T22105.1 HDA V2 - Tractor SOLO - Free user manual and instructions

USER MANUAL T22105.1 HDA V2 SOLO

© 2018 AL-KO KOBER GROUP Kötz, Germany This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the AL-KO KOBER GROUP.493127_a 3

1 ABOUT THESE OPERATING

The German version is the original operating instructions. All additional language versions are translations of the original operating in- structions.

It is essential to read through these operating instructions carefully before start-up. This is essential for safe working and trouble-free handling.

Keep these operating instructions in a safe place at all times so that they can be consult- ed if you need any information about the product.

Only pass on the product to other persons to- gether with these operating instructions.

Comply with the safety and warning informa- tion in these operating instructions.

1.1 Legends and signal words

DANGER! Denotes an imminently dangerous situation which will result in fatal or serious injury if not avoided. WARNING! Denotes a potentially dan- gerous situation which can result in fatal or serious in- jury if not avoided. CAUTION! Denotes a potentially dan- gerous situation which can result in minor or moderate injury if not avoided. IMPORTANT! Denotes a situation which can result in material dam- age if not avoided. NOTE Special instructions for ease of under- standing and handling. 2 PRODUCT DESCRIPTION This documentation describes an internal com- bustion engine. In addition, always comply with the operating in- structions of the lawn tractor/garden equipment!

This combustion engine has been designed for driving lawn tractors used for private applications. Due to its exhaust gases it must only be operated outdoors and not indoors. Any use not in accor- dance with this designated use shall be regarded as misuse. This engine is intended solely for use in non- commercial applications. Any other use (as well as unauthorised conversions or add-ons) are re- garded as contrary to the intended use and will result in exclusion of the warranty as well as loss of conformity (CE mark); the manufacturer will thus decline any responsibility for damage and/or injury suffered by the user or third parties.

2.2 Symbols on the appliance

Important! Engines generate carbon monoxide, an odourless, colourless, toxic gas. If carbon monoxide is inhaled, it can cause nausea, loss of consciousness or death. Start the engine and let it run in the open air. Do not start the engine or let it run in closed rooms, even if doors or win- dows are open. Read the operating instructions be- fore starting operation! Fuel and fuel vapours are extremely highly inflammable and explosive. Starting the engine gives rise to sparks. Sparks can ignite flammable gases in the vicinity. Flammable objects such as leaves, grass, etc. can ignite.493127_a 25 Safety instructions

2.3 Product overview (01)

No. Component 1 Oil filler cover with dipstick 2 Oil drain plug 3 Air filter cover 4 Fuel cock 5 Spark plug connector 6 Engine serial number 3 SAFETY INSTRUCTIONS DANGER! Lack of knowledge of the safety instructions can pose a danger of ex- tremely severe or even fatal injury. Lack of knowledge of the safety instructions and op- erating instructions can lead to extremely serious and even fatal injury.

Observe all safety in- structions and instruc- tions for use in these operating instructions as well the operating in- structions which are re- ferred to before you start using the appli- ance.

Keep all supplied docu- ments in a safe place for future reference. DANGER! Risk of poisoning The engine exhaust gases contain carbon monoxide that can kill a person within a few minutes.

Operate the engine only outdoors, never in a closed room.

Do not inhale the engine exhaust gases.

Switch off the engine if you feel nauseous, diz- zy or weak when using this appliance. Immedi- ately consult a doctor.

Only use the engine if it is in perfect technical condition.

Do not disable safety and pro- tective devices.

Carefully read and follow the directions in these operating instructions and the operating instructions for the lawn trac- tor in which the engine is in- stalled. Learn how to stop the engine quickly.

Young people under 16 years of age and people who do not know the operating instruc-GB 26 AL-KO Pro 700 V2 Safety instructions tions are not allowed to use the engine. Observe any country-specific safety regula- tions concerning the minimum age of the user.

Do not operate the engine if you are under the influence of alcohol, drugs or medication.

3.2 Safety of persons,

animals and property

Use the engine only as in- tended. Any non-intended use can lead to injury and property damage.

The user is responsible for ac- cidents involving other people and their property.

Keep third parties out of the danger area.

Only switch the engine on when there are no persons or animals in the working area.

Maintain a safe distance to persons or animals, or switch the engine off if persons or animals approach.

Never direct the exhaust gas jet of the engine towards per- sons and animals or towards inflammable products and ob- jects.

Do not reach into the vacuum and vent grilles when the en- gine is running. Injuries can occur due to rotating appli- ance parts.

Always switch the engine off when not in use, e.g. when changing the work area, during service and mainte- nance, and when filling with the petrol/oil mixture.

Do not operate the engine in poorly ventilated working ar- eas (e.g. a garage). The ex- haust gases contain poison- ous carbon monoxide as well as other harmful substances.

Immediately switch the engine off if there is an accident in or- der to avoid further injuries and/or property damage.

Never operate the engine with worn or defective parts. Worn or defective parts can cause serious injuries.

Only use genuine spare parts and genuine accessories.

Keep the engine out of the reach of children.

Do not allow children and ad- olescents to play with the en- gine.493127_a 27 Safety instructions

3.3 Handling of petrol and oil

DANGER! Risk of explosion and fire An escaping petrol/air mix- ture can cause an explo- sive atmosphere. Deflagra- tion, explosion and fire can lead to serious and even fatal injuries if fuel is not handled properly.

Do not smoke when dealing with petrol.

Only handle petrol out of doors and never in enclosed spaces.

It is essential to heed the code of conduct stated below.

Only transport and store pet- rol and oil in containers ap- proved for that purpose. En- sure that children have no ac- cess to stored petrol and oil.

In order to avoid ground con- tamination (environmental protection) when filling, en- sure that no petrol or oil en- ters the soil. Use a funnel for filling.

Never fill the appliance in en- closed spaces. Petrol vapours may gather at ground level, and thereby result in a defla- gration or even an explosion.

Immediately wipe any spilled petrol off the appliance and the ground. Allow textiles used to wipe off petrol to dry in a well ventilated place be- fore disposing of them. Other- wise, sudden self-ignition may occur.

If petrol has been spilled, pet- rol vapours occur. For this reason, do not start the en- gine at the same location and move it at least 3m away.

Avoid skin contact with miner- al oil products. Do not inhale petrol vapours. When filling, always wear protective gloves. Change and clean protective clothing regularly.

Ensure that your clothing does not come into contact with petrol. If petrol has got onto your clothing, change it immediately.

Never fill the appliance while the engine is running or hot.GB 28 AL-KO Pro 700 V2 Start-up 4 START-UP NOTE Before starting up:

Always perform a visual check. Do not operate the engine if the operat- ing and/or fastening parts are loose, damaged, or worn.

Be sure to add engine oil.

4.1 Check the general state of the engine

1. Check the engine for:

Signs of an oil or petrol leak on the exte- rior and underside of the engine.

Excessive dirt or foreign bodies

Indications of damage

Tightness of all nuts, bolts and screws

Tight fitting and presence of all screens and covers

Damage or contamination of the air filter

2. Eliminate any identified defects before start-

4.2 Filling with fuel

WARNING! Danger of explosion and fire Petrol and oil are highly flammable. Fire can lead to serious injuries.

Only refill petrol and oil in the open and never in the vicinity of naked flames or sources of heat.

Immediately renew the tank or tank cap if damaged.

Always close the tank lid firmly.

If petrol has leaked out:

Do not start the engine.

Avoid start attempts.

Clean the lawn tractor and engine.

Spilled fuel can lead to damage to plastic parts: Immediately wipe off fuel. The war- ranty does not cover damage to plastic parts caused by fuel.

4.2.1 Filling with engine oil (02)

Oil recommendations Engine oil is a decisive factor on the performance and lifetime of the engine.

Use a detergent engine oil which fulfils the requirements for API service classes SF and SG.

Check the API service label on the oil con- tainer in order to ensure that it contains the letters SF or SG.

Choose the SAE viscosity class according to the following table: Tempera- ture range SAE viscosity class +5–+35°C SAE30 (monograde summer oil) -15–+5°C 5W-30 or 10W-30 (multi-grade oils) -25–+35°C 5W-30 or 10W-30 (synthetic multi-grade oils)

The use of multi-grade oils can result in a higher consumption at higher temperatures. Therefore check the oil level more frequently.

Do not mix oils of different grades and with different properties. IMPORTANT! Danger of engine dam- age Using SAE 30 oil (mono- grade summer oil) at tem- peratures lower than +5°C may cause engine damage due to insufficient lubrica- tion.

Use only the prescribed engine oil.493127_a 29 Operating the engine Filling with oil NOTE The oil capacity for the AL-KO Pro 700 V2 engine is max. 2.0l. NOTE Do not fill oil level above MAX. Too much oil will cause:

Smoke in the exhaust

Contamination of the spark plug or the air filter If the engine oil level is too low:

1. Fill engine oil into a suitable container.

2. Unscrew the oil dipstick (02/1) and remove

from the oil filler opening (02/2).

3. Add oil slowly and in small quantities into the

oil filler opening. Use a funnel (not included with the engine).

4. Regularly stop whilst filling the oil and check

the oil level. The MAX mark (02/3) must not be exceeded (see chapter 4.2.2 "Check the oil level (02)", page29).

5. Insert oil dipstick and screw in tight.

6. Remove any spilled oil.

4.2.2 Check the oil level (02)

IMPORTANT! Danger of engine dam- age A low oil level can cause engine damage.

Check the oil level at regular intervals.

If the level is low, top up with clean oil.

1. Stop the engine and let it cool down.

Note:The engine must be level.

2. Remove any foreign bodies form the vicinity

of the oil filler opening.

3. Unscrew the oil dipstick (02/1) and wipe it

4. Insert the dipstick up to the stop and then pull

out again. Check that the level is between the MIN and MAX marks.

5. When the oil level is near or below the MIN

mark: Fill with oil.

6. Insert oil dipstick and screw in tight.

7. Remove any spilled oil.

4.2.3 Filling with petrol

Recommendations regarding petrol

Use clean, fresh, lead-free petrol with a mini- mum octane rating of 90.

Buy fuel in quantities that can be used within 30 days (Storage).

On no account should petrol containing meth- anol be used.

Do not mix petrol with oil or other additives. Filling with petrol NOTE For further information: Refer to the lawn tractor’s operating instructions.

5 OPERATING THE ENGINE

DANGER! Risk of poisoning The engine exhaust gases contain carbon monoxide that can kill a person within a few minutes.

Operate the engine only outdoors, never in a closed room.

Do not inhale the engine exhaust gases.

Switch off the engine if you feel nauseous, diz- zy or weak during use. Immediately consult a doctor.GB 30 AL-KO Pro 700 V2 Operating the engine WARNING! Risk of explosion Petrol and oil are highly flammable.

Never use starter spay or similar. WARNING! Danger of burns Engines become very hot in operation!

Never touch parts of the engine, in particular the exhaust.

Allow the exhaust, cylin- der and cooling vanes to cool down before contact. WARNING! Danger from rotating ap- pliance parts! Reaching into rotating ap- pliance parts will result in serious injuries!

Before starting to use the engine, refer to the operating instructions for the equipment.

Only start and allow the engine to run out- doors.

Do not operate the engine in inclined posi- tions with an angle of more than 15°.

Start the engine only in a horizontal position.

Do not tilt the machine so far to the side that fuel runs out of the fuel tank cap.

Check the oil level.

Tie up long hair and remove jewellery.

Do not wear loose clothing.

Wear sturdy, non-slip shoes.

Do not change the basic setting of the engine or over-rev.

Keep the safety distance when starting.

Switch off the engine and allow to cool down before removing the tank cap.

Switch off the engine and remove the spark plug cable before checking, cleaning or work- ing on the machine or engine.

Wait until the engine has cooled down suffi- ciently before touching the cylinder ribs and protective housing.

Do not rotate the engine without a spark plug.

5.1 Stop the engine and switch off

NOTE Observe the operating instructions on the lawn tractor! When starting and stopping the engine, be sure to disengage all lawn tractor traction equipment, the drive to work tools (such as the power mower).

Cold start problems may occur if the outside temperature is low.

Warm start problems may occur if the outside temperature is low due to evaporation in the carburettor chamber or pump.

In either case the grade of oil must be adapt- ed to the operating temperatures.

The maximum power of an internal combus- tion engine progressively decreases with the increase in altitude above sea level. Exces- sive engine load and heavy work must there- fore be avoided with increasing altitude. Controlling the engine speed The lawn tractor engine speed is set using the throttle: Increase speed. Reduce speed. Cold start and warm start The choke must be engaged for a warm start and disengaged once the engine is warm. The choke does not need to be used for a warm start. Switch the choke on and off.493127_a 31 Repair 6 REPAIR WARNING! Risk of injury during re- pair work Improper repairs can lead to serious injuries and damage to the appliance.

Repair work may only be carried out by AL-KO service centres or au- thorised specialist work- shops.

Only original spare parts from AL-KO are al- lowed.

7 MAINTENANCE AND CARE

WARNING! Risk of injury Inadvertent switching on of the engine can lead to se- rious injuries.

Before setting, mainte- nance and repair work, always switch off the engine and secure against being switched on again.

Regular maintenance is essential for safety and maintaining performance.

For use under more demanding conditions, more frequent maintenance is required.

1. Before all maintenance and cleaning work:

Remove (04/a) spark plug connector (04/1) from the spark plug (04/2).

2. Perform the maintenance and cleaning work

described in this section according to the maintenance schedule.

3. After maintenance and cleaning work: Reat-

The filter element must be kept free of grass residue and dirt.

Only replace filter elements with original spare parts.

The engine must never be operated without a properly installed filter ele- ment. Clean the air filter regularly. Renew air filters if damaged.

1. Clean the area around the filter cover (03/1).

2. Unscrew the two knobs (03/2) of the filter

cover and remove the filter cover.

3. Pull out filter element (03/3).

4. Check the condition of the filter element. The

filter element must be in perfect condition, clean and fully functional. Otherwise the filter element must be serviced or replaced.

5. Insert the filter element and refit the filter cov-

7.2 Changing the oil (06)

Check the oil level regularly. Check the oil level every 5 operating hours or every day before start- ing the engine. WARNING! Danger of explosion and fire Escaping fuel will create an explosive petrol/air mix- ture. Deflagration, explo- sion and fire can lead to serious and even fatal inju- ries if fuel is not handled properly.

Empty the fuel tank be- fore draining the oil.GB 32 AL-KO Pro 700 V2 Maintenance and care NOTE Contact our customer service if you can- not carry out work yourself. NOTE The oil capacity for the AL-KO Pro 700 V2 engine is max. 2.0l. NOTE

Drain off the old oil when the engine is warm. Warm oil runs out quickly and fully.

Dispose of used oil in an eco-friend- ly manner!

1. To empty the fuel tank: Allow the engine to

run until it stops itself. Or drain the fuel.

2. Remove the spark plug connector (04/1).

3. Place the container (06/1) for the old oil.

4. Unscrew the oil dipstick (06/2) and wipe it

5. Unscrew and remove the drain plug (06/3).

6. Allow the oil to run out completely into a con-

7. Replace the drain plug. Ensure that the gas-

ket is correctly positioned. Tighten the drain plug firmly.

8. Top up with clean oil through the dipstick

opening (see chapter 4.2.1 "Filling with en- gine oil (02)", page28). Use a funnel (not in- cluded with the engine).

9. Insert the dipstick up to the stop and then pull

out again. Check that the level has reached the MAX (06/4) mark.

10. Insert oil dipstick and screw in tight.

11. Remove any spilled oil.

7.3 Clean engine and silencer (07)

WARNING! Risk of fire due to for- eign objects Foreign objects on the en- gine can cause the lawn tractor to catch fire. A fire can result in serious or even fatal injuries.

Remove combustible debris (e.g. grass, leaves, grease) from the engine, especially from the exhaust and cylinder area.

Check and clean the ex- haust and cylinder area regularly. IMPORTANT! Danger from water Penetrating water (ignition system, carburettor...) can lead to malfunctions.

Do not spray the engine with water.

1. Allow the engine to cool before cleaning.

2. Remove the contamination regularly from the

engine with a cleaning cloth or brush.

3. Blow-off all waste and dirt residues from the

silencer and its cover using compressed air.493127_a 33 Maintenance and care

Remove obstructions from cooling air openings (07/1).

In order to prevent overheating, also clean the internal cooling vanes and sur- faces.

5. Wipe plastic parts with a damp sponge (07/2)

1. Clean the area around the filter cover.

2. Unscrew the two knobs (08/2) on the filter

3. Remove filter cover.

4. Remove filter element (08/3).

5. Disconnect the foam pre-filter (08/4) from the

6. Close intake port (08/6) of the engine with a

cloth to prevent dirt getting into the engine.

7. Tap out the cartridge (08/5) on a solid sur-

face and blow out from the inside to the out- side with compressed air to remove dust and dirt. Important: Water, gasoline, detergents and similar must not be used to clean the cartridge.

8. Wash foam pre-filter (08/4) with water and

detergent and allow to dry in fresh air. Im- portant: The foam pre-filter must NOT be soaked in oil.

9. Clean the inside of the filter cover (08/1).

10. Remove the cloth from the intake port.

11. Pull the foam pre-filter over the cartridge.

12. Insert the filter element and refit the filter cov-

7.5 Maintaining the spark plug (09)

Prescribed spark plug type: see chapter 10 "Re- placement parts", page35. WARNING! Risk of injury from elec- tric shock Checking the ignition spark with the spark plug removed may result in serious injury from electric shock and fire.

Never check the ignition spark function with the spark plug removed. Use an ignition spark tester instead. IMPORTANT! Danger of engine damage Operating the engine with the incorrect spark plug or without a spark plug will result in serious engine damage!

Never try to start the en- gine without a spark plug.

1. Remove the spark plug (09/1) with a socket

Clean the electrodes with a metal brush (09/3) and remove any carbon black deposits.

3. Check the correct electrode distance (09/5)

with a feeler gauge (09/4). Note:The electrode clearance of the spark plug should be 0.7mm – 0.8mm.

4. Reinsert the spark plug and tighten with a

NOTE The carburettor must only be adjusted by an authorised service workshop.GB 34 AL-KO Pro 700 V2 Transport

7.7 Maintenance schedule

Comply with the intervals measured in hours or years, whichever occurs first. Activity After the first 5 op- erating hours Every 5 operating hours or daily pri- or to use Every 25 operating hours Every 50 operating hours or annually Every year Every 100 oper- ating hours Checking the engine oil level X Changing the engine oil X X

Check and clean air filter X

Change the air filter X Checking the spark plug X Exchange the spark plug X Clean the area of the silenc- er and controls.

Check the petrol filter

Check the silencer and spark arrester

OH Operating hours *: When the engine is working at full load or in high temperatures. **: Clean the air filter more frequently when the engine is operating in a dusty environment. ***: Performed by a specialist company NOTE It may be necessary to shorten the maintenance intervals compared to those stated in the ta- ble above in case of severe loading and at high temperatures. 8 TRANSPORT

Transport the engine only when the fuel tank is empty.

Always transport the engine horizontally, otherwise the following will occur:

Leaking fuel and oil

Starting difficulties

Soot on spark plug493127_a 35 Storage 9 STORAGE NOTE For further information: Refer to the lawn tractor’s operating instructions. WARNING! Danger of explosion and fire Escaping fuel will create an explosive petrol/air mix- ture. Deflagration, explo- sion and fire can lead to serious and even fatal inju- ries if fuel is not handled properly.

Never store the engine in front of naked flames or heat sources.

Never operate the en- gine in a flammable en- vironment. If the lawn tractor is idled for longer than 2 to 3 months, the fuel must be drained off to avoid de- posits in the fuel system. With a shorter idle peri- od, the fuel can be protected with a fuel stabiliser. NOTE For further information: Ask your cus- tomer service.

1. Close the fuel cock.

2. Drain the fuel from the carburettor.

3. Clean the engine (see chapter 7.3 "Clean en-

gine and silencer (07)", page32).

4. Storing the engine:

Allow the engine to cool down.

Store the engine in a well ventilated loca- tion, and not in the vicinity of naked flames or sources of heat.

Do not store the engine where electric motors or power tools are operated.

Store protected from moisture. 10 REPLACEMENT PARTS Recommended spark plugs: RN9YC (Champion) or equivalent Replacement parts can be obtained from the au- thorised dealer or our service team. 11 TECHNICAL DATA Engine type PRO 700 V2 Displacement 708cm

CAUTION! Risk of injury Sharp-edged and moving appliance parts can lead to injury.

Always wear protective gloves during maintenance, care and cleaning work. Malfunction Cause Remedy Engine does not start. Lack of fuel Top up with fuel. Poor quality, contaminated fuel, old fuel in tank Empty tank and fill with fresh fuel. Incorrect starting procedure Execute the starting process correctly. Spark plug not connected Check the spark plug connector, make sure that it is firmly seated on the spark plug.

Incorrect spark plug elec- trode gap Check the spark plug. Air filter clogged Check and clean the air filter. Unsuitable oil for the season Check the oil, replace if necessary. Vapour bubbles forming within the carburettor due to high tem- peratures Wait a few minutes, then try again. Combustion problems Only have the check performed in a customer service workshop! Ignition problems Only have the check performed in a customer service workshop! Uneven function

Incorrect spark plug elec- trode gap Check the spark plug. Spark plug connector poorly fit- ted Check the spark plug connector, make sure that it is firmly seated on the spark plug. Air filter clogged Check and clean the air filter. Choke engaged Disengage the choke. Combustion problems Only have the check performed in a customer service workshop! Ignition problems Only have the check performed in a customer service workshop!493127_a 37 After-Sales / Service Malfunction Cause Remedy Loss of power during operation Air filter clogged Check and clean the air filter. Combustion problems Only have the check performed in a customer service workshop! NOTE If you encounter any malfunctions that are not listed in this table or that you cannot rectify yourself, please contact our customer service. Please enter the engine serial number and date of purchase below. You will need this information when ordering replacement parts and when making technical or warranty inquiries. Engine serial number: Engine serial number: Date of purchase: 13 AFTER-SALES / SERVICE In the event of questions of warranty, repair or spare parts, please contact your nearest AL-KOService Centre. These can be found on the Internet at: www.al-ko.com/service-contacts 14 GUARANTEE We will resolve any material or manufacturing faults on the appliance during the legal warranty period for claims relating to faults, in accordance with our choice either to repair or replace. The legal warranty period is determined by the legislation of the country in which the appliance was purchased. Our warranty promise applies only if:

These operating instructions are heeded

The appliance is handled correctly

Original spare parts have been used The warranty becomes void in the case of:

Unauthorised repair attempts

Unauthorised technical modifications

Non-intended use The guarantee excludes:

Paint damage that can be attributed to normal wear and tear

Wear parts that are marked with a frame xxxxxx (x) on the spare parts card The guarantee period commences with purchase by the first end user. The date on the proof of pur- chase is decisive. In the event of a guarantee claim, please take this guarantee declaration and the original proof of purchase, and contact your dealer or the nearest authorised customer service centre. This statement does not affect the purchaser's statutory claims for defects against the vendor.NL 38 AL-KO Pro 700 V2 Vertaling van de originele gebruikershandleiding