ZIWP700TN - Saw Zipper - Free user manual and instructions

Brand	Zipper
Model	ZIWP700TN
Product type	Log saw
Supply voltage	400 V three-phase
Motor power	2.2 kW (estimated)
Blade diameter	700 mm (estimated)
Max. cutting capacity	Up to 300 mm diameter (estimated)
Weight	65 kg (estimated)
Dimensions (L x W x H)	120 x 70 x 90 cm (estimated)
Motor type	Three-phase asynchronous motor
Rotation speed	~2800 rpm (estimated)
Blade protection	Top protective cover and blade guard
Emergency stop	Red start/stop button
Blade brake	Electric brake (optional)
Transport	Two wheels and transport handle
Assembly	Pre-assembled, wheel attachment and ground stabilization
Maintenance	Blade sharpening and replacement, regular cleaning
Spare parts	Zipper original parts available
Warranty	2 years non-professional use, 1 year professional use
Noise level	85 dB(A) (estimated)

Frequently Asked Questions - ZIWP700TN Zipper

How to assemble the wheels of the ZIWP700TN log saw?

Push the washer (1), wheel (2) and another washer (3) onto the wheel axle, then secure with a split pin (4). Consult the manual for detailed illustrations.

What is the supply voltage required for this model?

The ZIWP700TN log saw operates on 400 V three-phase. Make sure your electrical installation is suitable.

How to check the motor rotation direction?

Briefly turn on the machine and observe the arrow on the cover or blade. If the direction is incorrect, turn off immediately and use a screwdriver to activate the phase inverter in the plug.

What to do if the saw blade jams?

Immediately stop the machine, wait for it to come to a complete stop, unplug it, then carefully remove the jammed piece. Never force it.

How to sharpen the saw blade?

Use a fine-cut square file (8-12 inches) to file the front raker teeth about 5-7 mm. Keep the original tooth shape and clean the flanges after sharpening.

What regular maintenance is required?

Clean the device after each use with a damp cloth or compressed air. Check the tightness of screws and the condition of the blade. For prolonged storage, oil moving parts with an environmentally friendly oil.

How to replace the saw blade?

Unplug the machine, secure the tilting unit, remove the safety pin, loosen the M12x30 bolt, then replace the blade respecting the rotation direction (arrow). Reassemble in reverse order.

What to do if the motor does not start?

Check the mains fuse, extension cord, motor and switch connections. If necessary, have it checked by an electrician. The manual lists several possible causes.

Is the log saw suitable for professional use?

Yes, but the warranty is reduced to 1 year for commercial use compared to 2 years for non-professional use. Wear parts are not covered.

Where to find spare parts for model ZIWP700TN?

Order original Zipper parts via the service form at the end of the manual. Specify the machine type, part number and designation. Use the exploded view to identify parts.

USER MANUAL ZIWP700TN Zipper

Green and black ZIPPER industrial machine with visible wood grain inside, no text or symbols on the device itself.

CE

ZI-WP700TN

EAN: 9120039233734

1 INHALT / INDEX

1 INHALT / INDEX 2
2 SICHERHEITSZEICHEN / SAFETY SIGNS / VARNOSTNE OZNAKE / SEÑALES DE SEGURIDAD / SYMBOLES DE SÉCURITÉ 5

12.1 Intended use of the machine 23

12.1.1 Technical Restrictions 23
12.1.2 Prohibited Use / Forseeable Misuse....23

12.2 User Requirements.... 23

12.3 General safety instructions 24
12.4 Electrical safety 24
12.5 Special safety instructions for this machine.... 25
12.6 Hazard warnings.... 25

13 TRANSPORT 26

14 ASSEMBLY 27

14.1 Checking scope of delivery.... 27
14.2 The workplace.... 27
14.3 Assembly 27

14.4 Electrical connection 27

15 OPERATION 28

15.1 Work before start-up 28

15.1.1 Unlocking the machine....29
15.1.2 Setting the log ruler 29

15.2 Operating 29

15.2.1 Start/Stop....29
15.2.2 Workflow....29

16 CLEANING, MAINTENANCE, STORAGE, DISPOSAL 30

16.1 Cleaning 30
16.2 Maintenance.... 30

16.2.1 Sharpening the saw blade 30
16.2.2 Changing the saw blade 31

16.3 Storage 32
16.4 Disposal 32

17 TROUBLESHOOTING 33

18 UVOD (SL) 34

19VARNOST 35

19.1 Varnostni napotki....35
19.2 Druga tveganja....36

20 MONTAŽA 36

20.1 Montaža koles.... 37
20.2 Izboljšanje stabilnosti.... 37
20.3 Priključitev na električno omrežje 37

21 OBRATOVANJE 37

EN CE-Conformal! - This product complies with the EC-directives.

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

EN DON'T TOUCH THE SAW BLADE! Take care of the rotating saw blade during operation.

SL NE SEGAJTE Z ROKAMI V ŽAGIN LIST! Pazite na rotirajoč žagin list med obratovanjem.

EN Keep children and unauthorized persons away!

EN Before working on the machine, disconnect the mains plug!

EN Wear personal protective equipment!

Five blue circular icons representing different workplace safety symbols: hand, shoe, walking, helmet, and headset (no text or labels)

EN Warning signs and/or stickers on the machine which are illegible or have been removed must be replaced immediately!

Technical diagram of a mechanical device with numbered parts and exploded view indicators

ZI-WP700TN
1	Basisgestell & Motor / base frame & motor / Osnovno ogrodje stroja in motor / Bastidor & Motor / Châssis de base & Moteur
2	Rad / wheel / Kolo / Rueda / Roue
3	Rad / wheel/ Kolo / Rueda / Roue
4	Bedienungsanleitung / manualNavodilo za uporabo / Instrucciones de uso / Mode d'emploi
5	Schraubenschlüssel M12 /saw blade wrench M12 / Vijačni ključ M12 / Llave de tuercas M12 / Clefs M12
6	Kleinteile-Set / hardware bagKomplet drobnih delov / Set de piezas pequeñas / Jeu de petites pièces

3.2 Komponenten / Components / Komponente / Componentes / Composants

Technical diagram of a mechanical device with numbered parts for identification

Nr.	Bezeichnung / Description / Opis / Denominación / Désignation	Nr.	Bezeichnung / Description Opis / Denominación / Désignation
1	Schutzabdeckung / top guardZaščitni pokrov / Cubierta protectora / Cache de protection	8	Stromanschluss / plugVtičnica / Conexión de corriente / Branchement électrique
2	Handgriff / handleRočaj / Mango / Poignée	9	Ein-Aus-Schalter / On Off switchStikalo za vklop-izklop / InterruptorOn/Off / Interrupteur MARCHE-ARRÊT
3	Schnittgut-Auflage / log carriageVodilo za obdelovanec / Repisa para material cortado / Support pour bûches	10	Begrenzungsanschlag / limiting stopper / Omejevalo / Tope limitador / Butée de limitation
4	Rückholfeder / return springPovratna vzmet / Muelle de retorno / Ressort de rappel	11	Motor / MotorMotor / Motor / Moteur
5	Transportverriegelung / transport lockingTransportna zapora / Bloqueo de transporte / Verrouillage de transport	12	Schutzblech / guard plateZaščitna pločevina / Chapa protectora / Tôle de protection
6	Rad / wheelKolo / Rueda / Roue	13	Sägeblatt-Abdeckung / saw blade cover / Pokrov žaginega lista / Cubierta de la hoja de sierra / Couvercle de lame de scie
7	Sägeblatt Anschlagbolzen / saw blade stop pin / Omejevalni zatič žaginega lista / Bulón tope hoja de sierra / Goujon de butée de lame de scie

3.3 Technische Daten / Technical data / Tehnični podatki / Datos técnicos / Données techniques

Spezifikation / Specification		Werte / Values
Spannung / voltageNapetost / Tensión / Tension	V / Hz	400 / 50(3p+N+PE)
Motorleistung / engine powerMoč motorja / Potencia del motor / Puissance du moteur	kW 5,0	S2(15min)
Sägeblattdrehzahl / blade speedŠtevilo vrtljajev žaginega lista / Velocidad de la hoja de sierra / Vitesse de rotation de la lame de scie	min^-1 1400
Sägeblatt-Dimensionblade size dimensionDimenzija žaginega lista / Dimensiones de la hoja del retestador / Dimension de lame de scie	mm ∅ 700 x ø30
Zahl der Sägeblattzähne / number of blade teeth / Število zob na žaginem listu / Número de dientes en la hoja de sierra / Nombre de dents de la lame de scie	64
Schutzart / protection classVrsta zaščite / Grado de protección / Classe	IP54
Schnittleistung / cutting capacityMoč rezanja / Potencia de corte / Puissance de coupe	mm	max ø 250mm
		Länge/length/Dolžina / Longitud /Longueur: 300-1000mm
Gewicht / Weight / Teža / Peso / Poids	kg	92.5
Abmessungen (LxBxH) / Dimension l x w x hDimenzije (DxSxV) / Dimensiones (LxA×H) / Dimensions (LxlxH)	mm 1175 x 700 x 1185
Schalldruckpegel , sound pressure levelNivo zvočnega tlaka / Nivel de presión sonora / Niveau de pression acoustique L_PA	dB(A) 101 k=4
Schall-Leistungspegel / sound power levelNivo zvočne moči / Nivel de potencia sonora / Niveau de puissance acoustique L_WA	dB(A) 115 k=4

(EN) Notice noise emission: The values given are emission values and therefore do not have to represent safe workplace values at the same time. Although there is a correlation between emission and immission levels, it cannot be reliably deduced whether additional precautions are necessary or not. Factors influencing the actual immission level at the workplace include the nature of the workspace and other noise sources, i.e. the number of machines and other adjacent operations. The permissible workplace values may also vary from country to country. However, this information should enable the user to make a better assessment of hazard and risk.

4 VORWORT (DE)

Transport Position Limiting Stopper

Technical line drawing of a mechanical assembly with gears and a motor, showing alignment and mounting details (no text or symbols)

Pure mechanical diagram showing a circular component with internal arrows and no text or symbols

WARNUNG

Four-panel diagram illustrating a device operation with labeled steps and directional arrows indicating movement or change.

Cotter Pin (x 1)

Mechanical assembly diagram showing gear and pulley components with no visible text or symbols

This operating manual contains information and important notes for safe commissioning and handling of the Log Saw ZI-WP700TN, hereinafter referred to as "machine".

The manual is an integral part of the machine and must not be removed. Keep it for later use in a suitable place, easily accessible to users (operators), protected from dust and moisture, and enclose it with the machine if it is passed on to third parties!

Please pay special attention to the chapter Safety!

Due to the constant further development of our products, illustrations and contents may differ slightly. If you notice any errors, please inform us.

Technical changes reserved!

Check the goods immediately after receipt and make a note of any complaints on the consignment note when the delivery person takes them over!

Transport damage must be reported separately to us within 24 hours.

Zipper cannot accept any liability for transport damage not noted.

Copyright

© 2021

This documentation is protected by copyright. All rights reserved! In particular the reprint, the translation and the removal of photos and illustrations will be prosecuted.

Court of jurisdiction is the regional court Linz or the competent court for 4707 Schlüsslberg, Austria!

Customer service contact

This section contains information and important notes on safe start-up and handling of the machine.

For your own safety, read these operating instructions carefully before putting the machine into operation. This will enable you to handle the machine safely and prevent misunderstandings as well as personal injury and damage to property. In addition, observe the symbols and pictograms used on the machine as well as the safety and hazard information!

12.1 Intended use of the machine

The machinery is intended exclusively for the following operations:

For cutting round wood, logs and other woody materials.

Information on the condition of the workpieces:

• There must be no foreign objects, such as nails, in the workpiece!
• Only one workpiece may be machined at a time, regardless of its dimensions!
• It is not allowed to process several and also no bundles of cut material.
• To prevent wedging and recoil of the cut material, bent cut material must always be placed in the log carriage so that the outer edge faces the machine.

ZIPPER-MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.

12.1.1 Technical Restrictions

The machine is intended for use under the following ambient conditions:

Relative humidity:	max. 65 %
Temperature (for operation)	+5^ C bis +40^ C
Temperature (for storage and/or transport)	-20^ C bis +55^ C

12.1.2 Prohibited Use / Forseeable Misuse

• Operating the machine without adequate physical and mental aptitude
• Operating the machine without knowledge of the operating instructions
• Changes in the design of the machine
• Remove the safety markings attached to the machine
• Modify, circumvent or disable the safety devices of the machine
• Operating the machine in a potentially explosive environment (Machine can generate ignition sparks during operation)
• Operating the machine outside the technical limits specified in this manual
• Machining of materials with dimensions outside the limits specified in these instructions.
• Use of tools that do not comply with the safety requirements of the standard for machine tools for woodworking (EN847-1).
• Use of saw blades made of HSS steel.
• Use of saw blades with a lower max. speed than the machine.

The improper use or disregard of the versions and instructions described in this manual will result in the voiding of all warranty and compensation claims against Zipper Maschinen GmbH.

12.2 User Requirements

The machine is designed for operation by one person. The physical and mental aptitude as well as knowledge and understanding of the operating instructions are prerequisites for operating the machine. Persons who, because of their physical, sensory or mental abilities or their inexperience or ignorance, are unable to operate the machinery safely must not use it without supervision or instruction from a responsible person.

Please note that local laws and regulations may determine the minimum age of the operator and restrict the use of this machine!

Put on your personal protective equipment before working on the machine.

Work on electrical components or equipment may only be carried out by a qualified electrician or under the instruction and supervision of a qualified electrician.

12.3 General safety instructions

To avoid malfunctions, damage and health hazards when working with the machine, the following points must be observed in addition to the general rules for safe working:

- Before start-up, check the machine for completeness and function. Only use the machine if the guards and other non-parting guards required for machining have been fitted, are in good operating condition and have been properly maintained.

- Choose a level, vibration-free, non-slip surface for the installation location.

- Ensure sufficient space around the machine!

- Ensure sufficient lighting conditions at the workplace to avoid stroboscopic effects.

- Ensure a clean working environment.

- Only use perfect tools that are free of cracks and other defects (e.g. deformations).

- Remove tool keys and other adjustment tools before switching on the machine.

- Keep the area around the machine free of obstacles (e.g. dust, chips, cut parts, etc.).

- Check the strength of the machine connections before each use.

- Never leave the running machine unattended. Switch off the machine before leaving the working area and secure it against unintentional or unauthorised recommissioning.

- The machine may only be operated, serviced or repaired by persons who are familiar with it and who have been informed of the hazards arising from this work.

- Ensure that unauthorised persons maintain a safe distance from the machine and keep children away from the machine.

- Wear close-fitting protective clothing and suitable protective equipment (eye protection, dust mask, ear protection; gloves only when handling tools).

- When working on the machine, never wear loose jewellery, loose clothing, ties or long, open hair.

- Hide long hair under hair protection.

• Always work with care and the necessary caution and never use excessive force.

- Do not overload the machine!

- Do not work on the machine if it is tired, not concentrated or under the influence of medication, alcohol or drugs!

- Do not use the machine in areas where vapours from paints, solvents or flammable liquids represent a potential danger (danger of fire or explosion!).

- Do not smoke in the immediate vicinity of the machine (fire hazard)!

- Shut down the machine and disconnect it from the power supply before carrying out any adjustment, conversion, cleaning, maintenance or repair work. Before starting any work on the machine, wait until all tools or machine parts have come to a complete standstill and secure the machine against unintentional restarting.

12.4 Electrical safety

- Improper use of extension cords may cause inefficient operation of the machine, resulting in overheating. Make sure that the extension cord is not longer than 10 m and its cross-section is not less than 2.5 mm ^4 to allow sufficient current flow to the motor.

- Avoid using free and insufficiently insulated connections. Connections must be made with appropriate material suitable for outdoor use.

- A damaged or tangled cable increases the risk of electric shock. Handle the cable with care. Never use the cable to carry, pull or disconnect the power tool. Keep the cable away from heat, oil, sharp edges or moving parts.

- Proper plugs and sockets reduce the risk of electric shock.

- Water entry into machine increases the risk of electric shock. Do not expose machine to rain or moisture.

- The machine may only be used in humid environments if the power source is protected by a residual current circuit breaker.

- Do not use the power tool if it cannot be turned on and off with the ON-OFF-switch.

12.5 Special safety instructions for this machine

• When using milling tools with a diameter of ≥ 16 mm and circular saw blades, these must comply with EN 847-1:2013 and EN 847-2:2013; tool carriers must comply with EN 847-3:2013.
• Excessive noise can cause hearing damage and temporary or permanent hearing loss. Wear hearing protection certified to health and safety regulations to limit noise exposure.
• Replace cracked and deformed saw blades immediately, they cannot be repaired.
• Use saw blades that are clean and sharpened, they are less prone to failure and are easier to guide.
• Never attempt to cut logs that contain nails, wire or debris. Branches must be cut flush with the trunk.
• Always maintain a secure standing position and balance. Never stand on the machine. Serious injury can occur if the machine tips over or if the cutting tool is accidentally touched. Do not keep objects above or near the machine that someone could stand on to reach the machine.
• Do not attempt to load or unload logs until the machine has stopped.
• Do not remove residual pieces or other parts of the workpiece from the cutting area while the machine is running, unless you use a push stick.
• Keep your hands away from all moving parts.
• Do not grasp around the saw blade with both hands while the machine is running.
• Avoid awkward cutting operations and hand positions where a sudden slippage could cause your hand to get caught at the saw blade.
• Never deposit logs to be split in such a way that you have to reach over the machine.
• Operate the control handle with your hands only. Never use your foot, knee or any other extension tool.
• Never attempt to free a jammed saw blade without first turning off the machine.

12.6 Hazard warnings

Despite their intended use, certain residual risks remain. Due to the structure and construction of the machine, hazardous situations may occur when handling the machines:

DANGER

A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Such a safety instruction indicates a potentially hazardous situation which, if not avoided, may result in serious injury or even death.

CAUTION

A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in property damage.

Irrespective of all safety regulations, their sound common sense and corresponding technical suitability/training are and remain the most important safety factor in the error-free operation of the machine. Safe working depends first and foremost on you!

13 TRANSPORT

For proper transport, follow the instructions and information on the transport packaging regarding centre of gravity, attachment points, weight, means of transport to be used and prescribed transport position, etc.

Transport the machine in its packaging to the place of installation.

To manoeuvre the machine in the packaging, a pallet truck or a

forklift with appropriate lifting power can be used.

If you transport the machine with a vehicle, make sure that the load is properly secured.

Transport of the assembled machine

The machine is equipped with two wheels, which allow easy transportation.

NOTICE: Never transport the machine when it is loaded!

		Push the log carriage towards the motor until it touches the limiting stopper.Secure it with the locking plate (see picture below).Stand behind the unit and tip wheel axle forward to transport it easily.Lift the machine up and use your foot to pull the axle towards your body so that the saw is once again in the operation position.
		For transport, position the rocker so that the locking plate can be hooked clockwise onto the cross strut - see picture on the left.
		For easier transport the log saw is equipped with two wheels.

14 ASSEMBLY

14.1 Checking scope of delivery

Check the machine immediately after delivery for transport damage and missing parts.

14.2 The workplace

Choose a suitable place for the machine. Pay attention to the safety requirements and the dimensions of the machine. The selected location must ensure a suitable connection to the electrical supply. Make sure that the machine is placed on a solid and level surface and that the ground can support the load of the machine. The machine must be levelled at all support points. It is also necessary to guarantee a distance of at least 0.8 m around the machine. The necessary distance for the feeding of long workpieces must be provided.

Technical line drawing of a mechanical assembly with gears and a motor, showing no text or symbols.

Anchoring on level ground

Use four bolts to secure your machine to the ground. Due to the different ground conditions, these are not included in the delivery content. Select the correct bolt type for your soil conditions (see Figure).

14.3 Assembly

The machine is delivered pre-assembled. The wheels supplied must be assembled as shown below. Before commissioning, check all screw connections for tightness and tighten them if necessary.

Technical diagram showing four stages of a mechanical assembly with labeled parts and directional arrows indicating motion or movement.

Slide one washer (1), wheel (2) and another washer (3) onto the wheel axle and secure with a cotter pin (4).

14.4 Electrical connection

WARNING

Dangerous electrical voltage! The machine may only be connected to the mains supply and the associated checks carried out by a qualified electrician or under the instruction and supervision of a qualified electrician!

1. Check that the neutral connection and protective earthing are functioning properly.
2. Check that the supply voltage and frequency correspond to the specifications of the machine.

NOITICE

Deviation of the supply voltage and frequency

A deviation from the value of the supply voltage of ± 10 % is permissible.

A short-circuit fuse must be provided in the power supply system of the machine!

1. Find the required cross-section of the supply cable (it is recommended to use a cable type H07RN (WDE0282), taking measures to protect against mechanical damage) in a current capacity data sheet.
2. Make sure that the power source is protected by a residual current circuit breaker.
3. Connect the unit only to a properly grounded outlet.
4. When using an extension cable, make sure that it is dimensioned appropriately for the connected load of the machine (the connected load can be found in the technical data). You can find the correlation between cable cross-section and cable length in specialist literature or consult an electrician.
5. Only use extension cords that are also suitable for outdoor use. Using an extension cord suitable for outdoor use reduces the risk of electric shock.

Pure mechanical diagram showing a circular component with internal rotation arrows and no text or symbols

WARNING

Check the direction of rotation of the motor! Switch the machine on briefly. Correct running direction: see arrow on the saw blade cover or the saw blade.

If the running direction is set incorrectly, switch the machine off immediately – danger of injury by loosening the saw blade.

Change the direction of rotation by inserting a screwdriver into the slot provided for this purpose in the plug and adjusting the correct direction of rotation with slight pressure by moving it to the left or right (turn the phase inverter by 180^ ).

15 OPERATION

15.1 Work before start-up

• Make sure that the saw blade is firmly secured, in perfect condition, sharpened and guaranteed to run smoothly.
• Make sure that the rocker unit with the log carriage is fully extended before each use. Otherwise there is an increased risk of recoil.
• When cutting material, pay attention to foreign objects such as wires, nails, etc. as well as irregularities in the material, such as knots.
• Check that the moving parts are working properly and are not jammed.
• Ensure that the machine is securely anchored to the ground.
• Ensure that the correct power supply and cable are used. Insert the plug into the socket.

15.1.1 Unlocking the machine

Locking Plate

NOTICE: the locking plate (1) must be released before start-up of the machine (see Fig. H)!

15.1.2 Setting the log ruler

Four-panel diagram illustrating a device operation with labeled steps and directional arrows indicating movement.

1. Loosen the star screw (1) so that the log ruler (2) can be pulled out (see Fig. I, Pic. 1).

2. Use the scale to set the desired length of the workpiece (see Fig. I, Pic. 2).

3. Turn the log ruler (2) clockwise to the top (see Fig. I, Pic. 3).

4. For fixation, retighten the star screw (1) (see Fig. I, Pic. 4).

15.2 Operating

15.2.1 Start/Stop

Starting the machine: press the green "I" button on the ON-OFF switch. Stopping the machine: press the red "O" button on the ON-OFF switch.

15.2.2 Workflow

1. Switch on the machine.
2. Open the top guard.
3. Position the cut material into the log carriage on the completely extended rocker unit.

4. Close the top guard again.

5. Grasp the handle on the left side of the carriage and slide it towards the saw blade cover.

6. Continue pressing with even force until the cut material has been cut.
7. After the cut, move the log carriage all the way back again.
8. If necessary, reposition the cut material and repeat steps 4 to 7 until the work is finished.
9. Switch off the machine after work.
10. Wait until the machine stops.
11. Disconnect the power plug and clean the unit if necessary.

Free blocked log

If the saw blade is blocked, proceed as follows:

1. Switch off the machine immediately!
2. Wait until the machine comes to a standstill
3. Pull out power plug.
4. Carefully remove the blocked log from the machine.

16 CLEANING, MAINTENANCE, STORAGE, DISPOSAL

16.1 Cleaning

NOTICE

The use of paint thinners, petrol, aggressive chemicals or scouring agents will damage the plastic surfaces! Therefore, only use mild cleaning agents for cleaning! Make sure that no water seeps into the machine!

Clean the machine after each use. Wipe it with a clean, damp cloth or blow off dust and material residues with compressed air at low pressure. Keep all safety devices, ventilation openings and the motor housing as free as possible from dirt and dust. Make sure that no water can enter the machine. The entry of water into a power tool increases the risk of electric shock.

16.2 Maintenance

WARNING

Danger due to electrical voltage! Handling the machine with the power supply up can lead to serious injuries or even death. Always disconnect the machine from the power supply before servicing or maintenance work and secure it against unintentional or unauthorised reconnection!

The machine is low-maintenance and only a few parts have to be serviced. Nevertheless, malfunctions or defects which could impair the safety of the user must be rectified immediately! Repair work may only be carried out by qualified personnel!

To prolong the lifespan of the machine, oil the rotating parts once a month. Do not oil the motor.

16.2.1 Sharpening the saw blade

The saw blade can be sharpened several times without being removed from the machine. Use a fine-cut square-blade file of 8–12" for sharpening.

Pay attention to the following points when sharpening:

• During manual sharpening only file the front rake of the tooth over a distance of about 5–7 mm.
  • Always keep the original shape of the tooth.
• Do not make sharp notches at the root of the tooth with the file.
  • Always clean the blade-clamps carefully.

16.2.2 Changing the saw blade

CAUTION

When handling circular saw blades when changing tools, please use safety gloves to avoid risk of injury.

	1. Pull the cotter pin and washer from the return guiding pipe.
	2. Remove the M5 nut and flat washers from the guard plate.
	3. Slowly lower the log carriage towards the ground.

		4. Loosen the fixing bolt to release the ring end of the chain for stop pin.5. Pull the stop pin out of the base frame.6. Insert the lock pin through the hole of the saw blade cover to block saw blade from rotating.
		7. Loosen and remove the bolt M12x30 with the wrench packed with the machine. Remove the washer and front clamping flange and take down the saw blade.CAUTION
		Make sure that the saw blade is inserted in the correct position. The arrow on the saw blade must point in the direction of the operating side!Insert the new saw bladeThe assembly of the new saw blade is done in reverse order.

CAUTION

16.3 Storage

• Disconnect the power plug
• Store unused machines in a dry, locked place out of the reach of children.

To extend the service lifespan of the machine and ensure smooth operation, carry out the following before storing it for a longer period of time:

• Clean the machine thoroughly.
• Treat all moving parts with an environmentally friendly oil.

Never use grease! Do not oil the engine!

16.4 Disposal

Observe the national waste disposal regulations. Never dispose of the machine, machine components or equipment in residual waste. If necessary, contact your local authorities for information on the disposal options available.

If you buy a new machine or an equivalent device from your specialist dealer, he is obliged in certain countries to dispose of your old machine properly.

17 TROUBLESHOOTING

WARN IUNG

Danger due to electrical voltage! Handling the machine with the power supply up can lead to serious injuries or even death. Always disconnect the machine from the power supply before servicing or maintenance work and secure it against unintentional or unauthorised reconnection!

Problem	Possible cause	Fault eleimination
Saw blade gets loose after turning off the motor	Fastening nut tightened insufficiently	Tighten fastening nut (right-hand thread)
Motor does not start	1. Failure mains fuse2. Extension cable defective3. Connections of the motor or switch defect4. Motor or connections defect	1. Check mains fuse2. Exchange extensions cable3. Have it checked by an electrician4. Have it checked by an electrician
Wrong direction of motor rotation	400V connection	Use phase changing switch
Motor unable to run – the fuse is tripped	Cross section of the extension cable insufficientOverload by dull saw blade	See the wiring diagram in the manualExchange saw blade
Once the power supply and press the power switch, the machine switches off immediately (switch does not hold).	Zeroing is missing on the mains side	Have it checked by an electrician.Attention:Blocking the switch button in order to be able to work despite missing zeroing will sooner or later destroy the switch.In this case we do not assume any warranty.
Burns on the cutting surface	Dull saw bladeWrong saw blade	Insert sharpened saw bladeExchange saw blade

18 UVOD (SL)

Spoštovani kupec!

Čestitamo vam za nakup prevesne žage ZIPPER ZI-WP700TN.

Transport Position Limiting Stopper

Locking Plate

Line drawing of a person pushing a cart with a bicycle handle (no text or symbols)

Cotter Pin (x 1) 1

1. Z ustreznim orodjem zravnajte razcepko v varnostnem zatiču povratne vzmeti in jo izvlecite s kombinirkami.

M5 (x 1) 2

Cotter Pin (× 1) 0 1

M5 (x 1) 2

Cher client, chère cliente,

Cotter Pin (x 1) 0 1

M5 (x 1) 2

(EN) With original ZIPPER spare parts you use parts that are attuned to each other shorten the installation time and elongate your products lifespan.

NOTICE

The installation of other than original spare parts voids the warranty! So you always have to use original spare parts

When you place a spare parts order please use the service formula you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number and part name. We recommend to copy the spare parts diagram and mark the spare part you need. Or use the electronic ordering opportunity via the spare parts catalogue or spare parts request form on our homepage. You find the order address in the preface of this operation manual.

(EN) For electronic spare-parts catalogue please refer to our homepage (spare-parts)

37.2 Explosionszeichnung / Exploding view / Razstavljena risba / Vista de despiece / Vue éclatée

Technical schematic diagram of a mechanical assembly with numbered components and labeled parts

37.3 Ersatzteilliste / Spare part list / Seznam rezervnih delov / Listado de piezas de recambio / Liste des pièces de rechange

Nr.	BESCHREIBUNG / DESCRIPTION	Stk	Nr.	BESCHREIBUNG / DESCRIPTION	Stk.
1	Bolt M12x30	1	29	Wheel (8")	2
2	Big Washer 12	1	30	Washer 20	8
3	Front clamping flange	1	31	Mounting bracket for wheel axle	2
4	Saw blade	1	32	R-Pin 3	1
5	Rear saw blade flange	1	33	Return spring	1
6	Key 8x7x30	1	34	Gasket for output shaft	1
7	Motor	1	35	Bolt M8x20	18
8	Moveable guard plate	1	36	Big washer 8	52
9	Lock nut M6	28	37	Connecting plate	1
10	Washer 6	21	38	Handle	1
11	Saw blade guard	1	39	Screw M8x35	2
12	Big washer 6	4	40	Base frame	1
13	Plastic bar 3	2	42	Plate 1	1
14	Screw ST4.2x9.5	18	44	Lock nut M5	6
15	Screw M5x10	6	45	Switch mounting bracket	1
16	Bolt M6x16	24	46	Switch	1
17	Top guard	1	47	Screw M5x50	2
18	Plastic bar 2	2	48	Saw blade stop pin	1
19	Plastic bar 1	2	49	Locking chain	1
20	Log carriage	1	50	Bolt M6x20	1
21	Guide pipe	1	52	Limit plate 3	1
22	Bolt M8x25	6	53	Saw blade cover	1
23	Big washer 10	1	54	Support Plate	1
24	Lock nut M10	1	55	Nut M6	1
25	Locking plate	1	56	Virbation Absorbing washer 8	1
26	Washer 8	8	57	Screw M6x25	1
27	Lock nut M8	27	58	Nut M8	2
28	Cotter pin 2,5x32	2	59	Bolt M8x40	1

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

41 GARANCIJA (SL)

1.) Garancija:

We monitor the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

• Impressions and suggestions for improvement.
• experiences that may be useful for other users and for product design
• Experiences with malfunctions that occur in specific operation modes
  We would like to ask you to note down your experiences and observations and send them to us via E-Mail or by post