Piston (incl. 2)
	0087430	1	Piston assy. .25mm (incl. 2)	Kolben (inkl. 2)	Pistón (incl. 2)	Piston (incl. 2)
	0087432	1	Piston assy. .50mm (incl. 2)	Kolben (inkl. 2)	Pistón (incl. 2)	Piston (incl. 2)
2 0073682 1 Set		- piston	Kolbenringsatz Juego de anillos rings	Jeu de segments

3.7 Governor lever / Regler / Gobernador / Régulateur

Exploded view diagram of a mechanical assembly with numbered parts for identification

1028SD24

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 0012357 3 Screw M6x12 Schraube Tornillo Vis
2 0073694 1 Cover-engine oil pump Deckel Tapa				Couvercle
3	0073696	1	O-Ring	O-Ring	Anillo-O	Joint torique
4	0073698	1	Pump-oil circulation	Pumpe	Bomba	Pompe
5	0073648	1	Pin, straight	Stift	Pasador	Goupille
6	0073693	1	O-Ring	O-Ring	Anillo-O	Joint torique
7	0096745	1	Filter-oil	Ölfilter	Filtro de aceite	Filtre d'huile
8 0014663 1 Screw M6x16 Schraube Tornillo Vis
9	0096746	1	Governor cpl.	Regler	Gobernador	Régulateur
10	0073703	1	Washer	Scheibe	Arandela	Rondelle
11 0073701 2 Bearing-needle roller Lager				Rodamiento Roulement
12	0073699	1	Lever cpl., governor control (incl. 10, 11)	Hebel (inkl. 10, 11)	Palanca (incl. 10, 11)	Levier (incl. 10, 11)
13	0073790	1	Nut-lock M10	Sicherungsmutter	Contratuerca	Contre-écrou
14	0087374	1	Seal-oil	Öldichtung	Empaque de aceite	Joint d'huile
	0087375	1	Washer-thrust	Druckscheibe	Arandela de presión	Rondelle de facette
15	0073787	1	Control	Betätigung	Gobierno	Commande
16	0073783	1	Bracket, cpl.	Konsole	Ménsula	Support
17 0096753 1 Screw, adjusting Schraube Tornillo Vis
18	0010880	1	Nut-lock M6	Sicherungsmutter	Contratuerca	Contre-écrou
19 0013547 1 Screw, hex M4x8 Schraube Tornillo Vis
20	0073780	1	Handle	Handgriff	Manija	Poignée
21	0096755	1	Spring-torsion	Feder	Resorte	Ressort
22	0096756	1	Spring-tension	Zugfeder	Resorte de tracción	Ressort de traction
23	0073781	1	Spring-tension	Zugfeder	Resorte de tracción	Ressort de traction
24 0012357 1 Screw M6x12 Schraube Tornillo Vis
25 0037600 1 Screw M6x20 Schraube Tornillo Vis

3.8 Cylinder head / Zylinderkopf / Culata del cilindro / Culasse de cylindre

Exploded view diagram of a mechanical assembly with numbered parts for identification

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 0096762 1 Rocker arm outlet Kipphebel Balancín Culbuteur(incl. 2, 7, 8) (inkl. 2, 7, 8) (incl. 2, 7, 8)
2 0010803 2 Nut, hex Mutter Tuerca Ecrou
3	0011342	1	Screw, hex M8x45	Schraube	Tornillo	Vis
4	0073629	1	Holder-rocker arm	Kipphebelbock	Soporte de balancín	Support
6	0096763	1	Rocker arm inlet(incl. 2, 7, 8) (inkl. 2, 7, 8) (incl. 2, 7, 8)	Kipphebel	Balancín	Culbuteur
7	0096764	2	Control, adjusting screw	Betätigung	Gobierno	Commande
8 0096765 2 Cap Kappe Tapa Couvercle
9	0073628	2	Set-valve cones	Ventilkonusatz	Juego de conos	Jeu de cônes
10 0073627 2 Holder-valve springs Halter Soporte Attache
11	0073636	2	Bolt, stud M6x50	Bolzen	Perno	Boulon
12 0073651 1 Gasket Dichtung Empaque Joint
13	0011469	1	Screw, hex M6x25	Schraube	Tornillo	Vis
14	0095948	2	Nut, hex M6	Mutter	Tuerca	Ecrou
15	0013512	1	Bolt, stud M6x55	Bolzen	Perno	Boulon
16	0013507	1	Bolt, stud M6x18	Bolzen	Perno	Boulon
17	0073624	1	Valve-intake	Ventil	Válvula	Soupape
18	0096772	1	Valve-outlet	Ventil	Válvula	Soupape
19	0073623	1	Head-engine cylinder	Zylinderkopf	Culata del cilindro	Culasse de cylindre
20	0020343	1	Bolt, stud M8x18	Bolzen	Perno	Boulon
21 0073660 1 Gasket Dichtung Empaque Joint
22	0073665	2	Nut, hex M8	Mutter	Tuerca	Ecrou
23 0073648 1 Pin Stift Pasador Goupille
24	0073634	2	Washer	Scheibe	Arandela	Rondelle
25 0073631 2 Seal-engine Dichtung Empaque Joint
26	0073626	2	Spring-engine valves	Feder	Resorte	Ressort

3.9 Cylinder head / Zylinderkopf / Culata del cilindro / Culasse de cylindre

Technical diagram of a mechanical assembly with numbered parts, showing exploded view and internal components.

1028SD26

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 002 003	10624 2 Washer Screw M6	Scheibe Arandela Rondellex55 Schraube Tornillo Vis
	11332 2 Screw M6
	0096758	1	Plug	Stopfen	Tapón	Bouchon
4	0073644	1	Cover-assy., cylinder head	Deckel	Tapa	Couvercle
5	0073643	1	Gasket	Dichtung	Empaque	Joint

3.10 Injection valve / Einspritzventil / Válvula inyectora / Soupape d'injection

Technical diagram of a mechanical assembly with numbered components for identification

1028SD27

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1	0096776	1	Pipe-pressure	Druckrohr	Tubo de presión	Tube de pression
2 0096777 1 Pump, injection Pumpe Bomba Pompe
3 0073617 2 Nut M6 Mutter Tuerca Ecrou
4	0073642	1	Holder	Halter	Soporte	Attache
5	0073722	1	Valve, injection cpl.	Ventil	Válvula	Soupape
6	0073633	1	Spacer-washer	Abstandsscheibe	Arandela espaciadora	Rondelle d'écartement
7	0073632	1	Gasket	Dichtung	Empaque	Joint

Technical diagram of a mechanical assembly with numbered parts for identification

1028SD28

Ref.	Part No.	Qty.	Description	Beschreibung	Descripción	Description
1 001	12357 1 Screw M6x	12 Schraube Tornillo Vis
2	0096786	1	Guide-air	Führung	Guía	Guide
3	0073760	1	Molding-rubber strip	Profilgummi	Moldura	Garniture
4	0109334	1	Cover-fan	Deckel	Tapa	Couvercle
5 007	3778 1 Pulley		Scheibe	Polea	Poulie
6 001	12357 3 Screw M6x	12 Schraube Tornillo Vis
7 001	1469 4 Screw M6x	25 Schraube Tornillo Vis
8 001	10373 4 Washer		Scheibe	Arandela Rondelle
9	0073759	4	Ring-collar	Ring	Anillo	Anneau
10	0073758	4	Grommet .390 I.D.	Tülle	Ojal	Passe-fil

Part No. Page(s) Part No. Page(s) Part No. Page(s)
0010366 2-7	0037600 3-13	0073644 3-16
0010367 2-5, 2-6, 2-7	0039020 2-11	0073648 3-15
0010368 2-5	0039026 2-11	0073651 3-15
0010373 3-18	0039050 2-11	0073660 3-15
0010622 2-5, 3-5	0039757 2-13	0073665 2-6, 3-15
0010624 2-5, 3-16	0039785 2-8	0073671 3-11
0010644 2-8	0039795 2-13	0073672 3-11
0010803 3-15	0039800 2-13	0073675 3-11
0010880 3-13	0043204 2-13	0073678 3-11
0010932 3-5	0044233 3-7	0073682 3-11
0011034 3-9	0045190 2-11	0073689 3-11
0011050 2-13	0047987 2-7	0073693 3-13
0011157 2-7	0047997 3-7	0073694 3-13
0011192 2-7	0047998 3-7	0073696 3-13
0011193 2-7	0048059 3-7	0073698 3-13
0011194 2-7	0048062 3-7	0073699 3-13
0011332 3-16	0049991 3-5	0073701 3-13
0011340 3-5	0052028 3-11	0073703 3-13
0011341 2-5	0053829 2-13	0073722 3-17
0011342 3-15	0058381 2-5, 3-5, 3-7	0073751 2-9
0011421 2-6	0058498 2-5	0073758 3-18
0011455 3-9	0058553 3-7	0073759 3-18
0011457 3-5	0065068 3-7	0073760 3-18
0011469 3-9, 3-15, 3-18	0067956 3-9	0073778 3-18
0011470 3-5	0069863 3-5	0073780 3-13
0011533 2-8	0072061 2-11	0073781 3-13
0011535 2-11	0072069 2-7	0073783 3-13
0011543 2-5, 2-6, 2-13	0073597 3-9	0073787 3-13
0011551 2-5	0073598 3-9	0073790 3-13
0011553 2-5	0073599 3-9	0074552 2-5
0012082 2-13, 3-9	0073600 3-9	0078844 2-5
0012083 2-11	0073602 3-9	0079687 2-14
0012356 3-5	0073603 3-9	0083814 2-13
0012357 3-13, 3-18	0073609 3-9	0087023 2-5
0012360 2-5, 2-6	0073610 3-9	0087374 3-13
0012397 2-13	0073611 3-9	0087375 3-13
0013507 3-9, 3-15	0073612 3-9	0087430 3-11
0013508 3-9	0073617 2-9, 3-17	0087431 3-11
0013512 3-15	0073618 3-9	0087432 3-11
0013547 3-13	0073619 3-9	0087433 3-11
0013552 3-7	0073620 3-9	0087434 3-11
0013971 2-13	0073621 3-9	0087435 3-11
0014663 3-13	0073623 3-15	0088842 2-8
0016836 2-9	0073624 3-15	0089591 2-11
0020313 3-9	0073626 3-15	0094161 2-11
0020343 3-15	0073627 3-15	0095254 2-6
0023619 2-5	0073628 3-15	0095856 3-5
0031565 2-6	0073629 3-15	0095870 3-5
0031880 2-8	0073631 3-15	0095948 3-9, 3-15
0033198 2-5, 3-5, 3-7	0073632 3-17	0095949 2-9
0033356 3-5	0073633 3-17	0095950 2-9
0034394 3-15	0073634 3-15	0095951 2-11
0034442 2-13	0073642 3-17	0095952 2-11
0034601 2-13	0073643 3-16	0096034 2-11
0096087 2-5	0110350 2-13
0096677 3-5	0110586 2-9
0096704 3-9	0111461 2-6
0096706 3-9	0111482 2-9
0096707 3-9	0111765 2-5
0096713 3-9	0112077 2-5
0096715 3-9	0112299 2-6
0096716 3-9	0113843 2-13
0096724 3-9	0113857 2-11
0096725 3-11	0114080 2-13
0096727 3-11	0114608 2-14
0096728 3-11	0114609 2-14
0096730 3-11	0114798 2-5
0096731 3-11	0114844 2-13
0096732 3-11	0115410 2-6
0096733 3-11	0115413 2-14
0096736 3-11	0118381 2-5, 3-5
0096737 3-11	0123600 3-9
0096743 3-13	0736601 3-9
0096745 3-13	1005118 2-7, 3-5
0096746 3-13	1006882 2-8
0096753 3-13	1006925 2-8
0096755 3-13	2001041 2-11
0096756 3-13	2001269 3-9
0096758 3-16	2003021 2-11
0096762 3-15	2003022 2-11
0096763 3-15	2003023 2-11
0096764 3-15	2003749 3-11
0096765 3-15	2006976 2-8
0096772 3-15
0096776 3-17
0096777 3-17
0096779 2-9
0096786 3-18
0098466 3-5
0098467 3-5
0098595 3-5
0102274 2-6
0102282 3-7
0103163 3-7
0103232 3-5
0103286 3-7
0104093 2-9
0104543 2-5
0104548 3-7
0104549 3-5, 3-7
0105056 2-5, 3-7
0105194 2-5
0106103 2-5
0107171 2-5
0107462 2-5
0108200 2-5
0108414 2-5
0109334 3-18

Use Of Threadlockers and Sealants

Threadlocking adhesives and sealants are specified throughout this manual and should be used where indicated. Threadlocking compounds normally break down at temperatures above 350^ F ( 175^ C). If a screw or bolt is hard to remove, heat it using a small propane torch to break down sealant. When applying sealants, follow instructions on container. The sealants listed below are recommended for use on WACKER equipment.

TYPE( ) = Europe COLOR USAGE PART NO. - SIZE
Loctite 222 Purple Low strength, for Hernon 420 Hand tool removable.Omnifit 1150 (50M) Temp. range, -65 to 300 degrees F (-54 to 149 degrees C)
Loctite 243 Blue Medium strength, for Hernon 423 Hand tool removable. 17380 - 50 mlOmnifit 1350 (100M) Temp. range, -65 to 300 degrees F (-54 to 149 degrees C)
Loctite 271 / 277Hernon 427 Heat parts before disasOmnifit 1550 (220M)	Red	High strength, for all threads up to 1" (25 mm).Assembly. 26685 - 10 mlTemp. range, -65 to 300 degrees F (-54 to 149 degrees C)	29312 - .5 ml73285 - 50 ml
Loctite 290Hernon 431 and for sealing weld porOmnifit 1710 (230LL)	Green	Medium to high strength, for locking preassembled threads porosity (wicking). 25316 - 10 mlGaps up to 0.005" (0.13 mm)Temp. range, -65 to 300 degrees F (-54 to 149 degrees C)	28824 - .5 ml
Loctite 609Hernon 822 of shafts,Omnifit 1730 (230L)	Green	Medium strength retaining compound for slip or press fitbearings, gears, pulleys, etc.Gaps up to 0.005" (0.13 mm)Temp. range, -65 to 300 degrees F (-54 to 149 degrees C)	29314 - .5 ml
Loctite 545 BrownHernon 947 Temp. range, -65 to 300 degrees F (-54 to 149 degrees C)Omnifit 1150 (50M)	Hydraulic	sealant 79356 - 50 ml
Loctite 592Hernon 920 Temp. range, -65 to 300 degrees F (-54 to 149 degrees C)Omnifit 790	White	Pipe sealant with Teflon for moderate pressures. degrees F (-54 to 149 degrees C) 73289 - 50 ml	26695 - 6 ml
Loctite 515 Purple Form-in-place gap Hernon 910 Fills gaps up to 0.05" (1.3 mm)Omnifit 10	up to 0.05" (1.3 mm)	70735 - 50 mlTemp. range, -65 to 300 degrees F (-54 to 149 degrees C)
Loctite 496 ClearHernon 110Omnifit Sicomet 7000	Instant adhesive for bonding rubber, metal and plastics;general purpose.For gaps up to 0.006" (0.15 mm)Read caution instructions before using.Temp. range, -65 to 180 degrees F (-54 to 82 degrees C)		52676 - 1 oz.
Loctite Primer THernon Primer 10Omnifit VC Activator	Aerosol Spray	Fast curing primer for threadlocking, retaining and sealing compounds. Must be used with stainless steel hardware. Recommended for use with gasket sealants.	2006124 - 6 oz.

Metric Fasteners (DIN)

	TORQUE VALUES (Based on Bolt Size and Hardness)						WRENCH SIZE
Size Ft.L	b. Nm Ft.	Lb. Nm Ft.	Lbs. Nm	Inch Metric	Inch Metric
M3	*11	1.2	*14	1.6	*19	2.1	7/32	5.5	-	2.5
M4	*26	2.9	*36	4.1	*43	4.9	9/32	7	-	3
M5	*53	6.0	6	8.5	7	10	5/16	8	-	4
M6	7	10	10	14	13	17	-	10	-	5
M8	18	25	26	35	30	41	1/2	13	-	6
M10	36	49	51	69	61	83	11/16	17	-	8
M12	63	86	88	120	107	145	3/4	19	-	10
M14	99	135	140	190	169	230	7/8	22	-	12
M16	155	210	217	295	262	355	15/16	24	-	14
M18	214	290	298	405	357	485	1-1/16	27	-	14
M20	302	410	427	580	508	690	1-1/4	30	-	17

Inch Fasteners (SAE)

	SAE 5		SAE 8
Size Ft.L	b. Nm Ft.	Lb. Nm Ft.	Lbs. Nm	Inch Metric	Inch Metric
No.4 *6 0	7 *14 1.0	*12 1.4 1/4	5.5 3/32	-
No.6	*12	1.4	*17	1.9	*21	2.4	5/16	8	7/64	-
No.8	*22	2.5	*31	3.5	*42	4.7	11/32	9	9/64	-
No.10	*32	3.6	*45	5.1	*60	6.8	3/8	-	5/32	-
1/4	6	8.1	9	12	12	16	7/16	-	3/32	-
5/16	13	18	19	26	24	33	1/2	13	1/4	-
3/8	23	31	33	45	43	58	9/16	-	5/16	-
7/16	37	50	52	71	69	94	5/8	16	3/8	-
1/2	57	77	80	109	105	142	3/4	19	3/8	-
9/16	82	111	115	156	158	214	13/16	-	-	-
5/8	112	152	159	216	195	265	15/16	24	1/2	-
3/4	200	271	282	383	353	479	1-1/8	-	5/8	-

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