Wheel Lift - Chariot élévateur manuel GYS - Free user manual and instructions

USER MANUAL Wheel Lift GYS

Notice originaleDESCRIPTION OF THE MANUAL WHEEL LIFT The Manual wheel lift is tool designed to help with the handling of the wheels in the workshop. It supports the wheel when it is being removed from a vehicle on a lift. It is then easy to move the wheel away to the working area and back near the vehicle at the end. The wheel lift is intended for indoor use in a well-lit environment on at ground. ASSEMBLY When assembling the manual wheel lift, it is recommended to wear safety shoes and protective gloves to avoid an accident if the part falls. Ref. Désignation Quantity Image 41017 Screw M8 x 16 39 42140 Screw M10 x 30 4 41306 Screw M8 x 70 2 41157 Nut M8 notched 31 41160 Nut M10 notched 4 41151 Nut M6 notched 2 41261 Flat washer M10 1 71140 Cylindrical stop 2 43253 Washer Ø40 4 41150 Brake Nut M8 2 ramp lengthways beamacross beam

1- Attach the ramp to the across beam of the frame

using 3 M8 screws and 3 M8 nuts. (x 2)

2- Attach the wheel with brake and the wheel without

brake to the lengthways beam using one M10 screw, one Ø40 washer and one M10 nut for each. (x2)

3- Attach the lengthways beam to the transverse beam

using 8 M8 screws and 8 M8 nuts. (x2)

Translation of the original instructions

Axis 2across beamvertical beamAxis 1Cylindrical stop : 2Screw M8x70 : 2Nut M6 : 2Nut M8 : 2

1- Secure the cylindrical stops at the top of the carriage

with the two M6 nuts.

2- Insert the across beam of the trolley into the trolley.

Position the largest cable loop between the main beam and the trolley and pass the M8x70 screws through it ( make sure the cable passes behind the rst axis and then in front of the second) . Position the large loop of the cable at on the base of the vertical beam.

3- Insert the M8x70 screws used to x the two beams.

Make sure to pass them through the cable loop (2). Tighten with M8 nuts.

1- Using a hammer, insert the stop plugs into the tubes on

the undrilled side of the tube.

Screw M8 : 2Brake Nut M8 : 2

1- Insert the tube with the roller into the cross beam of the

carriage, x it with the M8 screw and the M8 brake nut (x2).

2- Insert the stopper with strip into the end of the round

3- Insert the stopper with strip at the end of the square

1- Position the trolley in the column by inserting it from

above. Slide it down to the bottom.

1- Position the pulley on the pulley support, and x it with

an M8 screw and the M10 at washer.

1- Attach the cap to the column with 3 M8 screws

1- Pass the cable around the pulley and bring it out

through the light of the cap.

2- Secure the pulley bracket with an M8 screw.

1- Remove the ange (grey plastic part) by unscrewing the

2 screws that hold it to the winch using a cross-head screwdriver.

2- Secure the winch to the column using 2 M8 screws.

3- Screw the anges back on.

1- Secure the cable by passing the M8 screw through the

cable loop. Tighten with the M8 nut. Do not use the cable xing system on the winch composed of a bolt and a plate. Remove it by unscrewing it. Screw M8 : 1

1- Attach the bolt box to the column with an M8 screw

Translation of the original instructions

Perform a static loading test: maximum load + safety factor (load x 1.. 5) - (for the test, position the trolley in the middle of the column and place the load centred between the rollers for at least 10 minutes).

DISMANTLING AND RECYCLING

To remove the wheel lift, refer to the «Mounting» section and perform the exact reverse operation. For recycling, handle the wheel lift to a specialised waste company to ensure the recycling of the dierent parts.

Winch The wheel lift is equipped with a winch that allows the trolley to go up or down. To mount the trolley, simply turn the crank clockwise. The movement in the opposite direction allows the trolley to be lowered. The winch is equipped with a self-locking brake that allows the trolley with the wheel to be held at a certain height without it going down. Be careful, giving abnormal blows in the crank handle is likely to unlock the brake. Strap The winch wheel lift is equipped with a strap to prevent the wheel from tipping over when moving. Simply pass the looped strap over the wheel and adjust the tightening if necessary. Brake The manual winch wheel lift is equipped with individual brakes on each of the two rear wheels. To operate them, press down on the brake of each wheel using your foot. SAFETY - The user must use the personal safety equipment in force (safety shoes, gloves, etc.). - The indicated maximum load must not be exceeded. - The wheel lift must not be used to lift people. - The wheel lift must be stored in a place protected from moisture. - During transport the wheel lift must be packed in such a way that it does not risk tipping over.

Translation of the original instructions Security when travelling When travelling: - Lower the trolley to the lowest level to improve stability and safety. - pay particular attention when passing over doorways, electrical wires or other objects on the ground. - When using the handle, make sure you are not likely to hit your against something in the way (walls, shelves...). Loading / unloading and lifting The user is responsible for loading and unloading. Engage the rear wheel brakes for the duration of loading / unloading. The wheel must be positioned on the trolley, as close as possible to the centre column in order to obtain good balance and stability. Securely strap the wheel to prevent it from tipping over. For ease of use, position the wheel at the edge of the carriage before unloading. There is a risk of pinching when the trolley is raised or lowered. Do not place hands or other body parts under the load. MAINTENANCE A regular maintenance service must be carried out (once a year) and according to the frequency of use of the wheel lift. - The maintenance interval is dened according to normal use and with only one daily loading. - For more intensive use, the maintenance interval should be more frequent. - Use of spare parts other than those of the manufacturer Gys is not recommended and cannot be carried out without prior agreement. - Each assembly must be followed by a test loading (see «Assembly» section). Maintenance procedure Cleaning Wash the wheel lift with a product suitable for painted steel surfaces. Follow the instructions on the cleaning product. Wipe the wheel lift with a cloth after cleaning. Never use a high-pressure cleaner as it can damage the paint. Wear and tear of parts Check the condition of the parts to identify any cracks or wear points. Bolts and screws Check that the bolts and screws are tightened securely. Column Check the condition of the running area of the trolley. Add a suitable grease (bearing grease) to the bearing surfaces. Wheels Check that the wheels are working properly. Grease the bearings. Ensure the quality of the rubber surfaces. Brake Check that the brakes are working properly. Winch & cable Check the condition of the cable and its xing. Check that the winch and self-locking brake are working properly. Check that the nut used to stop the crank handle is tightened securely. It is possible to lubricate with oil when necessary the bushings on the shaft side and to grease the teeth of the gearbox. Attention, it is strictly forbidden to oil or grease the braking device of the winch located under the crank side housing. Plate and sticker Check that the plate and sticker are well glued and visible.13

Translation of the original instructions Label / Sticker Description Location Machine plate Label with CE marking, name and address of the manufacturer, designation, serial number, nominal capacity, year of manufacture On the cover Safety information Sticker with text containing safety instructions for the operator. On the column Troubleshooting The wheel lift is designed for eective and safe use provided that the maintenance instructions are followed. If there are any operating problems, here are some tips:

• If the trolley does not move or with diculty: - Check that the cable is secure, - Check that the cable is correctly positioned in the groove of the pulley.

• If the wheel lift makes an unusual noise: - Check that the components of the wheel lift are properly mounted, refer to the «Mounting» section, - Refer to the «Maintenance» section. If problem carries on, contact your repairer or the manufacturer. TECHNICAL SPECIFICATIONS Features Model type Manual wheel lift with winch Maximum Load 40 kg Cours 1032 mm Length 615 mm Width 836 mm Height 1353 mm Wheel mini. size 135/65 R13 Wheel max. size 300/35 R22 Unloaded weight 42 kg WARRANTY The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour). The warranty does not cover:

• Damages due to misuse (power supply error, dropping of equipment, disassembling).

• Environment related failures (pollution, rust, dust). In case of failure, return the unit to your distributor together with: - The proof of purchase (receipt etc ...) - A description of the fault reported14

DESCRIZIONE MANUAL WHEEL LIFT