Gyspot PRO 230 - Generator GYS - Free user manual and instructions

USER MANUAL Gyspot PRO 230 GYS

FR 2-9/51-64
EN 2/10-15/51-64
DE 2/16-22/51-64
ES 2/23-29/51-64
RU 2/30-36/51-64
NL 2/37-43/51-64
IT 2/44-50/51-64

GYSPOT 2600

2700

34.02

34.04

39.02

39.04

PRO 230

PRO 400

I

II

III

CC

IV

A

B-Gyspot 2600/2700/34.02/34.04

Read and understand the following safety instructions before use.

Any modification or maintenance not specified in the instructions manual should not be undertaken.

The manufacturer is not liable for any injury or damage due to non-compliance with the instructions featured in this manual.

In the event of problems or uncertainties, please consult a qualified person to handle the installation properly.

Make sure to keep the instructions as you might need to refer to them later.

These instructions cover the material in the condition it was delivered. It is the responsibility of the user to carry a risk analysis in case the instructions are not followed.

ENVIRONMENT

This equipment must only be used for welding operations in accordance with the limits indicated on the descriptive panel and/or in the user manual. Safety instructions must be followed. In case of improper or unsafe use, the manufacturer cannot be held liable.

This equipment must be used and stored in a room free from dust, acid, flammable gas or any other corrosive agent. The same rules apply for storage. Operate the machine in an open, or well-ventilated area.

Operating temperature:

Use between -10 and +40^ (+14 and +104^)

Storage between -20 and +55^ (-4 and 131^ ).

Air humidity:

Lower or equal to 50% at 40^ (104^)

Lower or equal to 90% at 20^ (68^)

Altitude:

Up to 1000 meters above sea level (3280 feet).

PROTECTION OF THE INDIVIDUALS

Resistance welding can be dangerous and cause serious injuries or even death. It needs to be used by a qualified technician with training relevant to the machine.

Welding exposes the user to dangerous heat, arc rays, electromagnetic fields, risk of electric shock, noise and gas fumes. People wearing pacemakers are advised to consult a doctor before using the welding machine.

To protect oneself as well as the other, ensure the following safety precautions are taken:

In order to protect you from burns and radiations, wear clothing without turn-up or cuffs. These clothes must be insulating, dry, fireproof, in good condition and cover the whole body.

Wear protective gloves which guarantee electrical and thermal insulation.

Use sufficient welding protective gear for the whole body: hood, gloves, jacket, trousers... (varies depending on the application/operation). Protect the eyes during cleaning operations. Contact lenses are prohibited during use.

It may be necessary to install fireproof welding curtains to protect others against arc rays, weld spatters and sparks. Ask people around the working area to look away from at the arc or the molten metal, and to wear protective clothing.

Ensure ear protection is worn by the operator if the work exceeds the authorised noise limit (the same applies to any person in the welding area).

Parts that have previously been welded will be hot and may cause burns if manipulated. During maintenance work on the torch or the electrode holder, you should make sure it's cold enough and wait at least 10 minutes before any intervention. When using a water-cooled torch, make sure that the cooling unit is switched on to avoid any burns caused by the liquid.

It is important to secure the working area before leaving to ensure the protection of property and the safety of others.

WELDING FUMES AND GAS

Fumes, gas and dust produced during welding are hazardous to health. It is mandatory to ensure adequate ventilation and/or extraction to keep fumes and gas away from the work area. Using an air fed welding helmet is recommended in case of insufficient ventilation in the workplace.

Check that the air supply is effective by referring to the recommended safety regulations.

Precautions must be taken when welding in small areas, and the operator will need supervision from a safe distance. In addition, the welding of certain materials containing lead, cadmium, zinc, mercury or beryllium may be particularly harmful.

Also remove any grease on the metal pieces before welding. Do not weld in areas where grease or paint are stored.

FIRE AND EXPLOSION RISKS

Protect the entire welding area. Flammable materials must be moved to a minimum safe distance of 11 meters.

A fire extinguisher must be readily available near the welding operations.

Keep people, flammable materials/objects and containers that are under pressure at a safe distance.

Welding in closed containers or pipes should be avoided and, if they are opened, they must be emptied of any flammable or explosive material (oil, fuel, gas ...).

Grinding operations should not be carried out close to the power supply or any flammable materials.

ELECTRICAL SAFETY

The electrical mains used must have an earth terminal. An electric shock could cause serious injuries or potentially even deadly accidents.

Never make contact with live parts inside or outside the current source (cables, electrodes, arms, guns...) as they are connected to the welding circuit.

Before opening the device, it is imperative to disconnect it from the mains and wait 2 minutes, so that all the capacitors are discharged.

Damaged cables and torches must be changed by a qualified and skilled professional. Make sure that the cable cross section is adequate with the usage (extensions and welding cables). Always wear dry clothes which are in good condition in order to be isolated from the welding circuit. Wear insulating shoes, regardless of the workplace/environment in which you work in.

EMC CLASSIFICATION

GYSPOT 2600/2700/34.04/ 39.04/PRO400

GYSPOT 34.02/39.02/ PRO 230

This Class A machine is not intended to be used on a residential site where the electric current is supplied by the domestic low-voltage power grid. There may be potential difficulties in ensuring electromagnetic compatibility at these sites, due to conducted interferences as well as radiation.

This equipment complies with IEC 61000-3-11 if the power supply network's impedance at the electrical installation's connection point is inferior to the network's maximum admissible impedance Z_max = 0.77 Ohms.

This equipment complies with IEC 61000-3-11 if the power supply network's impedance at the electrical installation's connection point is inferior to the network's maximum admissible impedance Z_max = 0.84 Ohms.

This equipment does not comply with IEC 61000-3-12 and is intended to be connected to domestic low-voltage systems interfacing with the public supply only at the medium- or high-voltage level. If it is connected to a public low-voltage power grid, the installer or user of the machine has to ensure, by checking with the network operator, that the device can be connected.

ELECTROMAGNETIC INTERFERENCES

The electric currents flowing through a conductor cause electrical and magnetic fields (EMF). The welding current generates an EMF around the welding circuit and the welding equipment.

The EMF electromagnetic fields can interfere with certain medical implants, such as pacemakers. Protection measures must be taken for people having medical implants. For example, access restrictions for passers-by or an individual risk evaluation for the welders.

Each welder must follow the procedures below in order to minimise exposure to electromagnetic generated by the welding circuit:

• position the welding cables together - strap them if possible;
• keep your head and top half of the body as far from the welding circuit as possible;
• never enrol the cables around your body;
• never position your body between the welding cables. Hold both welding cables on the same side of your body;
• connect the earth clamp as close as possible to the area being welded;
• do not work too close to, do not lean and do not sit on the welding machine
• do not weld when you're carrying the welding machine or its wire feeder.

People wearing pacemakers are advised to consult their doctor before using this device.

Exposure to electromagnetic fields while welding may have other health effects which are not yet identified.

RECOMMENDATIONS FOR EVALUATING THE WELDING AREA AND INSTALLATION

Miscellaneous

The user is responsible for the correct installation and usage of the welding material based on the instructions supplied by the manufacturer. If electromagnetic disturbances are detected, it is the user's responsibility to resolve the situation with the manufacturer's

technical assistance. In some cases, this corrective action may be as simple as earthing the welding circuit. In other cases, it may be necessary to construct an electromagnetic shield around the welding power source and around the entire piece by fitting input filters. In all cases, electromagnetic interferences must be reduced until they are no longer inconvenient.

Welding area assessment

Before installing the machine, the user must evaluate the possible electromagnetic problems that may arise in the area where the installation is planned. The following must be taken into account:
a) the presence (above, below and next to the arc welding machine) of other power cables, remote cables and telephone cables; b) television transmitters and receivers;
c) computers and other hardware;
d) critical safety equipment such as industrial machine protections;
e) the health and safety of the people in the area such as people with pacemakers or hearing aids;
f) calibration and measuring equipment;
g) the isolation of other pieces of equipment which are in the same area.
The user has to ensure that the devices and pieces of equipment used in the same area are compatible with each other. This may require extra precautions;
h) the time of day during the welding or other activities have to be performed.

The surface of the area to be considered around the device depends on the building's structure and other activities that take place there. The area taken into consideration can be larger than the limits of the installations.

Review of the welding installation

Reviewing the welding installations can be useful to determine and resolve any case of electrical disturbances. The assessment of emissions must include in situ measurements as specified in Article 10 of CISPR 11. In situ measurements can also be used to confirm the effectiveness of mitigation measures.

RECOMMANDATIONS SUR LES METHODES DE REDUCTION DES EMISSIONS ELECTROMAGNETIQUES

a. National power grid: The arc welding machine must be connected to the national power grid in accordance with the manufacturer's recommendation. In case of interferences, it may be necessary to take additional precautions such as the filtering of the power supply network. Consideration should be given to shielding the power supply cable in a metal conduit or equivalent of permanently installed arc welding equipment. It is necessary to ensure the electrical continuity of the shielding along its entire length. The shielding should be connected to the welding current's source to ensure good electrical contact between the conduct and the casing of the welding current source.
b. Maintenance of the arc welding equipment: The arc welding machine should be subject to a routine maintenance check according to the recommendations of the manufacturer. All accesses, service doors and covers should be closed and properly locked when the arc welding equipment is on. The arc welding equipment must not be modified in any way, except for the changes and settings outlined in the manufacturer's instructions.
c. Welding cables: Cables must be as short as possible, close to each other and close to the ground, if not on the ground.
d. Equipotential bonding: consideration should be given to bonding all metal objects in the surrounding area. However, metal objects connected to the workpiece increase the risk of electric shock if the operator touches both these metal elements and the electrode. It is necessary to insulate the operator from such metal objects.
e. Earthing of the welded part: When the part is not earthed - due to electrical safety reasons or because of its size and its location (which is the case with ship hulls or metallic building structures), the earthing of the part can, in some cases but not systematically, reduce emissions It is preferable to avoid the earthing of parts that could increase the risk of injury to the users or damage other electrical equipment. If necessary, it is appropriate that the earthing of the part is done directly, but in some countries that do not allow such a direct connection, it is appropriate that the connection is made with a capacitor selected according to national regulations.
f. Protection and shielding: The selective protection and shielding of other cables and devices in the area can reduce perturbation issues. The protection of the entire welding area can be considered for specific situations.

TRANSPORT ET TRANSIT DE LA SOURCE DE COURANT DE SOUDAGE

The welding source is fitted with a handle to make it transportable by hand. Be careful not to underestimate the weight of the machine. The handle are not design to be use to hang the machine to something else.

Do not use the cables or torch to move the machine.
Do not place/carry the unit over people or objects.

EQUIPMENT INSTALLATION

• Provide an adequate area to ventilate the machine and access the controls.
• Do not use in an area with conductive metal dust.
• Power cables, extension leads and welding cables must be fully uncoiled to prevent overheating.

The manufacturer does not accept any liability in relation to damages caused to objects or harm caused to persons as the result of incorrect and/or dangerous use of the machine.

MAINTENANCE / RECOMMENDATIONS

• The operators must have received suitable training in order to use the machine at its maximum potential and weld correctly.

• Check which welding process is authorised by the manufacturer before attempting any vehicle repair.

• The maintenance and the repair of the . Any work undertaken by a third party on the generator will invalidate the warranty. The manufacturer will not accept liability in the event of an incident that would occur after this work was undertaken.

• Ensure the machine is unplugged from the mains, and wait for two minutes before carrying out maintenance work. Inside, voltages and currents are high and dangerous.
• All the welding tools will wear off with use. Ensure that these tools are clean to get the best results.
• Prior to using the gun, check the condition of the different tools (star, single sided electrode, carbon electrode...) and clean or replace if required.
• Remove regularly the casing and any excess of dust. Take this opportunity to have the electrical connections checked by a qualified person, with an insulated tool.
• Regularly review the condition of the power cable and welding connection cables. In case of visible signs of damage, organise for them to be replaced by the manufacturer or a qualified technician.
• Ensure the vents of the device are not blocked to allow adequate air circulation.

INSTALLATION - PRODUCT OPERATION

GENERAL DESCRIPTION

This product has been designed to carry out the following operations in a car body workshop: Dent pulling; welding of nails, rivets, rings and pins; removal of bumps and dents; sheet stretching. It is not designed for the assembly of metal parts. This device is delivered with an earth clamp, a gun (with cable), a consumables and accessories box, and an SOOW mains cable.

Accessories 2600	2700	34.02 34.04	39.02 39.04	PRO 230 PRO 400
Earth plate	✓✓✓
Separate gun lead			✓	✓
Automatic Quick Gun	✓✓
Manual Quick Gun		✓		✓
Spotter Box			✓
Spotter Box Pro				✓

PRODUCT SPECIFICATIONS

	2600 2700	34.02 34	.04 39.02	39.04 PRO	230 PRO 400
ELECTRIC SPECIFICATIONS
UNrated power supply voltage	1 ~ 230 V 2 ~ 400	V 1 ~ 230 V	2 ~ 400 V 1 ~	230 V 2 ~ 400	V
Frequency	50/60 Hz
U20 rated no load voltage	5.5 V 7.6	V 7.8 V De 0.5	à 7.4 V
Permanent power USP	1 kVA	1.8 kVA	2.0 kVA	1.8 kVA
Permanent supply current Ip	4.7 A	6.9 A	5.3 A	7.8 A	4.7 A	7.8 A	4.7 A
Maximal current of a permanent primary short circuit I1cc	43 A	80 A	51 A	90 A	52 A	90 A	52 A
Maximal current of a secondary short circuit I2cc	1800 A	2400 A	2600 A	2800 A
Permanent secondary current Ip	160 A	240 A	270 A	270 A
Type of welding current	~

THERMAL SPECIFICATIONS
Operating ambient temperature	De - 10°C à + 40°C
Storage and transport operating ambient	De -20°C à +55°C
MECHANICAL SPECIFICATIONS
Dimensions (cm)	20x32x18	2.5x36 x23.5
Weight (kg)	17.8 21	22.7 23 25.5 25.5
Protection rating	IP 21

ELECTRICITY SUPPLY

• GYSPOT 2600 / 2700 / 34.02 / 39.02 / Pro 230 : The material is supplied with a 16A plug type CEE7/7 and must only be used on a single-phase electrical installation 230V (50-60 Hz) with 3 wires including one connected to earth. ((Zmax 39.02 / 34.02) = 0.84Ω) & (Zmax 2600 / 2700) = 0.77Ω))
• GYSPOT 34.04 / 39.04 / Pro 400 : The material is supplied with a 16A plug type CEE7/7 and must only be used on a two-phase electrical installation 400 V( 50 - 60 Hz) with 3 wires including one connected to earth. (Zmax = 0.77Ω)

The permanent current absorbed (I1p or ILp) displayed in the section «technical specifications» of this manual relates to use at maximum power. Check that the power supply and its protection (fuse and/or circuit breaker) are compatible with the current needed by the machine. In some countries, it may be necessary to change the plug to allow the use at maximum settings.

NB: If the product trips the circuit breaker, please check that the correct fuse and an adequate circuit breaker are being used.

OPERATING AND SETTING (FIG III-PAGE 2)

A - Gyspot 39.02 / Gyspot 39.04 / Gyspot Pro 230 / Gyspot Pro 400

• Connect the machine to an appropriate power supply
• Connect the gun with its connector.

Nb: Pro 230 and Pro 400 have, in addition to the power connector, a connector to command the torch trigger:

• Connect the latter if you wish to start by using the trigger.

• Disconnect it if you prefer using the generator with automatic start (see OPERATION section).

• Press the « on/off » key ( 6).

• The indicators switch on for few seconds then the machine displays:

• Too, n°1 by default, (star welding or dent pulling clamp).

• ②, Power level, n^05 by default, (setting adapted for 0.8mm steel sheets).

• To change the power level, press the + or - keys ③. Keep the desired key pressed to scroll through the levels automatically.
  The available power levels allow the straightening of sheets of varying thickness (fig IV- A).

• To change the tool used with the gun, press the tool selection key ④. The tool indicator will blink for 5 seconds. During this time, it is possible to change the tool number by pressing the + or - keys (③).

Available Tools (fig. IV- )

1	Straightening using the star hammer, or dent pulling clamp.	5 W	Welding rivets for side rods
2	Crimped welding wire or rings for straightening	6	Welding rings for fixing vehicle body.
3	Impact reduction with specific copper tip	7	Welding studs for vehicle body and connecting beams
4	Carbon electrode for tempering

B-Gyspot 2600/2700/34.02/34.04

• Connect the machine to an appropriate power supply,
  To start the equipment, turn on the potentiometer. Put the potentiometer on O for standby mode (6).

• Select the start mode using the potentiometer:

• Range 6 (left): star or ring welding for sheet stretching.

• Range 7 (top): corrugated wire welding, ideal for curved areas.

• Range 8 (right): Dent pulling work with the adapted copper tip.

• To change the power level, rotate the potentiometer up to the required power.

OPERATING

1- Start-up

Gyspot Pro 230 / Pro 400

The Gyspot Pro 230 and Pro 400 have 2 settings:

Manual, by using the trigger (Plug the power and command connectors)

On manual mode, connect the power and trigger command connectors.

Automatic mode is disabled, only pressure on the trigger will create the arc. The switch enables to activate or deactivate the trigger gun.

GYSPOT 2600 / 39.02 / 39.04 / Pro 230 / Pro 400 - AUTOMATIC

The machine is able to create the welding arc automatically. The generator will automatically detect the electrical contact and create the welding arc in less than 1 second. To create a new arc, stop the contact with the gun tip for at least 12 second and establish contact again to form another arc.

Gyspot 2700 / 34.02 / 34.04

This generator is equipped with a trigger operated gun for manual operation. A switch enables the activation of the function « graphite pencil » (knob 10).

The potentiometer has 2 ranges of application according to the position of knob 10. One for the graphite pencil and the second for the other tools.

When starting the device, if the yellow light flashes « STOP » (every half second), this indicates either the gun trigger is depressed or there is a fault in the gun cable.

2- How to operate:

Follow the process:

• Connect the earth clamp of the generator to the sheet metal to be straightened and follow the instructions below:

• Connect it as close as possible to the place to be welded.

• DO NOT connect it to a different part of the car body.

(Example: Do not connect it on the door when working on the wing)

• Ensure the metal has been properly stripped at the connection point.

• Strip the area where the metal is to be worked.

• Attach the required tool to the end of the gun.
• Select the tool and the power level (see "Operating and Setting") on the machine
• Make contact between the tool on the gun and the metal.
• Generate your welding arc.

Caution: For optimum operation, it is recommended to use the delivered earth cable and gun originally supplied.

THERMAL PROTECTION

The machine is provided with an automatic thermal protection system, which will stop the machine to prevent it from overheating. When the Thermal Protection Indicator illuminates, leave the machine to cool down.

WARRANTY

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour).

The warranty does not cover:

• Transit damage.
  Normal wear of parts (eg.: cables, clamps, etc..).
• Damages due to misuse (power supply error, dropping of equipment, disassembling).
• Environment related failures (pollution, rust, dust).

In case of failure, return the unit to your distributor together with:

• The proof of purchase (receipt etc ...)
• A description of the fault reported

NORM

ALLGEMEIN

B-Gyspot 2600/2700/34.02/34.04

B-Gyspot 2600/2700/34.02/34.04

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Bepertecb 6pb3r ropayero MaepnnaIa nn NCKp, T.K. OHN MOYr Bbl3BaTb NOkap nn B3pbVB daXe uepe3 quen. YdaJIte IIOdeB, BO3ropaemble PpeMeTb IN BCE EMKoCTn NOd daBneHEm Ha 6e3OnaCHOE paCCTOHNHe.

Hn B Koem Cnyae He Bapnte B KOHTeHepax IIN 3akpbItbIX Tpy6ax. B Cnyae, eCNI OHN OTKpbItI, TO nped CBapKO INx Hx HxHOOCBO6OaNTb OT BCEX B3pbBvAtbIX IIN BO3rOpaEMbIX BeueCTB (MacNO, TOnJIbBO, OCTaTOHbIe Ra3bl ...).

Bo Bpemr Oepaunn IInIeobHna He HnpabTne IHCTpyMeHT B CTOpOHy NcToUHnKa CBapOuHOro ToKa IIN Bo3ropaembIX MaTePnaNoB.

3JEKTPUeCKA B3OINACHOCTb

NcnoB3yemra 3eKtpueckar ceTb DOJXHa 06a3TeJbHo 6bITb 3a3EmHeHNo. 3neKtpueckn pa3pnd moKeT Bbl3BaTb npMble nIIN KOCBeHHbIe paHeHn, n daXe CmeTpB.

HnkOrda He doTpaRnBaIteScb do qacte noh HapRjKeHem KaK BHyTpN, TAK n ChapyKn nCTOuHnka (Ka6en, 3JekTpoDbl, Pneu, nCToJeT...), T.K. OHN nokKnUoyHeB K CBapouHOn ceHn.

Ipeen TEM, KaK OTKpbITb NCTOCHNK,ero HxKHO OTKJIIOHTb OT CetN I NOOJdaTb 2 MHHyTb IINr TORO, UTO6bI BCE KOHdeHCATOpBpa3pndnncb.

Ecni Ka6eni, 3neKtpoDbI nn npeyn nobpekdeHbI, nonpocnte KbainnphiunpoBaHHbx I ynoHMOueHHbx CneuaNCTOB IN 3aMeHNt. Pa3mepbl ceeyenra Ka6eJeI dJXhbl COOTBeTCTBOBaTB npimehenIO. Bcerda HOCNTe cyxuyOdExyD xopoWEM COCTOHN DnI h0JIaUNOT CBAPQHO CEIN. Hocnte I3ONpyUOyIO oyBb He3ABNCMO OT ToI cpebl, rIe Bbl pa6otaete.

KJIACCHNΦHKAUZRA 3JEKTPOMARHHTHOJ COBMECTMOCTH

3To o6OpdyoBaHne Klacca A He noDxOHT dIy IcN0b3ObaHnB XJNbIX KBapTaJax, rIe 3JeKtpUyeckn TOK nOdaetc O6ueCTBeHHo CnCTeMo Hn3KOrO HnPaJKeHn. B Taknx KBapTaJax MOrYT Bo3HnKHyt b Tpydnoctn O6ecneueHn 3JeKtpomarHnTHyIO COBMeTMOCTb N3-3a KOHdyKTNBbIX INHdyKTNBbIX NOMex Ha paAnouactote.

GYSPOT 2600/2700/34.04/ 39.04/PRO400

3To 60bpyoBAnHe COOTBeCTByeT HopMe CEI 61000-3-11,ecnnoHoe cOnpOTNBHeHne CETN B MeCeTe NOKJIIOUeHn K 3JIeKTPuueCKO YCTaHOBKe MeHbSe, yem MaKcMaJIbHO DOyCTmOe NOHoe cONpOTNBHeHne CETn Zmax = 0,77 Om.

GYSPOT 34.02/39.02/ PRO 230

3To 606pyoBAnHe COOTBeCTByeT HopMe CEI 61000-3-11,ecnnoHoe cOnpoTnBLeHne ceTN B MeCeTe NOdkluOeHn K 3JIeKTPnuEckOy UCTaHOBKe MeHbSe, Yem MaKcMaJIbHO DOnyCTmOe noHoe cOnpoTnBLeHne cetn Zmax = 0,84 OM.

3TOT annapat He COOTBETCTBYET DnpeKtNBCE 61000-3-12 n npedHa3nueH dny pa6oTbI OT acThbIX 3NeKTPOCeTe, NOBedeHHbIX K O6eCTBeHHbIM 3NeKTPOCeTAM TOnbKO cpeHero N BbICOKO HAnpJKeHn. CneuaJIInCT, yCTaHOBbWm annapat, IIN NOB3OBaTeNb, DOJXbI y6eINTbc, o6paTbUWncb npn HaDo6HoCTN K opraHn3aun, OTBeauOe 3a EKnIpyatauCnCTEmbl NITAHn, B TOM, YTO OH MOxET K HEN NOKIIouHTbcR.

MAGHTHBIE NOJRA

3JIeKtpueckn TK, npoxoJusn uepe3 JIO60 npoBOHnK, Bb3bBaet JIOkaIIN3OBAHHbIE 3JIeKTPomarHHTBie noJIa (EMF). CBapOHHbIK TOK Bbl3bBaET 3JIeKTPomarHHTHOe nOle BOKpyr CBapOCHN cENN N CBapOCHNO 6OpyDobAHn.

3NeKtpomHnTHbIe noJI EMF MoYr Co3aTb NomExn IJI HeKOTopbIX MeINuHcknx IMNlaHTaTOB, HApnpMep 3NeKtpokapNoCTmMyJrTopoB. Mepbl 6e3onacHocTN DoJXhbl 6bITb PpHnAByI DJI NIODeH, HOcAUXx MeINuHckne IMNlaHTaTbI. HanpMep, orpaHueHeNe DoCTyNa dJI npoxOxNx INI OceHka INDnBnDaJbHorO pNCKd JnCBAPsKa.

YK3eBnK MHNMy BO3eNCTBnE 3JIeKtpomarHHTbIX nOJe CBAPoHbIX cIeNe, CBAPuKN DoJXHbI CIEIOBaT CIEyUOIM

Cbapouhhe Ka6e nn DOnKhb HaxoHTbcr BmecTe; eCN BO3MOXHO CoeHHTE INX XOMYTOM
BaWe TynOBnue I rOJIOBa DOnJIKNbI HaxOJDtbcra KaK MOXHO DaJIbWe OT CBAPoHONeIN;
- He 6MaTbIBaIe CbapOuHbIe KaBEn BOKpy BaWero TeJa;
BaIe Teno He DOnJHcO 6bITb paCnoJIOKeHO MeKdy CBapOuHbIMN Ka6eJIaMn. Oba CbapOuHbIX Ka6eJIa DoJXHbI 6bITb paCnoJIOKeHbI NO ONDy CTOpOHy OT BaIeRo TeNa;
- 3akpennte Ka6eIb 3a3eMHeHna CbapnBaem OTeTaN KAK MOxHO 6nHexe C3OHe CbapKn;
He pa6oTaTe PdOM, He cnDInTe Hc 06IokaunBaTecb Ha nCTOCHNK CBAPOHOrTOka;
- He BapuTe, KOrDa Bbl NepeHocnTe NcToUHnK CBapOuHoro ToKa nJIn yCTpOuNCTBO Noaun IpOBOJIOKn.

Iiua, nCnoB3yUoune 3JKeKtpokapDnOCTMnyTOpbI, DOnXHbI npOKOHcyNbTnpOBaTbcra y BpaHa nepepa60Toi c daHHbIM o6OpdyoBaHnEM.

Bo3dienCTBnE 3eKtpomarHHTHO nOa B npocce CBapKn MoKeT NMeTb Npyrne, eue He H3BeCThIe HayKe, nocJeCTBnI dN 3OpOBb.

PEKOMEHDAUINIJL OUEHKN 3OHbICBAPKN CBAPOUHOYCTAHOBKN

06nne noJoxeHn

Iolb3oBateIb OTBeueaET 3a yCTaHOBky I nCnOJb3oBAHne aannapata KOHTaKTHOH CBAPKn, CNeyra Yka3aHnM npOn3BOUnteJI.
Pn6hApYkeHHN 3eKTPomarHHTbIX N3lyueHHN NOB3oBATEIb annapaT a KHTaKTHOH CBAPKn DOJKeH pa3peWITb np6IeMy C
nOMOuBIO TexHnueckON IOndepKKN ppon3BOUnteJI. B HeKOTOpbIX cnyaX 3TO KoppeKTpyUooee DeiCTBNE MoKET 6bITb DOCTaTOUHO
npocTbIM, HAnpIMep 3aemHeHne CBAPouHOr CEHN. B dpynx cnyaX BO3MOxHO NOTpe6yeTc CO3DAHne 3eKTPomarHHTHO 3kpaHa
BOKpyr IVToCHnKa CBAPouHOrO TOKa I BCECBAPINBaEMO JEtAIn NYTEM MOHTipOBAHn BXODHBIX FmIBTpOB. B IIO6OM cUYae
3eKTPomarHHTbIe IN3lyueHHN DOJKNbI 6bITb YMeHbWeHbI TaK, YTO6bl OH N60JIbe He Co3DaBAln NOMex.

OueHka 30HbCbApKu

Ipepe yctahOBkoBOpdyobAHn KOnTaKTHoCBAPKnNoJIb3OBATeNb DoJIkeH OeHNrBo3MOXHbE 3NeKtpomarHHTbIe np6JEMbl, KOtOpBle MOry BO3HKNHYb B OkpykaIOSeI cpe. CJeDyIOUne MOMeTb IOnKHBb 6bIT npHrtbI Bo BNHaHHe:

a) NaJIuHne HaI, noI nn pIOM c o6OpydoBaHnEM KOHTaKTHo CBapKn, dpynx Ka6eJe nITaHn, ynpabLeHn, CnHaJIu3aunn IN TetefoHa;

b) npneMHnKn n nepeDaTChKn paDIO n TeleBnEHHa;
c) KOMnbIOTepbI n dpyrHe yCTpOHTBa ynpabNeHnra;
d) 60pyoobAHne IJIg 6e3onacHocTn, HapuMep, 3aunTa npomblIeHHoro 60pyoBaHnra;
e) 3dopOBBe HaxoJxNcR No-6n3OCTn IIOeH, HAnpIMep, nCNoIb3yUOxN KApDIOCTMMyTAp0bI N yCTPOINCTBa OT rnyXOTb;
f) INHCTpymeHT, nCNoJIb3yEmbl dIg KaII6pOBKn IIN NIm 3MpeHnIa;
g) NOMEXOCTOINBOCTb DpyrOoOBpHnHa, HaxOJaeroCnNo6n30ctn.
Iolb3oBateIbdoJxH y6eHbCBA TOM, YTO BCE annapaTbIB NOMEUeHN COBMeCTmbl Dpyr C Dpyrom. 3TO MOKET nOTpe6oBaTb co6IOeHn DOONHHTeNbIX Mep 3auNTbl:
h) onpeeneneHoe Bpemr dH, KOra cbapka nn pyrne pa6oTb MoKHO 6yET BbINONHTb.

Pa3mepbpaCCMaTpnaBaemOn 30hBcBapKn 3aBnCtOT cTpyKTybpI 3daHnN npyInx pa6oT, KOtOpBIE HEm npOBoJTCra. PaccMaTpNaBaemAn 30Ha MoKeT npocTupTaBc4 3a npedeJIb pa3MeueHn yCTaHOBKn.

OueHka CBapouHoi yCTaHOBKn

IOMIMO OueHKN 30HbI, OueHKa annapaTOB KOHTAHTOH CBAPKMOXET NOMOy ONpeJENTb peuNTb Cnyan 3JIeKTpOMarHnTHbIX NOMex. OueHKa n3Jyehn IOnkHa yUHTbBAt b N3MepeHn B YcNOBnX 3KcNpyataun, Ka3To yka3aHO B CtaTbe 10 CISPR 11. N3MepeHn B YcNoBnX 3KcNpyataun MoryT TAKKe NO3BOJNTb NOdTBPdNTb 3ΦΦeKTHBHOCTb MEP No CMrYeHNIO BO3DeHCTBnA.

PEKOMEHDAUINI NO METOADNIKE CHNXEHNIALEKTPOMAHHTHOI N3JnyEHNIA

a. 06eCTBeHHa CNTema nHTAHn: annapat KOtAKTHO CBAPKn HxKHO NODKJIIOuHTb K O6IeCTBeHHo CeTn NITAHn, cIeYy peKOMHeAaunm npOn3BODInTeJ. B cnUyae BO3HKnHOBEHnN NOMex BO3MOXHO 6yDet Heo6xoIMo PpINrTa DOnONHtEbnHbIe PpeDynpdntelhBte Mebp, TaKne KaK fNtBpaunia O6IeCTBeHHo CNCTeMbI NITAHn. Bo3MOXHO 3aUNTTb SHyp NITAHn aannapata C NOMOsbIO 3kpaHN3npyUoJe onlETKN, IIN6o NOXKM pncnOC6JIeHNEM (B cnUyae eCNn annapat KOtAKTHO CBAPKn NOcTOrHNO HaxoNTcHa ONpeDeHempanpoohem MeTe). Heo6xoIMo 06CNEuHT b 3LeKTPnueckyo HenpepbIBHOCTb 3KpaHN3npyUoJe onlETKN IO BcEN Heo6xoIMo NOcoEHNHTb 3KpaHN3npyUOIOIETKY K INCTOCHNY CBAPOHOR TOKa dNRA ObecneueHn XopoWero 3JKeTpueeCKORA KOHTAKTA MEXdy UHypom IKopnycom INCTOCHNA CBAPOHOR TOKa.
b. Texo6cIyKunBaHne annapata KOHTAHO CBAPKn: annapat KOHTAHO CBAPKn HxNHO Heo6xOIMo nepnoDnueckn 06cIyKunBaTb corlachO peKOMeHdaCnM npOn3BOIDTeJIa. Heo6xOIMo, yTo6bl BCE DocTybl, IIOKN OTKNbIBaIOUncEcaTn KOpnyCa 6bln 3akpbItbI npabInbHo 3akpenIeHbl, KOrDa annapat KOHTAHO CBAPKn rOTOB K pa6ote nIN HaxODntcB pa6ooyem COCTOHN. Heo6xOIMo, yTo6bl annapat KOHTAHO CBAPKn He 6bln nepedenaH KaKIM 6bl TO HN 6blIO o6pa3OM, 3a NCKNIouHeHem HAcTPOEK, YkazAHbIX B pyKOBOIDCTBE npOn3BOIDTeJIa.
c. Cbapouhhe Ka6e: Ka6eI dOJXHbI 6bITb KaK MoXHO KopoHe I NOMEeHbI dpYr pAOM c DpyROM B6n3N OT nOla nn Ha nOly.
d. 3KBHnToTeuHaJIbHbIe CoeHHeHn: Heo6xOJIMo 06ecneHTb CoeHNHeHn BCEx MeaJIInuecknx npedMeTob OKpyXaIOUeien 30Hb. TeM He MeHee, MetaJIInueckne IpeMeTb, CoeHNHeHhBle CO CBapINBaEMo JEtAIBo, YBeINuHBaOT PnCK dIra NIOJIb3OBaTeN yDapa 3JIeKTPnuecknM TokOM, eCNI OH OJHOBpeMeHHO KOCHeTc 3Tnx MeaJIInuecknx npedMeTob n 3JIeKTpoda. OepaTop DoJKeH 6bIb N3OJIpOBaH OH TAKNX MetaJIInuecknx npedMeTOB.

e. 3a3emleHne CBapnBaemoi DetanB: B Cnyae, ecn CBapnBaemai Detanb He 3a3emIeHa No COo6paJxHm EJIeKTPuuecko 6e3onacHocTn nIn B Cnly CBOIX pa3mepoB n CBOero paCnoNIOKeHnA, KAK, HAnpImep, B Cnyae KopNyca CyDHa nIn MeTANLOKOHCTpyKUIN npomblJeHHoro o6BekTA, To coEINHeHne Detanl C 3eMNe, MoKet B HE KOtOpBix CnyaAx, HO He CNCTeMaTHueCKn, COKpaNTb Bbl6pOcbI. Heo6xoDMIO n36eraTb 3a3emHne Detanei, KOtOpBie MOrIn 6bl yBEnuHTb Ira NOnB3OBaTeJe PnCKn paHeHn iJN Xe NobpeDHT dpYtne 3eKTPooyCTahOBKn. Ppi HAdo6HocTn, CledyET HAprrMyIO NOcEOHNHTb DeTaNb K 3eMNe, HO B HEKOToBix CTpaHax, KOtOpBie He pa3peSIAOT npAmoe NOcEOHNHeHne, erO HyXHO CDeNaTb C NOMIoBu NOxOJaIero KOHDeHCaTopa, Bbl6paHHoro B 3aBNCIMOCTN OT 3aKHOdaTeNBCTBA CTpaHbl.

f. 3aunTa n 3kpaHn3nyooua onlTeKa: Bb6opOuHa 3aunTa n 3kpaHn3pyooua onlTeKa dpyrHex Ka6enei n 06OpydoBaHna, HaxoJaXxCB B 6nI3Jekaem pa6oem yactke, nomoket orpauHcyt b np6bnb c nomexamn. 3aunTa BCEN CBAPOHIO 30hbl MoKET paccMaTpuBaTcB N HeKOToPbIX Oco6bIX CnyqAx.

TPAHCIOPTNPOBKA IN TPAH3NT NCTOCHNKA CBAPOHORO TOKAK

NcToHnKa CBapOuHoro ToKa OChaSeH pyKoI dI TpaHCnpTnpOBKn, N03BOJIAUIMNIpeHocITb annapaT. ByDbTe BHNMaTeBHe He HeDOooCeHnBaIte Be cAnnapaTa.Pyka He MoKet 6bItb NcNoJIb3ObaHa dIra CToPONBKn.

He noIb3yItecKabeIaMIMdIpeMeueHnI NCTOCHNkCaBapOHoro Toka.

He npeHocuTb hctOHHK TOKa HaI JIOdbMn NII ppeMeTaMn.

YCTAHOBKA ANIAPATA

-Ппсдсмтпг ДОCTАТУН 60ьшоe npoctpaHCTBO ДЯ Xopoшero npoBeTpBaHnЯ nToCHNka CBapOCHOrTo Toka N DoCTyNA K ynpabNeHIO.
He nCnoIb3oBaTb B cpe de codepkaue MeTaJIInueckyIO nbIb-tpOBoNDHK.
- UHyp nHTaHn, ydInHnteB n CBapOchNk Ka6eJb DoJXhbl NIOHocTbO pa3MOtaHb BO n36ekaHne nepepeBa.

Ipn3BODNTelb He Hecet OTBeTCTBENHO Uyep6a,HaHeceHHOrO IINaM INI npEmdTaM,13-3a HenpaBnHoro n Onachoro NcNoJIb3OBaHnA 3TOrO O6OpdyoBaHnA.

OBCLNYKINBAHNE / COBETbl

Bapntb KOHTAKTHOH CBAPKO MORYT TOnIbKO KBAHINPHUPOBaHHbIe CneuaJIACtBi, CneuaJIbHO 06yueHHble dIpa60tbc daHHbIM annapaTOM c TEM, yTO6bi NCIOJIb3ObaTB BCE eRO BO3MOXHOCTn I npON3BOJNTb CBAPOUHbIE pa60tbc corlaCHO npabunam HOpMaM (HaNPmep: cnecapb NO KY3OBHOMy peMOHTy).

• Npeed tem, kak npnctynntb K pemOHry aBtOMO6nIy, npOBepbTe, yTo aBTOpON3BODInTeIb OOn6pReT nCIOJIb3yEmbMyoTcBapKn.
• Texo6cnyxnbAHne n peMOHT nCTOCHnka MoryT npOn3BOOntbcra TOnbKO npOn3BOOnTeJIeM. IIO6a onepauHnHaN HCOPHHa NOCTOpOHnM LIuOM, AToMaTmueckn OTMeHnEeR rapAHTIO. PpOn3BOOnTeJIb CHIMaeT C Ce6y OBkyo OTBETCTBeHHOCTB 3a HeCuaCThIe clyan, pOnCwUdHne BCNECTBHe 3TOrO DeJCTBnI.
• OTKIIOHTe PNTAHne, BbIDepHyB BVJIKy I3 PO3eTKN, IN DOXJITecb OCTaHOBKn BEHTINJTopa NepeD TeM, KAK pNCTyINTB K TEXO6CnyKBAHnIO. BHyTn annapata BbICOKNe I ONaCHbE HAnpJKeHne I TOK.
  JIIO6bI CBAPOHyBIE AKECEcyapBI NOBpeKDAHOTcPn HcNOJb3oBAHN.CJeINTe 3a TeM,HTo6bI 3TN AKECEcyapBI 6blIN YNCTbIMN, TTO6bl NCTOCHK BCERda pa60taJ Ha MaKCMYM CBOIX BO3MOKHOCTeJ.
• Ipeed nCnoB30aHnem nIcToIeta npOBepaTe COCTOHNpe pa3nUHbIX aKCECCyapOB (3Be3DOUka, 3JIeKTPOd IJRA OJHOCTOPOHHe CBAPKN, yROHbN 3JIeKTPOD IN T.D.), OHuaTe IN NIN 3aMeHnTe, eCIn OHN B PNOXOM COCTOHN.
• Perynphno OTKpbBaIte annapat n npOyBaIte erO, YTO6bl OCHNTb OT nbll. Heo6xOIMO TAKKe npOBepaB BCE 3JIeKTPueckne coeHNHcN C NOMOuHIO I3OINPOBaHHORO INCTpyMeHTa. IpOBepKa DOJIXHa OCyUeCTBnTbC KBAJINQUPOBAHbIM CNEuaNlntOM.
• Perynapno npOBepaTe COCTOHN He HHPa NHTAHN IN Pykaba CBAPoHOn cenn. Ecn Ha 3TNx DeTAnX BNDbI NOBpeKdHn, To OHn DOJKNbI 6bITb 3AmHeHbI IPOIN3BOIDInTelem, erO cepBnCHOn CnyK60n nn KBaINΦnUpOBaHHbIM CneuaJIvCTOM BO n36ExKaHne onaCHOCTn.
• OctablaIe OTBepTnA hCTOuHnKa CBAPoHOro TOKa CBO6OnHbIMn IIN pPOxOJdHn B03dyxa.

NHCTPYKUN

ONHCAHNE

3TN annapaTb pa3pa6oTaHb InI npOBeHn CneDyUOxN Ky3OBhix pa60T: PpaBka Ky3OBA; npBapKa rBo3dei, 3akJeNoK, Wai6, uInleK mOndHroB; yCTpaHeHne BmTtH, BbIPAbHbBaHne NOBepXHOCTN. OHn He npEHa3HaYeHbI dIra pa60T no CoedHHeHIO MetaIIuuecknx DeTaJIeN. 3TN annapaTb IOCTabJIOTcB KOMPJIeKTe CO CNeDeYIOUMn akceccyapaMn:

АкCEDсуары 2600	2700	34.0234.04	39.0239.04	PRO 230PRO 400
Пл actина мась	✓✓✓
Кабел постолетаotденьberry			✓	✓
Ак sceccуapbl 2600	2700	34.02 34.04	39.02 39.04	PRO 230 PRO 400
Automatic Quick Gun	✓✓✓
Manual Quick Gun		✓		✓
Spotter Box			✓
Spotter Box Pro				✓

NODKJIIOUOHENE K CETN

3ANYCK ANIAPATA N HACTPOIKN (PNC III)

A - Gyspot 39.02 / 39.04 / Pro 230 / Pro 400

BknHHTe annapat B COOTBEcTBYIOU 3JIeKTPnueCKyIO cTe, 3aTeM nOcOeHNHe NICTOJET K annapTy C nOMoIbIO pa3bema Ha 1 / 4 o6opota.
-Подклочп Te nICToJe T c NOMOuBIO KOHHeKTopa.

Nb:Pro 230 n Pro 400 mEOT nommo KOHHeKTopa MoUHOCTn, KOHHeKTop ynpabLeHna Kypka :

• PoiKIIHHTe KypKOBoe ynpabHeHne, ecn Bbl XOTHTe OcyuIeCTBNTb IoJXnC NOMOsbIO KypKa.

• OTKJIIOUHTe erO, ecN Bbl XOTnTe HcNoIb3OBaTb ReHepaTOP B peXnMe aBTOMaTHueCKOro nOJxHra (cm. pa3dE NcNOJIb3OBAHNE)

• HaKMnTe Ha KhoNkY «BKn/BbIKn» (6).

• 3KpaH n CBeToNDIObI 3aRopAOITcH a KOpOTKoe BpeM, 3aTeM annapaT NOKa3bIBAeT :

• 1 INCTpymEnT (N91 no yMolbuaHnIO) : npuBapka 3Be3doueK nIN nCNOlb3ObaHne 3axIma dIy BbITraBaHnMeJIKNX BMrTnH n rpaDa.
  -2 ypoBHeH MOUHOCTn (N95 no yMOJIbUaHnIO) : (napaMeTp dIra pa6OtBi C JKeJIe3HbIM IInCTOM do 0,8 MM).

• UTo6bI n3MeHnTB MoUHOCtB, HaxMnte Ha KHONK + INN - 3 . EcIn NoDJIepKINBaTb HaKaTOI ONDHY I3 3TNX DByX KHOJOK, n3MeHeHne yPOBeHr MOUHOCtN 6yDET pOncxOuNTb B 6eRJOM peKIMe.

• PnpDcMoTpeHHbIe yPOBn MOuHocTN N03BOJIAOT pa6oTaTB C Ky3OBaMn pa3HOJ TOJIuINHbI (Pnc IV-A).
• 4

Yka3aTeIb Homepa INHCTpyMeHTa Mopraet B TeueHne 5 cek. Bo BpeM daHHo nay3bl BO3MOxHO nOmeHrTb Homep INHCTpyMeHry,HaKIma Ha KONKn « +» n « -» (3).

HCTpyMeHTbl (Pnc. IV-B)

pa60TbI NO BbITrIIBaHnIO C NOMOUIIO INHePUNOHOR 1 MOJOTKa,3Be3IOueK IN 3aXIMa IJIa MEIKINX BMRTNH (rpadN T.D.)
2 npnBapka BOJHoo6pa3hbyx npoBOIoueK nIeK dIpa60T no pnxTOBke
3 BbipabHHBaHHe 6yropKOB C NOMOuBIO CNEuaJIbHOr OJIeKToPoa C OMeDHeHHbIM HaKOHeHHKOM.
4 OcaKa nOBepXHocTee c nomoUyrolbHoro 3JIeKtpoJa.

PnBapKa 3aKJIeNOK C NOMOuIbO OMeDHeHHORO
5 3JIeKTpOda dIy yCTaHOBKn Ha HnX 3aIuTHoH OKaHTOBKn DBepeN KpbJIbeB
6 npnbapka wai6 c nOMOu bIO oMeHHeHHOro 3JIeKTpoda dIa fNkcaun Ha HnX 3axmMa Maccbl aannapaTa npnbapka Kpeenexhblx 60lTOB C nOMOu bIO
7 CnueuaJIbHOrO OMeIeHHOrO 3JIeKTPoJa dJIa KpeJIeHnI KOHTaKToB MaCCbI aBTOMo6nIa I erO CBra3OK nPoBOIOB

B-Gyspot 2600/2700/34.02/34.04

• IopKIOUHTe annapaT K COOTBeTCTBHyOuEMy 3JNEKTpuYeCKOMy NITAHNIO,
  -Дя GYSPOT 2600/2700/34.02/34.04 3aynckВ pa6Oу OcuyecTBnErcy NOBOPOTm NOTeHcHOMeTp a (peKIM OxuaHry - Bo3Bpa TnoTeHcHOMeTp a B no3uio 0). (6)
• Bb6epnte pa6oyn peknc m c nOmoa bIO noTeHcnoMeTpapepylnpOBKn :

B-Gyspot 2600/2700/34.02/34.04

B-Gyspot 2600/2700/34.02/34.04